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Orion
Revision 3.0
25 July 2016
PROBLEM
Turntable / Tower Will Not
Stop In The Correct Position.
(Table Does Not Stop Until E-
stop Is Depressed Or Power Is
Removed)
Special Extended Mast,
Split-base Or Any Models With
The Mast Shipped Disconnected
From The Base
Table 4-1. Troubleshooting Chart (Continued)
POSSIBLE CAUSE
Table Sprocket tooth count in the
global setup screen is set incor-
rectly-for instance; a 96 tooth set-
ting is chosen for a machine
shipped with a 112 tooth sprocket
or vice-versa.
Revo-logic™ sensor is mis-
aligned with the table / tower
driven sprocket.
Revo-logic™ sensor has failed.
Wiring in the Revo-logic™ sen-
sor circuit has failed.
True Home sensor has failed.
Wiring in the True Home sensor
circuit has failed.
Revologic™ and True Home sen-
sor wires crossed during final
assembly on-site.
CTS Flex Stretchwrapper
SOLUTION
Verify the machine type against the set-
tings screen. Note: Standard E and D
models are shipped with 96 tooth table
sprockets, only A and HD (heavy duty)
models are shipped with a 112 tooth
sprocket.
Refer to the Initial machine setup instruc-
tions to toggle the table tooth count set-
tings. Reminder-password is required.
Verify the gap setting between the Revo-
logic™ sensor and the driven sprocket.
Readjust if needed.
Check the pulse count input on the PLC
for an LED indication as each tooth passes
in front of the Revo-logic™ sensor.
Check for 24VDC at the sensor. Check for
24VDC Switching on the return wire to
PLC at the sensor.
No VDC Switching out? Replace sensor.
Run a continuity test on wiring from the
sensor to the PLC and 24VDC supply
rails.
No continuity on any wire? Repair or
replace wiring.
Check for 24VDC at the sensor. Check for
24VDC Switching on the return wire to
PLC at the sensor.
No VDC Switching out? Replace sensor.
Run a continuity test on wiring from the
sensor to the PLC and 24VDC supply
rails.
No continuity on any wire? Repair or
replace wiring.
Wire numbers should match at the M12
quick disconnects. The connectors for
both the Revologic™ and the True Home
sensors can physically interchange.
If the wire numbers do not match, Swap
the M12 quick disconnect connectors
located in the lower part of the tower.
Machine Manual
Troubleshooting
Page 4-3
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