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G7 Adjustable Speed Drive
Operation Manual
Document Number: 51546-009
Date: March, 2005

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   Summary of Contents for Toshiba G7

  • Page 1

    G7 Adjustable Speed Drive Operation Manual Document Number: 51546-009 Date: March, 2005...

  • Page 2: Important Notice

    The G7 is a very powerful tool, yet surprisingly simple to operate. The user-friendly Electronic Operator Interface (EOI) of the G7 has an easy-to-read 240 x 64 pixel graphical LCD screen. The EOI provides easy access to the many monitoring and programming features of the G7.

  • Page 3

    TOSHIBA INTERNATIONAL CORPORATION Please complete the Warranty Card supplied with the ASD and return it to Toshiba by prepaid mail. This will activate the 12 month warranty from the date of installation; but, shall not exceed 18 months from the shipping date.

  • Page 4: About This Manual

    About This Manual This manual was written by the Toshiba Technical Publications Group. This group is tasked with providing technical documentation for the G7 Adjustable Speed Drive. Every effort has been made to provide accurate and concise information to you, our customer.

  • Page 5: Table Of Contents

    Installation Notes ... 17 Mounting the ASD ... 18 Connecting the ASD ... 19 I/O and Control ... 22 G7 ASD Control ... 26 Typical Connection Diagram ... 30 Command Mode and Frequency Mode Control ... 31 Command Control (F003) ... 31 Frequency Control (F004) ...

  • Page 6

    EOI Remote Mounting ... 190 Current/Voltage Specifications ... 193 Cable/Terminal Specifications ... 195 Dynamic Braking Resistor Wire/Cable Specifications ... 198 Link Reactor Information ... 199 G7 Optional Devices ... 200 G7 ASD Spare Parts Listing ... 201 G7 ASD Operation Manual...

  • Page 7: General Safety Information

    CAUTION The word CAUTION without the safety alert symbol indicates a potentially hazardous situation exists which, if not avoided, may result in equipment and property damage. CAUTION G7 ASD Operation Manual...

  • Page 8: Special Symbols

    If the labels are damaged or if additional labels are required, contact your Toshiba sales representative for additional labels. Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or death if the instructions are not followed.

  • Page 9: Qualified Personnel

    When modifications are required contact your Toshiba sales representative. • Inspections may be required before and after moving installed equipment. • Keep the equipment in an upright position. • Contact your Toshiba sales representative to report discrepancies or for assistance if required. G7 ASD Operation Manual...

  • Page 10: Handling And Storage

    Allow proper clearance spaces for installation. Do not obstruct the ventilation openings. Refer to the section titled requirements. • The ambient operating temperature range of the G7 ASD is 14° to 104° F (-10 to 40° C). • See the section titled the drive.

  • Page 11: Mounting Requirements

    (i.e., place U1, V1, and W1 in one conduit and U2, V2, and W2 in another) (refer to NEC Article 300.20 and Article 310.4). National and local electrical codes should be G7 ASD Operation Manual WARNING...

  • Page 12

    A supplemental emergency stopping system should be used with the ASD. Emergency stopping should not be a task of the ASD alone. • Follow all warnings and precautions and do not exceed equipment ratings. DC Injection Braking Start Frequency on pg. 105 Dynamic Braking G7 ASD Operation Manual...

  • Page 13: System Integration Precautions

    Please contact your Toshiba sales representative for application-specific information or for training support. • The Toshiba ASD is part of a larger system and the safe operation of the ASD will depend on observing certain precautions and performing proper system integration. •...

  • Page 14: Operational And Maintenance Precautions

    Turn the power on only after attaching (or closing) the front cover and Do Not remove the front cover of the ASD when the power is on. • Do Not attempt to disassemble, modify, or repair the ASD. Call your Toshiba sales representative for repair information. •...

  • Page 15: Service Life Information

    Service Life Information Part Name Large Capacity Electrolytic Capacitor Cooling Fan CN Connectors On-board Relays G7 ASD Operation Manual Service Life When not used for long periods, 5 Years charge semi-annually. 26,000 Hours 100 Connects/Disconnects 500,000 Actuations...

  • Page 16: Ce Compliance Requirements

    All systems placed on the European market are required to comply with the European Community directive regarding electromagnet compatibility (EMC). Toshiba ensures that all systems deployed in the European market have been screened and are in 100% compliance with the following standards: •...

  • Page 17

    (EE). Otherwise, another protective measure shall be applied, such as separation of the EE from the environment by double or feinforced insulation, or isolation of the EE and the supply system by a transformer. See the G7 Filter Selection below for the recommended input filters for a given typeform. 230V VT130G7U2010B...

  • Page 18

    VT130G7U4220B VT130G7U4270B VT130G7U4330B VT130G7U4400B VT130G7U4500B VT130G7U4600B VT130G7U4750B VT130G7U410KB VT130G7U412KB VT130G7U415KB VT130G7U420KB VT130G7U425KB VT130G7U430KB VT130G7U4015B VT130G7U4025B VT130G7U4035B VT130G7U4055B VT130G7U4080B G7 Filter Selection Table VT130G7U420KB VT130G7U425KB VT130G7U430KB FN258-7 VT130G7U6015B FN258-16 VT130G7U6025B VT130G7U6035B FN258-30 VT130G7U6055B FN258-42 VT130G7U6080B VT130G7U6110B FN258-55 VT130G7U6160B FN258-75 VT130G7U6220B VT130G7U6270B...

  • Page 19: Motor Characteristics

    Autotune feature of the G7 ASD. Autotuning is a function of the G7 that measures several parameters of the connected motor and places these readings in a stored table. The software uses the information in the table to help optimize the response of the ASD to application-specific load and operational requirements.

  • Page 20: Operation Above 60 Hz

    If the motor that is coupled to a load that has a large backlash or a reciprocating load, use one of the following procedures to stabilize its operation. • Adjust the S-pattern acceleration/deceleration setting, • If in the Vector control mode, adjust the response time, or • Switch to the Constant Torque control mode. Frequency). G7 ASD Operation Manual...

  • Page 21: Load-produced Negative Torque

    The motor may continue to rotate and coast to a stop after being shut off due to the inertia of the load. If an immediate stop is required, a braking system should be used. The two most common types of motor braking systems used with the G7 ASD are DC Injection Braking and Dynamic Braking. For further information on braking systems, see Braking Enable on pg.

  • Page 22: Asd Characteristics

    ASD Capacity The G7 ASD must not be used with a motor that has a significantly larger capacity, even if the motor is operated under a small load. An ASD being used in this way will be susceptible to a high-output peak current which may result in nuisance tripping.

  • Page 23: Installation And Connections

    Occupational Safety and Health Administration requirements, and to any other local and regional industry codes and standards. Upon initial system powerup, the Startup Wizard starts automatically. The Startup Wizard assists the user with the initial configuration of the G7 True Torque Control section titled Initial Setup on pg. 38...

  • Page 24: Mounting The Asd

    ASD. The ambient temperature rating for the G7 ASD is from 14 to 104° F (-10 to 40° C). The process of converting AC to DC, and then back to AC produces heat. During normal ASD operation, up to 5% of the input energy to the ASD may be dissipated as heat.

  • Page 25: Connecting The Asd

    When operating using a single-phase supply, use the L1 and L3 terminals. T1/U, T2/V, and T3/W are the output terminals of the ASD that connect to the motor. G7 ASD Operation Manual DANGER Installation Precautions on pg. 4 and the section titled before attempting to connect the ASD and the motor to electrical power.

  • Page 26

    VT130G7U610KB(DR) VT130G7U612KB(DR) VT130G7U615KB(DR) Use either the Ferraz Shawmut Semiconductor fuse (P/N A70QS200) and fuse block P234C, or the Toshiba ASD-FUSEKIT-12P. The Toshiba kit includes the required fuses and the mounting hardware for the fuses. Figure 18 on pg. Figure 195.

  • Page 27: Lead Length Specifications

    460 Volt 600 Volt Note: Contact Toshiba for application assistance when using lead lengths in excess of those listed. Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor.

  • Page 28: I/o And Control

    Parameters ⇒ Standard Mode Selection ⇒ Command Mode ⇒ Use Control Terminal Strip). Figure 18 on pg. 30 shows the basic connection diagram for the G7 system. Table 3. Control Terminal Strip default assignment terminal names and functions. Default Term.

  • Page 29: Terminal Descriptions

    It may also be used to regulate (limit) the speed or torque of the motor. The gain and bias of this terminal may be adjusted for application-specific suitability (see G7 ASD Operation Manual or via the Direct Access method: Program ⇒...

  • Page 30

    Table 9 on page 81 F201 – F204). Table 7 on pg. 61 (see F676). F670 on pg. F005 on pg. (see F132 Figure 5 on pg. 24). Figure 5 on pg. 24). Figure 5 on pg. 24). G7 ASD Operation Manual...

  • Page 31

    AM and FM terminal adjustments. The input and output terminals of the Control Terminal Strip. For further information on these terminals see G7 ASD Operation Manual CN7A 0–1 mA 4–20 mA 0–1 mA 4–20 mA...

  • Page 32: G7 Asd Control

    G7 ASD Control The Control PCB (P/N 56000) serves as the primary control source for the G7 ASD and receives input from the Control Terminal Strip PCB (see Communications, or the EOI. The Control PCB has been enhanced to support two new functions: Multiple Protocol Communications and the ability to communicate in either half- or full-duplex modes.

  • Page 33: Cnu1/1a And Cnu2/2a Pinout

    Connect CNU2 to CNU2A and continue normally. Note: See the 7-Series Communications Manual (P/N 53840) for further information on the G7 communications protocol and system configuration requirements. CN3 Pinout‘ CN3 is used for RS232/RS485 serial communications. G7 ASD Operation Manual...

  • Page 34

    Listed below is the pinout of the CN7 connector. The CN7 connector is the 25-pin D-type connector of the Control Board (see Table 4. CN7 pinout assignments. Listed are the default settings for programmable terminals. Pin Number Note: * Open collector outputs. Figure Pin Number PInout *OUT1 *OUT2 — PInout — G7 ASD Operation Manual...

  • Page 35: I/o Circuit Configurations

    Figure 8. Discrete input. Figure 10. RX input. Figure 12. P24 Output. Figure 14. OUT1/OUT2 Output. Figure 16. AM/FM Output. G7 ASD Operation Manual Figure 9 RR input. Figure 11. VI/II input. Figure 13. PP Output. Figure 15. FP Output.

  • Page 36: Typical Connection Diagram

    Typical Connection Diagram Figure 18. G7 typical connection diagram. Note: Note: The AM, FM, VI, and II analog terminals are referenced to CC. Note: See alternative ST-to-CC activation configuration on When connecting multiple wires to the PA, PB, PC, or PO terminals, do not connect a solid wire and a stranded wire to the same terminal.

  • Page 37: Command Mode And Frequency Mode Control

    Override mode). Possible Command signal source selections include the following: • Use Control Terminal Strip (default), • Use LED Keypad Option, • Use Common Serial (TTL), • Use RS232/RS485, G7 ASD Operation Manual and F004, respectively. F003 establishes Table F003 setting.

  • Page 38: Frequency Control (f004)

    The Control Terminal Strip is placed in the Override mode by assigning a discrete terminal to VI/II Terminal Priority and connecting the terminal to CC. Once the discrete terminal is activated, VI/II is used as the Control Terminal Strip Override control item. G7 ASD Operation Manual...

  • Page 39: Command And Frequency Control Selections

    Command and Frequency control are Use Control Terminal Strip and Use RR, respectively. The G7 ASD has a command register for each item listed as a Command or Frequency source. The registers store the Override setting for each control source. The registers are continuously scanned to determine if any of the listed items are in the Override mode.

  • Page 40: Override Operation

    Set the LCD Port Connection to Common Serial (TTL) to use this feature. Use RS232/RS485 Set the LCD Port Connection to RS232/RS485 to use this feature. Use Communication Card Routes the control and monitoring I/O to CNU3 of the Control Board of the G7 ASD (Communication Card connector). F003 Panel...

  • Page 41: Frequency Control Selections

    To use the EOI for control requires that the LCD Port Connection be set to RS232/RS485 to use this feature. Use Communication Card Routes the control and monitoring I/O to CNU3 of the Control Board of the G7 ASD (Option Card connector). Use Motorized Pot Simulation A discrete terminal may be configured to increase or decrease the speed of the motor by momentarily connecting the assigned terminal to CC.

  • Page 42: Electronic Operator Interface

    Electronic Operator Interface The G7 Electronic Operator Interface (EOI) is comprised of an LCD display, two LEDs, a rotary encoder, and eight keys. These items are described below and their locations are provided in Figure 19 on pg. The EOI can be mounted remotely from the ASD as described in the section titled on pg.

  • Page 43: Eoi Operation

    Up, Down, and Enter key functions. The software used with the G7 is menu driven; thus, making it a select and click environment. The operating parameters of a motor may be selected and viewed or changed using the EOI.

  • Page 44: System Operation

    Upon initial system powerup, the Startup Wizard starts automatically. The Startup Wizard assists the user with the initial configuration of the input power settings and the output parameters of the G7 ASD. The ASD may also be setup by directly accessing each of the individual parameters (see the section titled Direct Access Parameter Information on pg.

  • Page 45: Default Setting Changes

    Pressing ESC while the system is performing a Changed From Default search terminates the search. Pressing ESC when done searching (or halted at a changed parameter) returns the system to the Program menu. Figure 20. Changed From Default screen. G7 ASD Operation Manual...

  • Page 46: Startup Wizard Requirements

    If selection (3) is chosen, click the subsequent Finish box and the system returns to the Frequency Command screen. If selection (1) (Run Now) is selected, the Startup Wizard will start and assist the user with the configuration of the G7 True Torque Control following user-input screens.

  • Page 47: Adjust Accel/decel Automatically

    Adjust Accel/Decel Automatically? When enabled, the G7 adjusts the acceleration and deceleration rates according to the applied load. The acceleration and deceleration times range from 12.5% to 800% of the programmed values for the active acceleration time [e.g., Acceleration Time #1 (F009) and Deceleration Time #1 (F010)].

  • Page 48: Command Source

    Use Pulse Input Option Wizard: Finish This screen is the final screen of the Startup Wizard. The basic parameters of the ASD have been set. Click Finish to return to the Program mode. Additional application-specific programming may be required. G7 ASD Operation Manual...

  • Page 49: System Configuration And Menu Options

    System Configuration and Menu Options Root Menus The MON/PRG key accesses the three primary modes of the G7: the Frequency Command mode, the Monitor mode, and the Program mode. From either mode, press the MON/PRG key to loop through to the other two modes (see toggles the menu to and from the Panel menu and the Frequency Command mode.

  • Page 50: Panel Menu

    Local mode using the LCD EOI, press F008 for further information on this setting). or the DC Injection Braking system setup at F250, F251, and F252. The Coast (or see F009). Direct Access Parameter G7 ASD Operation Manual...

  • Page 51: Monitor Mode

    Frequency Reference — Displays the Frequency Setpoint. Output Current — Displays the Output Current as a percentage of the rated capacity of the G7. Bus Voltage — Displays the Bus Voltage as a percentage of the rated capacity of the G7.

  • Page 52

    Repeats Left — Number of remaining Speed cycles in the active Group. Pattern — Active Speed Number of the Group. Pattern Time Left — Time remaining in the active Speed. Fault Status — Displays the current fault or No Fault. G7 ASD Operation Manual...

  • Page 53: Program Mode

    (See the section titled EOI O PTION ETUPS Contrast (adjustment) Local/Remote Key Realtime Clock Setup Preferences Alarm Popups G7 ASD Operation Manual Table 6. Program mode mapping. Program Menu Navigation Sub Menu Maximum Frequency Upper Limit Lower Limit V/f Pattern Command Mode...

  • Page 54: Review Startup Screen

    Restore Factory Defaults Clear Trip Clear Run Timer New Base Drive Board Save User Parameters Restore User Parameters Reload EOI Flash Reset EOI Memory Comm. Stops During Reset Parameter Parameter Name Number G7 ASD Operation Manual F702 F703 F701 F007...

  • Page 55: Output Terminal Functions

    Output Terminal Functions Analog Input Functions Reach Settings FP Terminal Settings Input Special Functions Line Power Switching G7 ASD Operation Manual Program Menu Navigation Sub Menu Out 1 Out 2 Acc/Dec Base Frequency Adjustment Upper-limit Frequency Adjustment Acceleration Time Adjustment...

  • Page 56: Analog Filter

    Jog Run Frequency Jog Stop Control Jog Window Enable/Disable #1 Frequency & Characteristics #2 Frequency & Characteristics #3 Frequency & Characteristics #4 Frequency & Characteristics Parameter Parameter Name Number G7 ASD Operation Manual F355 F356 F357 F358 F140 F141 F142 F143 F144...

  • Page 57

    Dynamic Braking ARAMETERS Stall DC (Injection) Braking Emergency Off Settings Retry/Restart Configuration G7 ASD Operation Manual Program Menu Navigation Sub Menu #5 Frequency & Characteristics #6 Frequency & Characteristics #7 Frequency & Characteristics #8 Frequency & Characteristics #9 Frequency & Characteristics #10 Frequency &...

  • Page 58: Abnormal Speed Settings

    Output Voltage Limitation Enable/Disable Suppression of Inrush-Current Timing Interlock with ST VI/II Torque Command Selection Torque Command Filter Synchronized Torque Bias Input Selection Parameter Parameter Name Number G7 ASD Operation Manual F302 F310 F629 F627 F628 F606 F607 F017 F602...

  • Page 59

    Manual Torque Limit Settings Torque Speed Limiting EEDBACK ARAMETERS Feedback Settings PG Settings G7 ASD Operation Manual Program Menu Navigation Sub Menu Tension Torque Bias Input Selection Load Sharing Gain Input Selection Positive Torque Limit #1Selection Negative Torque Limit #1Selection...

  • Page 60

    Logic (TTL) Baud Rate RS232/RS485 Baud Rate Parity RS232/RS485 Communication Time Out Time Logic (TTL) Communication Time Out Action RS232/RS485 Communication Time Out Action Parameter Parameter Name Number G7 ASD Operation Manual F320 F321 F322 F323 F324 F327 F325 F326 F660...

  • Page 61

    Communication Reference Adjust S20 Settings Scan Receive Settings Scan Transmit Settings Communication Error Optional Parameters G7 ASD Operation Manual Program Menu Navigation Sub Menu Communication Interval (logic) RS232/RS485 Wire Count RS232/RS485 Response Time TTL Master Output Selection RS232/RS485 Master Output Selection...

  • Page 62

    #4 Max Output Voltage #4 Torque Boost #4 Electronic Thermal Protection Level Trip History Records Most Recent Second Most Recent Third Most Recent Parameter Parameter Name Number G7 ASD Operation Manual F005 F006 F670 F671 F672 F673 F674 F675 F400...

  • Page 63: Scrolling Monitor Select

    Frequency Control Jump Frequencies Carrier Frequency Accel/Decel #1 – #4 Settings Accel/Decel Special Crane/Hoist Load Backlash Setup G7 ASD Operation Manual Program Menu Navigation Sub Menu Fourth Most Recent Scrolling Monitor Start Frequency End Frequency Run Frequency Run Frequency Hysteresis...

  • Page 64

    Current Differential Gain Exciting Strengthening Coefficient Enable/Disable User Parameter Initialization During Typeform Initialization % Current Vector Control % Voltage Vector Control % Constant Vector Control Parameter Parameter Name Number G7 ASD Operation Manual F190 F191 F192 F193 F194 F195 F196 F197 F198...

  • Page 65: Direct Access Parameter Information

    F000 Direct Access Parameter Information The G7 ASD has the ability to allow the user direct access to the motor control functions. The functions listed below have an associated Parameter Number which accesses its setting. There are two ways in which the motor-control parameters may be accessed for modification: Program ⇒...

  • Page 66

    Parameter Type — Selection List Factory Default — Output Frequency Changeable During Run — Yes Direct Access Number — F006 Parameter Type — Numerical Factory Default — 512 Changeable During Run — Yes Minimum — 0 Maximum — 1280 F006 G7 ASD Operation Manual...

  • Page 67

    FM Output (used for factory testing only) AM Output (used for factory testing only) Meter Adjust Value Analog Output Load Torque G7 ASD Operation Manual ) to fit application-specific requirements. AM/FM Output Value at 100% EOI-Displayed Output Maximum Frequency Maximum Frequency...

  • Page 68

    Direct Access Number — F007 Parameter Type — Selection List Factory Default — None Changeable During Run — No Direct Access Number — F008 Parameter Type — Selection List Factory Default — Forward Changeable During Run — Yes G7 ASD Operation Manual...

  • Page 69

    Vector Control modes (sensorless or feedback). Note: This setting may not be higher than the Maximum Frequency (F011 setting. G7 ASD Operation Manual F012 Direct Access Number — F009 Parameter Type — Numerical Factory Default — (ASD-dependent) Changeable During Run — Yes Minimum —...

  • Page 70

    Factory Default — 60.0 Changeable During Run — Yes Minimum — 25.0 Maximum — 299.0 Units — Hz Direct Access Number — F015 Parameter Type — Selection List Factory Default — Constant Torque Changeable During Run — No G7 ASD Operation Manual...

  • Page 71

    Note: The Soft Stall setting may affect acceleration times and patterns. Settings: Disabled Enabled (box checked) G7 ASD Operation Manual Direct Access Number — F016 Parameter Type — Numerical Factory Default — (ASD-dependent) Changeable During Run — Yes Minimum — 0.0 Maximum —...

  • Page 72

    Changeable During Run — Yes Minimum — Lower Limit (F013) F018 for further Maximum — Upper Limit (F012) Units — Hz F019 Output F018 F019 F020 F021 F022 F023 F024 F287 F288 F289 F290 F291 F292 F293 F294 G7 ASD Operation Manual...

  • Page 73

    ASD output is at or above this setting (see Table 9 on pg. 81 assignments). G7 ASD Operation Manual Direct Access Number — F020 Parameter Type — Numerical Factory Default — 0.0 Changeable During Run —...

  • Page 74: Speed Reach Frequency

    Maximum — Max. Freq. (F011) Units — Hz Direct Access Number — F102 Parameter Type — Numerical Factory Default — 2.5 Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. (F011) Units — Hz G7 ASD Operation Manual...

  • Page 75

    R terminal settings if the Reverse option is chosen. The Suspend setting will decelerate the motor to a stop regardless of the rotation direction when both the F and R control terminals are activated. G7 ASD Operation Manual F105 Direct Access Number — F103 Parameter Type —...

  • Page 76

    Parameter Type — Check Box Factory Default — Disabled Changeable During Run — No Direct Access Number — F107 Parameter Type — Selection List Factory Default — None Changeable During Run — No (F115 – F228 – F231 must F107 G7 ASD Operation Manual...

  • Page 77: Motorized Pot Frequency At Power Down

    Normally Closed. This parameter sets the programmable R terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. G7 ASD Operation Manual F112 Direct Access Number — F108 Parameter Type — Selection List Factory Default — Erase Changeable During Run —...

  • Page 78

    Parameter Type — Selection List Factory Default — Preset Speed Cmd #2 Changeable During Run — No Direct Access Number — F117 Parameter Type — Selection List Factory Default — Preset Speed Cmd #3 Changeable During Run — No G7 ASD Operation Manual...

  • Page 79

    Normally Closed. This parameter sets the programmable S6 terminal to 1 of the 68 possible functions that are listed in Table 8 on pg. G7 ASD Operation Manual F120 Direct Access Number — F118 Parameter Type — Selection List Factory Default — Emergency Off Changeable During Run —...

  • Page 80

    Direct Access Number — F122 Parameter Type — Selection List Factory Default — Unassigned Changeable During Run — No Direct Access Number — F123 Parameter Type — Selection List Factory Default — Unassigned Changeable During Run — No G7 ASD Operation Manual...

  • Page 81

    Normally Closed. This parameter sets the programmable terminal #16 to 1 of the 68 possible functions that are listed in Table 8 on pg. G7 ASD Operation Manual F126 Direct Access Number — F124 Parameter Type — Selection List Factory Default — Unassigned Changeable During Run —...

  • Page 82

    The gain and bias of the binary input may be set from the following path: Program ⇒ Speed Reference Setpoints and F261. F261 to select the Jog Stop Method. F261 to select the Jog Stop Method. BIN (see F228). ⇒ ⇒ Frequency Setting Parameters G7 ASD Operation Manual...

  • Page 83

    Once configured (including this terminal connection to CC), the frequency setting of Line Power Switching (Hz) establishes the speed at which the drive terminates its output and routes commercial power to the motor. G7 ASD Operation Manual F500 setting.

  • Page 84

    66 — System Consistent Sequence (BT: braking test) — TBD. 67 — Output Frequency Hold — TBD. F630 time setting times out before either signal is returned, then fault E-11 occurs. ⇒ Fundamental F341 for the duration of the activation. G7 ASD Operation Manual...

  • Page 85: Out1 Output Terminal Assignment

    In addition, the output terminals must be specified as Normally Open or Normally Closed. G7 ASD Operation Manual Direct Access Number — F130 Parameter Type — Selection List Factory Default —...

  • Page 86: F Input Terminal Delay

    Factory Default — Overcurrent Prealarm Changeable During Run — No Direct Access Number — F140 Parameter Type — Numerical Factory Default — 8.0 Changeable During Run — No Minimum — 2.0 Maximum — 200.0 Units — mS F140 G7 ASD Operation Manual...

  • Page 87

    Jogging Control Terminal Strip Operation Command Mode Total-operation-hours Alarm Abnormal Communication Alarm (external cause) Forward/Reverse Operation G7 ASD Operation Manual Function Ready for Operation (including ST and RUN) Ready for Operation POFF Alarm (poor control power supply) System Consistent Sequence (BR: brake release)

  • Page 88: R Input Terminal Delay

    Minimum — 2.0 Maximum — 200.0 Units — mS Direct Access Number — F145 Parameter Type — Numerical Factory Default — 8.0 Changeable During Run — No Minimum — 2.0 Maximum — 200.0 Units — mS G7 ASD Operation Manual...

  • Page 89

    This parameter delays the closing of the OUT5 output terminals by the programmed value (see waveforms at F150). The delay may be increased to prevent relay chatter. G7 ASD Operation Manual F154 Direct Access Number — F150 Parameter Type — Numerical Factory Default —...

  • Page 90

    Minimum — 2.0 Maximum — 200.0 Units — mS Direct Access Number — F162 Parameter Type — Numerical Factory Default — 2.0 Changeable During Run — No Minimum — 2.0 Maximum — 200.0 Units — mS G7 ASD Operation Manual...

  • Page 91

    Motor set #2 may be selected by a properly configured input terminal. For proper motor operation, the Base Frequency should be set for the name- plated frequency of the motor. G7 ASD Operation Manual F170 Direct Access Number — F163 Parameter Type — Numerical Factory Default —...

  • Page 92: Motor #2 Max Output Voltage

    Minimum — 10.0 Maximum — 100.0 Units — % Direct Access Number — F174 Parameter Type — Numerical Factory Default — 60.0 Changeable During Run — Yes Minimum — 25.0 Maximum — 299.0 Units — Hz G7 ASD Operation Manual...

  • Page 93: Motor #3 Max Output Voltage

    Motor set #4 may be selected by a properly configured input terminal. For proper motor operation, the Base Frequency should be set for the name- plated frequency of the motor. G7 ASD Operation Manual F178 Direct Access Number — F175 Parameter Type — Numerical Factory Default —...

  • Page 94: Motor #4 Max Output Voltage

    Changeable During Run — Yes Minimum — 10.0 Maximum — 100.0 Units — % Direct Access Number — F183 Parameter Type — Numerical Factory Default — 32 Changeable During Run — Yes Minimum — 0 Maximum — 255 G7 ASD Operation Manual...

  • Page 95

    (Custom V/f Five Point Setting #2 Frequency). F190 for additional information on custom V/f curves. G7 ASD Operation Manual Direct Access Number — F190 Parameter Type — Numerical Factory Default — 0.0 Changeable During Run —...

  • Page 96

    Minimum — 0.0 Maximum — 299 Units — Hz Direct Access Number — F199 Parameter Type — Numerical Factory Default — 0.0 Changeable During Run — No F198 Minimum — 0.0 Maximum — 100.0 Units — % G7 ASD Operation Manual F199...

  • Page 97: Reference Priority Selection

    Frequency Source #1 or Frequency Source #2. Any unused programmable discrete input terminals may be programmed as the Frequency Priority switching terminal. G7 ASD Operation Manual Direct Access Number — F200 Parameter Type — Selection List Factory Default — Frequency Source #1 Changeable During Run —...

  • Page 98

    Units — % Frequency Settings Torque Settings Direct Access Number — F202 Parameter Type — Numerical Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. (F011) Units — Hz G7 ASD Operation Manual...

  • Page 99

    This parameter sets Torque Reference Setpoint #2 (%) and is the output torque value that is associated with the setting of F203. This value is entered as 0 to 250% of the rated torque. G7 ASD Operation Manual F206 Direct Access Number — F203 Parameter Type —...

  • Page 100: Mode #1/#2 Switching Frequency

    Changeable During Run — Yes F200 Minimum — 0.1 Maximum — Max. Freq. (F011) Units — Hz Direct Access Number — F209 Parameter Type — Selection List Factory Default — None Changeable During Run — Yes G7 ASD Operation Manual F209...

  • Page 101

    F210 for further information on this setting. This parameter sets the RR Speed Reference Setpoint #1 (frequency) and is the frequency that is associated with the setting of F210. G7 ASD Operation Manual F211 F213 , and F214 F215...

  • Page 102

    Minimum — 0.0 Maximum — 250.0 Units — % Direct Access Number — F215 Parameter Type — Numerical Factory Default — 100.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 250.0 Units — % G7 ASD Operation Manual...

  • Page 103

    Speed Control mode. F216 for further information on this setting. This parameter sets RX Speed Reference Setpoint #1 (frequency) and is the frequency that is associated with the setting of F216. G7 ASD Operation Manual F217 F219 , and F220...

  • Page 104

    Minimum — -250.0 Maximum — +250.0 Units — % Direct Access Number — F221 Parameter Type — Numerical Factory Default — +100.0 Changeable During Run — Yes Minimum — -250.0 Maximum — +250.0 Units — % G7 ASD Operation Manual...

  • Page 105

    Speed Control mode. F222 for further information on this setting. This parameter sets RX2 Speed Reference Setpoint #1 (frequency) and is the frequency that is associated with the setting of F222. G7 ASD Operation Manual F223 F225 , and F224.

  • Page 106

    Minimum — -250.0 Maximum — +250.0 Units — % Direct Access Number — F227 Parameter Type — Numerical Factory Default — +100.0 Changeable During Run — Yes Minimum — -250.0 Maximum — +250.0 Units — % G7 ASD Operation Manual...

  • Page 107: Bin Speed Reference Setpoint

    This parameter sets BIN Reference Setpoint #1 (direction/torque/frequency) and is entered as 0 to 100% of the BIN binary input word 11111111 (255 G7 ASD Operation Manual F229 ) that represents the BIN Speed F231...

  • Page 108

    Minimum — -80.0 Maximum — +80.0 Units — Hz Direct Access Number — F232 Parameter Type — Numerical Factory Default — 0.0 Changeable During Run — Yes Minimum — -250.0 Maximum — +250.0 Units — % G7 ASD Operation Manual F232...

  • Page 109

    Note: Further application-specific PG settings may be performed from the following path: Program ⇒ Feedback Parameters ⇒ PG Settings. G7 ASD Operation Manual Direct Access Number — F233 Parameter Type — Numerical Factory Default — +100.0 Changeable During Run — Yes Minimum —...

  • Page 110

    Minimum — 0.0 Maximum — 10.0 Units — Hz Direct Access Number — F241 Parameter Type — Numerical Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. (F011) Units — Hz G7 ASD Operation Manual...

  • Page 111: Run Frequency Hysteresis

    This parameter sets the percentage of the rated current of the drive that will be used for DC Injection braking. A larger load will require a higher setting. G7 ASD Operation Manual Direct Access Number — F242 Parameter Type — Numerical Factory Default —...

  • Page 112

    Parameter Type — Check Box Factory Default — Disabled Changeable During Run — Yes Direct Access Number — F255 Parameter Type — Selection List Factory Default — Standard (DC Injection Braking) Changeable During Run — No G7 ASD Operation Manual...

  • Page 113

    Place the system in the Remote mode (Local/Remote LED is off). Connect the assigned Jog terminal (from step 1) to CC for the desired Jog duration. G7 ASD Operation Manual Direct Access Number — F260 Parameter Type — Numerical Factory Default — 0.00 Changeable During Run —...

  • Page 114

    Minimum — 0.00 Maximum — Max. Freq. (F011) Units — Hz Direct Access Number — F273 Parameter Type — Numerical Factory Default — 0.00 Changeable During Run — Yes Minimum — 0.00 Maximum — 30.0 Units — Hz G7 ASD Operation Manual...

  • Page 115: Jump Frequency #3 Bandwidth

    Preset Speed #9. The binary number is applied to S1 – S4 of the Control Terminal Strip to output the Preset Speed (see information on this parameter). G7 ASD Operation Manual Direct Access Number — F274 Parameter Type — Numerical Factory Default —...

  • Page 116

    Units — Hz Direct Access Number — F294 Parameter Type — Numerical Factory Default — 0.00 Changeable During Run — Yes Minimum — Lower Limit (F013) F018 for further Maximum — Upper Limit (F012) Units — Hz F294 G7 ASD Operation Manual...

  • Page 117: Derate Threshold Frequency

    ST – CC connection opens momentarily and is then closed (Break/Make ST) or after a power interruption (momentary power failure). This parameter also Enables/Disables F312 Settings: Box checked (Enabled) Box not checked (Disabled) G7 ASD Operation Manual 6.0 kHz 8.0 kHz 6160B 2010B – 2600B 6400B 2400B 6400B 4015B –...

  • Page 118

    PA to PB of the drive and providing the proper information at F304, F308, and F309. For additional information on selecting the proper resistance value for a given application contact Toshiba’s Marketing Department. Direct Access Number — F302 Parameter Type — Selection List Factory Default —...

  • Page 119: Motor #1 Max Output Voltage

    This parameter is used to input the wattage of the Dynamic Braking Resistor. For additional information on selecting the proper resistor wattage value for a given application contact Toshiba’s Marketing Department. Note: Using a resistor with a wattage rating that is too low may result in system damage.

  • Page 120

    Factory Default — (ASD-dependent) Changeable During Run — No Minimum — 0.50 Maximum — 2.50 Direct Access Number — F313 Parameter Type — Numerical Factory Default — (ASD-dependent) Changeable During Run — No Minimum — 0.50 Maximum — 2.50 G7 ASD Operation Manual...

  • Page 121

    Drooping Control allows the overloaded motor to slow down, thus shedding load and encouraging a lightly-loaded motor to pick up the slack. The goal of Drooping Control is to have the same torque ratios for mechanically coupled motors. G7 ASD Operation Manual F301 F312 for additional information...

  • Page 122

    Factory Default — 1.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 1000.0 Direct Access Number — F326 Parameter Type — Numerical Factory Default — 200.0 Changeable During Run — Yes Minimum — 0.0 Maximum — 200.0 G7 ASD Operation Manual...

  • Page 123

    (F331) and the following conditions are met: 1) Light-Load High-Speed Operation Enable is configured at F330. 2) The output torque is less than the setting established in the frequency setting here. G7 ASD Operation Manual and after the is OR’ed w/1000 Table 8 on pg.

  • Page 124: Light-load High-speed Operation Load Wait Time

    Minimum — 0 Maximum — 250 Units — % Direct Access Number — F336 Parameter Type — Numerical Factory Default — 150 Changeable During Run — Yes Minimum — 0 Maximum — 250 Units — % G7 ASD Operation Manual...

  • Page 125: Heavy-load Torque During Forward Deceleration

    Express Speed Settings ⇒ Frequency for Automatic High-Speed Operation at Light-Load This parameter establishes the speed that the ASD will ramp to when operating in the Light-Load High-Speed mode. G7 ASD Operation Manual F341 Direct Access Number — F337 Parameter Type — Numerical Factory Default —...

  • Page 126: On-trip Powerline Switching

    Minimum — 0.01 Maximum — 10.00 Units — Seconds Direct Access Number — F357 Parameter Type — Numerical Factory Default — 0.62 Changeable During Run — Yes Minimum — (ASD-dependent) Maximum — 10.00 Units — Seconds G7 ASD Operation Manual...

  • Page 127: Feedback Source

    This parameter determines the degree that the Integral function affects the output signal. The smaller the value here, the more pronounced the effect of the integral function on the output signal. G7 ASD Operation Manual F363 Direct Access Number — F358 Parameter Type —...

  • Page 128: Upper Deviation Limits

    Factory Default — 2 Changeable During Run — No Minimum — 1 Maximum — 2 Units — Phase Count Direct Access Number — F369 Parameter Type — Selection List Factory Default — Disabled Changeable During Run — No G7 ASD Operation Manual...

  • Page 129

    This parameter sets the sensitivity of the drive when monitoring the output current to control speed. The larger the value entered here, the more sensitive the drive is to changes in the received feedback. G7 ASD Operation Manual F374 Direct Access Number — F370 Parameter Type —...

  • Page 130

    Selection 4 — 2048 pulses/revolution Selection 5 — 4096 pulses/revolution Speed Loop Parameter Ratio Program ⇒ Feedback Parameters ⇒ PG Settings Contact Toshiba’s Marketing Department for information on this parameter. F370 (Electronic Gear Setting) F379 Direct Access Number — F375 Parameter Type —...

  • Page 131: Use Speed Mode

    Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds Determines the forward/reverse setting for the #5 Preset Speed Settings: Forward Reverse G7 ASD Operation Manual Direct Access Number — F380 Parameter Type — Check Box Factory Default — Disabled Changeable During Run — No Direct Access Number —...

  • Page 132

    Parameter Type — Selection List Factory Default — Forward F289). Changeable During Run — No Direct Access Number — F391 Parameter Type — Selection List Factory Default — Forward F290). Changeable During Run — No G7 ASD Operation Manual F391...

  • Page 133: Vector Motor Model Autotune Command

    This parameter provides a degree of slip compensation for a given load. A higher setting here decreases the slip allowed for a given load/ASD output ratio. G7 ASD Operation Manual Direct Access Number — F392 Parameter Type — Selection List Factory Default —...

  • Page 134

    Factory Default — (ASD-dependent) Changeable During Run — No Minimum — 0.00 Maximum — 650.0 Direct Access Number — F411 Parameter Type — Numerical Factory Default — 4 Changeable During Run — No Minimum — 2 Maximum — 16 G7 ASD Operation Manual...

  • Page 135: Motor Capacity

    Minimum — 0.10 Maximum — (ASD-dependent) Units — kW Direct Access Number — F413 Parameter Type — Selection List Factory Default — Toshiba EQP III TEFC Changeable During Run — No Direct Access Number — F414 Parameter Type — Check Box Factory Default —...

  • Page 136: Synchronized Torque Bias Input

    Direct Access Number — F423 Parameter Type — Selection List Factory Default — Disabled Changeable During Run — Yes Direct Access Number — F424 Parameter Type — Selection List Factory Default — Disabled Changeable During Run — Yes G7 ASD Operation Manual...

  • Page 137: Forward Speed Limit Input

    Program ⇒ Torque Setting Parameters ⇒ Torque Control This parameter provides a value to be used as the Reverse Speed Limit setting if Setting is selected at F427. G7 ASD Operation Manual F428 Direct Access Number — F425 Parameter Type — Selection List Factory Default —...

  • Page 138: Torque Command Mode

    Minimum — 0.00 Maximum — Max. Freq. (F011) Units — Hz Direct Access Number — F433 Parameter Type — Numerical Factory Default — 0.20 Changeable During Run — No Minimum — 0.00 Maximum — 2.50 Units — Seconds G7 ASD Operation Manual...

  • Page 139: Power Running Torque Limit

    This parameter is used to set the positive torque upper limit for the #2 motor profile when multiple motors are controlled by a single drive or when a single motor is to be controlled by multiple profiles. G7 ASD Operation Manual Direct Access Number — F440 Parameter Type — Selection List Factory Default —...

  • Page 140

    Torque Limit Mode Program ⇒ Torque Setting Parameters ⇒ Torque Limit Settings ⇒ Torque Limit Mode Contact Toshiba’s Marketing Department for information on this parameter. Settings: Driving/Regen Positive/Negative F450 Direct Access Number —...

  • Page 141

    This is accomplished by setting the input source to zero and either increasing or decreasing this setting to provide an output of zero from the ASD. G7 ASD Operation Manual F470 Direct Access Number — F451 Parameter Type — Selection List Factory Default —...

  • Page 142: Vi/ii Gain Adjust

    Factory Default — 61 Changeable During Run — Yes Minimum — 0.0 Maximum — 255 Direct Access Number — F474 Parameter Type — Numerical Factory Default — 99 Changeable During Run — Yes Minimum — 0.0 Maximum — 255 G7 ASD Operation Manual...

  • Page 143: Rx Gain Adjust

    Exciting Strengthening Coefficient This parameter determines the rate at which the excitation current is allowed to go from zero to saturation and is enabled at F481. G7 ASD Operation Manual F480 Direct Access Number — F475 Parameter Type — Numerical Factory Default —...

  • Page 144

    Factory Default — 128 Changeable During Run — Yes Minimum — 0 Maximum — 255 Direct Access Number — F486 Parameter Type — Numerical Factory Default — 163.8 Changeable During Run — Yes Minimum — 1.64 Maximum — 327.6 G7 ASD Operation Manual...

  • Page 145

    Program ⇒ Special Control Parameters ⇒ Special Parameters ⇒ Switching Frequency between Current and Voltage Control This parameter sets the threshold frequency at which ASD control is switched between Current-control and Voltage -control. G7 ASD Operation Manual F491 Direct Access Number — F487 Parameter Type — Numerical Factory Default —...

  • Page 146

    Minimum — 0.1 Maximum — 6000 Units — Seconds Direct Access Number — F501 Parameter Type — Numerical Factory Default — (ASD-dependent) Changeable During Run — Yes Minimum — 0.1 Maximum — 6000 Units — Seconds G7 ASD Operation Manual...

  • Page 147

    S-pattern 2 acceleration and deceleration decreases the rate of change above the base frequency. G7 ASD Operation Manual F502 Direct Access Number — F502 Parameter Type — Selection List Factory Default — Linear...

  • Page 148: Acc/dec Group

    Minimum — 0.00 Maximum — 50.00 Units — % Direct Access Number — F507 Parameter Type — Numerical Factory Default — 25.00 Changeable During Run — Yes Minimum — 0.00 Maximum — 50.00 Units — % G7 ASD Operation Manual...

  • Page 149

    This parameter sets the frequency at which the acceleration control is switched from the Accel #2 profile to the Accel #3 profile during a multiple-acceleration profile configuration. G7 ASD Operation Manual F513 Direct Access Number — F508 Parameter Type — Numerical Factory Default —...

  • Page 150

    Factory Default — Linear Changeable During Run — Yes Direct Access Number — F517 Parameter Type — Numerical Factory Default — 0.00 Changeable During Run — Yes Minimum — 0.00 Maximum — Max. Freq. (F011) Units — Hz G7 ASD Operation Manual...

  • Page 151

    This parameter sets the start condition of subsequent Pattern Runs after the initial Pattern Run has been terminated or has completed its programming. Settings: Reset Continue G7 ASD Operation Manual for available input terminal settings). 66). F521 Direct Access Number — F520 Parameter Type —...

  • Page 152: Group #1 Speed Repeat Factor

    Direct Access Number — F536 Parameter Type — Selection List Factory Default — 6 Changeable During Run — No Direct Access Number — F537 Parameter Type — Selection List Factory Default — 7 Changeable During Run — No G7 ASD Operation Manual...

  • Page 153: Group #2 Speed Repeat Factor

    Same as #1 Group Speed #1 (see F531). Group #2 Speed #8 Program ⇒ Pattern Run Control Parameters ⇒ Speeds Same as #1 Group Speed #1 (see F531). G7 ASD Operation Manual F548 Direct Access Number — F538 Parameter Type — Selection List Factory Default —...

  • Page 154: Group #3 Speed Repeat Factor

    Direct Access Number — F558 Parameter Type — Selection List Factory Default — 8 Changeable During Run — No Direct Access Number — F560 Parameter Type — Selection List Factory Default — 1 Changeable During Run — No G7 ASD Operation Manual...

  • Page 155: Pattern #1 Characteristics (pattern Run)

    Preset Speed 1 when used as part of a Pattern Run. Settings: Time From Start Time From Reach No Limit Until Next Step G7 ASD Operation Manual F570 Direct Access Number — F561 Parameter Type — Selection List Factory Default — 9 Changeable During Run — No Direct Access Number —...

  • Page 156: Pattern #2 Characteristics (pattern Run)

    Parameter Type — Selection List Factory Default — Time From Start Changeable During Run — No Direct Access Number — F580 Parameter Type — Selection List Factory Default — Time From Start Changeable During Run — No G7 ASD Operation Manual...

  • Page 157: Pattern #12 Characteristics (pattern Run)

    Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 4 This parameter sets the run-time value for the #4 Preset Speed mode when used as part of a Pattern Run. G7 ASD Operation Manual F588 Direct Access Number — F581 Parameter Type —...

  • Page 158: Pattern Run #5 Run-time Setting

    Minimum — 1 Maximum — 8000 Units — Seconds Direct Access Number — F594 Parameter Type — Numerical Factory Default — 5 Changeable During Run — No Minimum — 1 Maximum — 8000 Units — Seconds G7 ASD Operation Manual...

  • Page 159: Pattern Run #11 Run-time Setting

    Program ⇒ Pattern Run Control Parameters ⇒ Preset Speeds ⇒ 15 This parameter sets the run-time value for the #15 Preset Speed mode when used as part of a Pattern Run. G7 ASD Operation Manual F599 Direct Access Number — F595 Parameter Type —...

  • Page 160: Overcurrent Stall Level

    Direct Access Number — F602 Parameter Type — Check Box Factory Default — Disabled Changeable During Run — No Direct Access Number — F603 Parameter Type — Selection List Factory Default — Coast Stop Changeable During Run — No G7 ASD Operation Manual F603...

  • Page 161: Emergency Off Dc Injection Application Time

    This parameter Enables/Disables the ST-to-CC connection dependency on the successful completion of a Soft Start. If enabled, the ST-to-CC connection will happen only after a successful Soft Start. G7 ASD Operation Manual F608 Direct Access Number — F604 Parameter Type — Numerical Factory Default —...

  • Page 162: Low Current Trip

    Factory Default — Every Run Changeable During Run — No Direct Access Number — F614 Parameter Type — Numerical Factory Default — (ASD-dependent) Changeable During Run — No Minimum — 1 Maximum — 100 Units — µS G7 ASD Operation Manual...

  • Page 163: Overtorque Trip

    Cooling Fan Control Program ⇒ Protection Parameters ⇒ Cooling Fan Settings This parameter sets the cooling fan run-time command. Settings: Automatic Always On G7 ASD Operation Manual F616 F617 before a trip occurs. F620 Direct Access Number — F615 Parameter Type — Check Box Factory Default —...

  • Page 164

    Minimum — 0.00 Maximum — 30.00 Units — Hz Direct Access Number — F625 Parameter Type — Numerical Factory Default — (ASD-dependent) Changeable During Run — Yes Minimum — 50.00 Maximum — 250.0 Units — % G7 ASD Operation Manual...

  • Page 165: Overvoltage Stall Level

    1) a Braking Answer response must be received or 2) the brake must release. Should this timer setting expire before the Braking Answer is returned or the brake releases, a Brake Fault is incurred. Otherwise, the brake releases and normal motor operations resume. G7 ASD Operation Manual setting. F302 (Ridethrough Mode). Table F630 Direct Access Number —...

  • Page 166

    Minimum — 0.00 Maximum — 100 Units — % Direct Access Number — F643 Parameter Type — Numerical Factory Default — 1.00 Changeable During Run — Yes Minimum — 0.00 Maximum — 2.50 Units — Seconds G7 ASD Operation Manual...

  • Page 167

    A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads. Settings: Disabled VI/II G7 ASD Operation Manual F653 Direct Access Number — F650 Parameter Type — Selection List Factory Default — Disabled Changeable During Run —...

  • Page 168

    Direct Access Number — F660 Parameter Type — Selection List Factory Default — Disabled Changeable During Run — No Direct Access Number — F661 Parameter Type — Selection List Factory Default — Disabled Changeable During Run — No G7 ASD Operation Manual...

  • Page 169

    This parameter sets the Analog 2 multifunction programmable terminal to 1 of 31 possible functions and is available on the ASD Multicom option board only. Possible assignments for this output terminal are listed in G7 ASD Operation Manual Direct Access Number — F670 Parameter Type — Selection List Factory Default —...

  • Page 170: Analog 2 Terminal Adjustment

    Changeable During Run — Yes Minimum — 0.00 Maximum — 200.0 Units — Hz/UDU Direct Access Number — F703 Parameter Type — Numerical Factory Default — 0.1 Changeable During Run — Yes Minimum — 1 Maximum — 0.01 F703 G7 ASD Operation Manual...

  • Page 171

    The Stop Pattern setting has no effect on the Emergency Off settings of F603. If using the LCD EOI, press ESC from the Frequency Command screen to access this parameter. G7 ASD Operation Manual Information). F721 Direct Access Number — F704 Parameter Type —...

  • Page 172

    Factory Default — Disabled Changeable During Run — Yes Direct Access Number — F732 Parameter Type — Numerical Factory Default — 0.0 Changeable During Run — Yes Minimum — 0.0 Maximum — Max. Freq. Units — Hz G7 ASD Operation Manual...

  • Page 173

    ASD. Changes made to this parameter require that the power be cycled (Off then On) for the changes to take effect. G7 ASD Operation Manual F800 Direct Access Number — F733 Parameter Type — Numerical Factory Default —...

  • Page 174: Asd Number

    Changeable During Run — Yes Minimum — 0 Maximum — 255 Direct Access Number — F803 Parameter Type — Numerical Factory Default — 0 Changeable During Run — Yes Minimum — 0 Maximum — 100 Units — Seconds G7 ASD Operation Manual...

  • Page 175: Rs232/rs485 Communications Time-out Action

    Settings: No Follower (normal operation) Frequency Reference Output Command Frequency Torque Command Output Torque Command G7 ASD Operation Manual is configured as a Master Output F806 Direct Access Number — F804 Parameter Type — Selection List Factory Default — Trip Changeable During Run —...

  • Page 176

    Factory Default — Disabled Changeable During Run — Yes Direct Access Number — F811 Parameter Type — Numerical Factory Default — 0.00 Changeable During Run — Yes Minimum — 0.00 Maximum — 100.0 Units — % G7 ASD Operation Manual...

  • Page 177: Communications Speed Setpoint #1 (frequency)

    Settings: 1200 2400 4800 9600 19200 38400 G7 ASD Operation Manual F820 Direct Access Number — F812 Parameter Type — Numerical Factory Default — 0.00 Changeable During Run — Yes Minimum — 0.00 Maximum — Max. Freq. (F011) Units —...

  • Page 178: Rs232/rs485 Wire Count

    Parameter Type — Selection List Factory Default — No Follower (normal operation) Changeable During Run — Yes Direct Access Number — F830 Parameter Type — Selection List Factory Default — Command Request Cleared Changeable During Run — Yes G7 ASD Operation Manual...

  • Page 179: Alarms And Trips

    At the least, an Alarm will cause an alarm code to appear on the EOI display. Table 10 lists the 16 possible Alarm codes that may be displayed during operation of the G7 ASD. In the event that the condition that caused the Alarm does not return to its normal operating level within a specified time, the ASD Faults and a Trip is incurred (Fault and Trip are sometimes used interchangeably).

  • Page 180: Alarms

    Alarms Table 10 lists the alarm codes that may be displayed during operation of the G7 ASD. Each alarm code listed is accompanied by a description and a possible cause. In the event that the source of the malfunction cannot be determined, contact your Toshiba Sales Representative for further information on the condition and for an appropriate course of action.

  • Page 181

    F612. * Reset ignored if active. G7 ASD Operation Manual Description • The carrier frequency is too high. • An excessive load. • Acceleration time is too short.

  • Page 182: Trips/faults

    • ASD output cabling is too small, too long, or is being housed in a cable tray with other cables that are producing an interfering EMF. • Motor is running during the Autotune function. • Communication malfunction. • Improper or loose connection. • Improper system settings. G7 ASD Operation Manual...

  • Page 183

    Load Drooping Load End Short Circuit Low Current Main Board EEPROM Fault G7 ASD Operation Manual Possible Causes • This fault is caused by an undervoltage condition at the 5, 15, or the 24 VDC supply. • 3-phase input voltage low.

  • Page 184

    ASD overheats. On ASDs that are greater than 100 HP, it occurs when the ASD current exceeds 320% of the rated FLA on a fixed-speed run. G7 ASD Operation Manual...

  • Page 185

    Position Deviation Error RAM Fault ROM Fault Sink/Source Setting Error Torque Proving Fault G7 ASD Operation Manual Possible Causes • Cooling fan inoperative. • Ventilation openings are obstructed. • Internal thermistor is disconnected. • Result of a motor speed that is greater than the commanded speed when using an encoder for speed control.

  • Page 186: Viewing Trip Information

    23) DBR Overload 24) Motor Load Trip History screen screen (Program ⇒ Monitor 25) ASD Load 26) DBR Load 27) Input Power 28) Output Power 29) Peak Current 30) Peak Voltage 31) PG Speed 32) PG Position G7 ASD Operation Manual...

  • Page 187: Clearing A Trip

    • Momentarily connecting terminal RES to CC of the Control Terminal Strip, or • Via Program ⇒ Utility Parameters ⇒ Type Reset ⇒ Clear Trip (clears Trip Monitor From ASD). G7 ASD Operation Manual Reset re-enables the ASD for normal...

  • Page 188: Enclosure Dimensions And Conduit Plate Information

    Note: For CE compliance, all Toshiba ASD enclosures with hinged doors shall have a lock placed on the standard door fastener or be fitted with the Toshiba lock kit (P/N 53730). Note: All Toshiba ASD enclosures carry an IP20 rating.

  • Page 189

    4600B 24.63/625 17.5/445 12.81/325 22.32/567 23.75/603 14.25/362 0.75/19 0.38/10 4750B 410KB 26.47/672 412KB 38.63/981 17.5/445 13.78/350 36.35/923 37.75/959 12.63/321 0.75/19 0.63/16 49900 49468 415KB G7 ASD Operation Manual Table 14. (Continued) (in/mm) (in/mm) (in/mm) (in/mm) 8.47/215 7.95/202 6.74/171 0.53/13 0.23/6...

  • Page 190

    50.00/1270 24.15/613 20.00/508 46.15/1172 48.50/1232 12.00/305 0.75/19 0.69/18 54086 54086 630KB Table 14. (Continued) (in/mm) (in/mm) (in/mm) (in/mm) 8.47/215 7.95/202 6.74/171 0.53/13 0.23/6 Conduit Plate Number (see pg. 187 188) (in/mm) (in/mm) Bottom 49462 49033 G7 ASD Operation Manual Shipping – Weight (lbs.)

  • Page 191

    Figure 22. Figure 23. G7 ASD Operation Manual...

  • Page 192

    Figure 24. G7 ASD Operation Manual...

  • Page 193: Conduit Plate Information

    Conduit Plate Information The conduit plate information provided below is for the 0.75 to 350 HP G7 ASDs of the 230, 460, and 600 volt product lines. Each bottom or top conduit plate may be cross referenced to the applicable device using...

  • Page 194

    Figure 26. G7 ASD Operation Manual...

  • Page 195: Conduit Extender Box (option)

    Complete the conduit and wiring connections. Install the Conduit Extender Box cover (P/N 53355 of Figure 27. Remove Conduit Plate. Figure 28. Conduit Box/Cover. G7 ASD Operation Manual Figure 27). Figure 28) and secure using the 2 screws from the Figure 28).

  • Page 196: Eoi Remote Mounting

    EOI not be attached to the ASD housing. The EOI may be mounted either with or without the optional G7 Remote Mounting Kit (P/N ASD-MTG-KIT). The ease of installation is enhanced by the G7 Remote Mounting Kit which allows for easier cable routing and EOI placement.

  • Page 197: Eoi Installation Precautions

    #6 split lock washers, and the #6 flat washers. Connect the RJ-45 extension cable(s). EOI Dimensions (mounting) Figure 29. EOI Mounting Dimensions. G7 ASD Operation Manual for the dimensions and the item locations referenced in steps through 5.

  • Page 198: Front View

    Use caution when mounting the EOI assembly to ensure that the internal thread clearance is maintained. Correct for the dimensions and the item locations referenced in steps Mounting Hole 11/32" Screw Hole (4) 4.60 Side View Bezel Plate Back View Incorrect G7 ASD Operation Manual...

  • Page 199: Current/voltage Specifications

    380 – 480 VAC 4080B 7.5/5.6 4110B 11.0 10.0/7.5 4160B 16.0 15.0/11.2 4220B 22.0 20.0/14.9 G7 ASD Operation Manual Input Voltage Output Voltage 3-Ph 50/60 3-Ph Variable ± 2 Hz Frequency 200 – 240 VAC Input Voltage Level (±10%) (Max.) Output Voltage...

  • Page 200

    125.0/137.5 A 187.5 A 150.0/165.0 A 225.0 A 200.0/220.0 A 300.0 A 250.0/275.0 A 375.0 A 289.0/317.9 A 433.5 A G7 ASD Operation Manual Overload Current 150% for 120 Secs. 57.0 A 67.5 A 85.5 A 106.5 A 124.5 A 156.0 A...

  • Page 201: Cable/terminal Specifications

    Cable/Terminal specifications are based on the rated current of the ASD and Do Not include the 10% Service Factor. For further installation information see the section titled Table 18. 230-volt G7 ASD Cable/Terminal Specifications. Typical Wire/Cable Size (AWG or kcmil) Model...

  • Page 202

    Table 19. 460-volt G7 ASD Cable/Terminal Specifications. Model Rating Input/Output Power VT130G7U (Amps) Recommended 4015B 4025B 4035B 4055B 4080B 4110B 4160B 4220B 4270B 4330B 4400B 4500B 4600B 4750B 410KB 412KB *1/0 415KB *2/0 420KB *4/0 425KB *300 430KB *400 435KB...

  • Page 203

    Table 20. 600-volt G7 ASD Cable/Terminal Specifications. Typical Wire/Cable Size (AWG or kcmil) Model Rating Input/Output Power VT130G7U (Amps) Recommended 6015B 6025B 6035B 6060B 6080B 6120B 6160B 6220B 6270B 6330B 6400B 6500B 6600B 6750B 610KB 612KB 615KB 620KB *2/0 625KB...

  • Page 204: Dynamic Braking Resistor Wire/cable Specifications

    The wiring from the ASD to the DBR should be twisted approximately two twists per foot throughout the length of the wire. If EMI/RFI noise is of concern, the DBR wiring should be three-core screened cable. The screen should connect to the ASD enclosure and the resistor enclosure. G7 ASD Operation Manual...

  • Page 205: Link Reactor Information

    Selection of a link reactor (DCL) is often application specific. This document will provide guidelines for selecting link reactors for the G7 series of drives. The 600 Volt series drives above 15 HP allow for the reactor to be mounted internal to the drive. All other G7 drives require that the DCL be mounted externally.

  • Page 206: G7 Optional Devices

    ASD7-SIM2 Emulates the input control signals of the G7 ASD via switches and pots. ASD-BPC Provides dust protection for the G7 ASD when the EOI is removed or mounted remotely. ASD-CAB-PC Female 9-pin d-type to RJ-45 (PC to ASD cable).

  • Page 207: G7 Asd Spare Parts Listing

    EOI — 49012 Parenthesized are the total quantities per model for the part immediately above the parenthesized quantity only. Toshiba recommends a spare parts inventory of 2 minimum for the parts listed. If the total quantity per unit is 3 or more then the suggested spare parts inventory is one third of the total unit quantity (2 minimum).

  • Page 208

    4-20 mA PCB — 50611A. Parenthesized are the total quantities per model for the part immediately above the parenthesized quantity only. Toshiba recommends a spare parts inventory of 2 minimum for the parts listed. If the total quantity per unit is 3 or more then the suggested spare parts inventory is one third of the total unit quantity (2 minimum).

  • Page 209

    EOI — 49012 Parenthesized are the total quantities per model for the part immediately above the parenthesized quantity only. Toshiba recommends a spare parts inventory of 2 minimum for the parts listed. If the total quantity per unit is 3 or more then the suggested spare parts inventory is one third of the total unit quantity (2 minimum).

  • Page 210

    4-20 mA PCB — 50611A. Parenthesized are the total quantities per model for the part immediately above the parenthesized quantity only. Toshiba recommends a spare parts inventory of 2 minimum for the parts listed. If the total quantity per unit is 3 or more then the suggested spare parts inventory is one third of the total unit quantity (2 minimum).

  • Page 211

    EOI — 49012 Parenthesized are the total quantities per model for the part immediately above the parenthesized quantity only. Toshiba recommends a spare parts inventory of 2 minimum for the parts listed. If the total quantity per unit is 3 or more then the suggested spare parts inventory is one third of the total unit quantity (2 minimum).

  • Page 212

    4-20 mA PCB — 50611A. Parenthesized are the total quantities per model for the part immediately above the parenthesized quantity only. Toshiba recommends a spare parts inventory of 2 minimum for the parts listed. If the total quantity per unit is 3 or more then the suggested spare parts inventory is one third of the total unit quantity (2 minimum).

  • Page 213

    Analog Input Filter, 94 Analog Input Functions, 49 Analog1, 56 Analog2, 56 ASD – Multicom Option Boards, 200 ASD Capacity, 16 G7 ASD Operation Manual ASD Control, 26 ASD Number, 168 ASD Overload, 176 ASD7-SIM2, 200 ASD-BPC, 200 ASD-CAB-PC, 200...

  • Page 214

    Drooping Control, 54 Drooping Gain, 115 Drooping Insensitive Torque Range, 116 Drooping Output Filter, 116 Drooping Reference, 117 Dynamic Braking, 51, 112 Dynamic Braking Enable, 112 Dynamic Braking Resistor Overcurrent, 177 Dynamic Braking Resistor Overload, 177 G7 ASD Operation Manual...

  • Page 215

    Frequency Setting, 47 Frequency Setting Parameters, 50 Fundamental Parameters, 47 Fwd/Rev Disable, 51 G7 ASD Control, 26 G7 ASD Spare Parts Listing, 201 G7 Optional Devices, 200 G7 Part Numbering Convention, 182 Gate Array Fault, 177 General Safety Information, 1...

  • Page 216

    Load Drooping, 177 Load End Short Circuit, 177 Load Inertia (Acc/Dec Torque), 116 Load Sharing Gain Input, 130 Load Torque Filter (Acc/Dec Torque), 116 Load-produced Negative Torque, 15 Local Remote Key, 47 Local|Remote Key, 36 Lockout, 48 G7 ASD Operation Manual...

  • Page 217

    Motor Constant 1 (primary resistance), 128 Motor Constant 2 (secondary resistance), 128 Motor Constant 3 (exciting inductance), 128 Motor Constant 3 Enable, 129 G7 ASD Operation Manual Motor Constant 4 (load inertia), 128 Motor Constant 5 (leakage inductance), 128 Motor Counter Data, 124...

  • Page 218

    Phantom Fault, 179 Phase Loss, 52 phase-shifting transformer, 20 PID feedback, 121, 166 PO, 20 POFF, 175 Position Completion Range, 123 Position Deviation Error, 179 Position Difference Limit (Droop Pulses Allowed), 160 Position Loop Gain, 123 G7 ASD Operation Manual...

  • Page 219

    Protection Parameters, 51, 52 PtSt, 175 Pulse Width Modulation, 13 PWM Carrier Frequency, 111 Qualified Personnel, 3 G7 ASD Operation Manual R, 22, 23 R Input Terminal Assignment, 71 R Input Terminal Delay, 82 R/F Priority Selection, 69 RAM Fault, 179...

  • Page 220

    Tension Torque Bias Input, 130 Terminal Descriptions, 23 Terminal Selection Parameters, 49 Torque Boost Adjustment, 162 Torque Command, 129 Torque Command Filter, 129 Torque Command Mode, 132 Torque Control, 52, 53 Torque Limit Group, 166 Torque Limit Mode, 134 G7 ASD Operation Manual...

  • Page 221

    Use Speed Mode, 125 User Notification Codes, 176 User Notification codes, 173 Using Vector Control, 16 Utility Parameters, 48 G7 ASD Operation Manual V Phase Short Circuit, 180 V/f Adjustment, 58 V/f Adjustment Coefficient, 88 V/f Five Point Setting, 58...

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Latest comments:
  • Brett Chisholm Sep 10, 2015 02:48:
    Our G7 has a OJ message on the screen.
    Wh​at does it mean?
    How do we clear it?