Festo VIFB9-02 Series Manual
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Festo VIFB9-02 Series Manual

Festo VIFB9-02 Series Manual

Valve (sensor) terminal with field bus connection
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  • Page 2 Festo, Dept. PV-IDM Type setting: DUCOM Edition 9706 © (Festo AG & Co., D-73726 Esslingen, 1997) The copying, distribution and utilization of this document as well as the communication of its contents to others without expressed authoriza- tion is prohibited. Offenders will be held liable for the payment of damages.
  • Page 3 VIFB9 - 02 Order no.: 151767 Title: MANUAL Designation: P.BE-VIFB9-02-GB 9609...

  • Page 4: Table Of Contents

    VIFB9 - 02 Contents Contents Kapitel 1 USER INSTRUCTIONS ....1-1 Kapitel 2 SYSTEM STRUCTURE ....2-1 Kapitel 3 TECHNICAL DESCRIPTION .
  • Page 5 VIFB9 - 02 9609...

  • Page 6: User Instructions

    VIFB9 - 02 1. User instructions 1. USER INSTRUCTIONS 9609...
  • Page 7 VIFB9 - 02 1. User instructions Contents IMPORTANT USER INSTRUCTIONS ..1-3 9609...
  • Page 8 VIFB9 - 02 1. User instructions IMPORTANT USER INSTRUCTIONS This manual contains instructions on the possible dangers which can occur with the valve termi- nals/valve sensor terminals. A distinction is made between the following in- structions: WARNING This means that personal injury or damage to property may occur if these instructions are not observed.
  • Page 9 VIFB9 - 02 1. User instructions • This documentation describes the following products: Product Design Field bus Valve size Number of connection valve locations Valve terminal 4 or type 02 PROFIBUS-DP 6 or VIFB-02-.. Siemens 8 or " ⁄ 10 or Valve sensor terminal Sinec L2-DP 12 or...
  • Page 10 VIFB9 - 02 1. User instructions This manual describes the operation of the Festo valve terminal/valve sensor terminal type 02 in conjunction with the field bus protocols Siemens SINEC L2-DP and PROFIBUS-DP as per EN 50170 (DIN 19245). PLEASE NOTE...
  • Page 11 VIFB9 - 02 1. User instructions 9609...

  • Page 12: System Structure

    VIFB9 - 02 2. System structure 2. SYSTEM STRUCTURE 9609...
  • Page 13 VIFB9 - 02 2. System structure Contents SYSTEM STRUCTURE....2-3 Valve terminal ......2-3 Valve sensor terminal .

  • Page 14: System Structure

    2. System structure SYSTEM STRUCTURE Valve terminal Festo offers a solution to automation problems at the machine level in the form of the valve termi- nal. Solenoid valves, double solenoid valves etc. are already fitted onto a sub-base and have already been tested.

  • Page 15: Valve Sensor Terminal

    Valve sensor terminal Complex automation tasks require the use of sensors for which Festo offers the valve sensor terminal. Solenoid valves, double solenoid valves etc. are fitted onto a sub-base and have already been tested; two sensors per valve can be con- nected on site.

  • Page 16: Valve Terminal/Valve Sensor Terminal In The Control System

    SIMATIC various SINEC L2-DP • S5 series • S7 series Bosch • CL300, 400, 500 BM DESI-DP COMNET-DP • PC600 Festo • SF 50 integrated PC / IPC CP5410 from PROFIBUS-DP Siemens etc. Allen-Bradley • PLC 5 PFBIB (extract of possible control systems) Fig.
  • Page 17 VIFB9 - 02 2. System structure Industrial PC/ controller - Simatic S5 - Bosch - and others Field bus DP-Siemens DP-Standard ET 200U Valve terminal type 02 Valve sensor terminal type 02 Further field bus slaves Fig. 2/4: Simatic S5 automation systems 9609...
  • Page 18 VIFB9 - 02 2. System structure Explanation of the system structure The field bus module controls the complete ex- change of information between the field bus slaves (decentral I/O modules), e.g. the valve terminal/valve sensor terminals and the proces- sor modules in the controller. The field bus slaves are connected via the PROFIBUS-DP interface on the module.
  • Page 19 VIFB9 - 02 2. System structure The field bus creates data communication be- tween the controller and the field bus slaves (e.g. valve terminal/valve sensor terminal) dis- tributed throughout the system. Data trans- mission is made in accordance with standard RS 485.

  • Page 20: Technical Description

    VIFB9 - 02 3. Technical description 3. TECHNICAL DESCRIPTION 9609...
  • Page 21 VIFB9 - 02 3. Technical description Contents TECHNICAL DESCRIPTION ... . . 3-3 Structure......3-3 Valve terminal .

  • Page 22: Technical Description

    VIFB9 - 02 3. Technical description TECHNICAL DESCRIPTION Structure Valve terminal The valve terminal consists of the following com- ponents: POWER Figure Components Field bus node Valve terminal basic unit consisting of: Valve coupling unit (upper part) Sub-base (lower part) Valve locations for Double solenoid valves or Solenoid mid-position valves or...
  • Page 23 VIFB9 - 02 3. Technical description The following operation and display elements are to be found on the valve terminal: POWER 1 Valve terminal inscription field 2 Green LED 3 Red LED 4 Operating voltage connection 5 Field bus interface 6 Type plate 7 Valve location inscription field (per valve solenoid coil) 8 Yellow LED (per valve solenoid coil)

  • Page 24: Valve Sensor Terminal

    VIFB9 - 02 3. Technical description Valve sensor terminal The valve sensor terminal consists of the follow- ing components: POWER Figure Components Field bus node Valve sensor terminal basic unit consisting of: Valve sensor coupling unit (upper part) Sub-base (lower part) Valve locations for Double solenoid valves or Solenoid mid-position valves or...
  • Page 25 VIFB9 - 02 3. Technical description The following operation and display elements are to be found on the valve sensor terminal: POWER 1 Connections for additional ouputs 2 Common fuse for inputs 3 Valve sensor terminal inscription field 4 Green LED 5 Red LED 6 Operating voltage connection 7 Field bus interface...
  • Page 26 VIFB9 - 02 3. Technical description The composition of the type plate is shown in Fig. 3/5 using the valve sensor terminal as an example. The type plate is situated below the field bus node and contains the following specifi- cations: Type designation of basic unit IIFG-02-...

  • Page 27: Function

    VIFB9 - 02 3. Technical description Function The valve terminal or valve sensor terminal as a system with decentral outputs or inputs/outputs should be placed in the immediate vicinity of the processing unit. Connection to the controller is made via the field bus which operates on the master-slave principle.

  • Page 28: Notes On Function Summary

    VIFB9 - 02 3. Technical description Notes on function summary The field bus node controls the following func- tions: • connection of the valve terminal/valve sensor terminal to the field bus module of the control system and to further field bus slaves via the field bus interface.

  • Page 29: Technical Specifications

    IP 65 (as per DIN 40050) Temperature during • operation C . . . +50 C . . . +60 • storage/transport See Festo Pneumatic Chemical resistance Catalogue Chapter 2.6, reference part (resistance table) Dimensions (LxWxH) Values for 1/8 design...

  • Page 30: Electronic Components

    VIFB9 - 02 3. Technical description Electronic components Operating voltage Electronics and inputs (Pin 1 – operating voltage connection) • Rated value DC 24 V (protected against incorrect polarity) • Tolerance ± 25 % (DC18 V . . . 30 V) •...
  • Page 31 VIFB9 - 02 3. Technical description Electromagnetic compatibility (EMC): Resistance to interference • tested as per EN 50082-2 Spark suppression Limit value class A *) • tested as per EN 55011 Additional outputs/ valve sensor terminal Loading per • additional output max.

  • Page 32: Field Bus

    VIFB9 - 02 3. Technical description Field bus RS 485, floating Design Transmission type serial asynchronous, half-duplex Protocol Siemens Sinec L2-DP PROFIBUS-DP Baud rate kBaud 19.2 kBaud 93.75 kBaud 187.5 kBaud kBaud 1500 kBaud Cable length up to 23.8 km (depending on baud rate and cable) Cable type...

  • Page 33: Pneumatic Components

    VIFB9 - 02 3. Technical description Pneumatic components Air quality filtered or filtered and dried compressed air lubricated or non-lubri- cated compressed air Filter fineness (standard) Poppet valve 40 μm Spool valve 40 μm Pressure Operating pressure range 2 bar ... 10 bar; 29 psi ...
  • Page 34 3. Technical description Please unfold for page 3-16 3-15...

  • Page 35: Technical Specifications Of Valves

    VIFB9 – 02 3. Technical description Technical specifications valves Designation Size Switching symbol Construction Pilot air Manual override Lubrication Fastening with 2 slotted Type Form Basic Option head screws setting (as (conversion at factory) necessary) MVH-5-1/4 B-VI 1/4" M4x55 without Poppet valve Single spindle with Service life...
  • Page 36 VIFB9 – 02 3. Technical description Size Pressure Flow Times Operating Pilot pressure Size of connection Nominal Rated flow Valve switching Reaction pressure with size Switch position times time calculation Pilot air (Pneumatic 2 and 4 12 and 14 1 → 2 or 1 →...
  • Page 37 VIFB9 - 02 3. Technical description Please unfold for page 3-17 3-18...

  • Page 38: Installation

    VIFB9 - 02 4. Installation 4. INSTALLATION 9609...
  • Page 39 VIFB9 - 02 4. Installation Contents 4. INSTALLATION ....4-1 4.1 FITTING THE VALVE TERMINAL/ VALVE SENSOR TERMINAL ..4-3 4.2 INSTALLING THE PNEUMATIC COMPONENTS .

  • Page 40: Fitting The Valve Terminal/Valve Sensor Terminal

    VIFB9 - 02 4. Installation 4.1 FITTING THE VALVE TERMINAL/VALVE SENSOR TERMINAL Before fitting the valve terminal/valve sensor ter- minal, please see that there is sufficient space to the left and/or right of the sub-base for fitting the tubing and, if necessary, the silencers. There are 4 through holes on the left and right- hand edges of the sub-base for fastening the valve terminal/ valve sensor terminal (see follow-...
  • Page 41 VIFB9 - 02 4. Installation Proceed as follows: 1. Bore 4 holes in the mounting surface. The distance between the holes depends on the type of terminal used (values for ⁄ " design are given in round brackets). 6.8 mm Valve terminal/ Distance between holes [mm] valve sensor terminal...

  • Page 42: Installing The Pneumatic Components

    VIFB9 - 02 4. Installation 4.2 INSTALLING THE PNEUMATIC COMPONENTS WARNING Before installation or maintenance work is carried out, the following must be switched off: • the operating voltage for electronic components and/or inputs • the operating voltage for outputs •...

  • Page 43: Preparing The Sub-Base

    VIFB9 - 02 4. Installation Preparing the sub-base Connections for common lines are provided on both sides of the sub-base. The common lines can therefore be fitted on the left or the right, depending on individual requirements. To in- crease the air flow, we recommend that the lines for compressed air supply and ventilation be connected on both sides in the following cases: •...

  • Page 44: Connecting The Sub-Base

    VIFB9 - 02 4. Installation Connecting the sub-base The screw connectors or silencers should be fitted with the appropriate seals as indicated in the table below. The hoses should then be fitted into place. Pilot exhaust Pilot exhaust 5 or 3 Exhaust 3 or 5 Exhaust...

  • Page 45: Connecting The Valves

    VIFB9 - 02 4. Installation Connecting the valves PLEASE NOTE • The non-reserved or free valve locations should be protected with a cover plate. • If one of the fitted valves is not used, connections 2 and 4 as well as 14 and, if necessary, 12 must be covered with blind plugs.
  • Page 46 VIFB9 - 02 4. Installation Solenoid valve (5/2-way) MVH-5-1/4-B-VI MVH-5-1/4- -B-VI MVH-5-1/8-B-VI MVH-5-1/8- -B-VI MVH-5-1/4-S-B-VI MVH-5-1/4- -S-B-VI MVH-5-1/8-S-B-VI MVH-5-1/8- -S-B-VI Line Connection code Size Connection (ISO 5599) (ISO 228) Work air Screw connector or ⁄ ⁄ multiple distributor Auxiliary pilot Only with "S valves"...
  • Page 47 VIFB9 - 02 4. Installation Double solenoid valve (5/2-way) and Solenoid mid-position valve (5/3-way) Auxiliary pilot air – Only "S valve" – Work air Auxiliary pilot air – Only "S valve" – Line Connection Size of Connection code connection (ISO 5599) (ISO 228) Work air Screw...

  • Page 48: Checking The Valve Functions

    VIFB9 - 02 4. Installation Checking the valve functions Manual override The manual override (see Fig. 4/7) is used prin- cipally when the pneumatic system is commis- sioned, as a means of checking the function and effectiveness of the valve or the valve-cylinder combination.
  • Page 49 VIFB9 - 02 4. Installation Designs of manual override The manual override has been designed to be used as follows: Manual override design Method of operation Manual operation with After operation the manual automatic reset. override is reset by spring Basic setting as at factory force Manual override with stop.
  • Page 50 VIFB9 - 02 4. Installation Testing 1. Switch on the compressed air supply. 2. Check the function and effectiveness of each individual valve as follows. If the valve does not function correctly see Fig. 4/11. • Manual override with automatic reset Operating the manual override Reaction of valve or of processor...
  • Page 51 VIFB9 - 02 4. Installation • Manual override with stop Operating the manual override Reaction of valve or of processor The valve or processor Insert screwdriver • switches in groove of plunger. Press plunger as far as it will go and turn it to the right.
  • Page 52 VIFB9 - 02 4. Installation Incorrect functioning When the compressed air supply is switched on or during the subsequent test of the valves, the following is known about the operating status of the pneumatic system: Operating status Valve position Error treatment of pneumatic system after switching off compressed air supply...

  • Page 53: Installing The Electronic Components

    VIFB9 - 02 4. Installation 4.3 INSTALLING THE ELECTRONIC COMPONENTS WARNING Before installation or maintenance work is carried out the following must be switched off: • the operating voltage for electronic components and/or inputs • the operating voltage for outputs •...

  • Page 54: Opening And Closing The Field Bus Node

    VIFB9 - 02 4. Installation Opening and closing the field bus node WARNING Before the field bus node is opened, the oper- ating voltage of the following must be switched off: • electronic components and/or inputs • outputs The following connection and display elements are to be found on the cover of the field bus node: Green...

  • Page 55: Configuring The Valve Terminal/Valve Sensor Terminal

    VIFB9 - 02 4. Installation Configuring the valve terminal/valve sensor terminal There are 2 PC boards in the field bus node. Board 1 contains an LED, plugs for the field bus cables and the switch for the cable termination network; board 2 contains an LED and switches for setting the configuration.

  • Page 56: Setting The Station Number And Operating Mode

    AA AA AA AA AA AA 0...99 100...125 AA AA Protocol switch DP-Standard DP-Siemens AA AA AA AA AA AA AA AA AA AA AA AA Festo VI..DP ET 200U Fig. 4/14: Position and function of the DIL switch 4-19 9609...

  • Page 57: Address Selector Switch

    VIFB9 - 02 4. Installation Address selector switch The station number of the valve terminal/valve sensor terminal is set with the two address se- lector switches and DIL switch element no. 1 on board 2. The switches are numbered from 0 ... 9. The arrows on the address selector switches in- dicate the units or tens figure of the station num- ber set.

  • Page 58: Summary Of Possible Station Addresses/Station Numbers

    VIFB9 - 02 4. Installation Summary of possible station addresses/ station numbers PLEASE NOTE Station addresses/station numbers may be as- signed only once per field bus module/ PROFIBUS-DP interface. Recommendation Assign the station numbers in ascending order and adapt them to the machine structure of the system.
  • Page 59 VIFB9 - 02 4. Installation Proceed as follows: 1. Switch off the power supply. 2. Assign a non-reserved station address to the valve terminal. 3. Use a screwdriver to set the arrow of the rele- vant address selector switch or DIL switch 1 to the units, or tens or hundreds figure of the desired address.

  • Page 60: Field Bus Baud Rate And Field Bus Length

    VIFB9 - 02 4. Installation Field bus baud rate and field bus length PLEASE NOTE The Festo valve terminals set themselves automatically to one of the following baud rates. The maximum field bus length depends on the baud rate used. The table below shows the baud rates which can be used.

  • Page 61: Connecting The Valve Terminal/Valve Sensor Terminal

    VIFB9 - 02 4. Installation Connecting the valve terminal/valve sensor terminal Connecting the cables to the plugs/sockets If one of the plugs is not used, it should be sealed with a protective cap (protection class IP65). 1. Open the plugs/sockets as follows (see diagram): Power supply socket: Insert the power supply socket into the oper-...
  • Page 62 VIFB9 - 02 4. Installation Cable Strain relief Housing connection part Plug Socket Fig. 4/18: Plug/socket parts and cable routing 3. Remove 5 mm of insulation from the end of the cables. 4. If necessary, fit the strands with cable end sleeves.

  • Page 63: Operating Voltage Connection

    VIFB9 - 02 4. Installation 24 V operating voltage connection WARNING An electrically isolating transformer as per EN 60742/IEC 742 with at least 4 kV isolation re- sistance is required in order that the operating voltages can be reliably separated. The connection for the operating voltage is on the left-hand edge of the base unit of the valve terminal/valve sensor terminal.
  • Page 64 VIFB9 - 02 4. Installation The following components of the valve termi- nal/valve sensor terminal are supplied separately with the DC +24V operating voltage via this con- nection: • electronic components and/or inputs (tolerance: ± 25%) • outputs (tolerance: ± 10%) PLEASE NOTE The electronic components and inputs have a greater tolerance range of the 24V operating...
  • Page 65 VIFB9 - 02 4. Installation Applying the 24 V operating voltage CAUTION Please observe the polarity when the operat- ing voltage is applied. The following diagram shows the pin assignment of the operating voltage connection. A suitable 24 V supply should be connected via the mains connection socket (see Chapter 3, Technical specifications).
  • Page 66 VIFB9 - 02 4. Installation • Example of connection The operating voltage supply to the electronic components and/or inputs is fused (4 A, slow- blowing) on the valve terminal/valve sensor ter- minal. The operating voltage supply to the out- puts is not fused. Recommendation •...
  • Page 67 VIFB9 - 02 4. Installation Current consumption of electronic components (field bus node) and inputs (pin 1, 24 V ± 25 %) VIFB-/IIFB-02-1/x-4 VIFB-/IIFB-02-1/x-6 VIFB-/IIFB-02-1/x-8 VIFB-/IIFB-02-1/x-10 0.200 A VIFB-/IIFB-02-1/x-12 VIFB-/IIFB-02-1/x-14 Number of sensor inputs assigned simultaneously: _____x0.010 A ∑ ∑ Sensor supply: _____x_____ A (see manufacturer specifications)

  • Page 68: Field Bus Interface

    VIFB9 - 02 4. Installation Field bus interface There are 2 field bus plugs on the field bus node for connecting the valve terminal/valve sensor terminal to the field bus. One of these connec- tions is for the incoming field bus cable; the other is for the continuing cable.
  • Page 69 VIFB9 - 02 4. Installation Field bus cable A twisted screened two-core cable should be used for the field bus cable. Please consult the PLC controller manual for the type of cable to be used. The distance and the configured field bus baud rate must also be taken into account.

  • Page 70: Connection Instructions

    VIFB9 - 02 4. Installation Connection instructions PLEASE NOTE Please check the pin assignment of the module in the PLC controller manual. Connect the field bus cable of the control system to the field bus interface on the valve termi- nal/valve sensor terminal as follows: Field bus module: Example...

  • Page 71: Cable/Bus Termination

    VIFB9 - 02 4. Installation Cable/bus termination If the valve terminal/valve sensor terminal is to be connected at the end of the field bus, a cable termination is required. For this purpose a cable termination network has already been fitted in the node. This can be switched on with the DIL switch as follows: A A A Left-hand...

  • Page 72: Cable Termination Network

    VIFB9 - 02 4. Installation Cable termination network 390Ω RxD/TxD-P 220Ω RxD/TxD-N 390Ω DIL switch in node Fig. 4/27: Circuit diagram of cable termination 4-35 9609...

  • Page 73: Additional Outputs

    VIFB9 - 02 4. Installation Additional outputs There are two additional outputs (O0.00 and O0.01) on the valve-sensor coupling unit of the valve sensor terminal. These outputs are transis- tor outputs with positive logic (PNP outputs). O0.01 PNP outputs (0.5A/24V) O0.00 Fig.
  • Page 74 VIFB9 - 02 4. Installation Connection assignment of additional outputs free free O0.00 O0.00 O0.01 free free O0.01 Fig. 4/29: Connection assignment of additional outputs 4-37 9609...
  • Page 75 VIFB9 - 02 4. Installation Inputs There are 2 inputs for each valve location on the valve-sensor coupling unit of the valve sensor terminal. There are two further inputs above the field bus node. The inputs have positive logic (PNP inputs). PNP inputs I0.04 I0.06...

  • Page 76: Inputs

    VIFB9 - 02 4. Installation Connection assignment of inputs The following diagram shows the connection as- signment of all inputs in socket form, using in- puts I0.00 and I0.01 as examples. Input Connect. assign- Internal Explanation sockets ment of sockets connection of pins Bridge between pin 2 and 4...
  • Page 77 VIFB9 - 02 4. Installation Examples of circuitry Recommendation: If sensors are required in a valve-cylinder combi- nation, e.g. for interrogating limit switches, the inputs above the relevant valve should be used (clearer overview of the system). Examples Valve-cylinder combination with interrogation of limit switches by means of sensors.
  • Page 78 24 V Sensor 2 Sensor 1 Pin 2 I0.08 I0.08 I0.09 Pin 3 Pin 4 I0.09 Must remain unused 2-fold Sensors 1 and 2 distributor* Festo Duo cable Fig. 4/33: Example 2 – Connection of sensors with one socket 4-41 9609...
  • Page 79 VIFB9 - 02 4. Installation 4-42 9609...

  • Page 80: Commissioning

    VIFB9 - 02 5. Commissioning 5. COMMISSIONING 9609...
  • Page 81 VIFB9 - 02 5. Commissioning Contents 5.1 COMMISSIONING ....5-3 Configuring the PLC ....5-3 Switching on the operating voltage .

  • Page 82: Commissioning

    VIFB9 - 02 5. Commissioning 5.1 COMMISSIONING Configuring the PLC Before commissioning or programming, you should compile a configuration list for the con- nected field bus slaves. On the basis of this list you can: • make a comparison between the actual and nominal configurations in order to eliminate connection errors.

  • Page 83: Switching On The Operating Voltage

    VIFB9 - 02 5. Commissioning Switching on the operating voltage PLEASE NOTE Observe also the switching on instructions in the manual for the PLC/PC. When the control system is switched on, the controller compares the nominal and the actual configuration. For the configuration run it is im- portant that: •...

  • Page 84: Siemens

    VIFB9 – 02 5. Commissioning 5.2 SIEMENS General This chapter describes the entries required for configuring a valve terminal/valve sensor termi- nal for a DP master. In order to understand this chapter, you must use your configuration pro- gram correctly. The valve terminal/valve sensor terminal with node FB9 supports two protocols: •...
  • Page 85 VIFB9 – 02 5. Commissioning Different configuration programs are available, depending on the control system used (S5, S7, ...). Examples • COM ET200 (DOS version) • COM ET200 (Windows version) • SINEC NCM S7 PROFIBUS • STEP 7 (V2X) • SINEC NCM The configuration programs are subject to modifi- cations which may not already have been taken...

  • Page 86: Commissioning Tips

    PLEASE NOTE You must observe the following points in or- der to guarantee reliable operation of your applications with the Festo valve terminal. • Insert the IM 308-B, IM 308-C, CP xx etc. into the correct location on your automation de- vice.

  • Page 87: Profile Selection

    VIFB9 – 02 5. Commissioning Profile selection The profile selection is different in the individual configuration programs. Please refer to the ap- propriate manuals for details. PLEASE NOTE Some software packages no longer contain any profile selection (e.g. STEP 7 V2.1). In this case, always use the DP standard proto- col.

  • Page 88: Status Bits

    VIFB9 – 02 5. Commissioning Status bits The valve sensor terminal always makes 2 status bits (= inputs) available for diagnostic pur- poses. PLEASE NOTE Valve terminals do not have any status bits. Please refer to chapter 6 Diagnostics/error treat- ment for the function and position of the status bits.

  • Page 89: Sequence Of Configuration Entries

    Station selection The valve terminal/valve sensor terminal repre- sents type ET200U or FESTO VI 02, depending on the protocol setting (see chapter 4.3). The station selection is different in the individual configuration programs. Type files and device master files (GSD) are available for the station selection.
  • Page 90 Station selection with COM ET200 version 4.x Fig. 5/1: Station selection with COM ET200 version 4.x The station type FESTO VI 02 DP will appear, if the valve terminal type files are stored in the same directory as your configuration program COM ET200.
  • Page 91 Fig. 5/2: Configuration COM ET200 version 4.x Entry for station number (3, ..., 124) Recommended entry: P Selection of station type: ”FESTO VI 02”, if DIL switch 3 is in OFF position or ”ET200 U”, if DIL switch 3 is in ON position. 5-12...
  • Page 92 VIFB9 – 02 5. Commissioning Select the I/O start addresses, e.g.: DI = 24, DO = 24. Configuration ( = equipment on terminal) Enter: • for each group of 8 inputs: 8DI • for each group of 8 outputs: 8DO The entry fields must be assigned in as- cending order without gaps.
  • Page 93 VIFB9 – 02 5. Commissioning Alternatively, thecomplete number of inputs (in- cluding the 2 status bits) as well as the complete number of outputs can be entered as the sum identifier. PLEASE NOTE The sum identifier may only be entered in con- junction with the setting ”DP standard.”...

  • Page 94: Station Selection With Com Et200 V4

    VIFB9 – 02 5. Commissioning Station selection with COM ET200 Windows Fig. 5/3: Station selection with COM ET200 Windows The slave type "VALVES" appears if the valve terminal/valve sensor terminal type files are in the directory \COMWIN20\TYPDAT5X of your PC/programmer. The type files can be found in the following di- rectory on the diskette supplied: A:\SIEMENS\COMWIN20\TYPE-02\GB...
  • Page 95 VIFB9 – 02 5. Commissioning Icons In order to make configuration easy for you, the diskette contains files with valve terminal/valve sensor terminal icons in directory: A:\SIEMENS\COMWIN20\TYPE-02\BMP\ File: FE-TYP2N.200 and FE-TYP2S.200 The icon appears, if the icon files are in the fol- lowing directory on your programmer/PC: \COMWIN20\BITMAPS\ PLEASE NOTE...
  • Page 96 VIFB9 – 02 5. Commissioning Configuration COM ET200 Windows V2.x Prerequirements • The type files must be in the directory of your PC/programmer • The mask BUS PARAMETER must be pro- cessed - bus profile - baud rate • The station type must be selected •...

  • Page 97: Configuration

    VIFB9 – 02 5. Commissioning Configuration ( = equipment on valve termi- nal/valve sensor terminal) Enter: for each group of 8 inputs: 8DI for each group of 8 outputs: 8DO The entry fields must be assigned in ascending order without gaps; no field may be left unused.
  • Page 98 VIFB9 – 02 5. Commissioning Alternatively, thecomplete number of inputs (in- cluding the 2 status bits) as well as the complete number of outputs can be entered as the sum identifier. PLEASE NOTE The sum identifier may only be entered in con- junction with the setting ”DP standard.”...
  • Page 99 VIFB9 – 02 5. Commissioning Input address/output address: Enter the start addresses of the inputs and outputs. Example: Valve sensor terminal with 10 valve locations. 1. DP identifier 8DI for inputs 0.0 ... 0.7 2. DP identifier 8DI for inputs 0.8 ... 0.15 3.

  • Page 100: Station Selection With Step 7 V2.X Or

    ”DP standard” can be con- figured with STEP 7. (DIL switch 3 in position OFF). The configuration of DP slaves, e.g. Festo valve terminals/valve sensor terminals, is similar to a large extent in both configuration programs. Fig. 5/5: Station selection STEP 7 V2.1...
  • Page 101 VIFB9 – 02 5. Commissioning The directory ”VALVES” appears if the type file exists in the directory ”TYPEFILE” in the hard- ware catalogue. The type file can be found on the enclosed dis- kette in the file: A:\SIEMENS\COMWIN20\TYPE-02\GB\ File: FEFB092E.200 The directory can be found in: ”STEP_V2”...

  • Page 102: Configuration With Step 7 V2.X Or

    VIFB9 – 02 5. Commissioning Configuration with STEP 7 V2.x or NCM S7-PROFIBUS V2.x Prerequirements • The type file must be in the appropriate directory of your programmer/PC. • The menu ”Configure hardware” must be accessed. • The DP master must be active in the rack. •...
  • Page 103 You thereby open the hardware catalogue. Open the directory ”PROFIBUS-DP” - ”STANDARD SLAVE” - ”VALVES”. Shift the directory ””FESTO type 02” to the next free L2 address in your L2-DP network. <Mask not shown> Mask ”Characteristics - SINEC L2 node”: Enter the station number set on the valve terminal as ”L2 address”.
  • Page 104 VIFB9 – 02 5. Commissioning Shift the contents of the directory (= standard module) into the first free loca- tion. PLEASE NOTE Assign the locations in ascending order with- out gaps. 5-25 9609...
  • Page 105 VIFB9 – 02 5. Commissioning & Fig. 5/7: Configuration of the valve terminal/valve sensor terminal Open the mask ”Characteristics DP slave” by double clicking the inserted location. I/O type: Select ”Input” or ”Output”. PLEASE NOTE ”Output” or ”Empty slot” are not permitted as I/O types.
  • Page 106 VIFB9 – 02 5. Commissioning Length: Enter ”1” for 8 inputs or 8 outputs. Alternatively you can enter the sum of the inputs or outputs in bytes (sum identifier). PLEASE NOTE Add the 2 status bits to the number of inputs. Unit: Select ”Byte”...

  • Page 107: Configuration With Ncm S7-L2 V1.1

    VIFB9 – 02 5. Commissioning Configuration with NCM S7-L2 V1.1 The configuration program NCM S7-L2 V1.1 is the predecessor version of the NCM S7- PROFIBUS. Configuration is made via the device master file (GSD). The device master file can be found on the en- closed diskette in the directory: A:\SIEMENS\NCM-S7.V11\GB File: S02FB09E.GSD...

  • Page 108: Addressing The Inputs And Outputs

    VIFB9 – 02 5. Commissioning Addressing the inputs and outputs Valve terminal The outputs (valve locations) are addressed with one to four output bytes depending on the size of the valve terminal. Valve locations Each valve location has two outputs. The desig- nation of these outputs is noted on the valve ter- minal and is composed as follows: Designation for...
  • Page 109 VIFB9 – 02 5. Commissioning The assignment of the outputs to the relevant valve locations is shown in the diagram below. Outputs of the valve locations 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 1.00 1.02 Valve locations 0.01 0.03 0.05 0.07 0.09...

  • Page 110: Valve Sensor Terminal

    VIFB9 – 02 5. Commissioning Valve sensor terminal The outputs (valve locations and additional out- puts) are addressed with two to four output bytes depending on the size of the valve sensor termi- nal. The inputs are addressed accordingly with two to four input bytes.
  • Page 111 VIFB9 – 02 5. Commissioning The assignment of the inputs/outputs to the rele- vant valve location or additional input/output is shown below. Inputs Additional outputs Additional inputs above above the above the the valve locations field bus node field bus node (I0.02...I1.05) (O0.00 and O0.01) (I0.00 and I0.01)
  • Page 112 VIFB9 – 02 5. Commissioning Example 1: Addressing and activating valves and additional outputs (SA0 and SA1). Valve Valve type Designation Bit Remarks location no. contents unilaterally O0.06 Valve solenoid coil active operated O0.07 Output is not evaluated, Bit contents without meaning bilaterally O1.04 Upper valve solenoid coil not active...
  • Page 113 VIFB9 – 02 5. Commissioning Addressing examples Further details on addressing and programming are to be found in the PLC manual. • Example 1: Addressing the outputs of a valve terminal with 10 valve locations. Station no.: DQ address: Configuration: 8DQ, 8DQ, 8DQ 0.00 0.02...
  • Page 114 VIFB9 – 02 5. Commissioning • Example 2: Addressing the inputs/outputs of a valve sen- sor terminal with 10 valve locations. Station no.: DQ address: DI address: Configuration: 8DI, 8DI, 8DI, 8DQ, 8DQ, 8DQ 0.00 0.02 0.04 0.06 0.08 0.10 0.12 0.14 1.00...

  • Page 115: General Dp-Master

    5. Commissioning 5.3 GENERAL DP-MASTER PLEASE NOTE Set element 3 on the DIL switch to "DP-stan- dard" (=OFF), in order to control the Festo valve terminal/valve sensor terminal with a PROFIBUS-DP master. The Festo valve terminal/valve sensor terminal type 02 can be controlled by any PLC, PC or industrial PC with a PROFIBUS-DP module as per EN 50170 (DIN 19245).

  • Page 116: Freeze And Sync

    VIFB9 - 02 5. Commissioning FREEZE and SYNC The I/O processing commands FREEZE and SYNC are not supported by the valve termi- nal/valve sensor terminal. In conjunction with the valve terminal/valve sensor terminal, the com- mands FREEZE and SYNC produce error mess- ages.

  • Page 117: Bus Start

    VIFB9 - 02 5. Commissioning Bus start Before the valve terminal/valve sensor terminal can be commissioned correctly, the DP-master must perform the following functions in the se- quence shown. 1. Send a parametrizing telegram 2. Send a configuration telegram 3. Fetch diagnostic information 4.

  • Page 118: Send Parametrizing Data

    VIFB9 - 02 5. Commissioning Send parametrizing data The parametrizing data are transferred from the DP-master to the valve terminal/valve sensor ter- minal with the function Set_Prm. Octet 1: Station status Meaning Explanation Reserved WD_On Response monitoring of valve terminal/valve sensor terminal on/off: log.
  • Page 119 VIFB9 - 02 5. Commissioning Octet 4: Minimum Station Delay Responder (min T Explanation The minimum time the valve terminal/valve sensor terminal has to wait before the reply telegram may be sent to the DP-master. Octet 5 and 6: Ident_Number Explanation Transfer the Ident-number (= FB09H) of the valve terminal;...

  • Page 120: Send Configuration Data

    VIFB9 - 02 5. Commissioning Send configuration data The configuration data are transferred from the DP-master to the valve terminal/valve sensor ter- minal with the function Chk_Cfg. PLEASE NOTE A valve terminal/valve sensor terminal can be configured either by: - an identifier byte for every n x 8 inputs an identifier byte for every n x 8 outputs - an identifier byte for the sum of the inputs and the sum of the outputs.

  • Page 121: Request Diagnostic Information

    VIFB9 - 02 5. Commissioning Parameter summary (Chk_Cfg): Octet 1-n: Identifier bytes Permitted identifiers for Festo valve terminals: Number of Valve terminall/valve sensor terminal I/Os I/Os Inputs* Outputs Decimal Hex. Decimal Hex. up to up to 16 up to 24 up to 32 * including 2 status bits (2 "inputs")
  • Page 122 VIFB9 - 02 5. Commissioning Cyclic exchange of data The cyclic exchange of useful data is carried out with the function Data_Exchange. The output data for valve terminalsl/valve sensor terminals are transferred with this function as an octet string of length x. The octet string length is determined by the number of identifier bytes.
  • Page 123 VIFB9 - 02 5. Commissioning Parameter summary (Data_Exchange): Octet n: I/O data byte_n Bit 0: input/output x+w Bit 1: input/output x+x Bit 2: input/output x+y Bit 3: input/output x+z Bit 4: Status bit 2 Bit 5: Status bit 2 Bit 6: Status bit 2 Bit 7: Status bit 2 Example: valve terminal with: 10 valve locations...

  • Page 124: Summary Of Implemented Functions And Service Access Points (Sap)

    VIFB9 - 02 5. Commissioning Summary of implemented functions and service access points (SAP) Function Available Destination-SAP (DSAP) Data_Exchange RD_Inp RD_Outp Slave_Diag Set_Prm Chk_Cfg Get_Cfg Global_Control Set_Slave_Add Fig. 5/18: Functions and SAPs Bus parameter/reaction times Baud rate (kBit/s) Up to 187.5 1500 Max TSDR (TBit) ≤...

  • Page 125: Device Master File (Gsd)

    VIFB9 - 02 5. Commissioning Device master file (GSD) The diskette supplied with this manual contains the device master file with the specific, stand- ardized device master specifications on the valve terminal. The standard device master file can be found in directory: A:\NORM-GSD\VI02FB09.GSD Further information can be found in the file...
  • Page 126 VIFB9 - 02 5. Commissioning PLEASE NOTE You can configure 2 identifiers. The individual identifiers must correspond to the existing equipment fitted on the terminal. Additional inputs/outputs as reserves are not permitted. Enter the identifiers in the following sequence: 1. digital inputs of the valve terminal/valve sensor terminal (incl.
  • Page 127 VIFB9 - 02 5. Commissioning Examples Example 1 Valve sensor terminal with 22 inputs (+ 2 status bits) and 10 valve locations. Configuration: Configured I/Os Number of Consistency Identifier bytes 24 inputs 3 (DI) 1 byte 24 outputs 3 (DO) 1 byte Example 2 Valve terminal with 10 valve locations.

  • Page 128: Diagnostics And Error Treatment

    VIFB9 - 02 6. Diagnostics/error treatment 6. DIAGNOSTICS AND ERROR TREATMENT 9609...
  • Page 129 VIFB9 - 02 6. Diagnostics/error treatment Contents 6. DIAGNOSTICS AND ERROR TREATMENT ..... . 6-1 6.1 SUMMARY OF DIAGNOSTIC POSSIBILITIES ....6-5 6.2 LED DISPLAYS .
  • Page 130 VIFB9 - 02 6. Diagnostics/error treatment 6.6 DIAGNOSIS VIA SINEC L2-DP (DP-SIEMENS) ....6-20 General ......6-20 Summary of diagnostic bytes .
  • Page 131 VIFB9 - 02 6. Diagnostics/error treatment 9609...

  • Page 132: Summary Of Diagnostic Possibilities

    VIFB9 - 02 6. Diagnostics/error treatment 6.1 SUMMARY OF DIAGNOSTIC POSSIBILITIES Valve terminal type 02 offers extensive and user- friendly possibilities of diagnosis and error treat- ment. Depending on the terminal type, the fol- lowing possibilities are available: Design of the valve terminal Input modules (electrical inputs) Diag-...

  • Page 133: Led Displays

    VIFB9 - 02 6. Diagnostics/error treatment 6.2 LED DISPLAYS Field bus node The LEDs on the cover of the node indicate the operating status of the valve terminal/valve sensor terminal. Green LED (operating status display) POWER Red LED (error display) Fig.
  • Page 134 VIFB9 - 02 6. Diagnostics/error treatment Possible LED displays on the operating status of the valve terminal/valve sensor terminal are shown below. LEDs Operating status Error treatment Green alight Operating status normal None Check the ... operating status normal but valves do not switch.

  • Page 135: Valves

    VIFB9 - 02 6. Diagnostics/error treatment Valves There is a yellow LED above or below each valve solenoid coil. This LED shows the switch- ing status of the valve solenoid coil. Yellow LEDs (switching status display of valve solenoid coil) Switch position of Meaning valve solenoid coil...

  • Page 136: Inputs And Additional Outputs

    VIFB9 - 02 6. Diagnostics/error treatment Inputs and additional outputs There are green or yellow LEDs above or below the input/output connections on the valve sensor coupling unit of the valve sensor terminal. The signal currently at the input or output is shown by means of these LEDs.

  • Page 137: Testing The Valves

    VIFB9 - 02 6. Diagnostics/error treatment 6.3 TESTING THE VALVES WARNING Switch off the compressed air supply before testing the valves. You thereby avoid undesired or dangerous movement of the actuators. CAUTION This test function runs automatically within the terminal. All valves are switched on and off cyclically.

  • Page 138: Starting The Test Routine

    VIFB9 - 02 6. Diagnostics/error treatment Starting the test routine 1. Switch off the power supplies (pins 1 and 2). 2. Open the node. 3. Note the positions of the address selector switch and the DIL switch elements. 4. Set DIL switch element 3 to OFF. 5.

  • Page 139: Status Bits

    VIFB9 - 02 6. Diagnostics/error treatment 6.4 STATUS BITS The valve terminal/valve sensor terminal makes available 2 status bits for diagnosis, irrespective of the protocol set. PLEASE NOTE The two status bits are only available on the valve sensor terminal. The status bits are configured like inputs and al- ways occupy the four highest-value addresses of the available address range.

  • Page 140: Position Of Status Bits

    VIFB9 - 02 6. Diagnostics/error treatment Valve sensor terminal type 02 Meaning up to 6 valve up to 10 valve more than 10 locations locations valve locations Status I0.14 I0.15 I1.06 I1.07 I1.14 I1.15, No error sequenc < 21.6V < 10V <...
  • Page 141 VIFB9 - 02 6. Diagnostics/error treatment General DP-master (PLC, PC, IPC) Protocol: PROFIBUS-DP Available inputs Octet no. Bit no. of status bits none No status bits available max. 6 max. 14 max. 22 max. 30 Fig. 6/11: Position of the status bits general DP master 6-14 9609...

  • Page 142: Diagnosis Via Profibus-Dp (Dp-Standard)

    VIFB9 - 02 6. Diagnostics/error treatment 6.5 DIAGNOSIS VIA PROFIBUS-DP (DP-STANDARD) General NOTE Protocol setting: "DP-standard". The "device- related diagnosis" as per EN 50170 is only available with this setting. Diagnostic words The diagnostic information of a valve terminal is grouped together in diagnostic words.

  • Page 143: Diagnostic Possibilities Via Profibus-Dp

    VIFB9 - 02 5. Diagnostics/error treatment Diagnostic possibilities via PROFIBUS-DP The Festo valve terminal/valve sensor terminal offers extensive diagnostic posibilities via the PROFIBUS-DP. The diagram below shows the steps necessary for diagnosing the valve termi- nal/valve sensor terminal. Only those diagnostic bits are shown which require a further diagnostic step.

  • Page 144: Summary Of Diagnostic Bytes

    VIFB9 - 02 6. Diagnostics/error treatment Summary of diagnostic bytes Byte Meaning Byte Station status 1 Station status 2 Station status 3 Master address Manufacturer identifier (FB09 Diagnostic header Device-related diagnosis 1 Device-related diagnosis 2 Device-related diagnosis 3 Device-related diagnosis 4 Device-related diagnosis 5 Device-related diagnosis 6 Device-related diagnosis 7...

  • Page 145: (Only Valve-Terminal Related Bits)

    VIFB9 - 02 5. Diagnostics/error treatment Structure of station status 2 (only valve-terminal related bits) 1: Slave must be parametrized again 1: Response monitoring active Fig. 6/14: Structure of station status 2 Structure of station status 3 (contents depends on master) 6-18 9609...

  • Page 146: Structure Of Device-Related Diagnosis 1

    VIFB9 - 02 6. Diagnostics/error treatment Structure of device-related diagnosis 1 Bit no. 1: not assigned 1: not assigned 1: Short circuit/overload at electrical output SA0 1: Short circuit/overload at electrical output SA1 1: Sensor supply < 10 V (V 1: Supply to valves/outputs <...

  • Page 147: Diagnosis Via Sinec L2-Dp (Dp-Siemens)

    VIFB9 - 02 6. Diagnostics/error treatment 6.6 DIAGNOSIS VIA SINEC L2-DP (DP-SIEMENS) General The diagnostic possibilities with the setting "DP-Siemens" correspond essentially to those with "DP-standard". Summary of diagnostic bytes Byte Meaning Byte Station status 1 Station status 2 Station status 3 Master address Manufacturer identification (8002 Header...

  • Page 148: Structure Of Station Status 1

    VIFB9 - 02 6. Diagnostics/error treatment Structure of station status 1 1: Valve terminal/valve sensor terminal cannot be addressed 1: Valve terminal/valve sensor terminal not yet ready for data exchange 1: Valve terminal/valve sensor terminal configuration data do not agree with nominal data 1: There is an identifier-related diagnosis Fig.

  • Page 149: Diagnosis Via Programmer/Pc

    In order to test the valve terminal/valve sensor terminal by means of a programmer/PC, you will require a PROFIBUS-DP interface module, e.g. CP 5410 from Siemens. T-adapter e.g. Festo FB-TA 18498 CP 5410 Fig. 6/22: Programmer/PC with CP 5410 and valve terminal 6-22...

  • Page 150: Diagnosis Via Profibus-Dp (General Dp-Master)

    VIFB9 - 02 6. Diagnostics/error treatment 6.7 DIAGNOSIS VIA PROFIBUS-DP (GENERAL DP-MASTER) General PLEASE NOTE Evaluation of the device-related diagnostic in- formation 2..7 (octet 9..14) is of no use with valve terminal/valve sensor terminal type 02 (not assigned). The identifer or channel-related diagnosis listed in DIN 19245, part 3 is not supported.

  • Page 151: Diagnostic Information

    VIFB9 - 02 6. Diagnostics/error treatment Diagnostic information PLEASE NOTE The following diagnostic information is only available for the protocol setting DP-standard (DIL switch element 3 at OFF). The diagnostic information can be requested by the DP master from the terminal via the function Slave_Diag.
  • Page 152 In this octet is written the address of the master that parametrized the valve terminal/valve sensor terminal. Octet 5 and 6: Ident_Number Explanation These octets contain the manufacturer identifier: FB09 for the Festo valve terminal/valve sensor terminal type 02. 6-25 9510...
  • Page 153 VIFB9 - 02 6. Diagnostics/error treatment PLEASE NOTE The octets 7-14 (device-related diagnosis) are only sent from the valve terminal/valve sensor terminal to the master when there is an error. Octet 7: Ext_Diag_Data (device-related diagnosis) Explanation This octet represents the header for the device diagnosis.

  • Page 154: Error Treatment

    6. Diagnostics/error treatment 6.8 ERROR TREATMENT Reaction to faults in the control system The reaction of the Festo valve terminal/valve sensor terminal type 02 depends, in the case of the following faults, on the configured reaction of the master module.

  • Page 155: General Dp-Master

    VIFB9 - 02 6. Diagnostics/error treatment Siemens SIMATIC S5/S7 With these controllers, you can determine the re- action of the valve terminal/valve sensor terminal to the following faults: • controller failure • bus interruption • program stop Almost all configuration programs contain the function "response monitoring".

  • Page 156: Short Circuit/Overload At An Output Module

    VIFB9 - 02 6. Diagnostics/error treatment Short circuit/overload at an output module In the case of a short circuit or overload: • the digital output will be switched off, • the red LED will light up, • the short circuit error bit of the diagnostic word will be set at logic 1, •...
  • Page 157 VIFB9 - 02 6. Diagnostics/error treatment 6-30 9609...

  • Page 158: Index

    VIFB9 - 02 Appendix A INDEX 9609...
  • Page 159 VIFB9 - 02 Appendix A 9609...
  • Page 160 VIFB9 - 02 Appendix A Actuators ......2-8 Address selector switch....4-20 Addressing valve locations .
  • Page 161 VIFB9 - 02 Appendix A Cover plates ....3-3, 3-5, 4-8 Current consumption ....4-30 Device master file .
  • Page 162 VIFB9 - 02 Appendix A Field bus ......2-8, 3-8 Field bus connection ....2-3 Field bus interface .
  • Page 163 VIFB9 - 02 Appendix A Machine level......2-3 Manual override..... . . 4-11 locking .
  • Page 164 VIFB9 - 02 Appendix A Send parametrizing data general DP-master ....5-39 Sensor plug/socket ....4-24 Sensors .
  • Page 165 VIFB9 - 02 Appendix A Technical description....3-1 Technical specifications....3-10 Test routine for valves.

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Iifb9-02 series

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