Pro Mach Orion CTS Flex Stretchwrapper Manuals

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Pro Mach Orion CTS Flex Stretchwrapper Manual

Pro Mach Orion CTS Flex Stretchwrapper Manual (132 pages)

stretch-wrapping equipment

Brand: Pro Mach | Category: Stretch Wrapping Systems | Size: 4.52 MB

Table of Contents

Table of Contents
3
Chapter 1: Introduction and Safety

11
- Introduction
  
  11
  - About this Manual
    12
  - Copyright Notice
    12
- Flex Series Warranty
  
  13
- Safety
  
  14
  - System Safety Recommendations
    15
  - Hazard Messages
    16
  - Operation Safety
    17
  - Maintenance Safety
    18
  - Lockout and Tagout Recommendations
    19
    
    Electrical System
    19
  - Pneumatic and Vacuum Systems
    20
- Installation and First Time Power up
  
  21
  - Unloading
    21
  - Fork Tube Access Sticker
    21
  - Inspection
    22
  - Machine Installation
    22
  - Assembly Procedure
    23
Chapter 2: System Description

27
- Machine Specifications
  
  27
  - Utilities
    27
  - Standard Speed
    27
  - Features
    27
  - Control Features
    27
  - Film Delivery
    28
  - Structural Features
    28
Chapter 3: System Operation

29
Chapter 3: System Operation

31
- Operating Procedures
  
  31
- Universal Go-To Buttons
  
  34
- Run Screens
  
  35
  - Run Screen
    35
  - The Run Screen
    35
  - Maintenance Prompt
    37
  - The Maintenance Prompt Screen
    37
  - Security Settings Screen
    39
  - The Security Settings Screen
    39
- Wrap Setting Screens
  
  40
  - Wrap Settings Screen
    40
  - The Wrap Settings Screen
    40
- Menu Screens
  
  42
  - Menu Screen
    42
  - The Menu Screen
    42
  - Wrapper Jogging Screen
    43
  - The Wrapper Jogging Screen
    43
  - Conveyor Jogging Screen
    45
  - Recipe Screen
    47
  - The Recipe Screen
    47
  - Production Data Screen
    48
  - The Production Data Screen
    48
  - Recipe Viewing Screen
    49
  - The Recipe Viewing Screen
    49
- Machine Settings Screens
  
  50
  - Machine Settings Screen
    50
  - The Machine Settings Screen
    50
  - Main Drive Screen
    51
  - The Main Drive Screen
    51
  - Reinforce Wrap Setup
    52
  - The Reinforce Setup Screen
    52
  - Timers Screen
    53
  - The Timers Screen
    53
  - Machine Setup Screen
    55
  - The Machine Setup Screen
    55
  - Start Delay Screen
    56
  - The Start Delay Screen
    56
  - Factory Defaults Screen
    57
  - The Factory Defaults Screen
    57
  - Multistretch Settings Screen
    58
  - The Multistretch Screen
    58
  - VFD Parameters Screen
    59
  - The VFD Parameters Screen
    59
  - Conveyor Timers Screen
    61
  - The Conveyor Timers Screen
    61
  - Dual Insta-Cut Screen
    62
  - The Dual Insta-Cut Screen
    62
  - S Insta-Cut Screen
    64
  - The S Insta-Cut Screen
    64
- Diagnostics Screens
  
  66
  - Diagnostics Screen
    66
  - The Diagnostics Screen
    66
  - Inputs Screens
    67
  - The Inputs Screen
    67
  - Outputs Screens
    68
  - The Outputs Screen
    68
  - VFD Diagnostics Screen
    69
  - The VFD Diagnostics Screen
    69
  - HMI Setup
    71
  - The HMI Setup Screen
    71
  - Maintenance Log Screen
    72
  - The Maintenance Log Screen
    72
  - Fault History Screen
    73
  - The Fault History Screen
    73
- Flex Dashboard Remote Viewing
  
  74
  - Setting up Dashboard Remote Viewing
    74
  - Setting the IP Address
    74
  - Flex Dashboard
    75
- Information & Alarm Messages
  
  76
  - Message Displays
    76
  - Alarm Displays
    81
Chapter 4: Troubleshooting

85
- Troubleshooting
  
  85
  - Maintenance Contents
    104
Chapter 5: Maintenance

105
- Maintenance
  
  105
  - Motor Maintenance
    105
  - Reducer Oil Change
    105
  - Tower Raceways Maintenance
    106
  - Chain Maintenance
    106
  - Proximity Sensor Adjustment
    107
  - Cleaning the Stretch Rollers
    109
  - Preventative Maintenance Schedule
    110
    
    PM Intervals
    110
  - All H&L Standard Series
    110
    
    5,760 Loads or One Month
    110
    
    17,280 Loads or Three Months
    110
  - All H&L Heavy Duty (Ring Bearing) Series
    111
    
    5,760 Loads or One Month
    111
    
    17,280 Loads or Three Months
    111
    
    34,560 Loads or 6 Months
    111
    
    Ring Bearing Maintenance (if Applicable)
    111
  - HPA LPA Series
    112
    
    5,760 Loads or One Month
    112
    
    @ 17, 280 Loads or Three Months
    113
  - RTD Series
    113
    
    5760 Loads or One Month
    113
    
    Loads or 6 Months
    113
  - RTA Series
    113
Chapter 6: Electrical Prints and Mechanical Drawings

115
- Electrical Prints
  
  117
- Mechanical Drawings
  
  132

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