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Toshiba G7 Quick Start Manual

G7 adjustable speed drive
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Download this manual See also: Operating Manual
Table of Contents
G7 Adjustable Speed Drive
Quick Start Guide
Document Number: 51671-003
Date: March, 2005
Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com

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  Summary of Contents for Toshiba G7

  • Page 1 G7 Adjustable Speed Drive Quick Start Guide Document Number: 51671-003 Date: March, 2005 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 2: Introduction

    The G7 is a very powerful tool, yet surprisingly simple to operate. The user-friendly Electronic Operator Interface (EOI) of the G7 has an easy-to-read 240 x 64 pixel graphical LCD screen. The EOI provides easy access to the many monitoring and programming features of the G7.
  • Page 3 G7 Adjustable Speed Drive Please complete the Warranty Card supplied with the ASD and return it to Toshiba by prepaid mail. This will activate the 12 month warranty from the date of installation; but, shall not exceed 18 months from the shipping date.

  • Page 4: About This Guide

    G7 True Torque Control Adjustable Speed Drive only. The complete G7 Adjustable Speed Drive Manual is included as a PDF file on the enclosed CD. The complete printed manual may be ordered from your Toshiba Sales Representative, if required.

  • Page 5: Table Of Contents

    Enclosure Dimensions/Weight ..................43 Conduit Plate Information ....................48 Conduit Extender Box (option) ..................50 Cable/Terminal Specifications ....................51 Dynamic Braking Resistor Wire/Cable Specifications ............ 54 G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 6 The word CAUTION without the safety alert symbol indicates a potentially hazardous situation exists which, if not avoided, may result in equipment and property damage. CAUTION G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 7: Important Notice

    If the labels are damaged or if additional labels are required, contact your Toshiba sales representative for additional labels. Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury, severe property and equipment damage, or death if the instructions are not followed.

  • Page 8: Equipment Inspection

    Inspections may be required before and after moving installed equipment. • Keep the equipment in an upright position. • Contact your Toshiba sales representative to report discrepancies or for assistance if required. G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 9 Installation and Connections on pg. 12 for further information on ventilation requirements. • The ambient operating temperature range of the G7 ASD is 14° to 104° F (-10 to 40° C). • See the section titled Installation and Connections on pg. 12 for additional information on installing the drive.

  • Page 10: Power Connections

    (i.e., place U1, V1, and W1 in one conduit and U2, V2, and W2 in another) (refer to NEC Article 300.20 and Article 310.4). National and local electrical codes should be G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 11 • The Toshiba ASD is part of a larger system and the safe operation of the ASD will depend on observing certain precautions and performing proper system integration. A detailed system analysis and job safety analysis should be performed by the systems designer •...
  • Page 12 ASD output terminals (U, V, W). • Power factor improvement capacitors or surge absorbers must not be installed on the output of the ASD. G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 13 Turn the power on only after attaching (or closing) the front cover and Do Not remove the front cover of the ASD when the power is on. • Do Not attempt to disassemble, modify, or repair the ASD. Call your Toshiba sales representative for repair information. •...

  • Page 14: Ce Compliance Requirements

    All systems placed on the European market are required to comply with the European Community directive regarding electromagnet compatibility (EMC). Toshiba ensures that all systems deployed in the European market have been screened and are in 100% compliance with the following standards: •...
  • Page 15 (EE). Otherwise, another protective measure shall be applied, such as separation of the EE from the environment by double or feinforced insulation, or isolation of the EE and the supply system by a transformer. G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 16 See the G7 Filter Selection below for the recommended input filters for a given typeform. Table 1. G7 Filter Selection Table 230V VT130G7U4110B FN258-30 VT130G7U2010B FN258-7 VT130G7U4160B VT130G7U2015B VT130G7U4220B FN258-42 VT130G7U2025B FN258-16 VT130G7U4270B FN258-55 VT130G7U2035B VT130G7U4330B VT130G7U2055B VT130G7U4400B FN258-75 FN258-30...

  • Page 17: Installation And Connections

    Note: The optional ASD-Multicom boards may be used to expand the I/O functionality of the ASD. See the section titled G7 Optional Devices in the G7 ASD Operation Manual for further information on the available options. The output terminals of the ASD (T1/U, T2/V, and T3/W) must be connected to the motor that is to be controlled (see Figure 15 on pg.

  • Page 18: Mounting The Asd

    ASD. The ambient temperature rating for the G7 ASD is from 14 to 104° F (-10 to 40° C). The process of converting AC to DC, and then back to AC produces heat. During normal ASD operation, up to 5% of the input energy to the ASD may be dissipated as heat.

  • Page 19: Connecting The Asd

    For the models below 50 HP the top and bottom clearance specifications may be reduced to 4 inches (10 cm). This space ensures that adequate ventilation is provided (see the G7 ASD Operation Manual for additional information on mounting space requirements).
  • Page 20 VT130G7U612KB(DR) VT130G7U615KB(DR) Use either the Ferraz Shawmut Semiconductor fuse (P/N A70QS200) and fuse block P234C, or the Toshiba ASD-FUSEKIT-12P. The Toshiba kit includes the required fuses and the mounting hardware for the fuses. G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 21: Startup And Test

    ≥ 5 kHz 100 feet Note: Contact Toshiba for application assistance when using lead lengths in excess of those listed. Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor.

  • Page 22: I/O And Control

    Use Control Terminal Strip (Program ⇒ Fundamental Parameters ⇒ Standard Mode Selection ⇒ Command Mode ⇒ Use Control Terminal Strip). Figure 15 on pg. 19 shows the basic connection diagram for the G7 system. Table 3.Control Terminal Strip default assignment terminal names and functions. Default Input/Output Default Function (for programmable terminals) Circuit Config.
  • Page 23 Figure 9. P24 Output. Figure 10. PP Output. Figure 11. OUT1/OUT2 Output. Figure 12. FP Output. Figure 13. AM/FM Output. Figure 14. Fault Relay (during fault). G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 24: Typical Connection Diagram

    Typical Connection Diagram Figure 15. G7 typical connection diagram. Note: When connecting multiple wires to the PA, PB, PC, or PO terminals, do not connect a solid wire and a stranded wire to the same terminal. Note: The AM, FM, VI, and II analog terminals are referenced to CC.

  • Page 25: Electronic Operator Interface

    These items are described below and their locations are provided in Figure 16 on pg. The EOI can be mounted remotely from the ASD as described in the G7 ASD Operation Manual. The dimensional requirements for remote mounting may also be found in this section. Using a screw length that exceeds the specified dimensions may cause deformation of the outer surface of the bezel as shown Figure 28 on pg.

  • Page 26: Eoi Operation

    Up, Down, and Enter key functions. The software used with the G7 is menu driven; thus, making it a select and click environment. The operating parameters of a motor may be selected and viewed or changed using the EOI.

  • Page 27: System Operation

    Upon initial system powerup, the Startup Wizard starts automatically. The Startup Wizard assists the user with the initial configuration of the input power settings and the output parameters of the G7 ASD. The ASD may also be setup by directly accessing each of the individual parameters (see the section titled Direct Access Parameter Information in the G7 ASD Operation Manual.

  • Page 28: Default Setting Changes

    Direct Access Numbers and a description of the associated parameter may be found in the section titled Direct Access Parameter Information in the G7 ASD Operation Manual. A listing of all parameters that have been changed from the default setting may be viewed sequentially by accessing the Changed From Default screen (Program ⇒...

  • Page 29: Startup Wizard Requirements

    If selection (3) is chosen, click the subsequent Finish box and the system returns to the Frequency Command screen. If selection (1) (Run Now) is selected, the Startup Wizard will start and assist the user with the configuration of the G7 True Torque Control Adjustable Speed Drive using the following user-input screens.
  • Page 30 Adjust Accel/Decel Automatically? When enabled, the G7 adjusts the acceleration and deceleration rates according to the applied load. The acceleration and deceleration times range from 12.5% to 800% of the programmed values for the active acceleration time [e.g., Acceleration Time #1 (F009) and Deceleration Time #1 (F010)].
  • Page 31 Wizard. The basic parameters of the ASD have been set. Click Finish to return to the Program mode. Additional application-specific programming may be required. G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 32: System Configuration And Menu Options

    System Configuration and Menu Options Root Menus The MON/PRG key accesses the three primary modes of the G7: the Frequency Command mode, the Monitor mode, and the Program mode. From either mode, press the MON/PRG key to loop through to the other two modes (see Figure 18).

  • Page 33: Monitor Mode

    Frequency Reference — Displays the Frequency Setpoint. Output Current — Displays the Output Current as a percentage of the rated capacity of the G7. Bus Voltage — Displays the Bus Voltage as a percentage of the rated capacity of the G7.
  • Page 34 Motor Overload — Displays the Motor Overload value as a percentage of the rated capacity of the motor. ASD Overload — Displays the ASD Overload as a percentage of the rated capacity of the G7. DBR Overload — Displays the DBR Overload value as a percentage of the Dynamic Braking Resistor capacity.

  • Page 35: Program Mode

    (See section Default Setting Changes in the G7 ASD Operation Manual.) EFAULT IRECT CCESS (See section Direct Access Parameter Information in the G7 ASD Operation Manual.) Darker (highlight Darker and press Enter) EOI O PTION ETUPS Contrast (adjustment) Lighter (highlight Lighter and press Enter)
  • Page 36 Clear Run Timer Type Reset F007 New Base Drive Board Save User Parameters Restore User Parameters Reload EOI Flash Reset EOI Memory Comm. Stops During Reset G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 37 F/R Priority Selection (w/both on) F105 Input Special Functions Input Terminal Priority F106 Extended Terminal Function F107 (Commercial Power Switching) On Trip Line Power Switching F354 Enable/Disable G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 38 Jog Window Enable/Disable #1 Frequency & Characteristics F018 #2 Frequency & Characteristics F019 Preset Speeds #3 Frequency & Characteristics F020 #4 Frequency & Characteristics F021 G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 39 Emergency Off Activation of the FL Output Enable/Disable Number of Retries F303 Restart Conditions F301 Scan Rate F312 Retry/Restart Configuration Lock-on Rate F313 Search Method F314 Search Inertia F315 G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 40 ETTING F214 ARAMETERS Set Points F220 F226 F232 Torque Command Selection F420 Torque Control Torque Command Filter F421 Synchronized Torque Bias Input Selection F422 G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 41 Current Control Integral Gain F375 Speed Loop Proportional Gain F376 Speed Loop Integral Gain F377 Motor Counter Data Selection F378 Speed Loop Parameter Ratio F379 G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 42 RS232/RS485 Baud Rate F820 Parity F801 Communication Settings RS232/RS485 Communication Time Out Time F803 Logic (TTL) Communication Time Out Action F804 RS232/RS485 Communication Time Out Action G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 43 Command Request Disposition on Error F830 Optional Parameter #1 F890 Optional Parameter #2 F891 Optional Parameters Optional Parameter #3 F892 Optional Parameter #4 F893 Optional Parameter #5 F894 G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 44 #4 Electronic Thermal Protection Level F181 Trip History Trip History Records ONITOR ETUP Most Recent Trip Monitor from ASD Second Most Recent Third Most Recent G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 45 Heavy Load Torque During Deceleration in the F340 Reverse Direction Frequency for Automatic High-speed Operation F341 at Light Load Backlash Setup Not available at the time of this release. G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 46 Switching Frequency Between Current and F491 Voltage Optional Analog Terminal Mark Current Differential Gain F454 Exciting Strengthening Coefficient F480 Enable/Disable User Parameter Initialization F709 During Typeform Initialization G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 47 Sub Menu Parameter Name Number % Current Vector Control F482 PECIAL ONTROL Special Parameters % Voltage Vector Control F483 ARAMETERS % Constant Vector Control F484 G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 48: Enclosure Dimensions And Conduit Plate Information

    Note: For CE compliance, all Toshiba ASD enclosures with hinged doors shall have a lock placed on the standard door fastener or be fitted with the Toshiba lock kit (P/N 53730). Note: All Toshiba ASD enclosures carry an IP20 rating.
  • Page 49 50097 17.5/445 12.81/325 22.32/567 23.75/603 14.25/362 0.75/19 0.38/10 4750B 410KB 26.47/672 49932 412KB 38.63/981 17.5/445 13.78/350 36.35/923 37.75/959 12.63/321 0.75/19 0.63/16 49900 49468 415KB G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 50 38.63/981 17.5/445 13.78/350 36.35/923 37.75/959 12.63/321 0.75/19 0.63/16 49900 49468 615KB 620KB 625KB 50.00/1270 24.15/613 20.00/508 46.15/1172 48.50/1232 12.00/305 0.75/19 0.69/18 54086 54086 630KB G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 51 Figure 19. Figure 20. G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 52 Figure 21. G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 53: Conduit Plate Information

    Conduit Plate Information The conduit plate information provided below is for the 0.75 to 350 HP G7 ASDs of the 230, 460, and 600 volt product lines. Each bottom or top conduit plate may be cross referenced to the applicable device using...
  • Page 54 Figure 23. G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 55: Conduit Extender Box (Option)

    Complete the conduit and wiring connections. Install the Conduit Extender Box cover (P/N 53355 of Figure 25). Figure 24. Remove Conduit Plate. Figure 25. Conduit Box/Cover. G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

  • Page 56: Cable/Terminal Specifications

    Cable/Terminal specifications are based on the rated current of the ASD and Do Not include the 10% Service Factor. For further installation information see the section titled Installation and Connections on pg. Table 6. 230-volt G7 ASD Cable/Terminal Specifications. Typical Wire/Cable Size (AWG or kcmil) Lug Size Range Model...
  • Page 57 Table 7. 460-volt G7 ASD Cable/Terminal Specifications. Typical Wire/Cable Size (AWG or kcmil) Lug Size Range Model Rating Input/Output Power VT130G7U AM, FM, and II Wire-Size/Lug-Capacity for (Amps) Control Terminals Terminals Input/Output Power Recommended Maximum 4015B 4025B 4035B 24 to 8...
  • Page 58 Table 8. 600-volt G7 ASD Cable/Terminal Specifications. Typical Wire/Cable Size (AWG or kcmil) Lug Size Range Model Rating Input/Output Power VT130G7U AM, FM, and II Wire-Size/Lug-Capacity for (Amps) Control Terminals Terminals Input/Output Power Recommended Maximum 6015B 6025B 6035B 6060B 24 to 8...

  • Page 59: Dynamic Braking Resistor Wire/Cable Specifications

    If EMI/RFI noise is of concern, the DBR wiring should be three-core screened cable. The screen should connect to the ASD enclosure and the resistor enclosure. G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 60 Frequency Setting, 30 Control Terminal Strip, 17 Frequency Setting Parameters, 33 Crane/Hoist Load, 40 Fundamental Parameters, 30 Cumulative Run Timer, 35 Fwd/Rev Disable, 34 G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...
  • Page 61 Motor Set #1, 30, 39 Review Startup Screen, 31 Motor Set #2, 39 Root menu mapping, 27 G7 Part Numbering Convention, 43 Motor Set #3, 39 Root Menus, 27 General Safety Information, 1 Motor Set #4, 39 Rotary Encoder, 21...
  • Page 62 Undervoltage/Ridethrough, 35 Vector Motor Model, 39 Versions, 31 Up Key, 20 Upper Limit Frequency, 24 Warranty Card, 3 Wizard Finish, 26 Utility Parameters, 31 G7 ASD Quick Start Guide Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: info@clrwtr.com...

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