Festo VIFB-02- Series Manual
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Festo VIFB-02- Series Manual

Festo VIFB-02- Series Manual

Valve terminal/valve sensor terminal with field bus connection
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Valve terminal/valve sensor terminal
with field bus connection
VIFB1-/IIFB1-02-1/..-n
Manual
> IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 <

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Summary of Contents for Festo VIFB-02- Series

  • Page 1 Valve terminal/valve sensor terminal with field bus connection VIFB1-/IIFB1-02-1/..-n Manual > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 <...
  • Page 2 All rights reserved, including translation rights. No part of this publication may be reproduced or transmitted in any form or by any means, electronic, mechanical, photocopying or otherwi- se, without the prior written permission of Festo > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...
  • Page 3 VIFB1 – 02 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...
  • Page 4 VIFB1 – 02 Contents Order no.: 18474 Title: MANUAL Designation: C.BE-VIFB-02-GB Contents Chapter 1 USER INSTRUCTIONS Chapter 2 SYSTEM STRUCTURE Chapter 3 TECHNICAL DESCRIPTION Chapter 4 INSTALLATION 4.1 Fitting the valve terminal/ valve sensor terminal ....4-1 4.2 Installing the pneumatic components .
  • Page 5 VIFB1 – 02 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...
  • Page 6 VIFB1 – 02 1. User instructions 1. USER INSTRUCTIONS > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...
  • Page 7 VIFB1 – 02 1. User instructions Contents USER INSTRUCTIONS....1-3 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...
  • Page 8 VIFB1 – 02 1. User instructions IMPORTANT USER INSTRUCTIONS Danger categories This manual contains instructions on the hazards which may arise from improper or negligent use of the valve terminal. A distinction is made between the following in- structions: WARNING This means that injury to human beings as well as material damage can occur if these instructions are not observed.
  • Page 9 Product Design Field bus Valve size No. of valve connection for locations PLC from Valve terminal type 02 • VIFB-02-... ⁄ Festo, " 4 or Klöckner-Moeller, 6 or Valve sensor terminal ⁄ Siemens " 8 or type 02 10 or •...
  • Page 10 VIFB1 – 02 2. System structure 2. SYSTEM STRUCTURE > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...
  • Page 11 VIFB1 – 02 2. System structure Contents SYSTEM STRUCTURE....2-3 Valve terminal ..... . . 2-3 Valve sensor terminal .
  • Page 12 2. System structure SYSTEM STRUCTURE Valve terminal Festo offers a solution to automation problems at the machine level in the form of the valve termi- nal. Solenoid valves, solenoid pulse valves etc. are ready fitted onto a connection block and have already been tested.
  • Page 13 • error diagnosis is made easier Valve sensor terminal Complex automation tasks require the use of sensors for which Festo offers the valve sensor terminal. Solenoid valves, solenoid pulse valves etc. are fitted onto a connection block and have already been tested; two sensors per valve can be connected on site.
  • Page 14 Fig. 2/4 shows a valve terminal/valve sensor ter- minal with field bus connection as part of the FPC 405 control system from Festo. The system structure shown in the example of the FPC 405 controller can be used with the...
  • Page 15 VIFB1 – 02 2. System structure Programming software Field bus module E.CFA FPC 405 Line 1 (Field bus address 1...31) Line 2 (Field bus address 32...62) Line 3 (Field bus address 63...93) Field bus VIFB-01-. Actuator VIFB-02-. Power unit 220V ~ 24 V = Actuator IIFB-02-...
  • Page 16 2. System structure Explanation of the system structure The FPC 405 controller is programmed by me- ans of the Festo programming software FST 405. This software package enables user pro- grams to be written in the programming langua- ges STL (Statement List), LDR (Ladder Diagram) and BASIC.
  • Page 17 VIFB1 – 02 2. System structure The field bus creates data communication be- tween the controller and the field bus slaves (e.g. valve terminal/valve sensor terminal) distri- buted throughout the system. Data transmission is made in accordance with standard RS 485. Baud rates up to 375 kBaud can be set.

  • Page 18: Technical Description

    VIFB1 – 02 3. Technical description 3. TECHNICAL DESCRIPTION > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...

  • Page 19: Table Of Contents

    VIFB1 – 02 3. Technical description Contents TECHNICAL DESCRIPTION ... . 3-3 Structure......3-3 Valve terminal .

  • Page 20: Structure

    VIFB1 – 02 3. Technical description TECHNICAL DESCRIPTION Structure Valve terminal The valve terminal consists of the following com- ponents: POWER Figure Components Field bus terminal Valve terminal base unit consisting of: • Valve coupling unit (upper part) • Connection block (lower part) Valve locations for •...

  • Page 21: Valve Sensor Terminal

    VIFB1 – 02 3. Technical description The following operation and display elements are to be found on the components of the valve ter- minal: POWER Figure Components Valve terminal inscription field Green LED Red LED Operating voltage connection Field bus interface Type plate Valve location inscription field (pervalve solenoid coil) Yellow LED (per valve solenoid coil)
  • Page 22 VIFB1 – 02 3. Technical description Valve sensor terminal The valve sensor terminal consists of the follo- wing components: POWER Figure Components Field bus terminal Valve sensor terminal base unit consisting of: • Valve sensor coupling unit (upper part) • Connection block (lower part) Valve locations for •...
  • Page 23 VIFB1 – 02 3. Technical description The following operation and display elements are to be found on the components of the valve sen- sor terminal: POWER Figure Components Connections for additional outputs Fuse for inputs Valve sensor terminal inscription field Green LED Red LED Operating voltage connection...
  • Page 24 VIFB1 – 02 3. Technical description The composition of the type plate is shown in Fig. 3/5 using the valve sensor terminal as an example. The type plate is situated below the field bus node and contains the following specifi- cations: ⁄...

  • Page 25: Function

    VIFB1 – 02 3. Technical description Function The valve terminal or valve sensor terminal as a system with decentralized outputs or decentrali- zed inputs/outputs should be placed in the im- mediate vicinity of the processing unit. Connec- tion to the control level is made via the field bus which operates on the master-slave principle.
  • Page 26 VIFB1 – 02 3. Technical description Explanation of the function summary The field bus node controls the following functions: • The connection of the valve terminal/valve sensor terminal to the field bus module of the control system and to further field bus slaves via the field bus interface.

  • Page 27: Technical Specifications

    (as per DIN 40050) Temperature at • operation C . . . +50 • storage/transport C . . . +60 Chemical resistance s. Festo Pneumatic Catalogue Chapter 2.6, Reference part (resistance table) Dimensions (LxWxH) when base unit is fully fitted •...

  • Page 28: Electronic Components

    VIFB1 – 02 3. Technical description Electronic components Operating voltage Electronic components and inputs (Pin 1 – Operating voltage connection) • Rated value DC 24 V (protection against incorrect polarity) • Tolerance ± 25 % (DC18 V . . . 30 V) •...
  • Page 29 VIFB1 – 02 3. Technical description Electromagnetic compatibility (EMC): Resistance to interference tested as per EN 50082-2 Limit value class A Spark supression tested as per EN 55011 *) The valve terminal with FB1-02 can also be used in a residential environment with individual authorization (residential, business, commercial environment, small firms.)

  • Page 30: Field Bus

    RS 485, floating Transmission type serial Transmission process asynchronous, half duplex Protocol • can be set on switch Festo Field bus or Siemens ET100 or Klöckner-Moeller SUCONET Baud rate • can be set on switch (dependent on protocol) 31.25 kBaud 62.5...

  • Page 31: Pneumatic Components

    VIFB1 – 02 3. Technical description Pneumatic components • filtered or filtered Air quality and dried compressed • lubricated or unlubricated compressed air Filter fineness (standard) • Poppet valve 40 µm • Spool valve 40 µm Pressure • Operating pressure 2 bar ...
  • Page 32 VIFB1 - 02 3. Technical description Please unfold for page 3-16 Please unfold for page 3-16 3-15 9604 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 <...
  • Page 33 VIFB1 - 02 3. Technical description Technical specifications of valves Designation Size Switching symbol Construction Pilot air Manual override Lubrication Fastening with 2 slotted Type Form Basic Option head screws setting (as (conversion at factory) necessary) MVH-5-1/4 B-VI 1/4" M4x55 without Poppet valve Single spindle with...
  • Page 34 VIFB1 - 02 3. Technical description Size Pressure Flow Times Operating Pilot pressure Size of connection Nominal Rated flow Valve switching times Reaction pressure with size Switch position time calculation Auxiliary (Pneumatic 2 and 4 12 and 14 2 or 1 3 or 4 ON at OFF at...
  • Page 35 VIFB1 - 02 3. Technical description Please unfold for page 3-17 Please unfold for page 3-17 3-18 9604 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 <...

  • Page 36: Valve Sensor Terminal

    VIFB1 – 02 4. Installation 4.1 FITTING THE VALVE TERMINAL / VALVE SENSOR TERMINAL > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...
  • Page 37 VIFB1 – 02 4. Installation Contents FITTING THE VALVE TERMINAL/ VALVE SENSOR TERMINAL ... 4-3 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...

  • Page 38: Connection Block

    VIFB1 – 02 4. Installation FITTING THE VALVE TERMINAL/VALVE SENSOR TERMINAL Before fitting the valve terminal/valve sensor ter- minal please see that there is sufficient space to the left and/or right of the connection block for fitting the hoses and, if necessary, the silencers. There are 4 through holes on the right and left- hand edges of the connection block for fastening the valve terminal/valve sensor terminal (see fol-...
  • Page 39 VIFB1 – 02 4. Installation The following procedure should be adopted: 1. Bore four holes in the mounting surface. The distance between the holes depends on the type of valve terminal/valve sensor terminal used (see following diagram). POWER 6.8 mm Valve terminal/ Distance between holes valve sensor terminal...
  • Page 40 VIFB1 – 02 4. Installation 4.2 INSTALLING THE PNEUMATIC COMPONENTS > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...
  • Page 41 VIFB1 – 02 4. Installation Contents INSTALLING THE PNEUMATIC COMPONENTS ..... . . 4-7 Laying the hoses ..... 4-7 General .

  • Page 42: Installing The Pneumatic Components

    VIFB1 – 02 4. Installation INSTALLING THE PNEUMATIC COMPONENTS WARNING Before installation or maintenance work is carried out the following must be switched off: • the operating voltage for electronic components and/or inputs. • The operating voltage for outputs. Laying the hoses PLEASE NOTE A suitable seal should be placed under each screw connection or each silencer.

  • Page 43: Preparing The Connection Block

    VIFB1 – 02 4. Installation Preparing the connection block Connections for common lines are provided on both sides of the connection block. The common lines can therefore be fitted either on the right or the left, depending on individual requirements. To increase the air flow we recommend that the lines for compressed air supply and ventilation be connected on both sides in the following ca-...

  • Page 44: Connecting The Connection Block

    VIFB1 – 02 4. Installation Connecting the connection block The screw connectors or silencers should be fit- ted with the appropriate seals as indicated in the table below. The hoses should then be fitted into place. Pilot exhaust Pilot exhaust Exhaust 5 or 3 3 or 5...

  • Page 45: Connecting The Valves

    VIFB1 – 02 4. Installation Connecting the valves PLEASE NOTE The non-reserved or free valve locations should be protected with a cover plate. If one of the fitted valves is not used, con- nections 2 and 4 as well as 14 and, if neces- sary, 12 must be covered with blind plugs.

  • Page 46: Solenoid Valve (5/2-Way)

    VIFB1 – 02 4. Installation Solenoid valve (5/2-way) MVH-5-1/4-B-VI MVH-5-1/4- -B-VI MVH-5-1/8-B-VI MVH-5-1/8- -B-VI MVH-5-1/4-S-B-VI MVH-5-1/4- -S-B-VI MVH-5-1/8-S-B-VI MVH-5-1/8- -S-B-VI Line Connection code Size Connection (ISO 5599) (ISO 228) ⁄ ⁄ Work air Screw connector or multiple distributor ⁄ ⁄ Auxiliary Only with "S valves"...

  • Page 47: Solenoid Pulse Valve (5/2-Way) And Solenoid Mid-Position Valve (5/3-Way)

    VIFB1 – 02 4. Installation Solenoid pulse valve (5/2-way) and Solenoid mid-position valve (5/3-way) Auxiliary pilot air - only "S valve" - Work air Auxiliary pilot air - only "S valve"- Line Connection Size of Connection code connection (ISO 5599) (ISO 228) ⁄...

  • Page 48: Checking The Valve Functions

    VIFB1 – 02 4. Installation Checking the valve functions Manual override The manual override (see Fig. 4/7) is used prin- cipally when the pneumatic system is commis- sioned, as a means of checking the function and effect of the valve or of the valve-cylinder combi- nation.

  • Page 49: Designs Of Manual Override

    VIFB1 – 02 4. Installation Designs of manual override The manual override has been designed so that it can be used as follows: Manual override design Method of operation Manual operation with After operation the automatic reset. manual override is reset Basic setting as at factory by spring force Manual override with stop.

  • Page 50: Testing

    VIFB1 – 02 4. Installation Testing 1. Switch on the compressed air supply. 2. Check the function and effect of each indivi- dual valve as follows. If the valve does not function correctly see Fig. 4/11. • Manual override with automatic reset: Operating the manual override Reaction of valve or of processor...
  • Page 51 VIFB1 – 02 4. Installation • Manual override with stop: Operating the manual override Reaction of valve or of processor The valve or processor • returns to switch position Insert screwdriver in groove of plunger. Press plunger as far as it will go and turn it to the right.

  • Page 52: Locking The Manual Override

    VIFB1 – 02 4. Installation Incorrect functioning: When the compressed air supply is switched on or during the subsequent test of the valves, the following is known about the operating status of the pneumatic system: Operating status Valve position Error treatment of pneumatic system after switching off compressed air supply...
  • Page 53 VIFB1 – 02 4. Installation 4-18 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...

  • Page 54: Vifb1

    VIFB1 – 02 4. Installation 4.3 INSTALLING THE ELECTRONIC COMPONENTS 4-19 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...

  • Page 55: Valve Sensor Terminal

    VIFB1 – 02 4. Installation Contents INSTALLING THE ELECTRONIC COMPONENTS ..... . 4-21 Opening and closing the field bus node ..... . 4-22 Configuring the valve terminal/ valve sensor terminal .

  • Page 56: Installing The Electronic Components

    VIFB1 – 02 4. Installation INSTALLING THE ELECTRONIC COMPONENTS WARNING Before installation or maintenance work is carried out the following must be switched off: • The operating voltage for electronic components and/or inputs. • The operationg voltage for outputs. The necessary pre-settings and the connections to the electronic components are described in this chapter.

  • Page 57: Opening And Closing The Field Bus Node

    VIFB1 – 02 4. Installation Opening and closing the field bus node WARNING Before the field bus node is opened, the operating voltage of the following must be switched off: – electronic components and or inputs – outputs The following connection and display elements are situated on the cover of the field bus node: Green LED POWER...

  • Page 58: Configuring The Valve Terminal/Valve Sensor Terminal

    VIFB1 – 02 4. Installation Configuring the valve terminal/valve sensor terminal There are two PC boards in the field bus node. Board 1 contains an LED and a plug for the field bus cables; board 2 contains an LED and a switch for setting the configuration.

  • Page 59: Address Selector Switch

    VIFB1 – 02 4. Installation Address selector switch The field bus address of the valve terminal/valve sensor terminal can be set with the two address selector switches on board 2. The switches are numbered from 0...9. The arrow on the address selector switches indicates the tens and units fig- ure of the field bus address which has been set.
  • Page 60 VIFB1 – 02 4. Installation Possible field bus addresses: Address designation Addresses Festo Field bus address 1; 2; 3; ...; 99 Klöckner-Moeller • PS 3/PS 4 2; 3; 4; as master • other master 2; 3; 4; ...; 31 Siemens ET100 no.

  • Page 61: Dual In-Line Switch (Dil Switch)

    VIFB1 – 02 4. Installation Dual in-line switch (DIL switch) The following functions must be set on the DIL switch: • Field bus baud rate • Field bus protocol The DIL switch consists of four switch elements. These are numbered from 1...4. The position ’ON’...

  • Page 62: Setting The Field Bus Baud Rate

    62.5 187.5 Fig. 4/19: Setting the field bus baud rate Setting the field bus protocol The setting depends on the control system used. Control system DIL switch Festo Klöckner-Moeller Klöckner-Moeller Klöckner-Moeller Siemens Fig. 4/18: Setting the field bus protocol 4-27 >...

  • Page 63: Connecting The Valve Terminal/Valve Sensor Terminal

    VIFB1 – 02 4. Installation Connecting the valve terminal/valve sensor terminal General PLEASE NOTE If one of the plugs is not used, it should be sealed with a protective cap (protection class IP65). Connecting the cables to the plugs/sockets 1. Open the plugs/sockets as follows (see following diagram): •...
  • Page 64 VIFB1 – 02 4. Installation Cable Strain relief Housing Connecting part Socket Plug Fig. 4/20: Plug/socket parts and cable routing 3. Remove the insulation from 5 mm of the end of the cables. 4. If necessary, fit the strands with cable end sleeves.

  • Page 65: 24 V Operating Voltage Connection

    VIFB1 – 02 4. Installation 24 V operating voltage connection WARNING An electrically isolating transformer as per EN 60742/IEC 742 with at least 4 kV isola- tion resistance is requiered in order that the operating voltages can be reliably separated. The connection for the operating voltage is on the left-hand edge of the base unit of the valve terminal/valve sensor terminal.

  • Page 66: Applying The 24 V Operating Voltage

    VIFB1 – 02 4. Installation The following components of the valve termi- nal/valve sensor terminal are supplied separately with +24 V DC via this connection: • electronic components and/or inputs (tolerance: ± 25 %) • outputs (tolerance: ± 10 %) PLEASE NOTE The electronic components and inputs show a greater tolerance range of the 24 V opera-...
  • Page 67 VIFB1 – 02 4. Installation Please see also the example of connection in Fig. 4/23. 24 V supply (outputs) 24 V supply (electronic components and/or inputs) (Protective earth) Fig. 4/22: Pin assignement of operation voltage connection • Example of connection The following diagram shows the connection of the 24 V supply.
  • Page 68 VIFB1 – 02 4. Installation Current consumption of electronics (field bus node and inputs) (pin 1, 24 V ± 25 %) VIFB-/IIFB-02-1/x-4 VIFB-/IIFB-02-1/x-6 VIFB-/IIFB-02-1/x-8 VIFB-/IIFB-02-1/x-10 0.200 A VIFB-/IIFB-02-1/x-12 VIFB-/IIFB-02-1/x-14 Number of sensor inputs ∑ assigned simultaneously: _____ x0.010 A ∑ Sensor supply: _____x____ A (see manufacturer specifications)

  • Page 69: Field Bus Interface

    VIFB1 – 02 4. Installation Field bus interface There are two plugs on the field bus node for connecting the valve terminal/valve sensor termi- nal to the field bus. One of these plugs is inten- ded for the supply line, the other is for the conti- nuing field bus cable.

  • Page 70: Field Bus Cable

    VIFB1 – 02 4. Installation Field bus cable A twisted, screened two-core cable should be used as field bus cable. The user should consult the PLC manual of his control system for the type of cable to be used. The distance and the field bus baud rate set should be taken into ac- count.
  • Page 71 Field bus module: Field bus cable Valve terminal/ valve Plug/terminal sensor terminal assignment Pin assignment Field bus interface Festo Field bus module Festo field bus E.CFA 1– Line 1 2– Line 2 Pins 1 (S+) 3 (S –) 3– Line 3 4 (screening) Klöckner-...
  • Page 72 VIFB1 – 02 4. Installation Manufacturer Field bus module: Field bus cable Valve terminal/ valve Plug/terminal sensor terminal assignment Pin assignment Klöckner- Serial bus interface Suconet Moeller With 9-pin sub-miniature D-plug (DIN 41652/ ISO 4902) Pins Pins 1 (S+) 3 (S –) 4 (screening) Check assignment in PLC manual Siemens...

  • Page 73: Fitting The Terminating Resistor

    VIFB1 – 02 4. Installation Fitting the terminating resistor CAUTION If a terminating resistor is used, one of the field bus plugs on the last valve terminal/val- ve sensor terminal of a field bus line is not assigned. Protection in accordance with pro- tection class IP65 as per DIN 40050 is the- refore no longer guaranteed.
  • Page 74 VIFB1 – 02 4. Installation Proceed as follows: 1. Connect the wires of the resistor together with those of the incoming field bus cable between the cores S+ (pin 1) and S- (pin 3) of the sensor/bus cable socket (see follo- wing diagram).

  • Page 75: Outputs And Valve Locations

    VIFB1 – 02 4. Installation Outputs and valve locations The outputs of the valves correspond to the val- ve solenoid coils. They can only be used in the form intended. In general, the following applies: • not short-circuit protected • two outputs per valve location •...

  • Page 76: Additional Outputs

    VIFB1 – 02 4. Installation Additional outputs There are two additional outputs (O0.00 and O0.01) on the valve-sensor coupling unit of the valve sensor terminal. These additional outputs are transistor outputs with positive logic (PNP outputs). PNP outputs O0.00 (0.5 A/24 V) O0.01 POWER Fig.

  • Page 77: Connection Assignment Of Additional Outputs

    VIFB1 – 02 4. Installation Connection assignment of additional outputs free free O0.00 O0.00 O0.01 free free O0.01 Fig. 4/31: Connection assignments for additional outputs 4-42 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...

  • Page 78: Inputs

    VIFB1 – 02 4. Installation Inputs There are two inputs for each valve location on the valve-sensor coupling unit of the valve sen- sor terminal. There are two further inputs above the field bus node. The inputs have positive logic (PNP inputs).

  • Page 79: Connection Assignment Of Inputs

    VIFB1 – 02 4. Installation Connection assignment of inputs The following diagram shows the connection as- signment of all the inputs in socket form, using inputs I0.00 and I0.01 as examples. Input Connect. assign- Internal connec- Explanation sockets ment of sockets tion of pins Bridge between pin 2 and 4...

  • Page 80: Circuitry

    VIFB1 – 02 4. Installation Circuitry Recommendation: If sensors are required in a valve-cylinder combi- nation, e.g. for interrogating limit switches, the inputs above the relevant valve should be used (clearer overview of the system). Examples: Valve-cylinder combination with interrogation of limit switches by means of sensors.
  • Page 81 VIFB1 – 02 4. Installation • Example 2 Connecting two sensors with one plugs/sock- et (plug/socket on lower row). Sensor 1 Pin 1 24 V Pin 3 Pin 4 I0.08 Sensor 2 Pin 1 24 V 1 2 4 3 Pin 3 Pin 4 I0.09...
  • Page 82 VIFB1 - 02 5. Commissioning 5. COMMISSIONING > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...
  • Page 83 Configuring the PLC ....5-3 Festo ....... 5-4 Klöckner-Moeller .

  • Page 84: Commissioning

    VIFB1 - 02 5. Commissioning COMMISSIONING Configuring the PLC Before commissioning or programming, the user should compile a configuration list for the con- nected field bus slaves. On the basis of this list: • a comparison can be made between ACTUAL and NOMINAL configurations in order that in- correct connections can be avoided;...

  • Page 85: Festo

    VIFB1 - 02 5. Commissioning Festo The field bus configurator in the FST software offers support in compiling the NOMINAL confi- guration. Menu control and operation of the soft- ware are described in the corresponding FST manual for the control system.

  • Page 86: Klöckner-Moeller

    VIFB1 - 02 5. Commissioning Klöckner-Moeller If the valve terminal/valve sensor terminal is used in the SUCONET, the following must be observed: • Configuration The valve terminal/valve sensor terminal re- acts just like the PS3 controller when used with the SUCONET and must be configured accordingly.
  • Page 87 VIFB1 - 02 5. Commissioning • Recommendation: Select a field bus address for the valve termi- nal/valve sensor terminal in the P-area (in spite of the oppposite recommendation in the Siemens manual). In this way, the inputs/out- puts can be addressed bit by bit. •...
  • Page 88 VIFB1 - 02 5. Commissioning Example: Configuring a valve sensor terminal with 10 val- ve locations. Field bus address (ET100 no.): Range: AQ address: AI address: Configuration: **************************************************************************************** SIMATIC S5 / ET100-AS ET100-ADDRESS CODING PROGRAM NAME: $$$$$$$$ ET100-No.: number selected on AS 318-8M Area: (P, Q, IM3, IM4) address:...
  • Page 89 VIFB1 – 02 5. Commissioning > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...

  • Page 90: Switching On The Operating Voltage

    VIFB1 – 02 5. Commissioning Switching on the operating voltage PLEASE NOTE Please observe also the switching-on in- structions in the PLC manual of the control system. When the controller is switched on, a compari- son is automatically made between the ACTUAL and NOMINAL configurations.

  • Page 91: Addressing The Inputs And Outputs

    VIFB1 – 02 5. Commissioning Addressing the inputs/outputs Valve terminal The outputs (valve locations) are addressed with one or two output words depending on the size of the valve terminal. Valve terminal type 02 Output words to be addressed up to 8 valve locations more than 8 valve locations more than 8 valve...
  • Page 92 VIFB1 – 02 5. Commissioning The assignment of the outputs to the relevant valve location is shown in the following diagram: Outputs of valve locations 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 1.00 1.02 Valve locations 1 ... 10 0.01 0.03 0.05...

  • Page 93: Valve Sensor Terminal

    VIFB1 – 02 5. Commissioning Valve sensor terminal The outputs (valve locations and additional out- puts) are addressed with one or two output words according to the size of the valve sensor terminal. The inputs are addressed correspondin- gly with one or two input words. Valve sensor Output words to Input words to be...
  • Page 94 VIFB1 – 02 5. Commissioning The assignment of the inputs/outputs to the rele- vant valve location or additional input/output is shown in the following diagram: Inputs above Additional outputs Additional inputs the valve locations above the above the (I0.02...I1.05) field bus node field bus node (O0.00 and (I0.00 and I0.01)
  • Page 95 VIFB1 – 02 5. Commissioning Example 1: Addressing and activating valves and additional outputs (SA0 and SA1). Valve Valve type Designation Remarks location contents Unilaterlally O0.06 Valve solenoid active operated O0.07 Output is not evaluated, Bit contents without meaning Bilaterally O1.04 Upper valve solenoid not active operated...

  • Page 96: Status Bits

    VIFB1 – 02 5. Commissioning Status bits The valve sensor terminal makes available two status bits and a diagnostic byte for error diagno- sis. The two status bits can be read with the first or second input word depending on the size of the valve sensor terminal.

  • Page 97: Manufacturer-Specific Features

    Fig. 5/15: Example – Addressing a valve sensor terminal with more than 6 valve locations Further details on addressing and programming are to be found in the PLC manual of the control system (e.g. Festo system manual FPC 405, Chapter 7). 5-15 > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 <...

  • Page 98: Klöckner-Moeller

    VIFB1 - 02 5. Commissioning Klöckner-Moeller When the inputs/outputs of a valve terminal/val- ve sensor terminal are addressed, the following must be observed: Field bus participant Addressing on the SUCONET Valve terminal • Up to 8 valve 1 word outputs (standard 16 bits) locations •...
  • Page 99 VIFB1 - 02 5. Commissioning • PS3 as master If a PS3 is the master, up to three valve termi- nal/valve sensor terminals can be connected. The following unit numbers must be assigned to the possible field bus addresses 2, 3 and 4 of the valve terminal/valve sensor terminals: Field bus address set on valve Number of unit...
  • Page 100 VIFB1 - 02 5. Commissioning Examples: • Example 1: Addressing the outputs O1.00 ... O1.05 of a valve terminal with the additional function "Analogue output". The outputs also addressed O1.06 and O1.07 are without meaning. Addressing the outputs: O1.00...O1.07 Field bus address: Program: L IB0.0 "Info from 1st.
  • Page 101 VIFB1 - 02 5. Commissioning • Other masters (e.g. PS316, PS32, EPC334) The valve terminal/valve sensor terminal should be addressed as with a PS3. Example Addressing the inputs/outputs of a valve sensor terminal and loading the valve sensor terminal diagnostic bytes. Master: PS316 Physical SBI address:...

  • Page 102: Siemens

    VIFB1 - 02 5. Commissioning Siemens Further details on addressing and programming are to be found in the PLC manual of the control system. • Example 1: Addressing the outputs of a valve terminal with up to 8 valve locations. ET100 no.: AQ address: Configuration:...
  • Page 103 VIFB1 - 02 5. Commissioning • Example 2: Addressing the outputs of a valve terminal with more than 8 valve locations. ET100 no.: AQ address: Configuration: 0.10 0.00 0.02 0.04 0.06 0.08 0.12 0.14 1.00 1.02 0.01 0.03 0.05 0.07 1.01 0.15 1.03...
  • Page 104 VIFB1 - 02 5. Commissioning • Example 3: Addressing the inputs/outputs of a valve sen- sor terminal with up to 6 valve locations. ET100 no.: AQ address: AI address: Configuration: 0.00 0.04 0.02 0.06 0.08 0.10 0.00 0.12 0.01 1.03 0.05 0.07 0.09...
  • Page 105 VIFB1 - 02 5. Commissioning • Example 4: Addressing the inputs/outputs of a valve sen- sor terminal with more than 6 valve locations. ET100 no.: AQ address: AI address: Configuration: 0.14 1.00 1.02 0.00 0.02 0.04 0.06 0.08 0.10 0.12 1.04 0.00 0.01...
  • Page 106 VIFB1 - 02 5. Commissioning Commissioning tips 1. Insert module IM 308-B into the correct location on your automation device. 2. Please observe any limits in the number of digital inputs/outputs, e.g. CPU 941, max. 512. 3. Please note that the station number set does not correspond to the configured I/O address.
  • Page 107 VIFB1 - 02 6. Diagnostic/error treatment 6. DIAGNOSTIC AND ERROR TREATMENT > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...
  • Page 108 Diagnostic byte ..... . 6-7 Festo ....... 6-7 Klöckner-Moeller .

  • Page 109: Led Displays

    VIFB1 - 02 6. Diagnostic/error treatment LED displays Field bus node The LEDs on the cover of the field bus node in- dicate the operating status of the valve termi- nal/valve sensor terminal. Green LED (operating status display) POWER Red LED (error display) Fig.
  • Page 110 VIFB1 - 02 6. Diagnostic/error treatment Possible LED displays indicating the operating status of the valve terminal/valve sensor terminal are listed below. LEDs Operating status Error treatment Green alight Operating status normal None operating status normal but Check the... valves do not switch. Possible causes: •...

  • Page 111: Valves

    VIFB1 - 02 6. Diagnostic/error treatment Valves There is a yellow LED above or below each val- ve solenoid coil. This LED indicates the swit- ching status of the valve solenoid coil. POWER Yellow LEDs (switching status display of valve solenoid coil) Switch position Meaning Valve solenoid coil...

  • Page 112: Inputs And Additional Outputs

    VIFB1 - 02 6. Diagnostic/error treatment Inputs and additional outputs There are green or yellow LEDs below or above the input/output connections on the valve-sensor coupling unit of the valve sensor terminal. These LEDs show the signal which is currently at the input or output.

  • Page 113: Diagnostic Byte

    Depending on the manufacturer, the following in- formation must be observed. Festo All diagnostic information on the valve termi- nal/valve sensor terminal can be evaluated with the FPC 405. An error list is then compiled in the field bus module E.CFA.
  • Page 114 VIFB1 - 02 6. Diagnostic/error treatment Protocol form for status byte Bit no. Diagnostic None None None, information Signal status 0 or 1 Meaning Signal status 0: No error Cyclic Signal status 1: Error field bus participant * Bit no. L always H: Indicates a cyclic field bus participant Fig.
  • Page 115 VIFB1 - 02 6. Diagnostic/error treatment Example Interrogation and evaluation of the status byte of a field bus slave (valve terminal/valve sensor ter- minal). Field bus address: 23 Processor system address: Interrogation: If there is an error in V inputs (Bit no.4) a branch must be made in the program.

  • Page 116: Klöckner-Moeller

    VIFB1 - 02 6. Diagnostic/error treatment Klöckner-Moeller The valve terminal/valve sensor terminals react on the SUCONET like a PS3 in slave configura- tion. The valve terminal/valve sensor terminal therefore transfers its diagnostic byte to the mas- ter via the PS3 operand "Analogue output" (3rd. analogue channel).
  • Page 117 VIFB1 - 02 6. Diagnostic/error treatment Protocol form for remote user status byte: The remote user status bytes (RU_STBs) are set at a fixed value by the valve terminal/valve sen- sor terminal. The following status messages are always fixed. The meaning and states of the bits, the signal status of which is not listed here, are to be found in the PLC manual.

  • Page 118: Siemens

    VIFB1 - 02 6. Diagnostic/error treatment Siemens A diagnostic byte is stored in the field bus modu- (AS308-3U) every field slave (ET100U). The number of the diagnostic byte thereby corresponds to the field bus address (ET100 no.) of the appropriate field bus slave (valve terminal/valve sensor terminal).
  • Page 119 VIFB1 - 02 6. Diagnostic/error treatment If the bits marked with BASP, F1 and F0 have signal status 1, the following error messages from the field bus slave (valve terminal/valve sensor terminal) are shown: Signal Meaning designation status The valve terminal/valve sensor terminal can no longer be addressed.
  • Page 120 VIFB1 - 02 6. Diagnostic/error treatment Status bits of the valve sensor terminal: The status bits of the valve sensor terminal are interrogated by the PLC like "normal inputs". The designation of the status bits and their meaning is shown in the following diagram: Valve sensor Valve sensor Meaning...

  • Page 121: Testing The Valves And Additional Outputs

    VIFB1 - 02 6. Diagnostic/error treatment Testing the valves and additional outputs WARNING Before the test is started: • Switch off the compressed air supply of the valve terminal/valve sensor terminal. • Disconnect the additional outputs of the valve sensor terminal. •...
  • Page 122 VIFB1 - 02 6. Diagnostic/error treatment Starting the test routine: If errors occur when the test routine is started, the red LED on the field bus node will blink quickly. The process must then be repeated. 1. Switch off the operating voltage supply of the valve terminal/valve sensor terminal.

  • Page 123: Reaction During Faults

    Reaction of PLC during faults manufacturer in the field bus in the control system During faults in the Festo field bus or If the control system ET100 bus (e.g. by failure of switches to STOP, all field bus signal or interruption in field...

  • Page 124: Short Circuit/Overload At The Additional Output

    VIFB1 - 02 6. Diagnostic/error treatment Overload short circuit/ overload at the additional output If there is a short circuit or overload: • the additional output will be switched off, • SA0 or SA1 of the diagnostic byte will be set at logic 1.
  • Page 125 VIFB1 - 02 Appendix A INDEX > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...
  • Page 126 VIFB1 - 02 Appendix A > IFB1-02_BES_V_018474g1_1996-04N - Restored Document - 2011-12-15 < 9604...
  • Page 127 VIFB1 - 02 Appendix A Additional outputs ..... 4-41 short circuit......6-18 testing.
  • Page 128 VIFB1 - 02 Appendix A Diagnostic and error treatment ... . 6-1 Diagnostic byte ......6-7 Diagnostic byte status message .
  • Page 129 VIFB1 - 02 Appendix A Flow rate ......3-15 FST manual ......5-4 FST405 .
  • Page 130 VIFB1 - 02 Appendix A Operating pressure ..... 3-7 Operating status ..... . . 6-3 Operating voltage .

  • Page 131: System Structure

    VIFB1 - 02 Appendix A Sensors ......2-8 Serial bus interface ....2-5, 4-37 Solenoid mid-position valve.

  • Page 132: Valve Terminal

    VIFB1 - 02 Appendix A Valve coupling unit ....3-3, 3-8 Valve locations outputs ......5-10 Valve terminal/valve sensor terminal configuring .
  • Page 133 VIFB1 – 02 • Example 3: Addressing the outputs: O1.08...O1.13 Field bus address: 2 Programming: With the system module "Fast counter". (programmer PRG3 as from 1.6) First the system module "Fast counter". In the following example the contents of MB0.0 are output through the outputs O1.08...O1.13 of the valve/installation terminal.

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