Pro Mach ORION Sentry HP Wrapping Machine Manuals

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Pro Mach ORION Sentry HP Manual

Pro Mach ORION Sentry HP Manual (100 pages)

STRETCHWRAPPER

Brand: Pro Mach | Category: Stretch Wrapping Systems | Size: 1 MB

Table of Contents

Table of Contents
3
Chapter 1: Introduction and Safety

11
- Introduction
  
  11
  - Copyright Notice
    11
  - About this Manual
    12
  - Sentry Series Warranty
    13
- Safety
  
  15
  - System Safety Recommendations
    16
  - Hazard Messages
    17
  - Operation Safety
    18
  - Maintenance Safety
    19
  - Lockout and Tagout Recommendations
    20
    
    Electrical System
    20
- Installation and First Time Power up
  
  21
  - Unloading
    21
  - Tower Pivot Point
    21
  - Tower to Base Bolts (1 of 4 Shown)
    21
  - Machine Lifting Fork Tubes
    22
  - Ramp Secure Bolt
    22
  - Inspection
    23
  - Panel Access Key
    23
  - Machine Installation
    24
  - Assembly Procedure
    24
  - Before Starting Machine Operation
    24
Chapter 2: System Description

27
- Machine Specifications
  
  27
  - Utilities
    27
  - Standard Speed
    27
  - Drive
    27
  - Control Features
    27
  - Film Delivery
    27
  - Structural Features
    28
  - Sentry LP with Optional Ramp
    28
  - Sentry HP
    29
Chapter 3: System Operation

31
Chapter 3: System Operation

33
- Operating Procedures
  
  33
  - How to Start and Shut down Your Wrapping System
    33
    
    Power Switch
    33
    
    Start and Emergency Stop Switches
    33
    
    Sentry LP HMI
    33
- Operating Procedures
  
  34
  - Loading the Film (Sentry Carriage)
    34
  - Top Mandrel
    34
  - Film Threading
    35
  - Loading the Film (Orion Carriage)
    36
- Universal Go-To Buttons
  
  37
- Run Screens
  
  38
  - Run Screen
    38
  - The Run Screen
    38
  - Maintenance Prompt
    40
  - The Maintenance Prompt Screen
    40
  - Security Settings Screen
    42
  - The Security Settings Screen
    42
- Wrap Setting Screens
  
  43
  - Wrap Settings Screen
    43
  - The Wrap Settings Screen
    43
- Menu Screens
  
  45
  - Menu Screen
    45
  - The Menu Screen
    45
  - Jogging Screen
    46
  - The Jogging Screen
    46
  - Recipe Screen
    48
  - The Recipe Screen
    48
  - Sentry Carriage Recipe Viewing Screen
    49
  - The Sentry Carriage Recipe Viewing Screen
    49
  - Orion Carriage Recipe Viewing Screen
    50
  - The Orion Carriage Recipe Viewing Screen
    50
  - Production Data Screen
    51
  - The Production Data Screen
    51
  - Film Usage Screen
    52
  - The Film Usage Screen
    52
  - Film Usage Settings Screen
    53
  - Fault Tracking Screen
    55
  - The Fault Tracking Screen
    55
- Machine Settings Screens
  
  56
  - Machine Settings Screen
    56
  - The Machine Settings Screen
    56
  - Main Drive Screen
    58
  - Reinforce Wrap Setup
    59
  - Sentry Carriage Timers Screen
    60
  - The Sentry Carriage Timers Screen
    60
  - Orion Carriage Timers Screen
    61
  - The Orion Carriage Timers Screen
    61
  - Machine Setup Screen
    62
  - The Machine Setup Screen
    62
  - Start Settings Screen
    63
  - The Start Settings Screen
    63
  - Factory Defaults Screen
    64
  - The Factory Defaults Screen
    64
  - Maximum Speed Screen
    65
  - The Maximum Speed Screen
    65
  - Sentry Carriage Multistretch Settings Screen
    66
  - The Sentry Carriage Multistretch Screen
    66
  - Orion Carriage Multistretch Settings Screen
    67
  - The Orion Carriage Multistretch Screen
    67
  - The VFD Parameters Screen
    69
  - Insta-Cut Screen
    70
  - The Insta-Cut Screen
    70
- Diagnostics Screens
  
  72
  - Diagnostics Screen
    72
  - The Diagnostics Screen
    72
  - The Inputs Screens
    73
  - The Inputs Screen
    73
  - The Outputs Screens
    74
  - The Outputs Screen
    74
  - The VFD Diagnostics Screen
    75
  - HMI Setup
    76
  - The HMI Setup Screen
    76
  - Maintenance Log Screen
    77
  - The Maintenance Log Screen
    77
  - Fault History Screen
    78
  - The Fault History Screen
    78
- Flex Dashboard Remote Viewing
  
  79
  - Setting up Dashboard Remote Viewing
    79
  - Flex Dashboard
    80
- Information & Alarm Messages
  
  81
  - Message Displays
    81
  - Alarm Displays
    85
Chapter 4: Troubleshooting

89
Maintenance

93
- Chain Maintenance
  94
- Proximity Sensor Adjustment
  95
- The Multistretch Screen
  95
- Proximity Sensor Adjustment
  96
- Cleaning the Stretch Rollers
  97
- Preventative Maintenance Schedule
  98
  - PM Intervals
    98
  - All Sentry Standard Series
    98
    
    Daily
    98
    
    5,760 Loads or One Month
    98
    
    17,280 Loads or Three Months
    98
    
    34,560 Loads or 6 Months
    98
Chapter 5: Maintenance

93
- Motor Maintenance
  93
- Reducer Oil Change
  93
Chapter 6: Electrical Prints and Mechanical Drawings

99
- Electrical Prints
  
  99
- Mechanical Drawings
  
  99
  - Chapter 6: Electrical Prints and Mechanical Drawings
    100

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