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Pro Mach ORION Sentry HP Manual

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Revision Date - May 21, 2020
Revision 3.1
Sentry HP & LP
STRETCHWRAPPER
MANUAL

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Summary of Contents for Pro Mach ORION Sentry HP

  • Page 1 Revision Date - May 21, 2020 Revision 3.1 Sentry HP & LP STRETCHWRAPPER MANUAL...
  • Page 2 The information in this manual is subject to change without notice and does not represent a commitment on the part of Pro Mach and assumes no responsibility for any errors that may appear in this manual. In no event will Pro Mach or its employees, partners, contracted workers/ companies or any association who participates in the writing of this manual be liable for technical or editorial omissions made herein;...

  • Page 3: Table Of Contents

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Table of Contents Table of Contents Chapter 1: Introduction and Safety Introduction............1-1 Copyright Notice .
  • Page 4 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Table of Contents 21 May 2020 Chapter 3: System Operation Operating Procedures ........... 3-1 How to Start and Shut Down Your Wrapping System .
  • Page 5 Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Table of Contents Fault History Screen ..........3-46 Flex Dashboard Remote Viewing .
  • Page 6 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Table of Contents 21 May 2020 Page IV...
  • Page 7 Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 List of Figures List of Figures Chapter 1: Introduction and Safety Tower Pivot Point..........1-11 Tower to Base Bolts (1 of 4 shown).
  • Page 8 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 List of Figures 21 May 2020 The Orion Carriage Multistretch Screen ....... . 3-35 The VFD Parameters Screen .
  • Page 9 Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Introduction and Safety Contents Introduction and Safety Contents Introduction............1-1 Copyright Notice .
  • Page 10 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Introduction and Safety Contents 21 May 2020 Page II...

  • Page 11: Chapter 1: Introduction And Safety

    Copyright Notice © 2020 Pro Mach Section 106 of the 1976 Copyright Act forbids any party other than the author (Pro Mach) to: Reproduce owned work in copies or phonorecords, to prepare derivative works based upon the work; to distribute copies or phonorecords of the work to the public by sale or other trans- fer of ownership, by rental or lease.

  • Page 12: About This Manual

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Introduction and Safety 21 May 2020 About this Manual Orion is committed to helping you maximize the productivity of your system. This manual is specifically designed for your packaging system, to assist you in the operation and maintenance of your new equipment.

  • Page 13: Sentry Series Warranty

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Introduction and Safety Sentry Series Warranty SENTRY SERIES • Sentry LP Low-Profile turntable style of machine. • Sentry HP High-Profile turntable style of machine. WARRANTY 3-years on all Structural Components without limitation on cycles. EFFECTIVE JANUARY 1, 2020 The Sentry LP or Sentry HP series by Orion is covered by a 3-year warranty from the delivery date of its products to be free from defects in materials and workmanship as described below.
  • Page 14 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Introduction and Safety 21 May 2020 IMPORTANT EXCLUSIONS Except as stated herein, Orion makes no other warranty, expressed or implied and in no event shall be liable for incidental or consequential damages. Orion makes no warranty as to fitness of equip- ment for particular purpose.

  • Page 15: Safety

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Introduction and Safety Safety Orion's stretch wrappers should be operated with caution and common sense as any other industrial equipment. To prevent injury and/or electrical shocks, careful operation of the machine and awareness of its many automatic functions is required.

  • Page 16: System Safety Recommendations

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Introduction and Safety 21 May 2020 System Safety Recommendations Safeguarding personnel that operate and/or maintain automated equipment is the primary consideration. Because it is very dangerous to enter the operating space (work envelope) of a machine during operation, adequate safeguards must be in place and safety precau- tions must be observed.

  • Page 17: Hazard Messages

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Introduction and Safety Hazard Messages Notations appear on pages of this manual to alert the reader to important messages regard- ing a significant hazard for personnel or equipment. These messages convey three levels of risk as defined below.

  • Page 18: Operation Safety

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Introduction and Safety 21 May 2020 Operation Safety The following safety precautions are recommended for all personnel who will operate this Sentry HP/ LP Flex Stretchwrapper. • Operators should immediately report unsafe working conditions to a supervisor. •...

  • Page 19: Maintenance Safety

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Introduction and Safety Maintenance Safety The following safety precautions are recommended for all personnel who are responsible for the maintenance or service this Sentry HP/ LP Flex Stretchwrapper. •...

  • Page 20: Lockout And Tagout Recommendations

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Introduction and Safety 21 May 2020 Lockout and Tagout Recommendations Electrical System (See OSHA 1910.147 & OSHA 1910.333 (b)(2) for exception to procedures) To avoid hazards of electrical shock or other personal injuries, the main power disconnect for the system and any other separate sources of power for the system shall be locked out &...

  • Page 21: Installation And First Time Power Up

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Introduction and Safety Installation and First Time Power Up Unloading Machine can be easily unloaded and transported by a forklift with a minimum capacity of 2500 lbs. Use caution when uprighting the tower.

  • Page 22: Machine Lifting Fork Tubes

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Introduction and Safety 21 May 2020 3. Carefully insert the forks into the lifting tubes to the maximum possible depth. The forktruck tine width may have to be adjusted. Figure 1 - 3 Machine Lifting Fork Tubes 4.

  • Page 23: Inspection

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Introduction and Safety Inspection 1. Remove all packing and supporting additions - these may include the blocks under the carriage and the restraining bar over the table. When removing the stretchwrap film covering the machine, care Note: must be taken not to cut any of the electrical wires and/ or polyure-...

  • Page 24: Machine Installation

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Introduction and Safety 21 May 2020 Machine Installation After the visual inspection has been completed, the electrical power and the compressed air (Optional) shall be connected as specified on the diagrams supplied with the machine. An electrical diagram is provided with each machine.
  • Page 25 Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Description Contents System Description Contents Machine Specifications ..........2-1 Page I...
  • Page 26 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Description Contents 21 May 2020 Page II...

  • Page 27: Chapter 2: System Description

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Description System Description Machine Specifications Utilities • 115 / 1ph / 60hz / 10 Amp Service Standard Speed • 12 Rpm Variable Tower Speed VFD Controlled Motor Drive •...

  • Page 28: Structural Features

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Description 21 May 2020 Structural Features • Machine Weight- 1,650 lbs. • Wraps Loads 52”x52”x80” up to 4,000 lbs. with Optional Tall Tower Available • Structural Steel Construction Throughout •...

  • Page 29: Sentry Hp

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Description Figure 2 - 2 Sentry HP Page 2-3...
  • Page 30 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Description 21 May 2020 Page 2-4...

  • Page 31: Chapter 3: System Operation

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Contents System Operation Contents Operating Procedures ........... 3-1 How to Start and Shut Down Your Wrapping System .
  • Page 32 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation Contents 21 May 2020 Flex Dashboard Remote Viewing ......... 3-47 Setting up Dashboard Remote Viewing.

  • Page 33: Chapter 3: System Operation

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation System Operation Operating Procedures How to Start and Shut Down Your Wrapping System Do not use extension cords. Plug your Flex Stretch-wrapper directly Note: into an outlet. POWER SWITCH Located on the panel door, the lockable power switch has two settings: •...

  • Page 34: Operating Procedures

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Operating Procedures Loading The Film (Sentry Carriage) The film roll can be loaded on the carriage mandrel from either end of the roll. When using tacky film, verify that the tacky surface of the film is inward on the load. 1.

  • Page 35: Film Threading

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation 6. Thread the film around the spools, as shown. Figure 3 - 4 Film Threading Diagram 7. Create some slack where the center roller pushes in on the film. Close the carriage door.

  • Page 36: Loading The Film (Orion Carriage)

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Loading The Film (Orion Carriage) The film roll can be loaded on the carriage mandrel from either end of the roll. When using tacky film, please verify that the tacky surface of the film is inward on the load. 1.

  • Page 37: Universal Go-To Buttons

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Universal Go-To Buttons The buttons in the chart below are found throughout most HMI screens. The buttons allow the user to easily navigate back to any of the screens. Table 3-1.

  • Page 38: Run Screens

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Run Screens engineered The FLEX series machines are to give the operator different levels of opera- tion, the front panel or USER settings, and MENU DRIVEN parameters. The menu driven parameters offer even more flexibility and security.
  • Page 39 Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Table 3-2. The Run Screen Button Descriptions (Continued) STATE 1 DESCRIPTION STATE 2 Press this button to resume the wrap cycle, if the cycle is currently paused. Press this button to either stop the current wrap cycle or reset any displayed faults.

  • Page 40: Maintenance Prompt

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Maintenance Prompt This is the Maintenance Prompt Screen. When preventative maintenance is required the prompt and picture of the maintenance is displayed. Press Acknowledge to confirm that the procedure was completed and reset the counter.
  • Page 41 Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Table 3-4. The Maintenance Prompts PREVENTATIVE MAINTENANCE REQUIRED FREQUENCY (LOADS) INSPECT RUBBER MULTISTRETCH ROLLERS. CLEAN AS NEEDED. 5,760 INSPECT BENEATH TURNTABLE. CLEAN DEBRIS AS NEEDED. 17,280 INSPECT TURNTABLE SUPPORT CASTERS FOR GOOD CONDITION.

  • Page 42: Security Settings Screen

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Security Settings Screen This is the Security Settings screen. This screen allows you to choose the default security setting used after the login expires. Figure 3 - 9 The Security Settings Screen Table 3-5.

  • Page 43: Wrap Setting Screens

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Wrap Setting Screens Wrap Settings Screen To adjust the wrap settings, you must be logged in. Press the login Note: button in the bottom left corner of the screen. Enter ADMIN then press the checkmark, then X to close the keypad.
  • Page 44 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Table 3-6. The Wrap Settings Screen Button Descriptions (Continued) STATE 1 DESCRIPTION STATE 2 CARRIAGE DOWN Press this button to change the speed of the carriage on the downward move, in SPEED terms of percentage.

  • Page 45: Menu Screens

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Menu Screens Menu Screen This is the Menu screen. This screen allows you to navigate the HMI screens. Figure 3 - 11 The Menu Screen Table 3-7.

  • Page 46: Jogging Screen

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Jogging Screen This is the Jogging Screen. This screen allows jogging of each component of the machine. Figure 3 - 12 The Jogging Screen Table 3-8. The Jogging Screen Button Descriptions STATE 1 DESCRIPTION Press this button to move the machine to the home position.
  • Page 47 Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Table 3-8. The Jogging Screen Button Descriptions (Continued) STATE 1 DESCRIPTION Press this button to jog the carriage downwards. The carriage move slowly down- wards until the operator releases the jog button. Press this button while the machine is running to stop the current wrap cycle.

  • Page 48: Recipe Screen

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Recipe Screen This is the Recipe screen. This screens allows the user to select different wrap recipes quickly. Changes made to a recipe are saved to the active recipe. Figure 3 - 13 The Recipe Screen Table 3-9.

  • Page 49: Sentry Carriage Recipe Viewing Screen

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Sentry Carriage Recipe Viewing Screen This is the Recipe Viewing screen. This screen allows you to view each recipe settings. This is helpful for a quick glance at each recipe’s parameters. Figure 3 - 14 The Sentry Carriage Recipe Viewing...

  • Page 50: Orion Carriage Recipe Viewing Screen

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Orion Carriage Recipe Viewing Screen This is the Recipe Viewing screen. This screen allows you to view each recipe settings. This is helpful for a quick glance at each recipe’s parameters. Figure 3 - 15 The Orion Carriage Recipe Viewing...

  • Page 51: Production Data Screen

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Production Data Screen This is the Production Data screen. This screen displays the lifetime cycles and shift cycles. You may also reset the shift cycle counter. Figure 3 - 16 The Production Data Screen...

  • Page 52: Film Usage Screen

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Film Usage Screen This is the Film Usage screen. This screen allows you to view the film usage weight based on the load dimensions, film gauge, and prestretch setting. Figure 3 - 17 The Film Usage Screen...

  • Page 53: Film Usage Settings Screen

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Film Usage Settings Screen This is the Film Usage Settings screen. This screen allows you to view the film usage weight based on the load dimensions, film gauge, and prestretch setting. Figure 3 - 18 The Film Usage Settings Screen...
  • Page 54 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Table 3-14. The Film Usage Settings Screen Button Descriptions (Continued) STATE 1 DESCRIPTION Press this button to toggle to theoretical film usage mode. Theoretical mode is the CALCULATION MODE standard mode.

  • Page 55: Fault Tracking Screen

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Fault Tracking Screen This is the Fault Tracking screen. This screen allows you to track the history of faults and reset each counter. Figure 3 - 19 The Fault Tracking Screen Table 3-15.

  • Page 56: Machine Settings Screens

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Machine Settings Screens Machine Settings Screen This is the Machine Settings Screen. This screen allows access to each of the machine set- ting adjustments. Figure 3 - 20 The Machine Settings Screen Table 3-16.
  • Page 57 Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Table 3-16. The Machine Settings Screen Button Descriptions (Continued) STATE 1 DESCRIPTION Press this button to go to the Insta-Cut Screen. INSTA-CUT See “Insta-Cut Screen” on page 3 - 38. Page 3-25...

  • Page 58: Main Drive Screen

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Main Drive Screen This is the Main Drive screen. This screen allows adjustment of the Main Drive (turnta- ble.) Figure 3 - 21 The Main Drive Screen Table 3-17.

  • Page 59: Reinforce Wrap Setup

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Reinforce Wrap Setup This is the Reinforce Wraps Setting Screen. This screen allows the user to set the number of reinforce wraps that are applied when the reinforce button on the Run Screen is pressed. Figure 3 - 22 The Reinforce Setup Screen...

  • Page 60: Sentry Carriage Timers Screen

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Sentry Carriage Timers Screen This is the Timers Screen. This screen allows adjustment of the timers involved in the machine cycle. See the Table below for descriptions and parameters of each setting. Figure 3 - 23 The Sentry Carriage Timers Screen...

  • Page 61: Orion Carriage Timers Screen

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Orion Carriage Timers Screen This is the Timers Screen. This screen allows adjustment of the timers involved in the machine cycle. See the Table below for descriptions and parameters of each setting. Figure 3 - 24 The Orion Carriage Timers Screen...

  • Page 62: Machine Setup Screen

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Machine Setup Screen This screen is used when setting up the initial machine configuration. The technicians who assembled you machine already set the type of machine you have on this screen. You will not need to make any changes on this screen in day-to-day use.

  • Page 63: Start Settings Screen

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Start Settings Screen This is the Start Settings screen. On this screen, you may set the amount of time, in milli- seconds that the start button must be pressed before the machine starts. You can also set the automatic restart parameters.

  • Page 64: Factory Defaults Screen

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Factory Defaults Screen This is the Factory Defaults Screen. This screen allows authorized users to go back to the factory default settings. Figure 3 - 27 The Factory Defaults Screen Table 3-23.

  • Page 65: Maximum Speed Screen

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Maximum Speed Screen This is the Maximum Speed Screen. This screen allow authorized users to change the maximum speed of the multistretch or main turntable motors. Figure 3 - 28 The Maximum Speed Screen...

  • Page 66: Sentry Carriage Multistretch Settings Screen

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Sentry Carriage Multistretch Settings Screen This is the Multistretch Settings screen. This screen allows technicians to adjust the stretch tension for the various modes of operation. Figure 3 - 29 The Sentry Carriage Multistretch Screen...

  • Page 67: Orion Carriage Multistretch Settings Screen

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Orion Carriage Multistretch Settings Screen This is the Multistretch Settings screen. This page is useful primarily to repair personnel when troubleshooting the machine. Figure 3 - 30 The Orion Carriage Multistretch Screen Table 3-26.
  • Page 68 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Table 3-26. The Orion Carriage Multistretch Screen Button Descriptions (Continued) STATE 1 DESCRIPTION Press this button to enter the film tension percentage from 0-100% while the car- TENSION TOP % riage is wrapping the top.

  • Page 69: The Vfd Parameters Screen

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation The VFD Parameters Screen This is the VFD Parameters screen. On this screen, you can identify the horsepower for each drive or transfer VFD parameters from the PLC to the VFD’s. Figure 3 - 31 The VFD Parameters Screen...

  • Page 70: Insta-Cut Screen

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Insta-Cut Screen This is the Insta-Cut screen. This screen allows adjustments to the timing and speed set- ting associated with the Insta-Cut on machines with the Orion carriage, if so equipped. Figure 3 - 32 The Insta-Cut Screen Table 3-28.
  • Page 71 Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Table 3-28. The Insta-Cut Screen Button Descriptions (Continued) STATE 1 DESCRIPTION STATE 2 This indicator will glow green when the Insta-Cut puncher is active. Page 3-39...

  • Page 72: Diagnostics Screens

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Diagnostics Screens Diagnostics Screen This is the Diagnostics screen. This screen allows navigation to each of the Diagnostic Screens. Figure 3 - 33 The Diagnostics Screen Table 3-29.

  • Page 73: The Inputs Screens

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation The Inputs Screens This is the Inputs screen. This screen shows the status of the machine inputs. There is another screen similar to this for displaying output status. Figure 3 - 34 The Inputs Screen Table 3-30.

  • Page 74: The Outputs Screens

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 The Outputs Screens This is the Outputs screen. This screen shows the status of the machine outputs. There is another screen similar to this for displaying input status. Figure 3 - 35 The Outputs Screen Table 3-31.

  • Page 75: The Vfd Diagnostics Screen

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation The VFD Diagnostics Screen This is the VFD Diagnostics screen.This screen allows you to view the diagnostics infor- mation about each VFD. Figure 3 - 36 The VFD Diagnostics Screen Table 3-32.

  • Page 76: Hmi Setup

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 HMI Setup This is the HMI Setup Screen. This screen allows you to choose the HMI language, set the screen brightness, adjust the network settings, calibrate the touchscreen touch points, and set the date and time.

  • Page 77: Maintenance Log Screen

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Maintenance Log Screen This is the Maintenance Log screen. This screen allows you to look back at the mainte- nance alarms and whether they were Acknowledged or Snoozed. Figure 3 - 38 The Maintenance Log Screen...

  • Page 78: Fault History Screen

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Fault History Screen This is the Fault History screen. The screen displays the faults and the time they occurred. Figure 3 - 39 The Fault History Screen Table 3-35.

  • Page 79: Flex Dashboard Remote Viewing

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Flex Dashboard Remote Viewing Setting up Dashboard Remote Viewing Your new flex machine has the capability of remotely viewing the status from your com- puter browser on the same network. You will need your network administrator to advise what IP address should be used for your flex machine.

  • Page 80: Flex Dashboard

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 10. Once the correct address is entered followed by /dashboard.asp, the dashboard will display. 11. This screen allows you to view the Status of your machine, the Production data, Recent Faults, and Current Recipe running.

  • Page 81: Information & Alarm Messages

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Information & Alarm Messages The message and alarm displays are divided into two separate charts in this section. • Message Displays - Various non-critical status messages •...
  • Page 82 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Table 3-36. The Information and Alarm Displays (Continued) MESSAGE DESCRIPTION CORRECTION CARRIAGE GATE Close the carriage to allow oper- OPEN The carriage gate is currently open. ation.
  • Page 83 Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Table 3-36. The Information and Alarm Displays (Continued) MESSAGE DESCRIPTION CORRECTION FAULTS EXIST Correct the cause of the fault. Press reset to reset the fault con- Faults currently exist.
  • Page 84 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Table 3-36. The Information and Alarm Displays (Continued) MESSAGE DESCRIPTION CORRECTION MODIFYING MULTISTRETCH Allow the settings to complete The stretch settings modification is in progress. SETTINGS prior to start-up.

  • Page 85: Alarm Displays

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 System Operation Alarm Displays The messages in this section are the various critical status messages. For non-critical alarms, see “Message Displays” on page 3 - 49. Correct the condition and press the Fault Reset button to clear the message and continue machine operation.
  • Page 86 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 System Operation 21 May 2020 Table 3-37. The Information and Alarm Displays (Continued) MESSAGE DESCRIPTION CORRECTION MULTISTRETCH VFD NOT READY Check the fault code on the VFD MAIN DRIVE VFD NOT display in the electrical cabinet.
  • Page 87 Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Troubleshooting Contents Troubleshooting Contents Troubleshooting ............4-1 Page I...
  • Page 88 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Troubleshooting Contents 21 May 2020 Page II...

  • Page 89: Chapter 4: Troubleshooting

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Troubleshooting Troubleshooting Troubleshooting Problems are listed in the left column, and causes in the middle column. Solutions, along with further manual references, are listed in the right column. If the problem(s) cannot be solved after consulting this section and/or appropriate sections of this manual, call Orion at (800) 333-6556.
  • Page 90 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Troubleshooting 21 May 2020 Table 4-1. Troubleshooting Charts (Continued) PROBLEM POSSIBLE CAUSE SOLUTION • Decrease the film tension on • Film tension is set too high. the HMI. Continual Film Breakage •...
  • Page 91 Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Maintenance Contents Maintenance Contents Maintenance ............5-1 Motor Maintenance .
  • Page 92 Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Maintenance Contents 21 May 2020 Page II...

  • Page 93: Chapter 5: Maintenance

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Maintenance Maintenance Maintenance All general information about machine maintenance is based on normal machine working conditions: indoor, moderate dust and low moisture environment, and maximum rotation of 12 RPM. They should be regarded as guidelines, reviewed and corrected according to requirements of actual use and conditions.

  • Page 94: Chain Maintenance

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Maintenance 21 May 2020 Chain Maintenance To clean the stretch chain, wipe it with an oily cloth once a service quarter. When machine is working in a dusty and damp environment, it may be necessary to repeat the cleaning operation more often.

  • Page 95: Proximity Sensor Adjustment

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Maintenance Proximity Sensor Adjustment The procedure applies only to the upgraded Orion carriage, not to Note: the standard Sentry carriage. Occasionally the Feed Back Proximity Sensor may need some adjustment. The position of the feed back proximity sensor against the cam is shown in Figure 5 - 1.

  • Page 96: Proximity Sensor Adjustment

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Maintenance 21 May 2020 14. If not satisfied repeat the procedure. Figure 5 - 2 Proximity Sensor Adjustment Page 5-4...

  • Page 97: Cleaning The Stretch Rollers

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Maintenance Cleaning The Stretch Rollers The film carriage requires the most attention when cleaning. The film carriage requires regular cleaning even if there are no product spills into the carriage area. Absolutely DO NOT use wash down methods on the film carriage.

  • Page 98: Preventative Maintenance Schedule

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Maintenance 21 May 2020 Preventative Maintenance Schedule PM Intervals PM Intervals are based on an average usage of a 16 hour production day. Table 5-2. PM Frequency FREQUENCY PERIOD DESCRIPTION (Hour) (Shift) (Day)

  • Page 99: Chapter 6: Electrical Prints And Mechanical Drawings

    Orion Machine Manual Revision 3.1 Sentry HP/ LP Flex Stretchwrapper 21 May 2020 Electrical Prints and Mechanical Drawings Electrical Prints and Mechanical Drawings Electrical Prints ......... . . 6-1 Mechanical Drawings .

  • Page 100: Chapter 6: Electrical Prints And Mechanical Drawings

    Machine Manual Orion Sentry HP/ LP Flex Stretchwrapper Revision 3.1 Electrical Prints and Mechanical Drawings 21 May 2020 Page 2...

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