SEW-Eurodrive MOVITRAC B Compact Operating Instructions
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SEW-Eurodrive MOVITRAC B Compact Operating Instructions

Frequency motor
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Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
®
MOVITRAC
B
Edition 06/2010
11701412 / EN

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Summary of Contents for SEW-Eurodrive MOVITRAC B

  • Page 1 Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions ® MOVITRAC Edition 06/2010 11701412 / EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General Information .................... 4 Scope of this documentation............... 4 Structure of the safety notes ............... 4 Safety Notes ......................5 Preliminary information ................5 General information ..................5 Target group ....................6 Designated use ................... 6 Other applicable documentation ..............7 Transportation .....................

  • Page 4: General Information

    General Information Scope of this documentation General Information Scope of this documentation This documentation comprises the general safety notes and a selected information re- garding the device. • Please note that this documentation does not replace the detailed operating instructions. •...

  • Page 5: Safety Notes

    Safety Notes Preliminary information Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The operator must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instruc- tions carefully and understood them.

  • Page 6: Target Group

    Safety Notes Target group Target group Any mechanical work may only be performed by adequately qualified personnel. Quali- fied personnel in this context are persons who are familiar with the setup, mechanical installation, trouble shooting and maintenance for this product. Further, they are quali- fied as follows: •...

  • Page 7: Other Applicable Documentation

    Safety Notes Other applicable documentation Other applicable documentation When using the "Safe stop" function, you must observe the following publications: ® • MOVITRAC B / Safe Disconnection – Conditions ® • MOVITRAC B / Safe Disconnection – Applications This documentation is available via "Documentation \ Software \ CAD" on the SEW-EURODRIVE web site.

  • Page 8: Electrical Connection

    Safety Notes Electrical connection Electrical connection Observe the applicable national accident prevention guidelines when working on live frequency inverters (e.g. BGV A3 for Germany). During installation, observe the specifications regarding cable cross sections, fusing and protective conductor connection. This publication contains additional information. In this documentation, you will find notes on EMC compliant installation, such as shield- ing, grounding, arrangement of filters and routing of lines.

  • Page 9: Unit Designation/Nameplate

    Unit Designation/Nameplate Unit Designation/Nameplate MC 07 B 0022- 2 B 1- 4- 00 /T /T = technology unit /L = paint Design (partially coated circuit boards) /S = SBus address 1 00 = Standard Design S0 = Safe stop Quadrants 4 = 4Q (with brake chopper) Connection type 3 = 3-phase / 1 = 1-phase...

  • Page 10: Installation

    Installation Wiring diagram Installation Wiring diagram 3 x AC 400/500 V / PE ® 3 x AC 230 V / PE MOVITRAC 1 x AC 230 V / N / PE FSC11B –U PE X4 H L ⊥ 1 2 3 4 5 6 Switchover I signal / U signal* 0 V –...

  • Page 11: Startup

    Startup Startup with factory setting – brief description Startup Startup with factory setting – brief description ® You can directly connect the MOVITRAC B frequency motor to a motor with the same power rating. For example: A 1.5 kW (2.0 HP) motor can be connected directly to a MC07B0015.

  • Page 12: Manual Operation With Fbg11B Speed Control Module

    Startup Manual operation with FBG11B speed control module Manual operation with FBG11B speed control module FBG11B speed control module of the keypad (local manual operation): LED flashes. The only relevant parameters in "FBG speed control module" operating mode are: • P122 Direction of rotation FBG manual operation •...

  • Page 13: Startup Using The Fbg11B Keypad

    Startup Startup using the FBG11B keypad Startup using the FBG11B keypad Level 2 Level 3 Motor selection: – SEW DT/DV motor – Non-SEW motor Level 1 out Enter – SEW DRS motor out Enter – SEW DRE motor Operating mode selection: –...
  • Page 14 Startup Startup using the FBG11B keypad 5.3.1 Required data The following data is required to ensure startup is successful: • Motor type (SEW or non-SEW motor) • Motor data – Rated voltage and rated frequency – Additionally for non-SEW motors: Nominal current, nominal power, power factor cos ϕ, and nominal speed.
  • Page 15 Startup Startup using the FBG11B keypad 5.3.5 Startup of multi-motor drives Multi-motor drives are mechanically coupled to each other (e.g. chain drive with multiple motors). ® Observe the notes in the "MOVIDRIVE Multi-Motor Drives" manual. 5.3.6 Startup of group drives Group drives are mechanically decoupled from each other (e.g.

  • Page 16: Parameter List

    Startup Parameter list Parameter list All parameters that can also be displayed and edited using the keypad are indicated as follows in the "FBG" (keypad) column: Selection in the long menu (P800 = long) Selection in the short or long menu (P800 = short) Display in the pictogram menu in the FBG11B keypad Selection within FGB motor startup If a choice is offered, the factory setting is underlined.
  • Page 17 Startup Parameter list Index Name Range / factory setting dec. ® Display MOVITOOLS MotionStudio 8337 Binary input DI03 Enable/stop 8338 Binary input DI04 n11/n21 8339 Binary input DI05 n12/n22 8334 Binary inputs DI00 Collective display of binary inputs – DI05 Binary inputs option (see parameter P60.) Binary input DI10 No function...
  • Page 18 Startup Parameter list Index Name Range / factory setting dec. ® Display MOVITOOLS MotionStudio 8459 PI 2 actual value 8460 PI 3 actual value Setpoints / ramp generators (on FBG only parameter set 1) Setpoint selection / frequency input 8461 Setpoint source Bipolar / fixed setpoint Unipolar / fixed setpoint...
  • Page 19 Startup Parameter list Index Name Range / factory setting dec. ® Display MOVITOOLS MotionStudio Analog input AI2 / FBG speed control module (option) 8469 AI2 operating mode 0 No function 0 – ±10 V + setpoint 0 – 10 V current limit 8811 Addition FBG speed control mod-...
  • Page 20 Startup Parameter list Index Name Range / factory setting dec. ® Display MOVITOOLS MotionStudio Controller set PI controller 8800 PI controller Normal Inverted 8801 P-gain 0 – 1 – 64 8802 I component 0 – 1 – 2000 s Motor parameters (on FBG only parameter set 1) 30./31.
  • Page 21 Startup Parameter list Index Name Range / factory setting dec. ® Display MOVITOOLS MotionStudio Imax signal 8554 Hysteresis 0 – 5 – 50% I 8555 Delay time 0 – 1 – 9 s I < I 8556 Signal = "1" when I >...
  • Page 22 Startup Parameter list Index Name Range / factory setting dec. ® Display MOVITOOLS MotionStudio Terminal assignment Binary inputs 8336 Binary input DI02 0: No function assignment 1: Enable/stop (factory setting DI03) 2: CW/stop 8337 Binary input DI03 assignment 3: CCW/stop (factory setting DI02) 4: n11/n21 (factory setting DI04) 8338 Binary input DI04...
  • Page 23 Startup Parameter list Index Name Range / factory setting dec. ® Display MOVITOOLS MotionStudio Binary outputs 8350 Binary output DO01 0: No function assignment 1: /Error (factory setting DO01) 2: Ready (factory setting DO03) 8351 Binary output DO02 assignment 3: Output stage ON 4: Rotating field ON 8916 Binary output DO03...
  • Page 24 Startup Parameter list Index Name Range / factory setting dec. ® Display MOVITOOLS MotionStudio Standstill current 1/2 710/711 8576 / Standstill current 0 – 50% I 8577 1 / 2 Setpoint stop function 1/2 720/723 8578 / Setpoint stop func- 8581 tion 1/2 721/724...
  • Page 25 Startup Parameter list Index Name Range / factory setting dec. ® Display MOVITOOLS MotionStudio ® – Copy MOVITRAC B → DBG 8660 24 V output voltage 10204.1 IPOS enable Serial communication 8597 RS-485 address 0 – 99 8598 RS-485 group 100 –...
  • Page 26 Startup Parameter list Index Name Range / factory setting dec. ® Display MOVITOOLS MotionStudio Process data parameter setting 8304 Setpoint descrip- No function (factory setting P872) tion PO1 Setpoint speed (factory setting P871) Max. speed 8305 Setpoint descrip- tion PO2 Ramp Control word 1 (factory setting P870) 8306...

  • Page 27: Operation

    Operation Return codes (r-19 – r-38) Operation Return codes (r-19 – r-38) ® MOVITRAC B return codes: Designation Meaning Only read access Parameter cannot be changed Parameter lock activated Parameters cannot be changed Factory setting in progress Parameters cannot be changed Option card missing The option card required for the function is missing.

  • Page 28: Status Displays

    Operation Status displays Status displays 6.2.1 Basic unit / keypad FBG11B The status displays on the unit are as follows: Status Display (optionally with Basic unit status LED flash FBG11B key pad) code "ENABLE" Speed Constant green light "ENABLE" at current limit Speed flashes Rapid green flashing "CURRENT AT STAND-...

  • Page 29: Unit Status Codes

    Operation Unit status codes Cause for control- The controller inhibit (OFF) can be caused by the following conditions: ler inhibit (OFF) • Binary input terminal (DI00, DI02 – DI05) programmed to controller inhibit and activated. ® • Controller inhibit due to PC manual mode via MOVITOOLS MotionStudio.

  • Page 30: Service/List Of Errors

    Service/List of Errors List of errors (F-00 – F-113) Service/List of Errors List of errors (F-00 – F-113) Designation Response Possible cause Measure No error – – – Overcurrent Immediate switch- • Short circuit at output • Rectify the short circuit off with inhibit.
  • Page 31 Service/List of Errors List of errors (F-00 – F-113) Designation Response Possible cause Measure IPOS-ILLOP Stop with inhibit • Wrong command during pro- • Check the program gram execution With IPOS only • Incorrect conditions during pro- • Check program run gram execution.
  • Page 32 Service/List of Errors List of errors (F-00 – F-113) Designation Response Possible cause Measure Option missing Immediate switch- • Type of option card not allowed • Use correct option card off with inhibit. • Setpoint source, control signal • Set correct setpoint source. source or operating mode not •...
  • Page 33 Service/List of Errors List of errors (F-00 – F-113) Designation Response Possible cause Measure Motor protec- Stop with inhibit • Motor utilization too high. • Check P345 / P346 I -UL moni- toring tion • Reduce load • Extend ramps •...

  • Page 34: Sew Electronics Service

    Service/List of Errors SEW electronics service SEW electronics service 7.2.1 Hotline Call the Drive Service Hotline to talk to an SEW-EURODRIVE service specialist on 365 days a year, 24 hours a day. Simply dial the prefix 01805 and then enter the key combination SEWHELP. Or simply dial 01805 739 4357.

  • Page 35: Declarations Of Conformity

    Declarations of Conformity ® MOVITRAC Declarations of Conformity ® MOVITRAC EC Declaration of Conformity  6(:(852'5,9( *PE+ &R .* (UQVW%OLFNOH6WUD‰H  ' %UXFKVDO GHFODUHV XQGHU VROH UHVSRQVLELOLW\ WKDW WKH IROORZLQJ SURGXFWV Š IUHTXHQF\ LQYHUWHUV RI WKH VHULHV 029,75$& DUH LQ FRQIRUPLW\ ZLWK 0DFKLQHU\ 'LUHFWLYH (&...

  • Page 36: Index

    Index Index Error F01 Overcurrent..........30 Declaration of conformity ® F03 Ground fault..........30 MOVITRAC ............35 F04 Brake chopper ..........30 F06 Mains phase failure ........30 F07 DC link overvoltage ........30 Electronics service ..........34 F08 Speed monitoring ........30 F09 startup............30 F10 IPOS-ILLOP..........31 F100 vibration/warning ........33 F101 vibration/error ...........33 F102 oil ageing/warning........33 F103 oil ageing/error..........33...
  • Page 37 Index Return code 19 Parameter lock active ........27 FBG11B keypad 20 Factory setting in progress ......27 Startup ...............13 23 Option card missing ........27 Status of binary inputs/outputs......29 27 Option card missing ........27 28 Controller inhibit required......27 29 Invalid value for parameter ......27 Group drive ............15 32 Enable............27 34 Error during execution ........27...
  • Page 40 SEW-EURODRIVE—Driving the world SEW-EURODRIVE Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 D-76642 Bruchsal/Germany Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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