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Orion
Revision 3.0
25 July 2016
4.
Troubleshooting
Troubleshooting
PROBLEM
Control Panel / Error
Messaging -
No Control Power / E-stop Is
Flashing
Stored Values Revert To Zero
Or
Unusable Settings.
This troubleshooting chart details problems you may encounter with your Flex series
stretchwrapper along with the cause and solution. If the problem(s) cannot be solved after
consulting this section and/or appropriate sections of this manual, call Orion at
(800) 333-6556.
Table 4-1. Troubleshooting Chart
POSSIBLE CAUSE
E-Stop circuit is activated. E-stop
is depressed.
Safety Photocells not aligned.
Photocell
alignment (RT models and Table
machines with safety fencing)
Photocell lights should change
state when objects block, then
unblock photocells.
Wiring in the
E-stop circuit is compromised.
Perform continuity Check on all
wiring in the e-stop circuit.
Components in the E-Stop circuit
have failed. Test components
individually including contact
bodies.
High voltage spike or voltage
brownout below 100 VAC has
occurred. With a meter, observe
voltage at the main power switch
on the control panel during a wrap
cycle.
CTS Flex Stretchwrapper
SOLUTION
Perform E-Stop reset sequence.
1. Reset all safety's (close carriage door,
latch carriage safety switch bar [RT only].
2. Pull E-Stop to the OUT
position.
3. Press Green Start Button.
4. Press Cycle Reset button on screen.
Re-align
photocells with their respective reflectors,
then perform an E-Stop Reset.
Refer to the electrical schematic for wir-
ing layout and wire numbers.
Refer to the electrical schematic for wir-
ing layout and wire numbers.
1. Remove all household extension cords.
2. Move machine to a different power out-
let.
3. Have an electrician verify site power
supply.
Machine Manual
Troubleshooting
Page 4-1
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