SEW-Eurodrive MOVIMOT MMxD Series Compact Operating Instructions
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SEW-Eurodrive MOVIMOT MMxD Series Compact Operating Instructions

Decentralized drive systems with as-interface
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*21328994_1114*
Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
Decentralized Drive Systems
MOVIMOT
®
MM..D with AS-Interface
Edition 11/2014
21328994/EN

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Summary of Contents for SEW-Eurodrive MOVIMOT MMxD Series

  • Page 1 *21328994_1114* Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions Decentralized Drive Systems MOVIMOT ® MM..D with AS-Interface Edition 11/2014 21328994/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General information ........................5 Scope of this documentation ..................5 Structure of the safety notes ..................5 Other applicable documentation ..................6 Safety notes ..........................7 Preliminary information ....................7 General information ......................7 Target group ........................7 Designated use ......................
  • Page 4 Contents Service............................55 Status and error display ....................55 Error list ........................59 Unit replacement ......................63 Declaration of conformity ....................... 65 ® Compact Operating Instructions – MOVIMOT MM..D with AS-Interface...

  • Page 5: General Information

    General information Scope of this documentation General information Scope of this documentation This documentation comprises the general safety notes and information regarding ® MOVIMOT MM..D with AS-Interface. • Please note that this documentation does not replace the detailed operating in- structions.

  • Page 6: Other Applicable Documentation

    General information Other applicable documentation Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1.2.3...

  • Page 7: Safety Notes

    Safety notes Preliminary information Safety notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The user must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them.

  • Page 8: Designated Use

    Safety notes Designated use Designated use ® MOVIMOT inverters are components intended for installation in electrical systems or machines. ® In case of installation in machines, startup of MOVIMOT inverters (i.e. start of desig- nated operation) is prohibited until it is determined that the machine meets the require- ments stipulated in the Machinery Directive 2006/42/EC.

  • Page 9: Installation

    Safety notes Installation Installation The units must be installed and cooled according to the regulations and specifications contained in the corresponding documentation. ® Protect the MOVIMOT inverters from excessive strain. The following applications are prohibited unless explicitly permitted: • Use in potentially explosive areas. •...

  • Page 10: Operation

    Safety notes Operation Operation ® Systems with integrated MOVIMOT inverters must be equipped with additional moni- toring and protection devices, if necessary, according to the applicable safety guide- lines, such as the law governing technical equipment, accident prevention regulations, etc. Additional preventive measures may be required for applications with increased hazard potential.

  • Page 11: Type Designations

    Type designations MOVIMOT® drive type designation Type designations MOVIMOT® drive type designation MOVIMOT ® drive type designation 3.1.1 Nameplate The following figure gives an example of a MOVIMOT ® drive nameplate. The name- plate is on the motor. 76646 Bruchsal/Germany R F 4 7 D R E 9 0 L 4 B E 2 / M M 1 5 / M O / A V S K 0 1 .

  • Page 12: Movimot® Inverter Type Designation

    Type designations MOVIMOT® inverter type designation MOVIMOT® inverter type designation MOVIMOT ® inverter type designation 3.2.1 Nameplate ® The following figure gives an example of a MOVIMOT inverter nameplate: Status: A -- -- 15 10 16 08/14 829 Type : MM15D-503-00 P# : 18215033 S# : 1757110...
  • Page 13 Type designations MOVIMOT® inverter type designation 3.2.3 Unit identification The unit identification [1] on the top of the MOVIMOT ® inverter provides information about the inverter type [2], inverter part number [3], unit power [4]. 1 min 9007199712657547 3.2.4 AS-Interface option nameplate The following figure shows an example of the nameplate of the AS-Interface option MLK30A: 9007201609242891...

  • Page 14: Type Designation Of The Design "Mounted Close To The Motor

    Type designations Type designation of the design "mounted close to the motor" Type designation of the design "mounted close to the motor" 3.3.1 Nameplate ® The following figure shows an example of the MOVIMOT inverter mounted close to the motor with corresponding nameplate and type designation: U = 3x380.

  • Page 15: Mechanical Installation

    Mechanical installation General information Mechanical installation General information • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the unit is operated. ® • Only use the provided attachment options when mounting the MOVIMOT drive.

  • Page 16: Installation Of Movimot Gearmotor

    Mechanical installation Installation of MOVIMOT® gearmotor Installation of MOVIMOT® gearmotor Installation of MOVIMOT ® gearmotor 4.4.1 Installation tolerances The following table shows the permitted tolerances of the shaft ends and flanges of the MOVIMOT ® drive. Shaft end Flange Diameter tolerance according to EN 50347 Centering shoulder tolerance in ac- cordance with EN 50347 •...

  • Page 17: Mounting Movimot Inverter Close To The Motor

    Mechanical installation Mounting MOVIMOT® inverter close to the motor 4.4.3 Installation in damp locations or in the open Observe the following notes for mounting the MOVIMOT ® drive in damp areas or in the open: • Use suitable cable glands for the incoming cables. Use reducing adapters if neces- sary.

  • Page 18: Tightening Torques

    Mechanical installation Tightening torques Tightening torques 4.6.1 MOVIMOT ® inverter ® Tighten the screws on the MOVIMOT inverter using 3.0 Nm (27 lb.in) in diametrically opposite sequence. 9007199713318923 4.6.2 Screw plugs Tighten screw plugs of potentiometer f1 and connection X50 using 2.5 Nm (22 lb.in). 9007199713311371 4.6.3 Cable glands...
  • Page 19 Mechanical installation Tightening torques 4.6.5 Modular connection box For fastening the connection box on the mounting plate, tighten screws using 3.3 Nm (29 lb.in). 322786187 4.6.6 Tightening torques for terminals Use the following tightening torques for terminals during installation: 1143643275 0.8 –...

  • Page 20: Electrical Installation

    Electrical installation General information Electrical installation General information Observe the following information on electrical installation: • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the unit is operated. •...
  • Page 21 Electrical installation Installation instructions ® 5.2.2 Permitted cable cross section of the MOVIMOT terminals Power terminals Observe the permitted cable cross sections for installation: Power terminals Cable cross section 1.0 mm – 4.0 mm (2 x 4.0 mm AWG17 – AWG12 (2 x AWG12) Conductor end sleeves •...
  • Page 22 Electrical installation Installation instructions 5.2.3 Residual current device WARNING Electric shock due to incorrect RCD type. Severe or fatal injuries. • The unit can cause direct current in the protective earth. In cases where an resid- ual current device (RCD) is used for protection against direct or indirect contact, only an RCD of type B on the power supply side of the frequency inverter is per- mitted.
  • Page 23 Electrical installation Installation instructions 5.2.5 Information on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. • The permitted tightening torque for the screw is 2.0 – 2.4 Nm (18 – 21 lb.in). • Observe the following notes regarding PE connection.
  • Page 24 Electrical installation Installation instructions 5.2.6 EMC-compliant installation INFORMATION This drive system is not designed for operation on a public low voltage grid that sup- plies residential areas. This is a product with restricted availability (categories C1 to C4 according to EN 61800-3).
  • Page 25 Electrical installation Installation instructions Short circuit current rating Suitable for use in current circuits with a maximum short circuit current of AC 200,000 A for the following fuses: For 240 V systems: 250 V min., 25 A max., fuse or 250 V min., 25 A max., circuit breaker For 500 V systems: 500 V min., 25 A max., fuse or 500 V min., 25 A max., circuit breaker...

  • Page 26: Connection Of Movimot ® Mm

    Electrical installation Connection of MOVIMOT® MM../AVSK (connection option A) Connection of MOVIMOT® MM../AVSK (connection option A) Connection of MOVIMOT ® MM../AVSK (connection option A) The following figure shows the connection in MM../AVSK design: F11/F12/F13 MM../AVSK BE/BR AS-Interface - 24 V [4][5][6][7] [8][9] BW [2]...

  • Page 27: Connection Of Movimot® Mm

    Electrical installation Connection of MOVIMOT® MM../AZSK (connection option B) Connection of MOVIMOT® MM../AZSK (connection option B) Connection of MOVIMOT ® MM../AZSK (connection option B) The following figure shows the connection in MM../AZSK design: F11/F12/F13 MM../AZSK BE/BR AS-Interface - 24 V BW [4] V024 AS-Interface +...

  • Page 28: Connection Of Movimot® Mm

    Electrical installation Connection of MOVIMOT® MM../AND3/AZSK (connection option C) Connection of MOVIMOT® MM../AND3/ AZSK (connection option C) Connection of MOVIMOT ® MM../AND3/AZSK (connection option C) The following figure shows the connection in MM../AND3/AZSK design: AS-Interface + AS-Interface - V024 N.C. N.C.

  • Page 29: Connection Of Movimot® Mm

    Electrical installation Connection of MOVIMOT® MM../AZZK (connection option D1/D2) Connection of MOVIMOT® MM../AZZK (connection option D1/D2) Connection of MOVIMOT ® MM../AZZK (connection option D1/D2) The following figure shows the connection in MM../AZZK design: F11/F12/F13 MM../AZZK BE/BR X03 X02 AS-Interface - 24 V [6][7] BW [4]...

  • Page 30: Connection Of Movimot® Mm

    Electrical installation Connection of MOVIMOT® MM../AND3/AZZK (connection option D3/D4) Connection of MOVIMOT® MM../AND3/ AZZK (connection option D3/D4) Connection of MOVIMOT ® MM../AND3/AZZK (connection option D3/D4) The following figure shows the connection in MM../AND3/AZZK design: AS-Interface + AS-Interface - V024 V024 N.C.

  • Page 31: Connection Between Movimot And Motor When Mounted Close To The Motor

    Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor Connection between MOVIMOT® and motor when mounted close to the motor Connection between MOVIMOT ® and motor when mounted close to the motor If the MOVIMOT ® inverter is mounted close to the motor, the connection to the motor is realized with a pre-fabricated hybrid cable.
  • Page 32 Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor ® 5.8.2 MOVIMOT with ALA4 plug connector The ALA4 design results in the following connection options to the motor, dependent upon the hybrid cable used: Design MOVIMOT ®...
  • Page 33 Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor 5.8.3 Hybrid cable connection The following table shows the conductor assignment of the hybrid cables with part numbers 01867423 and 08179484 and the corresponding motor terminals of the DR.. motor: Motor terminal DR..

  • Page 34: Pc/Laptop Connection

    Electrical installation PC/laptop connection PC/laptop connection ® MOVIMOT drives are equipped with an X50 diagnostic interface (RJ10 plug connec- tor) for startup, configuration and service. The diagnostic interface [1] is located underneath the screw plug on top of the MOVIMOT ®...

  • Page 35: Startup Of Movimot With Mlk30A In Easy Mode

    Startup of MOVIMOT ® with MLK30A in Easy mode General information concerning startup Startup of MOVIMOT ® with MLK30A in Easy mode General information concerning startup INFORMATION You must comply with the general safety notes in the chapter "Safety notes" during startup.

  • Page 36: Description Of The Control Elements

    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the control elements Description of the control elements 6.2.1 Setpoint potentiometer f1 NOTICE Loss of warranted degree of protection if the screw plugs of the f1 setpoint potenti- ometer or the X50 diagnostic interface are installed incorrectly or not at all. Damage to the MOVIMOT ®...
  • Page 37 Startup of MOVIMOT ® with MLK30A in Easy mode Description of the control elements 6.2.4 DIP switches S1 and S2 NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to the DIP switches. • To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm.

  • Page 38: Description Of The Dip Switches S1

    Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Description of the DIP switches S1 6.3.1 DIP switches S1/1 – S1/4 ® RS485 address of the MOVIMOT inverter Set the DIP switches S1/1 - S1/4 as follows for MOVIMOT ®...
  • Page 39 Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Motor with operating point 400 V/50 Hz ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Identification ID color Part number Line voltage [V] Line frequency [Hz]...
  • Page 40 Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Motor with operating point 460 V/60 Hz ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Marking ID color Part number Line voltage [V] Line frequency [Hz]...
  • Page 41 Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Motor with 50/60 Hz voltage range ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Marking ID color Part number Line voltage [V] Line frequency [Hz]...
  • Page 42 Startup of MOVIMOT ® with MLK30A in Easy mode Description of the DIP switches S1 Drive ID module Motor Identification ID color Part number Line voltage [V] Mains frequency [Hz] DRU...J/400/50 Gray 28203194 230/400 Setting DIP switch S1/6: ® Power Motor type MOVIMOT MM..D-503-00 inverter...

  • Page 43: Description Of Dip Switches S2

    Startup of MOVIMOT ® with MLK30A in Easy mode Description of DIP switches S2 Description of DIP switches S2 6.4.1 DIP switch S2/1 Brake type • When using the standard brake, the DIP switch S2/1 must be set to "OFF". •...
  • Page 44 Startup of MOVIMOT ® with MLK30A in Easy mode Description of DIP switches S2 Functional description You can release the brake under the following conditions by setting the AS-Interface bit DO2 "speed f2/speed f1": Status of Enable Error Brake function AS-Interface bits status status...
  • Page 45 Startup of MOVIMOT ® with MLK30A in Easy mode Description of DIP switches S2 6.4.3 DIP switch S2/3 Operating mode • DIP switch S2/3 = "OFF": VFC operation for 4-pole motors • DIP switch S2/3 = "ON": V/f operation reserved for special cases 6.4.4 DIP switch S2/4 Speed monitoring...

  • Page 46: Startup Procedure

    Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure Startup procedure WARNING Electric shock from capacitors that have not been fully discharged. Severe or fatal injuries. • Disconnect the inverter from the power. Observe the minimum switch-off time af- ter disconnection from the supply system: –...
  • Page 47 Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure INFORMATION The first speed is infinitely variable during operation using the setpoint potentiometer which is accessible from outside. Speeds f1 and f2 can be set independently of each other. 9.
  • Page 48 Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure Assigning the slave address using a hand-held programming device Hand-held AS-Interface programming devices offer the following functions: • Reading and changing an AS-Interface slave address • Reading off the AS-Interface profile •...
  • Page 49 Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure 6.5.2 Setting the 24 V supply via switch S5 The switch S5 [1] is located on the connection board. 18014399700786699 Size 1 Size 2 Switch S5 Use switch S5 to set the type of 24 V supply. 24 V voltage supply Switch S5 = "1"...
  • Page 50 Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure ® 6.5.3 Data AS-Interface master → MOVIMOT The following table shows the 4 data bits that the AS-Interface master sends to the MOVIMOT ® inverter via the AS-Interface: AS-Interface Function (→...
  • Page 51 Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure 6.5.5 Setpoint scaling via parameter bits The following table lists the parameter bits for setpoint scaling The setpoint scaling does only affect setpoint f1 that can be set externally. Setpoint f2 and the minimum frequency are not affected by the scaling.
  • Page 52 Startup of MOVIMOT ® with MLK30A in Easy mode Startup procedure 6.5.6 Inverter behavior depending on the AS-Interface bits The following table shows the behavior of the MOVIMOT ® inverter depending on the status of the AS-Interface bit: Inverter AS-Interface bit Status behavior Supply...

  • Page 53: Supplementary Notes For Installation Close To The Motor

    Startup of MOVIMOT ® with MLK30A in Easy mode Supplementary notes for installation close to the motor Supplementary notes for installation close to the motor ® When the MOVIMOT inverter is installed close to the motor, observe the notes in the following chapters: 6.6.1 Checking the connection type of the connected motor...
  • Page 54 Startup of MOVIMOT ® with MLK30A in Easy mode Supplementary notes for installation close to the motor 6.6.3 DIP switch When the MOVIMOT ® inverter is installed close to the motor, the DIP switch S1/5 must be changed from the factory setting to "ON": Meaning Binary coding Motor...

  • Page 55: Service

    Service Status and error display Service Status and error display The following figure shows the positions of the status and AS-Interface LEDs on the ® MOVIMOT drive: 9007200399453707 [1] MOVIMOT ® status LED [2] AS-Interface LED ® Compact Operating Instructions – MOVIMOT MM..D with AS-Interface...
  • Page 56 Service Status and error display 7.1.1 Meaning of the AS-Interface LED The AS-Interface LED signalizes the status of the AS-Interface slaves. MLK30A Meaning Possible cause Color Operating state State 24 V supply at AS-Interface connection ready missing. Green Ready Normal operation Steady light 24 V supply at AS-Interface connection is OK.
  • Page 57 Service Status and error display 7.1.2 Meaning of the status LED The status LED is located on the top of the MOVIMOT ® inverter. The three-color status LED indicates the operating and error statuses of the MOVIMOT ® inverter. Meaning Possible cause Color Operating sta-...
  • Page 58 Service Status and error display Meaning Possible cause Color Operating sta- Status tus Error code Error 08 Speed monitoring error (only when S2/4 = "ON") flashes slowly or additional function 13 is active. Error 09 Startup error Additional functions 4, 5, 12 (DIP switches S2/5 – S2/8) are not permitted.

  • Page 59: Error List

    Service Error list Error list The following table helps you with troubleshooting: Code Error Possible cause Measure No connection ⍊, RS+, RS- – Communication Check and establish connection, especially timeout between MOVIMOT ® earth. RS485 master (motor stops, without error code) EMC influence Check shielding of data lines and improve, if necessary.
  • Page 60 Service Error list Code Error Possible cause Measure DC link voltage too Ramp time too short. Extend the ramp time. high Reset error Faulty connection between Check the braking resistor/brake coil connec- brake coil/braking resistor tion. Correct, if necessary. Reset error Incorrect internal resist- Check internal resistance of brake coil/braking ance of brake coil/braking...
  • Page 61 Service Error list Code Error Possible cause Measure EEPROM error Error when accessing Set parameter P802 to "Delivery state". EEPROM Reset error ® Re-parameterize MOVIMOT inverter. Consult the SEW Service if the error reoccurs. External terminal External signal at terminal Remove/reset external error X6: 9,10 is not present Error code 38...
  • Page 62 Service Error list Code Error Possible cause Measure Thermal overload of Motor protection is active Set DIP switch S1/5 to "ON". ® motor when the MOVIMOT Reset error verter is mounted close to the motor. Incorrectly set performance Check DIP switch setting S1/6. level when MOVIMOT ®...

  • Page 63: Unit Replacement

    Service Unit replacement Code Error Possible cause Measure Bus module com- Timeout between fieldbus Check/establish communication link between ® ® munication timeout interface and MOVIMOT fieldbus interface and MOVIMOT inverter. – MOVIMOT ® inverter. The fieldbus interface only reports the error to the higher-level controller.
  • Page 64 Service Unit replacement • Switch t1 on the new MOVIMOT ® inverter analogously to the control elements of the previous MOVIMOT ® inverter. ® 4. Unlock the drive ID module of the new MOVIMOT inverter and pull it out carefully. 18014399028685579 5.

  • Page 65: Declaration Of Conformity

    Declaration of conformity Declaration of conformity EC Declaration of Conformity 900030110 SEW EURODRIVE GmbH & Co KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ® frequency inverters of the series MOVIMOT possibly in connection with...
  • Page 68 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 76642 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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