SEW-Eurodrive Movimot MM**D Series Compact Operating Instructions
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SEW-Eurodrive Movimot MM**D Series Compact Operating Instructions

Decentralized drive systems with as-interface
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*22781854_0416*
Drive Technology \ Drive Automation \ System Integration \ Services
Compact Operating Instructions
Decentralized Drive Systems
®
MOVIMOT
MM..D with AS-Interface
Edition 04/2016
22781854/EN

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Summary of Contents for SEW-Eurodrive Movimot MM**D Series

  • Page 1 *22781854_0416* Drive Technology \ Drive Automation \ System Integration \ Services Compact Operating Instructions Decentralized Drive Systems ® MOVIMOT MM..D with AS-Interface Edition 04/2016 22781854/EN...
  • Page 2 SEW-EURODRIVE—Driving the world...

  • Page 3: Table Of Contents

    Contents Contents General information........................  5 Scope of this documentation................... 5 Structure of the safety notes ................... 5 Other applicable documentation .................. 6 Safety notes ..........................  7 Preliminary information .................... 7 General information ...................... 7 Target group ........................ 7 Designated use ....................... 8 Transportation, storage.................... 8 Installation........................ 9 Electrical connection ....................... 9 Protective separation ...................... 9 Operation ........................ 10 Type designations ........................
  • Page 4 Contents Supplementary notes for installation close to the motor .......... 57 Service .............................   60 Status and error display .................... 60 Error list......................... 64 Unit replacement...................... 68 Declaration of conformity ......................   70 ® Compact Operating Instructions – MOVIMOT MM..D with AS-Interface...

  • Page 5: General Information

    General information Scope of this documentation General information Scope of this documentation This documentation comprises the general safety notes and information regarding ® MOVIMOT MM..D with AS-Interface. • Please note that this documentation does not replace the detailed operating in- structions.

  • Page 6: Other Applicable Documentation

    General information Other applicable documentation Meaning of the hazard symbols The hazard symbols in the safety notes have the following meaning: Hazard symbol Meaning General hazard Warning of dangerous electrical voltage Warning of hot surfaces Warning of risk of crushing Warning of suspended load Warning of automatic restart 1.2.3...

  • Page 7: Safety Notes

    Safety notes Preliminary information Safety notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property. The user must ensure that the basic safety notes are read and observed. Make sure that persons responsible for the plant and its operation, as well as persons who work independently on the unit, have read through the operating instructions carefully and understood them.

  • Page 8: Designated Use

    Safety notes Designated use Designated use ® MOVIMOT inverters are components intended for installation in electrical systems or machines. ® In case of installation in machines, startup of MOVIMOT inverters (i.e. start of desig- nated operation) is prohibited until it is determined that the machine meets the require- ments stipulated in the Machinery Directive 2006/42/EC.

  • Page 9: Installation

    Safety notes Installation Installation The units must be installed and cooled according to the regulations and specifications contained in the corresponding documentation. ® Protect the MOVIMOT inverters from excessive strain. The following applications are prohibited unless explicitly permitted: • Use in potentially explosive areas. •...

  • Page 10: Operation

    Safety notes Operation Operation ® Systems with integrated MOVIMOT inverters must be equipped with additional monit- oring and protection devices, if necessary, according to the applicable safety guidelines, such as the law governing technical equipment, accident prevention regu- lations, etc. Additional preventive measures may be required for applications with in- creased hazard potential.

  • Page 11: Type Designations

    Type designations MOVIMOT® drive type designation Type designations MOVIMOT® drive type designation ® MOVIMOT drive type designation 3.1.1 Nameplate ® The following figure gives an example of a MOVIMOT drive nameplate. The name- plate is attached to the motor. 76646 Bruchsal/Germany R F 4 7 D R E 9 0 L 4 B E 2 / M M 1 5 / M O / A V S K 0 1 .

  • Page 12: Movimot® Inverter Type Designation

    Type designations MOVIMOT® inverter type designation MOVIMOT® inverter type designation ® MOVIMOT inverter type designation 3.2.1 Nameplate ® The following figure gives an example of a MOVIMOT inverter nameplate: Status: A -- -- 15 10 16 08/14 829 Type : MM15D-503-00 P# : 18215033 S# : 1757110...
  • Page 13 Type designations MOVIMOT® inverter type designation 3.2.3 Unit identification ® The unit identification [1] on the top of the MOVIMOT inverter provides information about the inverter type [2], inverter part number [3], unit power [4]. 1 min 9007199712657547 3.2.4 AS-Interface option nameplate The following figure shows an example of the nameplate of the AS-Interface option MLK30A: 9007201609242891...

  • Page 14: Type Designation Of The Design "Mounted Close To The Motor

    Type designations Type designation of the design "mounted close to the motor" Type designation of the design "mounted close to the motor" 3.3.1 Nameplate ® The following figure shows an example of the MOVIMOT inverter mounted close to the motor with corresponding nameplate and type designation: U = 3x380.

  • Page 15: Mechanical Installation

    Mechanical installation Installation notes Mechanical installation Installation notes INFORMATION Observe the general safety notes. WARNING ® Improper installation/disassembly of MOVIMOT drives and mount-on components. Risk of injury. • Adhere to the notes about installation and disassembly. • Before releasing shaft connections, make sure that there are no active torsional moments present (tensions within the system).

  • Page 16: Installation Of Movimot Gearmotor

    Mechanical installation Installation of MOVIMOT® gearmotor • The ambient temperature corresponds to the specifications in chapter "Technical data" of the operating instructions. Note that the temperature range of the gear unit may also be restricted, see gear unit operating instructions. ®...
  • Page 17 Mechanical installation Installation of MOVIMOT® gearmotor ® 4.4.2 Installing MOVIMOT NOTICE ® Loss of guaranteed degree of protection if the MOVIMOT inverter is installed incor- rectly or not at all. ® Damage to the MOVIMOT inverter. ® • When removing the MOVIMOT inverter from the connection box, it must be pro- tected from dust and moisture.

  • Page 18: Mounting Movimot Inverter Close To The Motor

    Mechanical installation Mounting MOVIMOT® inverter close to the motor Mounting MOVIMOT® inverter close to the motor ® Mounting MOVIMOT inverter close to the motor ® The following figure shows the mounting dimensions for mounting the MOVIMOT verter close to the motor: 9007199713018763 Size Type...

  • Page 19: Tightening Torques

    Mechanical installation Tightening torques Tightening torques ® 4.6.1 MOVIMOT inverter ® Tighten the screws for fastening the MOVIMOT inverter using 3.0 Nm in diametrically opposite sequence. 9007199713318923 4.6.2 Screw plugs Tighten the screw plugs of potentiometer f1 and connection X50 using 2.5 Nm. 9007199713311371 4.6.3 Cable glands...
  • Page 20 Mechanical installation Tightening torques 4.6.5 Modular connection box For fastening the connection box on the mounting plate, tighten the screws using 3.3 Nm. 322786187 4.6.6 Tightening torques for terminals Use the following tightening torques for terminals during installation: 1143643275 0.8 – 1.5 Nm 1.2 – 1.6 Nm 2.0 – 2.4 Nm ®...

  • Page 21: Electrical Installation

    Electrical installation Installation notes Electrical installation Installation notes Observe the following information on electrical installation: • Observe the general safety notes. • Comply with all instructions referring to the technical data and the permissible con- ditions where the unit is operated. •...
  • Page 22 Electrical installation Installation instructions ® 5.2.2 Permitted cable cross section of the MOVIMOT terminals Power terminals Observe the permitted cable cross sections for installation: Power terminals Cable cross section 1.0 mm – 4.0 mm (2 x 4.0 mm AWG17 – AWG12 (2 x AWG12) Conductor end sleeves •...
  • Page 23 Electrical installation Installation instructions Control terminals Conductor end sleeves • Connect only single-wire conductors or flexible wire conductors with or without conductor end sleeve (DIN 46228, material E‑CU). • Permitted length of the conductor end sleeve: at least 8 mm ® Compact Operating Instructions –...
  • Page 24 Electrical installation Installation instructions 5.2.3 Residual current device WARNING No protection against electric shock if an incorrect type of residual current device is used. Severe or fatal injuries. • Use only universal current sensitive residual current devices of type B for fre- quency inverters.
  • Page 25 Electrical installation Installation instructions 5.2.5 Information on PE connection WARNING Electric shock due to incorrect connection of PE. Severe or fatal injuries. • The permitted tightening torque for the screw is 2.0 – 2.4 Nm (18 – 21 lb.in). • Observe the following notes regarding PE connection. Prohibited assembly pro- Recommendation: Assembly with solid connecting...
  • Page 26 Electrical installation Installation instructions 5.2.6 EMC-compliant installation INFORMATION This drive system is not designed for operation on a public low voltage grid that sup- plies residential areas. This is a product with restricted availability (categories C1 to C4 according to EN ...
  • Page 27 Electrical installation Installation instructions Short circuit current rating Suitable for use on a circuit capable of delivering not more than 200,000 rms sym- metrical amperes when protected as follows For 240 V systems: 250 V minimum, 25 A maximum, non-semiconductor fuses or 250 V minimum, 25 A maximum, inverse time circuit breakers For 500 V systems: 500 V minimum, 25 A maximum, non-semiconductor fuses or 500 V minimum, 25 A maximum, inverse time circuit breakers...

  • Page 28: Connection Of Movimot ® Mm

    Electrical installation Connection of MOVIMOT® MM../AVSK (connection option A) Connection of MOVIMOT® MM../AVSK (connection option A) ® Connection of MOVIMOT MM../AVSK (connection option A) The following figure shows the connection in MM../AVSK design: F11/F12/F13 MM../AVSK BE/BR AS-Interface - 24 V [4][5][6][7] [8][9] BW [2]...

  • Page 29: Connection Of Movimot ® Mm

    Electrical installation Connection of MOVIMOT® MM../AZSK (connection option B) Connection of MOVIMOT® MM../AZSK (connection option B) ® Connection of MOVIMOT MM../AZSK (connection option B) The following figure shows the connection in MM../AZSK design: F11/F12/F13 MM../AZSK BE/BR AS-Interface - 24 V BW [4] V024 AS-Interface +...

  • Page 30: Connection Of Movimot ® Mm

    Electrical installation Connection of MOVIMOT® MM../AND3/AZSK (connection option C) Connection of MOVIMOT® MM../AND3/ AZSK (connection option C) ® Connection of MOVIMOT MM../AND3/AZSK (connection option C) The following figure shows the connection in MM../AND3/AZSK design: AS-Interface + AS-Interface - V024 N.C. N.C.

  • Page 31: Connection Of Movimot ® Mm../Azzk (Connection Option D1/D2)

    Electrical installation Connection of MOVIMOT® MM../AZZK (connection option D1/D2) Connection of MOVIMOT® MM../AZZK (connection option D1/ ® Connection of MOVIMOT MM../AZZK (connection option D1/D2) The following figure shows the connection in MM../AZZK design: F11/F12/F13 MM../AZZK BE/BR X03 X02 AS-Interface - 24 V [6][7] BW [4]...

  • Page 32: Connection Of Movimot ® Mm../And3/Azzk (Connection Option D3/D4)

    Electrical installation Connection of MOVIMOT® MM../AND3/AZZK (connection option D3/D4) Connection of MOVIMOT® MM../AND3/ AZZK (connection option D3/ ® Connection of MOVIMOT MM../AND3/AZZK (connection option D3/D4) The following figure shows the connection in MM../AND3/AZZK design: AS-Interface + AS-Interface - V024 V024 N.C.

  • Page 33: Connection Of Movimot ® Mm../Azfk (Connection Option E)

    Electrical installation Connection of MOVIMOT® MM../AZFK (connection option E) Connection of MOVIMOT® MM../AZFK (connection option E) ® Connection of MOVIMOT MM../AZFK (connection option E) The following figure shows the connection in MM../AZFK design: F11/F12/F13 MM../AZFK BE/BR AS-Interface - BW [4] V024 AS-Interface + 9007214781950219...

  • Page 34: Connection Between Movimot And Motor When Mounted Close To The Motor

    Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor Connection between MOVIMOT® and motor when mounted close to the motor ® Connection between MOVIMOT and motor when mounted close to the motor ® If the MOVIMOT inverter is mounted close to the motor, the connection to the motor is realized with a pre-fabricated hybrid cable.
  • Page 35 Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor ® 5.9.2 Overview of connection between MOVIMOT and motor with mounting close to the motor ® MOVIMOT inverter Connection cable Drive MM../P2.A/RO.A/APG4 Part number DR.71 – DR.100: 01867423 AC motors with cable gland MM../P2.A/RO.A/APGX Part number DR.112 –...
  • Page 36 Electrical installation Connection between MOVIMOT® and motor when mounted close to the motor 5.9.3 Hybrid cable connection The following table shows the conductor assignment of the hybrid cables with part numbers 01867423 and 08179484 and the corresponding motor terminals of the DR.. motor: Motor terminal DR..

  • Page 37: Pc/Laptop Connection

    Electrical installation PC/laptop connection 5.10 PC/laptop connection ® MOVIMOT drives are equipped with an X50 diagnostic interface (RJ10 plug con- nector) for startup, parameterization and service. The diagnostic interface [1] is located underneath the screw plug on top of the ®...

  • Page 38: Startup Of Movimot With Mlk

    ® Startup of MOVIMOT with MLK.. in Easy mode Overview ® Startup of MOVIMOT with MLK.. in Easy mode INFORMATION ® When selecting Easy mode, you start up MOVIMOT using DIP switches S1, S2 and switches f2, t1, quick and easy. Overview ®...

  • Page 39: General Information Concerning Startup

    ® Startup of MOVIMOT with MLK.. in Easy mode General information concerning startup General information concerning startup INFORMATION You must comply with the general safety notes in the chapter "Safety notes" during startup. WARNING Risk of crushing due to missing or defective protective covers. Severe or fatal injuries.

  • Page 40: Description Of The Control Elements

    ® Startup of MOVIMOT with MLK.. in Easy mode Description of the control elements Description of the control elements 6.3.1 Setpoint potentiometer f1 NOTICE Loss of warranted degree of protection if the screw plugs of the f1 setpoint poten- tiometer or the X50 diagnostic interface are installed incorrectly or not at all. ®...
  • Page 41 ® Startup of MOVIMOT with MLK.. in Easy mode Description of the control elements 6.3.4 DIP switches S1 and S2 NOTICE Damage to the DIP switches caused by unsuitable tools. Damage to the DIP switches. • To set the DIP switches, use only suitable tools, such as a slotted screwdriver with a blade width of no more than 3 mm.

  • Page 42: Description Of The Dip Switches S1

    ® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S1 Description of the DIP switches S1 6.4.1 DIP switches S1/1 – S1/4 ® RS485 address of the MOVIMOT inverter ® Set the DIP switches S1/1 - S1/4 as follows for MOVIMOT with AS-Interface option MLK3.A: 9007199592524939...
  • Page 43 ® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S1 Motor with operating point 400 V/50 Hz ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Identification ID color Part number Line voltage [V] Line frequency [Hz] DRS/400/50...
  • Page 44 ® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S1 Motor with operating point 460 V/60 Hz ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Marking ID color Part number Line voltage [V] Line frequency [Hz] DRS/460/60...
  • Page 45 ® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S1 Motor with 50/60 Hz voltage range ® Applies to MOVIMOT with the following drive ID modules: Drive ID module Motor Marking ID color Part number Line voltage [V] Line frequency [Hz]...
  • Page 46 ® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S1 Motor with operating point 400 V/50 Hz and LSPM technology ® Applies to MOVIMOT with the following drive ID module: Drive ID module Motor Identification ID color Part number Supply system Line frequency...

  • Page 47: Description Of The Dip Switches S2

    ® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S2 Description of the DIP switches S2 6.5.1 DIP switch S2/1 Brake type • When using the standard brake, the DIP switch S2/1 must be set to "OFF". •...
  • Page 48 ® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S2 Functional description The function described is only available for the following designs: ® • MOVIMOT with MLK30A ® • MOVIMOT with MLK31A and function module 1, 4, 5 or 7 ®...
  • Page 49 ® Startup of MOVIMOT with MLK.. in Easy mode Description of the DIP switches S2 6.5.3 DIP switch S2/3 Operating mode • DIP switch S2/3 = "OFF": VFC operation for 4-pole motors • DIP switch S2/3 = "ON": V/f operation reserved for special cases 6.5.4 DIP switch S2/4 Speed monitoring...

  • Page 50: Startup Procedure

    ® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure Startup procedure WARNING Electric shock from capacitors that have not been fully discharged. Severe or fatal injuries. • Disconnect the inverter from the power. Observe the minimum switch-off time after disconnection from the supply system: –...
  • Page 51 ® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure INFORMATION During operation, the first speed is infinitely variable using the setpoint potentiometer f1 which is accessible from outside. Speeds f1 and f2 can be set independently of each other. 9.
  • Page 52 ® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure Assigning the slave address using a hand-held programming device Hand-held AS-Interface programming devices offer the following functions: • Reading and changing an AS-Interface slave address • Reading off the AS-Interface profile •...
  • Page 53 ® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure 6.6.2 Setting the 24 V supply via switch S5 The switch S5 [1] is located on the connection board. 18014399700786699 Size 1 Size 2 Switch S5 Use switch S5 to set the type of 24 V supply. 24 V voltage supply ®...
  • Page 54 ® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure ® 6.6.3 Data AS-Interface master → MOVIMOT The following table shows the 4 data bits that the AS-Interface master sends to the ® MOVIMOT inverter via the AS-Interface: AS-Interface The function is described in chapter "Inverter behavior depending on the AS-Interface bits" (→ 2 56).
  • Page 55 ® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure 6.6.5 Setpoint scaling via parameter bits The following table lists the parameter bits for setpoint scaling. The setpoint scaling does only affect setpoint f1 that can be set externally. Setpoint f2 and the minimum frequency are not affected by the scaling.
  • Page 56 ® Startup of MOVIMOT with MLK.. in Easy mode Startup procedure 6.6.6 Inverter behavior depending on the AS-Interface bits ® The following table shows the behavior of the MOVIMOT inverter depending on the status of the AS-Interface bit: Inverter AS-Interface bit Status behavior Supply...

  • Page 57: Supplementary Notes For Installation Close To The Motor

    ® Startup of MOVIMOT with MLK.. in Easy mode Supplementary notes for installation close to the motor Supplementary notes for installation close to the motor ® When the MOVIMOT inverter is installed close to the motor, observe the notes in the following chapters: 6.7.1 Checking the connection type of the connected motor...
  • Page 58 ® Startup of MOVIMOT with MLK.. in Easy mode Supplementary notes for installation close to the motor 6.7.4 Motor protection INFORMATION This chapter only applies to MM../AVSK design. The connected motor must be equipped with a TH. SEW‑EURODRIVE recommends to wire the TH via input DI2, see following figure. •...
  • Page 59 ® Startup of MOVIMOT with MLK.. in Easy mode Supplementary notes for installation close to the motor 6.7.6 Braking resistor • For motors without brake, a braking resistor must be connected to the ® MOVIMOT BW1/BW2 • For brakemotors without BEM option, no braking resistor may be connected to ®...

  • Page 60: Service

    Service Status and error display Service Status and error display The following figure shows the positions of the status and AS-Interface LEDs on the ® MOVIMOT drive: 9007200399453707 ® [1] MOVIMOT status LED [2] AS-Interface LED ® Compact Operating Instructions – MOVIMOT MM..D with AS-Interface...
  • Page 61 Service Status and error display 7.1.1 Meaning of the AS-Interface LED The AS-Interface LED signalizes the status of the AS-Interface slaves. MLK30A, MLK32A Meaning Possible cause Color Operating state State Supply voltage at AS-Interface connec- ready tion missing. Green Ready Normal mode Steady light Supply voltage at AS-Interface connec-...
  • Page 62 Service Status and error display 7.1.2 Meaning of the status LED ® The status LED is located on the top of the MOVIMOT inverter. ® The 3-color status LED indicates the operating and error states of the MOVIMOT verter. Meaning Possible cause Color Operating state...
  • Page 63 Service Status and error display Meaning Possible cause Color Operating state State error code Fault 08 Speed monitoring error (only when S2/4 = "ON") Flashing slowly or additional function 13 is active. Fault 09 Startup fault Additional functions 4, 5, 12 (DIP switches S2/5 – S2/8) are not permitted.

  • Page 64: Error List

    Service Error list Error list The following table helps you with troubleshooting: Code Error Possible cause Measure Missing connection ', RS – Communication Check and establish connection, especially timeout +, RS- between ground. ® MOVIMOT and RS485 (motor stops, without master error code) EMC influence...
  • Page 65 Service Error list Code Error Possible cause Measure DC link voltage too Ramp time too short. Extend the ramp time. high Reset error Faulty connection between Check the braking resistor/brake coil connec- brake coil/braking resistor tion. Correct, if necessary. Reset error Incorrect internal resist- Check internal resistance of brake coil/braking ance of brake coil/braking...
  • Page 66 Service Error list Code Error Possible cause Measure EEPROM error Error while accessing Set parameter P802 to "Delivery state". EEPROM Reset error ® Re-parameterize MOVIMOT inverter. Contact SEW-EURODRIVE Service if the error re-occurs. External terminal External signal at terminal Correct/reset external error. X6: 9,10 not present.
  • Page 67 Service Error list Code Error Possible cause Measure ® Thermal When the MOVIMOT Set DIP switch S1/5 to "ON". overload verter is installed close to Reset error of motor the motor, motor protection active. The performance level is Check the setting of DIP switch S1/6. set incorrectly for the com- Reset error ®...

  • Page 68: Unit Replacement

    Service Unit replacement Code Error Possible cause Measure Communication Timeout between the field- Check/re-establish the communication link timeout bus module bus interface and the between the fieldbus interface and the ® ® ® – MOVIMOT MOVIMOT inverter. MOVIMOT inverter. The fieldbus interface re- ports the error only to the higher-level control- ler.
  • Page 69 Service Unit replacement ® 4. Unlock the drive ID module of the new MOVIMOT inverter and pull it out carefully. 18014399028685579 ® 5. Unlock the drive ID module of the previous MOVIMOT inverter as well and pull it out carefully. ®...

  • Page 70: Declaration Of Conformity

    Declaration of conformity Declaration of conformity EU Declaration of Conformity Translation of the original text 900030310/EN SEW-EURODRIVE GmbH & Co. KG Ernst-Blickle-Straße 42, D-76646 Bruchsal declares under sole responsibility that the following products ® Frequency inverters of the product series MOVIMOT MM..D-..3-..
  • Page 76 SEW-EURODRIVE—Driving the world SEW-EURODRIVE GmbH & Co KG P.O. Box 3023 76642 BRUCHSAL GERMANY Phone +49 7251 75-0 Fax +49 7251 75-1970 sew@sew-eurodrive.com www.sew-eurodrive.com...

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