MUTOH ValueJet VJ-1324 Maintenance Manual
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MUTOH ValueJet VJ-1324 Maintenance Manual

Full-color inkjet printer
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Table of Contents

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MAINTENANCE
MANUAL
Full-Color Inkjet Printer
VJ-1324
VJ1324E-M-02

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Summary of Contents for MUTOH ValueJet VJ-1324

  • Page 1 MAINTENANCE MANUAL Full-Color Inkjet Printer VJ-1324 VJ1324E-M-02...

  • Page 2: Table Of Contents

    Replacing HEATER CONT Board Assy... 3-46 2.3.8 Problems in Using MUTOH Service Assistance ..2-67 3.4.8 Replacing HEATER RELAY Board Assy ..3-47 Parts Replacement 3.4.9...
  • Page 3 General Table of Contents VJ1324E-M-02 3.7.6 Replacing Print Head ......3-106 3.4.14 Cooling FAN (24V） Assy、 Cooling Fan Cable Assy 3-56 3.7.7 Replacing Solenoid Head Assy .
  • Page 4 5.2.1 Preparations on Machine ..... . . 5-3 4.3 Working with MUTOH Service Assistance Software . . . 4-4 5.2.2 Starting Up .
  • Page 5 General Table of Contents VJ1324E-M-02 5.5 Inspection Menu....... . . 5-7 5.10 Parameter Menu .
  • Page 6 General Table of Contents VJ1324E-M-02 9 Specifications 6.3.1 Counter Indication Menu ..... . . 6-5 6.3.2 Counter Initialization Menu ....6-11 9.1 Introduction.
  • Page 7 Important Notice Warranty Limitations For Users in Europe MUTOH INDUSTRIES LTD. warrants part repair or replacement as a sole measure only if a failure is found in the system or in the materials and workmanship of the product the seller produced.
  • Page 8 Meaning This manual explains preparations needed before maintaining and checking operations for MUTOH Full Color Ink Jet Printer (VJ-1324). Must be followed carefully to avoid death or serious bodily injury This manual is prepared for the maintenance personnel of this printer.
  • Page 9 Revision History VJ1324E-M-02 Revison Reason Chapter Section Contents Page No. Errata Remarks Revising footer and header misdescription 2.2.3 Remove E080 P2-29 undocumented 2.2.3 P2-29~31 E093,E146,E147,E140,E141,E142,E146,E147 misdescription 3.3.2 Add directions to CAUTION. P3-22 misdescription 3.3.2 Add illustration. P3-24 misdescription 3.4.12 Add TIP. P3-53 misdescription 3.4.14...
  • Page 10 Revision History VJ1324E-M-02 Revison Reason Chapter Section Contents Page No. Errata Remarks misdescription 5.2.1 Modify the descriptions in NOTE. P5-3 changing 5.3.2 Add S/C Log to Test Print Menu. P5-5 specifications 5.3.2 Add Cut Function to Media Feed Menu. P5.5 5.5.9 Add Initiallizing S/C Log to Record Menu.
  • Page 11 Revision History VJ1324E-M-02 Revison Reason Chapter Section Contents Page No. Errata Remarks changing 5.5.9 Add “(4-C) Effect” P5-21 specifications 5.5.10 Modify Head wavwform P5-24 5.7.6 Modify speed and waveform P5-42 5.7.8 Modify adjusting range of margin values. P5-50 5.10.2 Modify (4) speed P5-64 5.10.2 Modify (5) Setting range of mechanical...

  • Page 12: Safety Instruction

    VJ1324E-M-02 1 Safety Instruction Introduction ..............1- 2 1.1.1 Types and Meanings of Warnings....... 1-2 Warning Labels............. 1- 2 1.2.1 Handling the Warning Labels ......1-2 1.2.2 Location and Type of Warning Labels....1-2 P.1-1...

  • Page 13: Introduction

    1.1 Introduction VJ1324E-M-02 Introduction NOTE This chapter explains the installation of this printer, the warning terms that operators need to know, the • Make sure that all warning labels can be recognized.If the text or illustrations cannot be caution items and warning labels on the main unit. seen clearly, clean or replace the label.
  • Page 14 1.2 Warning Labels VJ1324E-M-02 Types of Warning Labels 1.2.2 Location and Type of Warning Labels P.1-3...

  • Page 15: Trouble Shooting

    2.3.2 Media Feed Problems ........2-41 2.3.3 Printing Problems ..........2-44 2.3.4 Noise Problems..........2-57 2.3.5 Media Cutting Problems ........2-60 2.3.6 Online Function Problems ......... 2-63 2.3.7 Other Problems ..........2-65 2.3.8 Problems in Using MUTOH Service Assistance 2-67 P.2-1...

  • Page 16: Introduction

    2.1 Introduction VJ1324E-M-02 Introduction This chapter provides information on possible causes of machine errors/damage and recovery actions. If the machine is malfunctioning and an error message is displayed on Operation panel, refer to"2.2 Troubleshooting with Error Messages" p.2-7. If the machine is malfunctioning but no error messages are displayed, refer to"2.3 Troubleshooting Without Error Messages"...
  • Page 17 2.1 Introduction VJ1324E-M-02 Table 2-2 When the message is displayed (Continued) Message type Contents Reference Error with message S/C Col. Err "2.2.2 Errors with Message" p.2-9 Full wasteInk Tank Media cut Err Smart/C End Broken Chip Check Life [Head ] Check Life [Pump] "2.2.2 Errors with Message"...
  • Page 18 2.1 Introduction VJ1324E-M-02 Table 2-3 When the message is not displayed Message Symptoms Reference Initial Operation Printer cannot be turned on "2.3.1 Initial Operation Problems" p.2-35 Problems LCD display malfunction Initial ink charge does not start Initial ink charge started, but ink does not reach Head Ink does not come out even after initial ink charge is completed The printer does not operate after turned on.
  • Page 19 2.1 Introduction VJ1324E-M-02 Table 2-3 When the message is not displayed (Continued) Message Symptoms Reference Printing Problems The printer does not print continuously. "2.3.3 Printing Problems" p.2-44 After printing, the printer feeds an extra amount of media. Nozzles are clogged during printing Cleaning does not mend the clogged nozzles or skewed ink discharge.
  • Page 20 Ink spills out of Flushing box Ink spills around X rail Problems in Using MUTOH Service Assistance does not start up "2.3.8 Problems in Using MUTOH Service Assistance" p.2-67 MUTOH Service Assistance "Transfer failed (Data timeout)" is displayed during transfer.

  • Page 21: Troubleshooting With Error Messages

    2.2 Troubleshooting with Error Messages VJ1324E-M-02 Troubleshooting with Error Messages This section describes the messages displayed in normal operation and upon an error occurrence as well as how to correct the error. The available messages are as follows. 2.2.1 Operation Status 　 This section describes the message contents, check items, and recovery actions for normal operation.
  • Page 22 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Table 2-4 Events and Check Items for Operation Status Messages(Continued) Message Event/symptom Check item Action Reference No media Displayed in the Is media edge sensor Assy cable at the head section Securely connect it to CR board Assy connector. "3.7.4 Replacing CR Board following cases: connected correctly?

  • Page 23: Errors With Message

    2.2 Troubleshooting with Error Messages VJ1324E-M-02 2.2.2 Errors with Message This section describes the contents of errors with messages as well as the check items and recovery actions. These messages are displayed when an abnormal condition occurs while the machine is running. Upon an occurrence of an error with message, the machine stops its operation at the same time.
  • Page 24 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Event/ Check item Action Reference symptom Media skew Media is running Set media again and check reappearance. If this error is caused by user's inappropriate media ― obliquely. setting, instruct correct media setting procedure. error Is suction fan judged as normal when checked through "Test: Check the connection of following MAIN...
  • Page 25 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Event/ Check item Action Reference symptom Media cut error Even though Does media dust accumulate in cutter groove? Remove accumulated media dust along groove. Operation Manual 　 4 cutting operation is performed, media is not cut off.
  • Page 26 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Event/ Check item Action Reference symptom Media cut error Even though b) Replace solenoid Assy with new one. (Check by If solenoid goes up/down, replace solenoid Assy . "3.7.15 Replacing Cutter cutting connecting connectors directly) Solenoid Assy, Cutter Solenoid operation is Spring Assy"...
  • Page 27 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Event/ Check item Action Reference symptom [KCMY] Ink is Check which cartridge has no ink from "Sen: Ink NOT" of Remove all cartridges and lightly push the black resin "5.5.4 Sensor Menu" p.5-12 Ink Near End running self-diagnosis function.
  • Page 28 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Event/ Check item Action Reference symptom Life Times The operational Check the condition of Head. Replace Head as necessary. Clear the counter after "3.7.6 Replacing Print Head" [Head] life of Print head replacing it. p.3-106 has almost expired.

  • Page 29: Errors Requiring Reboot

    2.2 Troubleshooting with Error Messages VJ1324E-M-02 2.2.3 Errors Requiring Reboot This section describes the contents of reboot-requiring errors as well as the check items and recovery actions. These errors are issued when any of the following critical problems occur. • Obstacle that prevents the machine's operation •...
  • Page 30 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Event/ Check item Action Reference symptom E 016 TLB-L/1 Data border Check AC power supply and printer peripherals. • Replace MAIN board Assy . Operation Manual exception/TLB "3.4.4 Replacing MAIN Board ［02］ Check whether the same error occurs. Even when there is no exception (store) Assy"...
  • Page 31 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Event/ Check item Action Reference symptom E 016 BUS Err-L Pass exception Check the serial number of the printer. • Replace MAIN board Assy . "3.4.4 Replacing MAIN Board error (command Assy" p.3-42 ［06］...
  • Page 32 Action Reference symptom E 016 Overflow Arithmetic Check AC power supply and printer peripherals. • Contact your local MUTOH dealer. "3.4.4 Replacing MAIN Board overflow • Replace MAIN board Assy . Assy" p.3-42 ［12］ Check whether the same error occurs. Even when there is no...
  • Page 33 2.2 Troubleshooting with Error Messages VJ1324E-M-02 T I P For the PC settings, refer to your PC's operation manual. 2.2.3 Errors Requiring Reboot P.2-19...
  • Page 34 2.2 Troubleshooting with Error Messages VJ1324E-M-02 (2) Mechanical Serious Errors Message Symptoms Check Item Action Reference Abnormal 1. Check error history from "Test: Record" of self- E 065Err "5.5.9 Record Menu" p.5-18 condition in PF PF motor diagnosis function. motor (X-axis) 2.
  • Page 35 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Symptoms Check Item Action Reference E 067Err Abnormal 1. Check error history from "Test7: Record" of self- "5.5.9 Record Menu" p.5-18 PF encoder condition in diagnosis function. media feed amount (X- axis) during printer operation.
  • Page 36 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Symptoms Check Item Action Reference 3 　 E069 Err An anomaly is 1. Check error history from "Test7: Record" of self- "5.5.9 Record Menu" p.5-18 PF Timeout detected in media diagnosis function. feed amount (X- axis) during printer operation.
  • Page 37 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Symptoms Check Item Action Reference Check error history from "Test7: Record" of self- 4 　 E071 Err An overload "5.5.9 Record Menu" p.5-18 diagnosis function. PF Current condition is detected in PF E073 Err motor (X-axis) PF2 Current during printer...
  • Page 38 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Symptoms Check Item Action Reference Check error history from "Test7: Record" of self- E066 Err An anomaly is "5.5.9 Record Menu" p.5-18 diagnosis function. CR Motor detected in CR motor (Y-axis) during printer operation.
  • Page 39 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Symptoms Check Item Action Reference E068 Err CR Displayed when 1. Check error history from "Test7: Record" of self- Encoder there is a big diagnosis function. difference 2. Move carriage in both directions while the printer is Clean and lubricate CR rail roller guide.
  • Page 40 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Symptoms Check Item Action Reference E070 Err CR A timeout is 1. Check error history from "Test: Record" of self- "5.5.9 Record Menu" p.5-18 Timeout detected in the diagnosis function. Head shift amount (Y-axis) during printer operation.
  • Page 41 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Symptoms Check Item Action Reference E072 Err An overload 1. Check error history from "Test: Record" of self- "5.5.9 Record Menu" p.5-18 CR Current condition is diagnosis function. E074 Err detected in CR CR2 Current motor (Y-axis) E092 Err...
  • Page 42 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Symptoms Check Item Action Reference E075 Err An anomaly is Head FFC may be malfunctioning. Check the connection of head FFC. "3.7.10 Replacing Head FFC" Head cable detected in Pre p.3-124 Replace head FFC. heater system "3.7.6 Replacing Print Head"...
  • Page 43 Replace MAIN board Assy . controller board during printer operation. E080 Err The communication cable may be malfunctioning. Check the connection of the communication "4.3 Working with MUTOH Junction cable. Service Assistance Software" p.4-4 F/W on Heater controller board maybe "3.4.11 Replacing JUNCTION malfunctioning.
  • Page 44 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Symptoms Check Item Action Reference E090 Err Displayed when • Input voltage from AC inlet or HEATER CONTROL board Connect two power cables(for MAIN and for "3.4.7 Replacing HEATER Heater Volt. voltage exceeds Assy may be malfunctioning.
  • Page 45 2.2 Troubleshooting with Error Messages VJ1324E-M-02 Message Symptoms Check Item Action Reference E144 Err Failure is detected CR FFC’s connection may be faulty or it may be damaged. Restart the printer to see if the same error still "3.11.3 Replacing CR_FFC" Serial WR during serial occurs.

  • Page 46: Error Messages During File Transmission

    Action Reference Transfer failed Firmware data Check if the transferred firmware was the correct file. After checking, reinstall the firmware. "4.3 Working with MUTOH Data format error format is wrong. Service Assistance Software" p.4-4 Transfer failed The cancel button Retransfer the firmware.
  • Page 47 HEATER CONT board Assy . • If the red LED is blinking and there is no problem on the connection between HEATER CONT board "4.3 Working with MUTOH Assy and MAIN board Assy , reinstall the Service Assistance Software" p.4-4 firmware.
  • Page 48 Transfer not Transfer is not Check if the LED display on Operation panel is in standby state in Press an arbitrary button on Operation panel to set the "4.3 Working with MUTOH ready available. Board manager mode. panel display in the standby state, and then reinstall.

  • Page 49: Troubleshooting Without Error Messages

    2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Troubleshooting Without Error Messages This section describes the symptoms of errors without an error message as well as the check items and recovery actions. 2.3.1 Initial Operation Problems Table 2-6 Symptoms, Check Items and Actions for Initial Operation Problems Symptoms Check Item Action...

  • Page 50: Initial Operation Problems

    2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-6 Symptoms, Check Items and Actions for Initial Operation Problems (Continued) Symptoms Check Item Action Reference 3 　 Initial ink charge does not Is “Maintenance cover open” displayed on LCD monitor while • Check the connection of cover sensor Assy "3.3.3 Replacing Cover Switch start...
  • Page 51 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-6 Symptoms, Check Items and Actions for Initial Operation Problems (Continued) Symptoms Check Item Action Reference Ink is not discharged after Are the joint screws of the Connector Solenoid Head Assy , ink •...
  • Page 52 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-6 Symptoms, Check Items and Actions for Initial Operation Problems (Continued) Symptoms Check Item Action Reference Ink is not discharged after Check the connection of the head cable connector area of CR Reconnect head FFC to the connector. "3.7.6 Replacing Print Head"...
  • Page 53 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-6 Symptoms, Check Items and Actions for Initial Operation Problems (Continued) Symptoms Check Item Action Reference Machine does not start Is media rear sensor Assy judged as normal when checked • Check MAIN board Assy connector J26. "5.5.4 Sensor Menu"...
  • Page 54 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-6 Symptoms, Check Items and Actions for Initial Operation Problems (Continued) Symptoms Check Item Action Reference Operation panel accepts Is operation panel cover broken or contaminated? Replace operation panel cover. ― no inputs. Check panel FFC connectors at operation panel unit Assy side Reconnect following connectors.

  • Page 55: Media Feed Problems

    2.3 Troubleshooting Without Error Messages VJ1324E-M-02 2.3.2 Media Feed Problems Table 2-7 Symptoms, Check Items and Actions for Media Feed Problems Symptoms Check Item Action Reference Media comes off during Are P_Rear sensor Assy and P_EDGE sensor Assy detected as •...
  • Page 56 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-7 Symptoms, Check Items and Actions for Media Feed Problems (Continued) Symptoms Check Item Action Reference Media wrinkles during media Is suction fan operate normally through "Test6: Fan" of self- • Check the connection of following MAIN "3.10.1 Replacing Adsorption FAN"...
  • Page 57 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-7 Symptoms, Check Items and Actions for Media Feed Problems (Continued) Symptoms Check Item Action Reference Machine registers wrong Is media in use a recommended one? Set recommended media and check printout Operation Manual media size after media set again.

  • Page 58: Printing Problems

    Check Item Action Reference Machine cannot print Printer driver may be defective. Update printer driver. "4.3 Working with MUTOH Service Assistance Software" p.4-4 sequentially. Program ROM may be defective. MAIN board Assy may be damaged. Replace MAIN board Assy .
  • Page 59 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-8 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptoms Check Item Action Reference Nozzle plugging or ink Check the wiper condition. • Wipe the wiper surface with accessory Operation Manual splash is not eliminated polynit wiper, and then perform cleaning even after cleaning.
  • Page 60 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-8 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptoms Check Item Action Reference No printing. Check power supply voltage (DC24, DC42V). Particular color is missing. • If the part is detached, remount it. Is spring of maintenance Assy detached or damaged? "3.8.1 Replacing Maintenance Assy"...
  • Page 61 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-8 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptoms Check Item Action Reference No printing. Are the following self-diagnosis functions detected as normal • After adjustment/replacement, execute initial ink "5.10 Parameter Menu" p.5-59 when checked with specified cartridge securely inserted? charge from "Adj: Input Rank"...
  • Page 62 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-8 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptoms Check Item Action Reference Machine outputs all Check the connection of head FFC connectors on CR board Assy Reconnect head FFC. "3.7.6 Replacing Print Head" p.3- side and print head side.
  • Page 63 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-8 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptoms Check Item Action Reference Blocky printing Is suction fan run as normal when checked through "Test6: Fan" • Check the connection of following MAIN "3.10.1 Replacing Adsorption FAN"...
  • Page 64 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-8 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptoms Check Item Action Reference Blocky printing 11. Does pump rotate during cleaning operation? • Reconnect MAIN board Assy connector "3.4.4 Replacing MAIN Board 　...
  • Page 65 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-8 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptoms Check Item Action Reference Blocky printing 20. MAIN board Assy may be damaged. Replace MAIN board Assy . "3.4.4 Replacing MAIN Board 　...
  • Page 66 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-8 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptoms Check Item Action Reference Many satellites 2. Is the ink level remained sufficient? Replace ink cartridge with new one. Operation Manual (unnecessary dots) 3.
  • Page 67 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-8 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptoms Check Item Action Reference Many satellites 11. When cleaning operation is performed, are gears and Replace maintenance Assy . "3.8.1 Replacing Maintenance Assy"...
  • Page 68 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-8 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptoms Check Item Action Reference Poor accuracy of 1. Is working environment appropriate? Use machine under specified environment. "9.5 Choosing a Place for the segment length in head Printer"...
  • Page 69 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-8 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptoms Check Item Action Reference Poor accuracy of 1. Is working environment appropriate? Use machine under specified environment. "9.5 Choosing a Place for the Printer"...
  • Page 70 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-8 Symptoms, Check Items and Actions for Printing Problems (Continued) Symptoms Check Item Action Reference Poor right-angle accuracy 1. Is suction fan judged as normal when checked through • Check the connection of following "3.10.1 Replacing Adsorption FAN"...

  • Page 71: Noise Problems

    2.3 Troubleshooting Without Error Messages VJ1324E-M-02 2.3.4 Noise Problems Table 2-9 Symptoms, Check Items, and Actions for Noise Problems Symptoms Check Item Action Reference Abnormal noise is heard 1. Are there any foreign objects or obstacles around Remove obstacles and foreign objects. "3.10.1 Replacing Adsorption FAN"...
  • Page 72 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-9 Symptoms, Check Items, and Actions for Noise Problems (Continued) Symptoms Check Item Action Reference Abnormal noise is heard Is abnormal noise caused by loose screw in covers? Additionally tighten screws. ― during waiting time Is rattling noise heard when moving carriage laterally? •...
  • Page 73 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-9 Symptoms, Check Items, and Actions for Noise Problems (Continued) Symptoms Check Item Action Reference Abnormal noise is heard 1. Is cutter cap on upper side of cutter set securely? Remount cutter cap. "3.7.15 Replacing Cutter Solenoid Assy, Cutter Solenoid Spring Assy"...

  • Page 74: Media Cutting Problems

    1. Printer driver may be defective. Update printer driver. Operation Manual during printing. 2. Program ROM may be defective. Update firmware. "4.3 Working with MUTOH Service Assistance Software" p.4-4 3. Is CR_FFC inserted obliquely? Check the connection of following "3.7.4 Replacing CR Board Assy" connectors.
  • Page 75 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-10 Symptoms, Check Items, and Actions for Media Cutting Problems(Continued) Symptoms Check Item Action Reference Media cannot be cut in Is cutter blade tip chipped off or deteriorated? Replace cutter. "3.7.15 Replacing Cutter Solenoid spite of normal cutting Assy, Cutter Solenoid Spring Assy"...
  • Page 76 Printer driver may be defective. Update printer driver. Operation Manual Program ROM may be defective. Update firmware. "4.3 Working with MUTOH Service Assistance Software" p.4-4 MAIN board Assy may be defective. Replace MAIN board Assy . "3.4.4 Replacing MAIN Board Assy"...

  • Page 77: Online Function Problems

    Assy" p.3-42 Part of the data is not printed Firmware on the Main side may be faulty. Upgrade Firmware on the Main side. "4.3 Working with MUTOH Service (missing) Assistance Software" p.4-4 Check if T fence is dirty or twisted.
  • Page 78 Printer driver setting may be unsuitable. Modify the value to an appropriate value (Media size). ― Program ROM may be defective. Update firmware. "4.3 Working with MUTOH Service Assistance Software" p.4-4 MAIN board Assy may be damaged. Replace MAIN board Assy .

  • Page 79: Other Problems

    Reference Machine hangs up. Internal process of MAIN board Assy may be abnormal. Initialize parameters and reenter or modify them. "4.3 Working with MUTOH Service Assistance Software" p.4-4 MAIN board Assy may be damaged. Replace MAIN board Assy . "3.4.4 Replacing MAIN Board Assy"...
  • Page 80 2.3 Troubleshooting Without Error Messages VJ1324E-M-02 Table 2-12 Symptoms, Check Items, and Actions (Continued) Symptoms Check Item Action Reference Ink spills around X rail. The tubes of flushing box or maintenance Assy may be • Check if the tubes of flushing box or maintenance "3.8 Replacing Maintenance disconnected.

  • Page 81: Problems In Using Mutoh Service Assistance

    Does the firmware data (*.jfl) to be transferred match the printer Transfer the firmware date (*.jfl) that matches the incompatible with the model? printer model again. printer." is displayed during firmware transfer. 2.3.8 Problems in Using MUTOH Service Assistance P.2-67...
  • Page 82 Does the firmware data (*.mfl) to be transferred match the printer Transfer Heater controller firmware data (*.mfl) that data is incompatible with the model? matches the printer model again. heater controller of the printer." is displayed during Heater controller firmware transfer. 2.3.8 Problems in Using MUTOH Service Assistance P.2-68...

  • Page 83: Parts Replacement

    VJ1324E-M-02 Parts Replacement 3.3.4 Replacing Cover L Cable Assy......3-32 3.3.5 Replacing Cover R Cable Assy ......3-35 Introduction ..............3- 5 Replacing Board Base ..........3- 36 Removing Covers............3- 6 3.4.1 Removing Connector Panel....... 3-37 3.2.1 Removing I/H Cover..........3-7 3.4.2 Replacing Cooling FAN 24V Assy (For MAIN Board) 3.2.2 Remove Side Cover R ........

  • Page 84: Replacing Ac Inlet、 Ac Cable Noise Filter-Fuse Assy

    VJ1324E-M-02 3.6.7 Replacing T Fence, T Fence Spring Assy ..3-93 3.4.15 Replacing AC Inlet、 AC Cable Noise Filter-Fuse Assy、 Noise Filter FG_Assy ......3-58 3.6.8 Replacing CR Return Pulley Assy, CR Belt RJ13Assy 3.4.16 Other Cable Assy and Serial Cable Assy..3-59 ................3-95 3.4.17 Replace Power Cable CNT-RLY Assy ....
  • Page 85 VJ1324E-M-02 3.7.14 Removing Cutter Holder........3-131 3.10.3 Replacing Lock Arm Assy, Lock Arm Spring Assy, Arm Axis Assy ..........3-151 3.7.15 Replacing Cutter Solenoid Assy, Cutter Solenoid Spring Assy .............3-133 3.11 Replacing Cable Guide Section Components ..3- 152 3.7.16 Replacing P_EDGE Sensor Assy ....3-135 3.11.1 Replacing Tube Fixing Clamp ......
  • Page 86 VJ1324E-M-02 3.13.7 Replacing Peripheral Devices of VJ Take-Up Unit Motor Assy ............3-179 P.3-4...

  • Page 87: Introduction

    Do not disassemble frame components and other components that are not instructed to disassemble in the manual. The printer has been assembled in MUTOH factory with extremely high precision up to 1/100mm. If disassembled inappropriately, it may not restore its normal functionality.

  • Page 88: Removing Covers

    3.2 Removing Covers VJ1324E-M-02 Removing Covers Name This section describes the procedures to replace Covers. Side Cover R Followings describe the list of Cover parts. I/H Cover Top Cover Paper Guide F(Upper) Side Cover L Maintenance Cover Front Cover Paper Guide R2 P.3-6...

  • Page 89: Removing I/H Cover

    3.2 Removing Covers VJ1324E-M-02 3.2.1 Removing I/H Cover Name Remove Ink Cartridges. I/H Cover Remove Screws (4 piece) retaining Back side of I/H Cover. Tapping screwM4 × 12 P Tight Bind Black Remove I/H Cover. To reassemble unit, reverse the removal procedure. Name I/H Cover Tapping screwM4 ×...

  • Page 90: Remove Side Cover R

    3.2 Removing Covers VJ1324E-M-02 3.2.2 Remove Side Cover R Name Remove I/H Cover. Side Cover "3.2.1 Removing I/H Cover" p.3-7 × 8, S tight cup Tapping screw Move pressure lever to the UP status. Remove the screw (1 piece) retaining pressure lever cap. Remove Screws (2 pieces) retaining Waste Fluid Cover.
  • Page 91 3.2 Removing Covers VJ1324E-M-02 Remove screw (2 pieces) retaining inside of Side Cover R. 10. Return pressure lever to the Down status and remove side cover R to the right direction (shown with a red arrow in the figure). Name Name Side Cover R Side Cover R...
  • Page 92 3.2 Removing Covers VJ1324E-M-02 12. Assemble Side Cover R. 13. While pushing up panel unit Assy from the bottom (red arrow 1), push side cover R further to the left direction (red arrow 2), and mount side cover R completely. Name Pressure lever Name...

  • Page 93: Removing Side Cover L And Replacing Maintenance Cover Holder

    3.2 Removing Covers VJ1324E-M-02 3.2.3 Removing Side Cover L and Replacing Maintenance Remove maintenance cover holder. When removing side cover L only, proceed to the step 7. Cover Holder Open Front Cover. Open Maintenance Cover. Name Name Maintenance cover holder Maintenance Cover Remove the maintenance cover from the maintenance cover holder.
  • Page 94 3.2 Removing Covers VJ1324E-M-02 Remove the screws (2 pieces) on the rear side of side cover. NOTE Remove the screws (2 pieces) on the right side of side cover. As shown in the next figure, mount side cover L so as the frame goes between the convex of Removing Scroller L.

  • Page 95: Removing Front Cover And Replacing Front Cover Holder

    3.2 Removing Covers VJ1324E-M-02 3.2.4 Removing Front Cover and Replacing Front Cover Name Holder Front cover holder hook Open Front Cover. Replace front cover holder. Remove front cover by pulling it toward the direction of the arrow shown below. NOTE Do not remove front cover by force.

  • Page 96: Removing Paper Guide F(Upper)

    3.2 Removing Covers VJ1324E-M-02 Removing Paper Guide F(Upper) 3.2.5 Name Remove the screws (5 pieces) retaining the front side of the paper guide F Paper Guide F (upper) Platen fixing screw NX Cup screw M3 × 6Ni-3bk Remove the screws (3pieces each side) retaining the paper guide F right side covers. Name Paper Guide F (upper) Name...
  • Page 97 3.2 Removing Covers VJ1324E-M-02 Remove Paper Guide F (upper). NOTE Make sure not to tuck the cables into Front cover F (Upper), when assembling. Name Paper Guide Ｆ (upper) 10. Remove connectors of After Heater and the connector of After Heater Thermistor. Name Paper Guide Ｆ...

  • Page 98: Removing Top Cover

    3.2 Removing Covers VJ1324E-M-02 3.2.6 Removing Top Cover Name Remove Front Cover. Top Cover "3.2.4 Removing Front Cover and Replacing Front Cover Holder" p.3-13 × Pan-head screw with spring washer and flat washerM3 Remove the screw (2 pieces) retaining the front side of top cover. Remove Top Cover.

  • Page 99: Removing Paper Guide R2

    3.2 Removing Covers VJ1324E-M-02 3.2.7 Removing Paper Guide R2 Remove the screws (11 pieces) retaining media guide R2. Name Paper Guide R2 × Tapping screw M3 6 S Tight cup Remove media guide R2 by pulling it backward. To reassemble unit, reverse the removal procedure. 3.2.7 Removing Paper Guide R2 P.3-17...

  • Page 100: Removing Scroller Holder (L, R)

    3.2 Removing Covers VJ1324E-M-02 3.2.8 Removing Scroller Holder (L, R) To reassemble unit, reverse the removal procedure. Remove the screws (2 pieces) retaining scroller holder L. NOTE There are two hole to mount scroller holder on frame side. The mounting holes are shown on the right of illustration below.

  • Page 101: Assembling Of Scroller Holder L And R

    3.2 Removing Covers VJ1324E-M-02 Assembling of Scroller Holder L and R 3.2.9 Name Scroller holder roller NOTE Scroller roller shaft R Before assembling scroller holder, remove the following part. Scroller holder: • "3.2.8 Removing Scroller Holder (L, R)" p.3-18 NOTE Scroller roller shaft R is easy-to-fall.
  • Page 102 3.2 Removing Covers VJ1324E-M-02 Remove position adjustment scroller roller shaft R set in step 1. Name Scroller holder rollers Scroller holder R From the other side of scroller holder R (or L), insert scroller roller shaft R and fix scroller holder roller.

  • Page 103: Replacing Cover Peripherals

    3.3 Replacing Cover Peripherals VJ1324E-M-02 Replacing Cover Peripherals Release Panel unit back tabs (4 pieces) from Panel stay. This section describes the procedures to replace cover peripherals. 3.3.1 Replacing Panel Unit Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Side Cover R. "3.2.2 Remove Side Cover R"...

  • Page 104: Replacing Panel Ffc (Panel Tape Wires)

    3.3 Replacing Cover Peripherals VJ1324E-M-02 3.3.2 Replacing Panel FFC (Panel tape wires) Remove CR_FFC (5 pieces) from MAIN board Assy (J7,J8,J9, J10, J11). CAUTION • Before replacing Board Assy and pulling or pushing FFC type cables, unplug Power cable and leave it for a while. If operating with Power cable still plugged, Board may be damaged or operators may get an electric shock by residual electric charge.
  • Page 105 3.3 Replacing Cover Peripherals VJ1324E-M-02 Remove the screws (3 pieces) retaining the Adsorption FAN mounting plate. 10. Remove Panel_FFC from Clamps (2 pieces) on the origin side of inner Paper Guide F. Inner Paper Guide F Name Adsorption FAN mounting plate Tapping screw 　...
  • Page 106 3.3 Replacing Cover Peripherals VJ1324E-M-02 12. Remove Panel_FFC from Panel Unit Assy. Name Panel Unit Assy Panel FFC 13. Replace Panel_FFC. 14. To reassemble the unit, reverse the removal procedure. 3.3.2 Replacing Panel FFC (Panel tape wires) P.3-24...

  • Page 107: Replacing Cover Switch Assy、 Sensor Cover L Assy

    3.3 Replacing Cover Peripherals VJ1324E-M-02 Remove the screw retaining Sensor Cover L Assy. 3.3.3 Replacing Cover Switch Assy、 Sensor Cover L Assy, Sensor Cover R Assy (1) Front Cover （L side） Remove Side Cover Ｌ . "3.2.3 Removing Side Cover L and Replacing Maintenance Cover Holder" p.3-11 Remove Cover Switch Assy Cable from Clamps （2 pieces）...
  • Page 108 3.3 Replacing Cover Peripherals VJ1324E-M-02 Open the tabs of sensor cover L Assy and remove cover L sensor Assy . While pushing the tabs of bush using longnose pliers, etc., push toward the direction of the red arrow to remove bush. Name Sensor Cover L Assy Name...
  • Page 109 3.3 Replacing Cover Peripherals VJ1324E-M-02 (2) Maintenance Cover L side 11. To reassemble the unit, reverse the removal procedure. Remove Side Cover Ｌ . "3.2.3 Removing Side Cover L and Replacing Maintenance Cover Holder" p.3-11 NOTE Remove Cover Switch Assy Cable from Clamps （3 pieces） . When mounting a new cover L sensor Assy to sensor cover L Assy , refer to the next figure.
  • Page 110 3.3 Replacing Cover Peripherals VJ1324E-M-02 Remove the screws (3 pieces) retaining cover L fixing material B. Remove square nut and cover Switch Assy . Replace cover Switch Assy . To reassemble the unit, reverse the removal procedure. NOTE After replacing maintenance cover sensor Assy, make sure to adjust the mounting position of maintenance cover sensor Assy.
  • Page 111 3.3 Replacing Cover Peripherals VJ1324E-M-02 (3) Front Cover R side Name Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Sensor Cover R Assy Remove Side Cover R. Tapping screw M3 × 6S Tight cup "3.2.2 Remove Side Cover R" p.3-8 Remove Cover Switch Assy from Cover R Cable Assy.
  • Page 112 3.3 Replacing Cover Peripherals VJ1324E-M-02 Open the tabs of sensor cover L Assy and remove cover L sensor Assy . While pushing the tabs of bush using longnose pliers, etc., push toward the direction of the red arrow to remove bush. Name Name Bush...
  • Page 113 3.3 Replacing Cover Peripherals VJ1324E-M-02 NOTE When mounting a new cover L sensor Assy to sensor cover L Assy, refer to the next figure. Be careful of the facing direction of switch board of cover L sensor Assy when mounting. Mount this part facing this direction Name Switch board of cover L sensor Assy...

  • Page 114: Replacing Cover L Cable Assy

    3.3 Replacing Cover Peripherals VJ1324E-M-02 3.3.4 Replacing Cover L Cable Assy Remove Cover L Cable Assy from clamps on the back side of printer. T I P Cover L Cable Assy is stranded wires of 4 pieces (Blue,White,Brown,Black).Connector color is white. Replace Paper Guide R2.
  • Page 115 3.3 Replacing Cover Peripherals VJ1324E-M-02 Push out bush from behind. Remove Cover L Cable Assy from Clamps （3 pieces） . Name Bush Mounting bracket Name Clamp Cover L Cable Assy Open bush using a small flat blade screwdriver, etc. , and remove Cover Ｌ Cable Assy.。 Name Bush 3.3.4 Replacing Cover L Cable Assy...
  • Page 116 3.3 Replacing Cover Peripherals VJ1324E-M-02 Remove Cover LCable Assy from Cover Switch Assy. 　 Name Cover Switch Assy Cover L Cable Assy 　 10. Replace Cover L Cable Assy. 11. To reassemble unit, reverse the removal procedure. 3.3.4 Replacing Cover L Cable Assy P.3-34...

  • Page 117: Replacing Cover R Cable Assy

    3.3 Replacing Cover Peripherals VJ1324E-M-02 3.3.5 Replacing Cover R Cable Assy Remove Cover R Cable Assy from Clamps on the path. Remove Cover R Cable Assy from Cover Switch Assy. Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Side Cover R. "3.2.2 Remove Side Cover R"...

  • Page 118: Replacing Board Base

    3.4 Replacing Board Base VJ1324E-M-02 Replacing Board Base This section describes the procedure to replace Power supply, Board, etc. CAUTION When you handle a circuit board, do not touch any elements on it with bare hands. Doing so may cause electrostatic discharge and damage the elements. Boards are arranged as follows.

  • Page 119: Removing Connector Panel

    3.4 Replacing Board Base VJ1324E-M-02 Removing Connector Panel 3.4.1 Remove Paper Guide R2. "3.2.7 Removing Paper Guide R2" p.3-17 Remove the screws (2 pieces) retaining Connector Panel. Name Connector Panel × Tapping screwM3 Remove connector Panel. To reassemble the unit, reverse the removal procedure. 3.4.1 Removing Connector Panel P.3-37...

  • Page 120: Replacing Cooling Fan 24V Assy (For Main Board)

    3.4 Replacing Board Base VJ1324E-M-02 3.4.2 Replacing Cooling FAN 24V Assy (For MAIN Board) Name Remove the connector of Cooling FAN(24V)Assy from MAIN Board (J30). Cooling FAN Bracket "3.4.4 Replacing MAIN Board Assy" p.3-42 × Tapping screwM3 6 S Tight cup Remove Cooling FAN Bracket.

  • Page 121: Removing Main Board Bracket

    3.4 Replacing Board Base VJ1324E-M-02 3.4.3 Removing MAIN Board Bracket Remove the Cables from Clamps on the MAIN Board Bracket. Remove Paper Guide R2. "3.2.7 Removing Paper Guide R2" p.3-17 Remove connector Panel. 　 "3.4.1 Removing Connector Panel" p.3-37 Remove the screws (3pieces) retaining Cooling FAN Bracket. Name Clamp MAIN Board Bracket...
  • Page 122 3.4 Replacing Board Base VJ1324E-M-02 Connector # of Color Connect to Remark Connector # of Color Connect to Remark Pins Pins 27 J27 White Adsorption FAN 28 J28 White - Not in Use 29 J29 Blue Not in Use SODIMM(128M) 30 J30 White Cooling FAN (24V) 　...
  • Page 123 3.4 Replacing Board Base VJ1324E-M-02 Slide MAIN board bracket about 2cm to the right, and pull it up to remove it. Name MAIN board bracket Mating part of MAIN board bracket and the frame To reassemble the unit, reverse the removal procedure. CAUTION Make sure NOT to nip cables with the bracket when installing.

  • Page 124: Replacing Main Board Assy

    When handling boards, do NOT touch the elements on the boards. Elements may be destroyed by static electricity. NOTE • MSA （MUTOH Service Assistance） corresponding to VJ1324 is needed for replacing MAIN Board Assy. （Refer to "4.3 Working with MUTOH Service Assistance Software"...

  • Page 125: Replacing Sodimm

    3.4 Replacing Board Base VJ1324E-M-02 Replacing SODIMM 3.4.5 Replace SODIMM. To reassemble the unit, reverse the removal procedure. T I P Replacing Procedure For Maintenance Part:SODIMM 128M Assy. This part will be referred to as the SODIMM in this manual. CAUTION When handling boards, do NOT touch the elements on the boards.

  • Page 126: Removing Controller Board Bracket

    3.4 Replacing Board Base VJ1324E-M-02 3.4.6 Removing Controller Board Bracket No. Connector # of Color Connect to Remark Pins Remove Paper Guide R2. 22 J22 White Terminal Block "3.2.7 Removing Paper Guide R2" p.3-17 Remove all Connectors from HEATER CONT Board Assy. 23 J23 White HEATER RELAY Board Assy...
  • Page 127 3.4 Replacing Board Base VJ1324E-M-02 No. Connector # of Color Connect to Remark Pins 18 J18 Black - Not in Use 19 J19 Not in Use 20 J20 Yello Not in Use Remove the screws (4 pieces) retaining controller board bracket. Name Tapping screwM3 ×...

  • Page 128: Replacing Heater Cont Board Assy

    Install the latest firmware on MAIN board Assy. 3.4.7 Replacing HEATER CONT Board Assy "4.3 Working with MUTOH Service Assistance Software" p.4-4 Install the latest firmware on HEATER CONT board Assy. T I P "4.3 Working with MUTOH Service Assistance Software" p.4-4 Perform various adjustment.

  • Page 129: Replacing Heater Relay Board Assy

    3.4 Replacing Board Base VJ1324E-M-02 3.4.8 Replacing HEATER RELAY Board Assy T I P Replacing Procedure For Maintenance Part:HEATER RELAY 3 Board Assy. This part will be referred to as the HEATER RELAY Board Assy in this manual. Remove Paper Guide R2. "3.2.7 Removing Paper Guide R2"...

  • Page 130: Remove Power Board Bracket

    3.4 Replacing Board Base VJ1324E-M-02 3.4.9 Remove Power Board Bracket Remove Cables from clamps on the POWER board bracket. CAUTION When handling boards, do NOT touch the elements on the boards. Elements may be destroyed by static electricity. Remove Paper Guide R2. "3.2.7 Removing Paper Guide R2"...
  • Page 131 3.4 Replacing Board Base VJ1324E-M-02 Remove the screws (2pieces) retaining AC Cable Fuse-Terminal Block Assy. Remove AC Cable Terminal Block-CNT Assy （J22)from HEATER CONT Board Assy. Remove AC Cable Terminal Block-CNT Assy from Clamps. Name Screw Name AC Cable Fuse-Terminal Block Assy AC Cable Terminal Block-CNT Assy Fuse Box Clamp...

  • Page 132: Replacing Power Board Assy

    3.4 Replacing Board Base VJ1324E-M-02 3.4.10 Replacing Power Board Assy To reassemble unit, reverse the removal procedure. CAUTION • When removing power board Assy , remove the power cable and wait for at least 5 minutes before taking it out. This will discharge the residual electrical charge of the electrolytic capacitor.

  • Page 133: Replacing Junction Board Assy

    3.4 Replacing Board Base VJ1324E-M-02 3.4.11 Replacing JUNCTION Board Assy Connector # of Colors Connect to Remark Pins CAUTION 10 J10 White INK_SLOT • Before replacing Board Assy and pulling or pushing FFC type cables, unplug 11 J11 White INK_SLOT Power cable and leave it for a while.
  • Page 134 3.4 Replacing Board Base VJ1324E-M-02 Remove the screws (4 pieces) retaining JUNCTIONBoard Assy. Name JUNCTION Board Assy Cup screw 　 M3 × 6 　 Zn － CM2 Replace JUNCTION Board Assy. To reassemble the unit, reverse the removal procedure. 3.4.11 Replacing JUNCTION Board Assy P.3-52...

  • Page 135: Replacing Junc_Ffc

    3.4 Replacing Board Base VJ1324E-M-02 3.4.12 Replacing JUNC_FFC Remove JUNC_FFC Assy (J1)from JUNCTION Board Assy. T I P Replacing Procedure For Maintenance Part:JUNC_FFC Assy. This part will be referred to as the JUNC_FFC in this manual. CAUTION • Before replacing Board Assy and pulling or pushing FFC type cables, unplug Power cable and leave it for a while.
  • Page 136 3.4 Replacing Board Base VJ1324E-M-02 Remove JUNC_FFC from Flat Clamps. Remove JUNC_FFC （J19) from MAIN board Assy. Name Flat Clamp JUNC_FFC MAIN Board Assy Replace JUNC_FFC. To reassemble unit, reverse the removal procedure. 3.4.12 Replacing JUNC_FFC P.3-54...

  • Page 137: Replace Junc_Id Cable Assy

    3.4 Replacing Board Base VJ1324E-M-02 3.4.13 Replace JUNC_ID Cable Assy Name Remove Paper Guide R2. "3.2.7 Removing Paper Guide R2" p.3-17 Clamp Remove I/H Cover. MAIN Board Assy "3.2.1 Removing I/H Cover" p.3-7 JUNC_ID CableAssy Remove Side Cover R. "3.2.2 Remove Side Cover R" p.3-8 Replace JUNC_ID Cable Assy.

  • Page 138: Cooling Fan

    3.4 Replacing Board Base VJ1324E-M-02 3.4.14 Cooling FAN (24V） Assy、 Cooling Fan Cable Assy Remove screws (2 pieces) retaining Cooling FAN （24V） Assy. T I P • Replacing Procedure For Maintenance Part:Cooling FAN(24V)Assy. This part will be referred to as the Cooling FAN in this manual. •...
  • Page 139 3.4 Replacing Board Base VJ1324E-M-02 NOTE Cooling Fan Cable Assy is stranded wire of 2pieces (Red,Black） .Connector color is white. Remove Cooling Fan Cable Assy from clamps on the path. Replace Cooling Fan Cable Assy. To reassemble unit, reverse the removal procedure. T I P When reassembling Cooling FAN, spread the FAN seal (shown in the •...

  • Page 140: Replacing Ac Inlet、 Ac Cable Noise Filter-Fuse Assy、 Noise Filter Fg_Assy

    3.4 Replacing Board Base VJ1324E-M-02 Remove the screw (1 piece) retaining Noise Filter FG_Assy. 3.4.15 Replacing AC Inlet、 AC Cable Noise Filter-Fuse Assy、 Noise Filter FG_Assy Remove Paper Guide R2. "3.2.7 Removing Paper Guide R2" p.3-17 Remove following connectors from AC Inlet. •...

  • Page 141: Other Cable Assy And Serial Cable Assy

    3.4 Replacing Board Base VJ1324E-M-02 3.4.16 Other Cable Assy and Serial Cable Assy Referring following Table,Remove the connector from Boards. CableName Connected to CAUTION MAIN-CNT Cable Assy J6 （MAIN Board Assy） When handling boards, do NOT touch the elements on the boards. J10 （HEATER CONT Board Assy）...

  • Page 142: Replace Power Cable Cnt-Rly Assy

    3.4 Replacing Board Base VJ1324E-M-02 3.4.17 Replace Power Cable CNT-RLY Assy Remove Power Cable CNT-RLY Assy from HEATER CONT Board Assy と HEATER RELAY Board Assy. CAUTION • Before replacing Board Assy and pulling or pushing FFC type cables, unplug Power cable and leave it for a while.

  • Page 143: Replacement Of Pf Driving Section Components

    3.5 Replacement of PF Driving Section Components VJ1324E-M-02 3.5 Replacement of PF Driving Section Loosen the screws (2 pieces) retaining PF motor Assy on PF bracket, then remove PF speed reduction belt from PF motor Assy. Components 3.5.1 Replace PF Motor Assy Initialize PF Motor counter.
  • Page 144 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 Remove the screw (1 piece) retaining PF encoder mounting plate on PF bracket, Remove the screws (4pieces)retaining PF bracket, Remove PF bracket with mounted PF Motor then remove PF encoder mounting plate. Assy.
  • Page 145 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 Remove the screws (2 pieces) retaining PF Motor Assy. Name × Pan-head screw with spring washer and flat washerM4 PF Motor Assy PF Motor bracket Replace PF Motor Assy. To reassemble unit, reverse the removal procedure. NOTE Move PF speed reduction pulley with your hand to check if PF speed reduction belt is equally balanced on the pulley center section of PF motor Assy.

  • Page 146: Replacing Pf Motor Relay Assy

    3.5 Replacement of PF Driving Section Components VJ1324E-M-02 3.5.2 Replacing PF Motor Relay Assy Remove Connector of PF Motor Relay Assy from Connector of PF Motor Assy. T I P • Replacing Procedure For Maintenance Part:PF motor relay A0 Assy. This part will be referred to as the PF motor relay Assy in this manual.

  • Page 147: Replacing Pf Encoder Assy

    3.5 Replacement of PF Driving Section Components VJ1324E-M-02 3.5.3 Replacing PF Encoder Assy Remove the screws (2 pieces) that retaining PF encoder Assy Remove Side Cover L. "3.2.3 Removing Side Cover L and Replacing Maintenance Cover Holder" p.3-11 Remove Paper Guide R2. "3.2.7 Removing Paper Guide R2"...

  • Page 148: Replacing Pf Encoder Scale

    3.5 Replacement of PF Driving Section Components VJ1324E-M-02 Remove the screws (4 pieces) retaining ENC holder 3.5.4 Replacing PF Encoder Scale T I P Replacing Procedure For Maintenance Part:PF_ENC scale Assy. This part will be referred to as the PF Encoder Scale in this manual. Remove Side Cover L.

  • Page 149: Replacing X Speed Reduction Belt 、 Speed Reduction Pulley

    3.5 Replacement of PF Driving Section Components VJ1324E-M-02 Remove the screw (1piece) retaining PF Encoder holding Plate. 3.5.5 Replacing X speed reduction belt 、 Speed reduction Pulley T I P • Replacing Procedure For Maintenance Part:X speed reduction belt Assy. This part will be referred to as X speed reduction belt in this manual.
  • Page 150 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 Remove the screws (4 pieces) retaining ENC holder. NOTE When handling PF Encoder scale, be careful with the following: • Do NOT damage or bend PF Encoder scale or touch its outer circumference. •...
  • Page 151 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 × Pan-head screw with spring washer and flat washerM4 NOTE Speed reduction belt When installing PF encoder scale, make sure that the letters printed on PF encoder scale are inverted. If it is NOT mounted with the letters inverted, read accuracy of PF encoder may be reduced. NOTE When installing X speed reduction belt, make sure that X speed reduction belt is evenly placed in the center of PF motor Assy pulley.
  • Page 152 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 (2) Replacing Speed reduction Pulley NOTE Before replacing Speed reduction Pulley, remove up to X speed reduction belt. "3.5.5 Replacing X speed reduction belt 、 Speed reduction Pulley" p.3-67 Remove PF Motor Assy "3.5.1 Replace PF Motor Assy"...

  • Page 153: Replacing Heater Section

    3.5 Replacement of PF Driving Section Components VJ1324E-M-02 3.5.6 Replacing Heater Section Name After Heater relay Assy (1) After Heater section the cable of After Heater Remove Alminiun Patch. T I P Remove After Heater from Paper guide F (Upper). After Heater Thermistor Assy After Heater...
  • Page 154 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 (1-b)Replacing After Thermistor After Heater Serrated toothed flange nut M3 T I P Replace After Thermistor. Replacing Procedure For Maintenance Part:Thermistor Assy. To reassemble unit, reverse the removal procedure. This part will be referred to as After Thermistor in this manual. Remove Paper guide F(Upper).
  • Page 155 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 (1-c)Replacing After Heater Relay Assy Pull out After Heater relay Assy through grommet(Large) to the back side of printer （HEATER RELAY board Assy side). T I P Replacing Procedure For Maintenance Part:AFT_H relay Assy. This part will be referred to as After Heater Relay Assy in this manual.
  • Page 156 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 10. To reassemble the unit, reverse the removal procedure. NOTE • While at work, no need to remove Frame seal. • After replacing, make sure not to bend the frame seal and not to peel the frame seal.When the frame seal attached improperly, suction fan might not fuction improperly.
  • Page 157 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 (1-d)Replacing After Thermistor relay Assy Pull out After Thermistor relay Assy through grommet (Small) to the back side of printer （HEATER RELAY board Assy side). T I P Replacing Procedure For Maintenance Part:AFT_T relay Assy. This part will be referred to as After Thermistor Relay Assy in this manual.
  • Page 158 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 (2) Replacing Pre-Heater Section Name Plate (2-a)Replacing Pre Heater relay Assy Clamp Pre Heater relay Assy T I P • Replacing Procedure For Maintenance Part:PRE_H relay Assy, PRE_H2 Relay Assy. NOTE These parts will be referred to as Pre Heater relay Assy in this manual. •...
  • Page 159 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 Remove plate. Remove the connector of Pre Heater relay Assy from HEATER RELAY Board Assy.(origin side J7 ： the opposite side of origin:J8). Name Name plate Pre Heater relay Assy Remove the cable of Pre Heater from Pre Heater relay Assy. Clamp HEATER RELAY Board Assy Origin side J7...
  • Page 160 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 (2-b)Replacing Pre Thermistor relay Assy Name Pre thermistor relay Assy T I P HEATER RELAY Board Assy 　 （J15） Replacing Procedure For Maintenance Part:PRE_T relay Assy. Clamp This part will be referred to as Pre thermistor relay Assy in this manual. Replace Pre thermistor relay Assy.
  • Page 161 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 (2-c)Replacing Pre Heater, Pre Thermistor Name P_REAR sensor T I P × Tapping screw M3 6 S tight cup • Replacing Procedure For Maintenance Part:Platen Heater (100). Remove P_REAR sensor from Paper guide R1. This part will be referred to as Pre Heater in this manual.
  • Page 162 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 Remove the screws (10 pieces) retaining paper guide stay a1. 11. Remove insulator from paper guide stay R1. Name Tapping screw M3 × 6S tight cup paper guide stay a1 Name 10. Remove paper guide stay a1. Pre thermistor （Remove paper guide R1 with paper guide stay a1 assembled.）...
  • Page 163 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 12. Remove the screw (1 piece) retaining Pre thermistor. NOTE • Attach new Pre Heater to the place where old Pre Heater was attached. • Wipe the grease away from the heater attachment area before installing it.Otherwise Pre Heater may peel off easily.
  • Page 164 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 (3) Platen Heater Section Remove Platen Heater relay Assy from the cable of Platen Heater. NOTE • Not to replace Platen Heater and Platen Thernmistor. • Print Quality may be affected if removing Platen. (3-a)Replacing Platen Heater relay Assy T I P •...
  • Page 165 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 Remove Platen Heater relay Assy from HEATER RELAY board Assy. Name Platen Heater relay Assy Grommet （Large） HEATER RELAY board Assy Origin side J2 The opposite side of origin J5 Replace Platen Heater relay Assy. To reassemble the unit, reverse the removal procedure.
  • Page 166 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 (3-b)Replacing Platen Thermistor relay Assy T I P • While at work, no need to remove Frame seal. T I P • After replacing, make sure not to bend the frame seal and not to peel the frame seal.When the frame seal attached improperly, suction fan might not fuction improperly.
  • Page 167 3.5 Replacement of PF Driving Section Components VJ1324E-M-02 Remove Platen Thermistor relay Assy from HEATER RELAY board Assy. Name Platen Thermistor relay Assy Grommet （small） HEATER RELAY board Assy Origin side ： J12 the opposite side of origin ： J13 Replace Platen Thermistor relay Assy.

  • Page 168: Replacing Cr Driving Section Components

    3.6 Replacing CR Driving Section Components VJ1324E-M-02 Replacing CR Driving Section Loosen the screw (1 piece) for adjusting CR belt tension on the origin, and loosen CR belt tension. 　 Components 3.6.1 Replacing CR Motor Assy Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Side Cover R.
  • Page 169 3.6 Replacing CR Driving Section Components VJ1324E-M-02 Remove CR belt from CR motor Assy pulley on the opposite side of the origin. Remove the screws (4 pieces) retaining CR motor Assy on CR motor mounting material Name CR Motor Assy Pulley Name CR belt CR Motor mounting material...

  • Page 170: Replacing Cr Motor Cable Assy

    3.6 Replacing CR Driving Section Components VJ1324E-M-02 3.6.2 Replacing CR Motor Cable Assy Remove CR Motor Cable Assy from Connector of CR Motor Assy. Remove Side Cover L. "3.2.3 Removing Side Cover L and Replacing Maintenance Cover Holder" p.3-11 Remove Paper Guide R2. "3.2.7 Removing Paper Guide R2"...

  • Page 171: Replacing Cr_Hp Sensor

    3.6 Replacing CR Driving Section Components VJ1324E-M-02 3.6.3 Replacing CR_HP sensor NOTE Apply threadlocker to the new CR_HP sensor when installing it. T I P Replacing Procedure For Maintenance Part:CR_HP Sensor, Lever Sensor. Perform adjustments by following the instructions in "4.2 Adjustment Item"...

  • Page 172: Replacing Cr Origin Sensor Cable Assy

    3.6 Replacing CR Driving Section Components VJ1324E-M-02 3.6.4 Replacing CR Origin Sensor Cable Assy Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Side Cover R. "3.2.2 Remove Side Cover R" p.3-8 Move the Carriage to the opposite side of origin. "3.7.1 How To Release Carriage Lock"...

  • Page 173: Replacing Lever Sensor

    3.6 Replacing CR Driving Section Components VJ1324E-M-02 Release the hook retaining lever sensor, then replace lever sensor. 3.6.5 Replacing Lever Sensor To reassemble unit, reverse the removal procedure. T I P Replacing Procedure For Maintenance Part:CR_HP Sensor, Lever Sensor. This part will be referred to as the Lever sensor in this manual. NOTE •...

  • Page 174: Replacing Lever Sensor Cable Assy

    3.6 Replacing CR Driving Section Components VJ1324E-M-02 3.6.6 Replacing Lever Sensor Cable Assy Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Side Cover R. "3.2.2 Remove Side Cover R" p.3-8 Remove Lever sensor Cable Assy from JUNCTION board Assy. （Lever sensor CableAssy is a stranded wires of 3 pieces (White、...

  • Page 175: Replacing T Fence, T Fence Spring Assy

    3.6 Replacing CR Driving Section Components VJ1324E-M-02 From three fence guides, remove T fence by following instructions in the diagram 3.6.7 Replacing T Fence, T Fence Spring Assy below. T I P Replacing Procedure For Maintenance Part:T Fence RJ1300 Assy. This part will be referred to as the T Fence in this manual.
  • Page 176 3.6 Replacing CR Driving Section Components VJ1324E-M-02 Insert T fence into CR encoder Assy Remove T fence from hook on the origin side, then pull it out toward the direction of the arrow in the diagram. Name Name T Fence T Fence CR Encoder Assy T Fence hook...

  • Page 177: Replacing Cr Return Pulley Assy, Cr Belt Rj13Assy

    3.6 Replacing CR Driving Section Components VJ1324E-M-02 Remove CR belt from CR motor Assy pulley. 3.6.8 Replacing CR Return Pulley Assy, CR Belt RJ13Assy T I P Replacing Procedure For Maintenance Part:CR Return Pulley, CR Belt RJ13 Assy. This part will be referred to as the CR Return Pulley, CR Belt in this manual. Remove I/H Cover.
  • Page 178 3.6 Replacing CR Driving Section Components VJ1324E-M-02 Remove CR return pulley. NOTE 10. Remove CR belt. When installing following movement belt pulley shaft, make sure that the • 11. Replace CR belt. thinner shaft side faces down. See also Exploded View •...

  • Page 179: Replacing Pressure Roller Arm Assy

    3.6 Replacing CR Driving Section Components VJ1324E-M-02 3.6.9 Replacing Pressure roller Arm Assy Remove Pressure Roller Assy from removed Pressure Roller Arm Assy. This section describes Pressure Roller Assy, Pressure Roller Axis Assy, Pressure Roller Spring and Presure Arm Assy. (1) Replacing Pressure roller Spring Remove Paper Guide R2.

  • Page 180: Replacing Carriage Peripherals

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 Replacing Carriage Peripherals 3.7.1 How To Release Carriage Lock Open front cover. Remove Cutter Cap from Cutter Blade. Push down carriage lock solenoid with hand, and release the lock. Name Cutter Cap Cutter Blade Carriage Lock Solenoid NOTE •...

  • Page 181: Removing Carriage Cover

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.2 Removing Carriage Cover Move Carriage to the center of the platen. "3.7.1 How To Release Carriage Lock" p.3-98 Remove screws (3 pieces) retaining Carriage cover. Name Carriage Cover Pan-head screw with spring washer and flat washerM3 × 8 Remove carriage cover.
  • Page 182 3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.3 Removing CR Board Cover Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Side Cover R. "3.2.2 Remove Side Cover R" p.3-8 Remove the screws (3 pieces) retaining CR Board Cover. Name CR board Cover Cup screw M3 ×...

  • Page 183: Removing Cr Board Cover

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.4 Replacing CR Board Assy Connector # of Colors Connect to Remark Pins Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 White Remove Side Cover R. White PGorigin Sensor "3.2.2 Remove Side Cover R" p.3-8 Black Remove CR Board Cover.

  • Page 184: Replacing Carriage Assy

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.5 Replacing Carriage Assy CAUTION Perform ink drainage operation and drain ink from all the ink path. • Do NOT touch the nozzle surface of the removed print head. "5.7.10 Longstore Menu" p.5-53 • Place poly-knit wiper in stainless pan and pour enough cleaning liquid (for the ink in use) to soak poly-knit wiper.Face down the nozzle side of removed print head Remove Front Cover.
  • Page 185 3.7 Replacing Carriage Peripherals VJ1324E-M-02 NOTE PG origin sensor relay Assy cable is a stranded wire of yellow, gray, and white. The connector is white. Remove the screw (1 piece) retaining CR encoder mounting plate to CR cursor Name Pan-head screw with spring washer and flat washerM3 × 8 　 Ni-3 CR encoder mounting plate CR Cursor 14.
  • Page 186 3.7 Replacing Carriage Peripherals VJ1324E-M-02 15. Remove the screws (3pieces) retaining CR cursor to CR base. Name CR belt the inset of CR cursor 18. Strongly pinch the roller arms and the arms on the CR cursor side on both sides of the carriage, compress cursor arm spring, and remove carriage Assy from Y rail.
  • Page 187 3.7 Replacing Carriage Peripherals VJ1324E-M-02 CAUTION NOTE • Rotate Carriage Assy, and remove it from Y Rail. When installing carriage on Y rail, insert T fence to CR encoder as shown in the next figure. • When removing carriage Assy , be careful not to damage cursor roller with Y rail. Cursor Roller Side View Originside Y Rail...
  • Page 188 3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.6 Replacing Print Head CAUTION • Do not press transparent film on the side of Solenoid Head Assy with your hand. The ink charged inside Solenoid Head Assy may be discharged. T I P • Be careful not to damage the transparent film on Solenoid Head Assy side panel. Replacing Procedure For Maintenance Part:Head Assy.
  • Page 189 3.7 Replacing Carriage Peripherals VJ1324E-M-02 Raise the notch of Head adjustment cam to the top. 10. Remove screws (4 pieces) retaining Head base. Name Name Pan-head screw with spring washer and flat washerM3 × 6 Notch of Head adjustment cam Head base Head mounting plate Turn Connector Solenoid Heads (8 pieces) 45 degrees (clockwise), release the lock, and pull it...
  • Page 190 3.7 Replacing Carriage Peripherals VJ1324E-M-02 13. Remove Head cover from the hooks (2 pieces on both sides). CAUTION Be careful not to damage Head board, Head nozzles, and Head FFC connector. Name Head cover Hook of Print head Name 14. Remove Solenoid Head Assy from Print Head. Head board FFC connector Pinch this part with...
  • Page 191 3.7 Replacing Carriage Peripherals VJ1324E-M-02 21. Adjust so that Head guide leaf spring is horizontal. 24. Tighten the screws retaining Head base and Head mounting plate. Insert a slotted screwdriver to adjust. Name Name Pan-head screw with spring washer and flat washerM3 × 6 Head guide leaf spring Head base 22.
  • Page 192 3.7 Replacing Carriage Peripherals VJ1324E-M-02 CAUTION • Write down the QR code on the label on Print head for inputting it later, or peal the QR code label and keep it in a safe place. Head rank is on the QR code label. You will need Head rank after replacing MAIN board assy.

  • Page 193: Replacing Solenoid Head Assy

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.7 Replacing Solenoid Head Assy The tools required for pouring Cleaning liquid are as follows: • Solenoid head cleaning jig (Maintenance number: DG-41787. Maintenance part name: Solenoid head cleaning kit (VJ ink)) T I P •...
  • Page 194 3.7 Replacing Carriage Peripherals VJ1324E-M-02 Install Solenoid head cleaning jib on the new Solenoid head Assy. Attach the cleaning cartridge for the eco solvent inks to the top of the Solenoid head cleaning jig 1. Make sure that the filter (silver part) side of Solenoid head Assy is connected to the Solenoid head cleaning jig 1 side.
  • Page 195 3.7 Replacing Carriage Peripherals VJ1324E-M-02 (2) Replacing Solenoid Head Assy NOTE Step 6 above is only for avoiding any leakage. You do not need to empty the Solenoid head NOTE Assy completely. When replacing Solenoid Head Assy, replace the following parts at the same time. Remove the Solenoid head cleaning tools from the Solenoid head Assy.
  • Page 196 3.7 Replacing Carriage Peripherals VJ1324E-M-02 12. Remove screws (2 pieces) retaining Carriage Weight holder. Name Name Ink tube Pan-head screw with spring washer and flat washerpolished 　 M3 × O ring （M6） Carriage Weight holder、 Carriage weight Joint screw 13. Remove Carriage Weight holder and Carriage Weight. 17.
  • Page 197 3.7 Replacing Carriage Peripherals VJ1324E-M-02 19. Install the new Solenoid head Assy filled with Cleaning liquid on Print head. NOTE Replace Solenoid head Assy and mount Ink tube one color at a time. When replacing four Solenoid head Assy at the same time, there is a higher possibility of inserting a wrong Ink tube into a wrong Solenoid head Assy.

  • Page 198: Replacing Ink Tube

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.8 Replacing Ink Tube T I P • Replacing Procedure For Maintenance Part:VJ Tube 3-4(1m),VJ Tube3-4 (2m). This part will be referred to as the Ink Tube in this manual. • The length of the ink tube in the table below. Line Length(mm), Q’ty Size...
  • Page 199 3.7 Replacing Carriage Peripherals VJ1324E-M-02 (2) Y fitting. － Solenoid Tube Assy Perform ink drainage operation and drain ink from all the ink path. Remove Front Cover. "3.2.4 Removing Front Cover and Replacing Front Cover Holder" p.3-13 Remove Top Cover. "3.2.6 Removing Top Cover"...
  • Page 200 3.7 Replacing Carriage Peripherals VJ1324E-M-02 12. Remove screws (2 pieces) retaining Solenoid Solenoid. Spring pin 13. Remove Solenoid Cable from clamp. Choke Solenoid cam 15. Remove Choke Solenoid cam （2 pieces） . NOTE Slightly open Choke SolenoidSolenoid Base to remove Choke Solenoid cam. Be careful not to distort it.
  • Page 201 3.7 Replacing Carriage Peripherals VJ1324E-M-02 16. Remove the screw (1 pieces) retaining Solenoid TubeAssy. 17. Loosen Joint ScrewＭ7, and remove Ink Tube from Solenoid TubeAssy. Name Pan-head screw with spring washer and flat washer small 　 M3 × ６ Name Solenoid TubeAssy Joint ScrewＭ...
  • Page 202 3.7 Replacing Carriage Peripherals VJ1324E-M-02 (3) Solenoid Tube Assy － Ink Cartridge Perform ink drainage operation and drain ink from all the ink path. Remove Front Cover. "3.2.4 Removing Front Cover and Replacing Front Cover Holder" p.3-13 Remove Top Cover. "3.2.6 Removing Top Cover"...
  • Page 203 3.7 Replacing Carriage Peripherals VJ1324E-M-02 11. Turn the plunger and remove spring pin from choke Solenoid cam. 12. Remove Choke Solenoid cam （2 pieces). NOTE Slightly open Choke Solenoid Base to remove Choke Solenoid cam. Be careful not to distort it. Name Push Choke Solenoid plunger...
  • Page 204 3.7 Replacing Carriage Peripherals VJ1324E-M-02 13. Remove the screw (1 pieces) retaining Solenoid TubeAssy. 14. Loosen Joint ScrewＭ7, and remove Ink Tube from Solenoid TubeAssy. Name Name Pan-head screw with spring washer and flat washer 　 small 　 M3 × ６ Joint ScrewＭ...

  • Page 205: Replacing Y Fitting

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.9 Replacing Y Fitting Perform ink drainage operation and drain ink from all the ink path. Remove Front Cover. "3.2.4 Removing Front Cover and Replacing Front Cover Holder" p.3-13 "3.2.4 Removing Front Cover and Replacing Front Cover Holder" p.3-13 Remove Top Cover.

  • Page 206: Replacing Head Ffc

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.10 Replacing Head FFC CAUTION • During operation, make sure not to touch the nozzle surface of Head or let foreign substances adhere. T I P • Print head Assy has been adjusted. Do not disassemble it. Replacing Procedure For Maintenance Part: Head FFC (D).

  • Page 207: Replacing Cutter Solenoid Cable Assy

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.11 Replacing Cutter Solenoid Cable Assy Remove Cutter Solenoid Cable Assy connector from Cutter Solenoid Assy Cable. Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 NOTE Remove Side Cover R. Cutter Solenoid CableAssy is a stranded wires of Red. "3.2.2 Remove Side Cover R"...

  • Page 208: Replacing Cr Encoder Assy

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.12 Replacing CR Encoder Assy 10. Remove screw retaining CR_ENC mounting plate. Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Side Cover R. "3.2.2 Remove Side Cover R" p.3-8 Remove Front Cover. "3.2.4 Removing Front Cover and Replacing Front Cover Holder" p.3-13 Remove Top Cover.
  • Page 209 3.7 Replacing Carriage Peripherals VJ1324E-M-02 13. Remove CR encoder Assy . 14. Remove ferritic core (1 piece) from the removed CR encoder Assy . 15. Mount a new CR encoder Assy . 16. Mount ferritic core (1 piece) on the cable of CR encoder Assy . 20mm 20mm distance between the connector and core...

  • Page 210: Replacing Photometer Junction Board Assy

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.13 Replacing Photometer JUNCTION Board Assy Remove CR-JUNCTION relay Assy from CR board Assy （J18). T I P Replacing Procedure For Maintenance Part: Photometer JUNCTION Board Assy (VJ1324). This part will be referred to as the Photometer JUNCTIOn Board Assy in this manual. NOTE Using dedicated Jig to assemble Photometer JUNCTION board Assy.
  • Page 211 3.7 Replacing Carriage Peripherals VJ1324E-M-02 10. Remove the screws (2 pieces) retaining Bracket. Name Photometer JUNCTION board Assy Dedicated Jig NOTE Name Install the jig before (temporarily) fixing Bracket with screws. Pan-head screw with spring washer and flat washerM3 × 8 If installed after (temporarily) fixing Bracket with screws, it may damage Platen.
  • Page 212 3.7 Replacing Carriage Peripherals VJ1324E-M-02 14. Fix Bracket with screws (2 pieces). Name Bracket Pan-head screw with spring washer and flat washerM3 × 8 15. To reassemble unit, reverse the removal procedure. 3.7.13 Replacing Photometer JUNCTION Board Assy P.3-130...

  • Page 213: Removing Cutter Holder

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.14 Removing Cutter Holder Remove spring from PF adjusting Lever. 10. Remove screws (2 pieces) retaining Cutter Holder. NOTE Using dedicated Jig to assemble Cutter Holder. Dedicated Jig Name Remove I/H Cover. PG adjusting Lever "3.2.1 Removing I/H Cover"...
  • Page 214 3.7 Replacing Carriage Peripherals VJ1324E-M-02 11. Set dedicated Jig on mounting position. Name Cutter Holder Dedicated Jig 12. Push Cutter Holder down lightly to tighten the screws Push Cutter Holder down lightly to tighten the screws. 13. To reassemble unit, reverse the removal procedure. 3.7.14 Removing Cutter Holder P.3-132...
  • Page 215 3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.15 Replacing Cutter Solenoid Assy, Cutter Solenoid Spring Assy Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Side Cover R. "3.2.2 Remove Side Cover R" p.3-8 Remove Front Cover. "3.2.4 Removing Front Cover and Replacing Front Cover Holder" p.3-13 Remove Top Cover.

  • Page 216: Replacing Cutter Solenoid Assy, Cutter Solenoid Spring

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 13. While opening the upper tab of cutter holder Assy (next figure A), push out cutter solenoid Assy 15. Replace Cutter Solenoid Assy. with a flat head screwdriver shaft, etc. from the bottom of cutter holder Assy to remove it. 16.

  • Page 217: Replacing P_Edge Sensor Assy

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.16 Replacing P_EDGE Sensor Assy Remove P_EDGE sensor Assy from Clamps （3 pieces） . Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Side Cover R. "3.2.2 Remove Side Cover R" p.3-8 Remove Front Cover. "3.2.4 Removing Front Cover and Replacing Front Cover Holder"...
  • Page 218 3.7 Replacing Carriage Peripherals VJ1324E-M-02 12. Remove screw (1 piece) retaining P_EDGE Sensor Assy. Name × 6 P Tight cup P_EDGE Sensor Assy 13. Replace P_EDGE Sensor Assy. 14. To reassemble unit, reverse the removal procedure. 15. Perform various adjustments.. "4.2 Adjustment Item"...

  • Page 219: Replacing Head Fg_Assy

    3.7 Replacing Carriage Peripherals VJ1324E-M-02 3.7.17 Replacing Head FG_Assy Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Side Cover R. "3.2.2 Remove Side Cover R" p.3-8 Remove carriage cover. "3.7.2 Removing Carriage Cover" p.3-99 Remove Photometer JUNCTION Board Assy. "3.7.13 Replacing Photometer JUNCTION Board Assy"...

  • Page 220: Replacing Maintenance Section

    3.8 Replacing Maintenance Section VJ1324E-M-02 Replacing Maintenance Section Remove the connector of pump motor relay Assy. 3.8.1 Replacing Maintenance Assy NOTE When replacing maintenance Assy, make sure to clear the following counter. 。 • 「Cleaning」 ： "6.3.2 Counter Initialization Menu" p.6-11 Remove I/H Cover.
  • Page 221 3.8 Replacing Maintenance Section VJ1324E-M-02 Remove the connector of waste fluid sensor relay Assy from waste fluid sensor Waste Fluid Sensor Cable Assy Hole of Maintenance base Maintenance base Tube Waste fluid guide 2 。 12. Remove Panel_FFC from Clamp. 13.
  • Page 222 3.8 Replacing Maintenance Section VJ1324E-M-02 15. Remove the screws (4 pieces) retaining maintenance Assy to maintenance base 1. 17. Install a new maintenance Assy to maintenance base 1. ｖ 18. Insert a tube to waste fluid guide 2 ｖ Name Tube Waste fluid guide 2 Name...

  • Page 223: Replacing Pumpmotor Relay Assy

    3.8 Replacing Maintenance Section VJ1324E-M-02 3.8.2 Replacing PumpMotor Relay Assy Remove Pump Motor Relay Assy from MAIN Board Assy （J18） . NOTE Pump Motor Relay Assy is a stranded wires of Yellow,orange, Blue,White. Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Side Cover R.

  • Page 224: Replacing Cap Head Assy

    3.8 Replacing Maintenance Section VJ1324E-M-02 Replacing Cap Head Assy 3.8.3 While pushing cap head toward the direction of A, shift toward the direction of B shown below. Unhook cap slider and lift up toward the direction of C shown below. T I P Replacing Procedure For Maintenance Part: Cap Head Assy.

  • Page 225: Replacing Waste Fluid Sensor Cable Assy

    3.8 Replacing Maintenance Section VJ1324E-M-02 3.8.4 Replacing Waste Fluid Sensor Cable Assy Remove Waste Fluid Sensor Cable Assy from clamps (6 pieces) on the path. Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Side Cover R. "3.2.2 Remove Side Cover R" p.3-8 Remove connector (red) of Waste Fluid Sensor Cable Assy from JUNCTION board Assy（J12）。...

  • Page 226: Replacing Wiper Assy

    3.8 Replacing Maintenance Section VJ1324E-M-02 3.8.5 Replacing Wiper Assy NOTE To remove wiper, use tweezers to unhook the lower hook of wiper. T I P Replacing Procedure For Maintenance Part: Cleaner Head Assy. This part will be referred to as the Wiper in this manual. Remove I/H Cover.

  • Page 227: Replacing Wiper Origin Sensor Cable Assy

    3.8 Replacing Maintenance Section VJ1324E-M-02 3.8.6 Replacing Wiper Origin Sensor Cable Assy Remove connector (white) of Wiper Origin Sensor Cable Assy from JUNCTION Board Assy （J13） . NOTE Wiper Origin Sensor Cable Assy is a stranded of White、 Black、 gray. Remove I/H Cover.

  • Page 228: Replacing Ink Supply Section Components

    3.9 Replacing Ink Supply Section Components VJ1324E-M-02 Replacing Ink Supply Section Components T I P 3.9.1 Replacing Cartridge Holder Assy "3.4.11 Replacing JUNCTION Board Assy" p.3-51 Perform ink drainage operation and drain ink from all the ink path. Remove removed Cable from clamp s on the path. T I P "5.7.10 Longstore Menu"...
  • Page 229 3.9 Replacing Ink Supply Section Components VJ1324E-M-02 Loosen Joint screw, remove Joint and Ink tube. Remove screws (2 pieces) retaining Cartridge holder Assy to Cartridge base. Name Cartridge holder Assy Name Cartridge base Joint screw Tappinng screw 　 M3 × 12 　 Stight cup Joint、...

  • Page 230: Replacing Ink Id Board Assy、 Pressure Roller Holder Spring Assy

    3.9 Replacing Ink Supply Section Components VJ1324E-M-02 3.9.2 Replacing Ink ID Board Assy、 Pressure Roller Holder Spring Assy 　 Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Cartridge Holder Assy from Cartridge base. "3.9.1 Replacing Cartridge Holder Assy" p.3-146 Remove screws (2 pieces) retaining Holder Roller Pressure Spring （2 pieces).

  • Page 231: Replacement Of Frame Section Components

    3.10 Replacement of Frame Section Components VJ1324E-M-02 3.10 Replacement of Frame Section Components Name 3.10.1 Replacing Adsorption FAN Cable of Adsorption FAN Adsorption FAN Remove the screws (3 pieces) retaining adsorption FAN mounting plate to B frame, then remove the adsorption FAN. Remove the screws (2 pieces) retaining FAN duct to remove FAN duct.
  • Page 232 3.10 Replacement of Frame Section Components VJ1324E-M-02 Replacing P_REAR Sensor Remove the screw (2 pieces) retaining P_REAR sensor on PE sensor plate. 3.10.2 T I P Replacing Procedure For Maintenance Part: P_REAR sensor Assy This part will be referred to as the P_REAR sensor in this manual. Remove Paper Guide R2.

  • Page 233: Replacing Lock Arm Assy, Lock Arm Spring Assy, Arm Axis Assy

    3.10 Replacement of Frame Section Components VJ1324E-M-02 Replacing Lock Arm Assy, Lock Arm Spring Assy, Arm 3.10.3 Remove E-type ring from Arm Axis Assy. Axis Assy Remove I/H Cover. "3.2.1 Removing I/H Cover" p.3-7 Remove Side Cover R. "3.2.2 Remove Side Cover R" p.3-8 Move the Carriage to the opposite side of origin.

  • Page 234: Replacing Cable Guide Section Components

    3.11 Replacing Cable Guide Section Components VJ1324E-M-02 3.11 Replacing Cable Guide Section NOTE Components Install the tube fixing clamp so that the part of open turn in front of the printer. 3.11.1 Replacing Tube Fixing Clamp T I P Replacing Procedure For Maintenance Part: Tube Fixing Clamp Assy. This part will be referred to as the Tube Fixing Clamp in this manual.

  • Page 235: Replace Steel Bare

    3.11 Replacing Cable Guide Section Components VJ1324E-M-02 Replace Steel Bare 3.11.2 Remove Tube fholding clamps (11 pieces). 10. Remove Tube presser. T I P Replacing Procedure For Maintenance Part: Steel Bare RJ13_ Assy. This part will be referred to as the Steel Bare in this manual. Remove I/H Cover.

  • Page 236: Replacing Cr_Ffc

    3.11 Replacing Cable Guide Section Components VJ1324E-M-02 Replacing CR_FFC 3.11.3 Remove CR_FFC (5 pieces) from CR board Assy （J1、 J2、 J3、 J4、 J5） . T I P Replacing Procedure For Maintenance Part: CR FFC Assy. This part will be referred to as the CR FFC in this manual. CAUTION •...
  • Page 237 3.11 Replacing Cable Guide Section Components VJ1324E-M-02 13. Remove CR_FFC from the clamp (1 place) near the cable insertion hole of R frame (I/H Assy 11. Remove CR_FFC (5pieces) from MAIN Board Assy （J7、 J8、 J9、 J10、 J11） . side). Name Name CR_FFC...
  • Page 238 3.11 Replacing Cable Guide Section Components VJ1324E-M-02 14. Remove the screws (2 pieces) retaining bare retainer, and remove bare retainer. CR_FFC 15. Remove Tube fholding clamps (11 pieces). 16. Remove Tube presser. 18. Remove the screws (2 pieces) retaining Choke Solenoid base. Name tube fixing clamp Assy Name...
  • Page 239 3.11 Replacing Cable Guide Section Components VJ1324E-M-02 CAUTION • CR_FFC has 5 layers, so be careful with the connection source and its destination. • Install Tube fixing clampreferring to the following. • Install the tube fixing clamp so that the part of open turn in front of the printer. Parts to be clipped between Tube fixing clamp.

  • Page 240: Replace Valve Solenoid

    3.11 Replacing Cable Guide Section Components VJ1324E-M-02 3.11.4 Replace Valve Solenoid Remove Solenoid Cable from clamps around MAIN board Assy. (Exploded View CR Assy2) T I P Replacing Procedure For Maintenance Part: Carriage Lock Solenoid Assy. This part will be referred to as the Valve Solenoid Assy in this manual. Remove Front Cover.
  • Page 241 3.11 Replacing Cable Guide Section Components VJ1324E-M-02 Remove screws (2 pieces) retaining Valve Solenoid. Remove Solenoid Cable from clamp. Name Valve Solenoid Replace Valve Solenoid. To reassemble unit, reverse the removal procedure. Name Solenoid Cable Pan-head screw with spring washer and flat washerM3 × 5 Clamp Remove Valve Solenoid.

  • Page 242: Replace Solenoid Tube Assy

    3.11 Replacing Cable Guide Section Components VJ1324E-M-02 Replace Solenoid Tube Assy 3.11.5 NOTE Replace O-ring M7 inside Joint Screw M7 with a new one. T I P Reusing an old O-ring M7 may cause ink leakage. Replacing Procedure For Maintenance Part: Solenoid Tube Assy. This part will be referred to as the Solenoid tube Assy in this manual.

  • Page 243: Replacing Accessory Unit

    3.12 Replacing Accessory Unit VJ1324E-M-02 3.12 Replacing Accessory Unit Loosen the nut of Waste fluid level switch. 3.12.1 Replacing Waste Fluid Level Switch ,Waste Fluid Bottle Assy T I P Replacing Procedure For Maintenance Part: Waste Fluid Level Switch (VJ16) and Waste Fluid Bottle Assy.

  • Page 244: Replacing Take-Up Unit (Option)

    3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 3.13 Replacing Take-Up Unit (Option) This section describes the procedure to replace take-up unit. CAUTION • When replacing take-up unit, unplug the AC inlet cable and leave it for a while before operation. If operating while the AC inlet is still plugged in, it may damage the board or may give an electrical shock to the operator.
  • Page 245 3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 To reassemble the unit, reverse the removal procedure. NOTE If the scroller is not in an horizontal position after the installation, loosen the fixing screw for scroller height. Loosen the screw for scroller height adjustment to adjust the horizontal balance.

  • Page 246: Removing Take-Up Unit

    3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 3.13.2 Removing Take-Up Unit CAUTION When replacing take-up unit, unplug the AC inlet cable and leave it for a while before operation. If operating while the AC inlet is still plugged in, standby electricity may give an electrical shock to the operator.

  • Page 247: Removing Take-Up Unit Cover

    3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 3.13.3 Removing Take-Up Unit Cover NOTE Shift release lever to the FREE side before removing take-up unit cover. Remove take-up scroller. Remove tension arm. "3.13.1 Removing Tension Arm" p.3-162 Remove take-up unit. "3.13.2 Removing Take-Up Unit" p.3-164 Name Remove the screw (1 piece) retaining knob.

  • Page 248: Replacing Scroller

    3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 3.13.4 Replacing Scroller To reassemble unit, reverse the removal procedure. (1) Replacing Holding Roller Remove take-up scroller. Remove tension arm. "3.13.1 Removing Tension Arm" p.3-162 Remove the E ring (1 piece) retaining holding roller with flat head screwdrivers etc. Name Holding roller E ring retaining holding roller (E-6)
  • Page 249 3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 (2) Replacing Holding Roller L Remove take-up scroller. Remove the screws retaining holding roller L on scroller holder. Name Holding roller L Holding roller L screw Scroller holder (left) Remove holding roller L. To reassemble the unit, reverse the removal procedure. 3.13.4 Replacing Scroller P.3-167...
  • Page 250 3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 (3) Replacing Drive Collar Remove take-up scroller. Remove the screws (2 pieces) retaining driving collar on take-up scroller L. Name Driving collar Driving collar screw × (pan-head screw with spring washer and flat washer M3 Take-up scroller L Remove driving collar.

  • Page 251: Replacing Take-Up Unit Control Board Assy

    3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 3.13.5 Replacing Take-Up Unit Control Board Assy Chassis (out) Remove take-up motor Assy cable, take-up ON sensor relay Assy, and take-up OFF sensor relay CAUTION Assy from the connector on take-up control board Assy that came out. •...
  • Page 252 3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 (2) Replacing Take-Up Control Board Assy This section describes the procedure to replace take-up control board Assy (Maintenance number: DG-40478, Maintenance part name: VJ take-up CNT board Assy. Remove take-up scroller. Remove tension arm. "3.13.1 Removing Tension Arm"...
  • Page 253 3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 (3) Replacing Power Board Assy 1. Remove take-up scroller. Remove tension arm. "3.13.1 Removing Tension Arm" p.3-162 Remove take-up unit. "3.13.2 Removing Take-Up Unit" p.3-164 Remove board chassis. "(1) Removing Board Chassis" p.3-169 "3.13.5 Replacing Take-Up Unit Control Board Assy"...
  • Page 254 3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 (4) Replacing Take-Up Switch Board Assy Remove the screws (2 pieces) retaining switch mounting plate on board chassis. This section describes the procedure to replace take-up switch board Assy (Maintenance number: DG-40479, Maintenance part name: VJ take-up SW board Assy). Remove take-up scroller.
  • Page 255 3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 Remove take-up switch board Assy. Replace take-up switch board Assy. 10. To reassemble the unit, reverse the removal procedure. 3.13.5 Replacing Take-Up Unit Control Board Assy P.3-173...
  • Page 256 3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 (5) Replacing DC Cable Assy Remove DC cable Assy from the connector on power board Assy. 1. Remove take-up scroller. Remove tension arm. "3.13.1 Removing Tension Arm" p.3-162 Remove take-up unit. "3.13.2 Removing Take-Up Unit" p.3-164 Remove board chassis.
  • Page 257 3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 Remove AC cable Assy from the connector on power board Assy (6) Replacing AC Cable Assy Remove take-up scroller. Remove tension arm. "3.13.1 Removing Tension Arm" p.3-162 Remove take-up unit. "3.13.2 Removing Take-Up Unit" p.3-164 Remove board chassis.

  • Page 258: Replacing Take-Up On Sensor And Take-Up Off Sensor

    3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 3.13.6 Replacing Take-Up ON Sensor and Take-Up OFF Remove take-up ON sensor relay Assy and take-up OFF sensor relay Assy from take-up ON and OFF sensors. Sensor (1) Replacing Take-Up ON Sensor Relay Assy and Take-Up OFF Sensor Relay Assy This section describes the procedure to replace take-up ON sensor relay Assy (Maintenance number: DG-40480, Maintenance part name: W_ON sensor Assy ) and take-up OFF sensor relay Assy...
  • Page 259 3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 Remove take-up ON sensor relay Assy and take-up OFF sensor relay Assy from (2) Replacing Take-Up ON Sensor and Take-Up OFF Sensor take-up ON sensor and take-up OFF sensor. This section describes the procedure to replace take-up ON sensor and take-up OFF sensor (Maintenance number: DF-49471, Maintenance part name: CR_HP sensor, Lever sensor).
  • Page 260 3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 Remove take-up ON sensor and take-up OFF sensor from sensor mounting plate. Name Sensor mounting plate Take-up ON sensor Take-up OFF sensor To reassemble the unit, reverse the removal procedure. 3.13.6 Replacing Take-Up ON Sensor and Take-Up OFF Sensor P.3-178...

  • Page 261: Replacing Peripheral Devices Of Vj Take-Up Unit Motor Assy

    3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 3.13.7 Replacing Peripheral Devices of VJ Take-Up Unit NOTE Motor Assy Remove the following parts before replacing take-up motor Assy. Take-up scroller: • (1) Replacing Drive Roller Tension arm • ： "3.13.1 Removing Tension Arm" p.3-162 Take-up unit •...
  • Page 262 3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 Remove bearings. Replace take-up unit motor Assy. NOTE When mounting take-up motor, adjust the tension of the chain referring the steps below. i) Temporarily tighten the screws (3 pieces) retaining motor mounting plate on the right of inside chassis. Name Sprocket large Chain...
  • Page 263 3.13 Replacing Take-Up Unit (Option) VJ1324E-M-02 Name Take-up unit To reassemble the unit, reverse the removal procedure. 3.13.7 Replacing Peripheral Devices of VJ Take-Up Unit Motor Assy P.3-181...

  • Page 264: Adjustment

    Cover Switch Sensor Assy Position Adjustment ... 4- 20 Adjustment Item ............4- 2 4.12 Rear/ Edge Sensor Adjustment......... 4- 21 Working with MUTOH Service Assistance Software. 4- 4 4.13 Cutter position adjustment........4- 23 X Speed Reduction Belt Tension Adjustment ... 4- 5 4.4.1 Jigs and Tools .............

  • Page 265: Introduction

    4.1 Introduction VJ1324E-M-02 Introduction Part replaced or Adjus Adjustment item Reference adjusted tment This chapter provides information on necessary adjustment items and procedure. order MAIN Board Assy Differs depending on the status of Refer to Maintenance Manual MAIN Board Assy. VJ1324E-M-03 onward.
  • Page 266 4.2 Adjustment Item VJ1324E-M-02 Part replaced or Adjus Adjustment item Reference adjusted tment order T Fence Test printing "5.7.9 Test Printing Menu" p.5-51 CR Return Pulley Steel belt tention adjustment "4.6 CR Belt Tension Adjustment" p.4-10 Uni-D/Bi-D adjustment "5.7.6 Uni-D/Bi-D Adjustment Menu"...

  • Page 267: Working With Mutoh Service Assistance Software

    4.3 Working with MUTOH Service Assistance Software VJ1324E-M-02 Working with MUTOH Service Assistance Software T I P "MUTOH Service Assistance" is being built at the moment. For usage, refer to Maintenance manual VJ1324E-M-03 onward. P.4-4...

  • Page 268: Speed Reduction Belt Tension Adjustment

    4.4 X Speed Reduction Belt Tension Adjustment VJ1324E-M-02 X Speed Reduction Belt Tension Adjustment This section describes the procedure to adjust X reduction belt. After replacing X reduction belt such as PF motor removal, adjust X speed reduction belt tension. 4.4.1 Jigs and Tools The jigs and tools required for X speed reduction belt tension are as follows.
  • Page 269 4.4 X Speed Reduction Belt Tension Adjustment VJ1324E-M-02 4.4.2 Adjustment Procedure Name To adjust X speed reduction belt tension, follow the steps below. PF Motor Assy shaft X speed reduction belt Remove Side maintenance cover L. "3.2.3 Removing Side Cover L and Replacing Maintenance Cover Holder" p.3-11 Rotate Grid roller more than 5 times to check that X Speed Reduction Belt does not come off PF Loosen the screws (4pieces) retaining PF Motor Mounting Plate.
  • Page 270 4.4 X Speed Reduction Belt Tension Adjustment VJ1324E-M-02 Hook on Tension gauge to PF motor Assy Axis. Name Tension Gauge PF Motor Assy Axis Pull in a horizontal direction as much as possible to the way shown with red arrow in above picture.

  • Page 271: Adjustment Procedure

    4.5 PF Encoder Assy Position Adjustment VJ1324E-M-02 4.5 PF Encoder Assy Position Adjustment Align so that the PF encoder scale is placed in the gap of the PF encoder Assy, and then tighten the screw. This section describes the procedure to adjust the PF encoder assembly. After replacing the PF encoder, adjust the PF encoder position.
  • Page 272 4.5 PF Encoder Assy Position Adjustment VJ1324E-M-02 Install a slit guide on PF encoder assembly. Name Slit guide Scale PF Encoder Assy Turn the PF encoder scale around once to check that the scale does not swing toward the speed reduction pulley from the center of the encoder gap.

  • Page 273: Cr Belt Tension Adjustment

    4.6 CR Belt Tension Adjustment VJ1324E-M-02 4.6 CR Belt Tension Adjustment NOTE To align the graduation alignment pointer with the center line of driven This section describes the procedure to adjust the tension of the CR belt. pulley base, align the left side (viewed from the front of the printer) of the When you have removed and installed the CR belt, adjust the CR belt tension.

  • Page 274: Head Accuracy Adjustment

    4.7 Head Accuracy Adjustment VJ1324E-M-02 Head Accuracy Adjustment Start the printer in the self-diagnosis function mode and print the check patterns in "Head Slant: Slant1" "5.7.5 Head Slant Check Menu" p.5-37 4.7.1 Head Alignment (Horizontal Height) Make adjustment based on the printed check patterns. This section describes the procedure to adjust the head slant.
  • Page 275 4.7 Head Accuracy Adjustment VJ1324E-M-02 Loosen the screws (4 pieces) retaining Head base. Name Head adjusting cam Name Pan-head screw with spring washer and flat washer M3 × 6 Print check pattern again to check head slant (horizontal height) is appropriate. Head base "5.7.5 Head Slant Check Menu"...

  • Page 276: Head Alignment (Vertical Slant)

    4.7 Head Accuracy Adjustment VJ1324E-M-02 4.7.2 Head Alignment (Vertical Slant) Start the printer in the self-diagnosis function mode and print the check patterns in "Head Slant: Slant 1."。 This section describes the procedure to adjust the head slant in the front-back direction. "5.7.5 Head Slant Check Menu"...
  • Page 277 4.7 Head Accuracy Adjustment VJ1324E-M-02 Refer to Appendix B to check the print result. Details of the vertical pattern i) Print with A, C, E, and G (CW direction) ii) Feeds the media by 1/360 inch Media feed by Adjust so that the joint points are in line. 1/360 inch Loosen the screw retaining Head base mounting plate, refer to the above (1), (2), and (3) to adjust.

  • Page 278: Cutter Holder Height Adjustment

    4.8 Cutter Holder Height Adjustment VJ1324E-M-02 4.8 Cutter Holder Height Adjustment Spring Pan-head screw with spring washer and flat washer M3 × 8 Ni-3 This section describes the procedure to adjust cutter holder height. Cutter Holder 4.8.1 Jigs and Tools Using dedicated Jig to assemble Cutter Holder .

  • Page 279: Head Height Adjustment

    4.9 Head Height Adjustment VJ1324E-M-02 4.9 Head Height Adjustment Name PG height adjusting jig This section describes the procedure to check the carriage height (distance from platen). Move the carriage from the carriage origin while the lever is set to the “LOW” mode. Jigs and Tools 4.9.1 Confirm print head go through 1.1 mm step by head hight adjustment jig but not go through 1.3...
  • Page 280 4.9 Head Height Adjustment VJ1324E-M-02 If the carriage does not pass through the gap of 1.1mm and pass through 1.3mm, readjust PG height by moving two height adjust cams on both left and right of carriage. 1.1mm. • To raise head height: Rotate cam upward. •...

  • Page 281: Capping Position Adjustment

    4.10 Capping Position Adjustment VJ1324E-M-02 4.10 Capping Position Adjustment CAUTION Be careful of the following when operating: This section describes the procedure to adjust the position of print head and cap • Do not place your hand on the cap slider so as not to nip your hand with carriage. assembly.
  • Page 282 4.10 Capping Position Adjustment VJ1324E-M-02 (1) If it feels like your fingers have touched slider: NOTE CR return position should be finalized at 0.1mm lower than the parameter point where the print head CR return position should eventually be set to 0.1mm lower from the position with the has the first contact with the cap slider.

  • Page 283: Cover Switch Sensor Assy Position Adjustment

    4.11 Cover Switch Sensor Assy Position Adjustment VJ1324E-M-02 4.11 Cover Switch Sensor Assy Position Adjustment Always adjust the mounting position of Cover Switch sensor Assy after replacing Cover Switch sensor Assy. 1. Open maintenance cover. Loosen the screw above maintenance cover sensor assembly Name Screw above Cover Switch Sensor Assy Screw below Cover Switch Sensor Assy...

  • Page 284: Rear/ Edge Sensor Adjustment

    4.12 Rear/ Edge Sensor Adjustment VJ1324E-M-02 4.12 Rear/ Edge Sensor Adjustment (1) Calibration T I P T I P • After adjusting AD values of P_REAR sensor and P_EDGE sensor to proper values, • Automatically Adjusting AD values of P_REAR sensor and P_EDGE sensor to proper panel displays results.
  • Page 285 4.12 Rear/ Edge Sensor Adjustment VJ1324E-M-02 (3) Input (2) Measuring Platen reflecting value （Sensing Platen） T I P NOTE • Measuring AD values of Edge sensor at four positions of Platen. • Do not usually use this function. • Measuring AD values at the four positions as shown below, and the AD values is •...

  • Page 286: Cutter Position Adjustment

    4.13 Cutter position adjustment VJ1324E-M-02 4.13 Cutter position adjustment Set Cutter adjustment Jig. T I P Use dedicated Jig Set the jig to the back side in groove Name Cutter adjustment Jig Cutter adjustment Jig Lightly Press the cutter holder B in obliquely downward, and fix the screw (1piece). Open front cover.

  • Page 287: Self-Diagnosis Mode

    VJ1324E-M-02 Self-Diagnosis Mode 5.5.9 Record Menu ............. 5-18 5.5.10 Head Signal Menu ..........5-24 Introduction ..............5- 3 5.5.11 Spectro Vue Menu..........5-25 Preparation ..............5- 3 5.5.12 Time Check Menu ..........5-26 5.2.1 Preparations on Machine ........5-3 Ink Charging Menu ............. 5- 27 5.2.2 Starting Up ............
  • Page 288 VJ1324E-M-02 5.7.13 Solid Print Menu..........5-56 5.14 ExControl Menu ............5- 82 Cleaning Menu............5- 57 5.14.1 Version Menu ............ 5-83 Sample Printing Menu..........5- 58 5.14.2 Sensor Menu ............. 5-84 5.10 Parameter Menu ............5- 59 5.14.3 Heater Menu............5-85 5.10.1 Parameter Initialization Menu......

  • Page 289: Introduction

    5.1 Introduction VJ1324E-M-02 Introduction CAUTION This chapter provides information on the self-diagnosis function. Make sure to supply power directly from a power supply outlet (AC 100 V to 120 V or AC 220 V to 240 V). Avoid using outlets that other appliances are plugged into. Doing so The self-diagnosis function adjusts the printing accuracy.

  • Page 290: Operations In Self-Diagnosis Mode

    5.3 Operations in Self-Diagnosis Mode VJ1324E-M-02 Operations in Self-Diagnosis Mode To save the modified value, press [Enter] key on Operation panel. This section explains how to operate in the self-diagnosis mode as well as providing the list of available *The modified set value is stored and the next item is diagnosis items.

  • Page 291: Diagnosis Items In Self-Diagnosis Menu

    5.3 Operations in Self-Diagnosis Mode VJ1324E-M-02 5.3.2 Diagnosis Items in Self-Diagnosis Menu Diagnosis item Contents Reference The self-diagnosis menu includes the following diagnosis items. ExControl Menu Checks the following items about the Hearter Cont "5.14 ExControl board Assy. Menu" p.5-82 Diagnosis item Contents Reference...

  • Page 292: Platen Adjustment Menu

    5.4 Platen Adjustment Menu VJ1324E-M-02 Platen Adjustment Menu Raise the temperature of Pre-heater and Platen heater to 47°C and 42°C respectively. [Enter] [<] key [>] key [<] key [Cancel] [>] key [<] key [>] key Fig. 5-1 The display before Pre-heater reaches 47°C and Platen heater reaches 42°C. [Enter] [<] key [>] key...
  • Page 293 5.5 Inspection Menu VJ1324E-M-02 nspection Menu Table 5-1 Diagnosis Items for Inspection Menu (Continued) Diagnosis item Contents Reference This menu displays the following items on Operation panel. Used to check if the following fans operate normally by "5.5.8 Fan turning them ON and OFF: Menu"...
  • Page 294 5.5 Inspection Menu VJ1324E-M-02 [Cancel] Ram Capacity Menu Version Menu Panel Menu Sensor Menu Encoder Menu Fan Menu History Menu Head Signal Menu Spectro Vue Menu Time Check Menu 5.5 Inspection Menu P.5-8...

  • Page 295: Ram Capacity Menu

    5.5 Inspection Menu VJ1324E-M-02 5.5.1 Ram Capacity Menu This menu is used to display the size of memories installed on MAIN board Assy on Operation panel. [Cancel] Ｃｈｅｃｋ １：Ｔｅｓｔ [Enter] [Cancel] Ｔｅｓｔ１：Ｒａｍ Ｃａｐａｃｉｔｙ [Enter] Ｒａｍ Ｃａｐａｃｉｔｙ   １２８ＭＢ 5.5 Inspection Menu P.5-9...

  • Page 296: Version Menu

    5.5 Inspection Menu VJ1324E-M-02 5.5.2 Version Menu This menu is used to display the following items on Operation panel. • Firmware version of the MAIN side • Backup parameter version • Setting of dip switches of MAIN board Assy • Revision of MAIN board Assy •...

  • Page 297: Panel Menu

    5.5 Inspection Menu VJ1324E-M-02 5.5.3 Panel Menu This menu is used to check the operations of Operation panel keys, LCD, and LEDs. (1) Operation Panel Key Check When you press a key on Operation panel, the name of the key is displayed on LCD. To exit Operation panel key check, press [Cancel] key twice.
  • Page 298 5.5 Inspection Menu VJ1324E-M-02 5.5.4 Sensor Menu Table 5-2 Sensor Menu (Continued) Sensor name Status in Reference This menu is used to display the sensor status on Operation panel. display If the displayed sensor status does not match the actual machine status, replace or adjust the relevant sensor.

  • Page 299: Sensor Menu

    5.5 Inspection Menu VJ1324E-M-02 [Cancel] Cutter Solenoid Check Menu Choke Valve Check Menu 5.5.4 Sensor Menu P.5-13...

  • Page 300: Cut Solenoid Menu

    5.5 Inspection Menu VJ1324E-M-02 5.5.5 Cut Solenoid Menu Check the up/down operations of Cutter solenoid. [Enter] [Enter] [Enter] [Cancel] [Cancel] [Enter] 5.5.5 Cut Solenoid Menu P.5-14...

  • Page 301: Choke Valve Menu

    5.5 Inspection Menu VJ1324E-M-02 5.5.6 Choke Valve Menu Check the Open/Close operations of Choke Valve. 5.5.6 Choke Valve Menu P.5-15...

  • Page 302: Encoder Menu

    5.5 Inspection Menu VJ1324E-M-02 5.5.7 Encoder Menu This menu is used to display the detected values from the following encoders: • CR encoder • PF encoder NOTE For the encoder-detected values, the encoder pulse numbers are displayed in hexadecimal number. 5.5.7 Encoder Menu P.5-16...

  • Page 303: Fan Menu

    5.5 Inspection Menu VJ1324E-M-02 5.5.8 Fan Menu This menu is used to check if the following fans operate normally by turning them ON and OFF: • Vacuum FAN • Cooling FAN (24V) Assy (for MAIN board) NOTE • The “Cooling fan” on Panel indicatestCooling FAN (24V) Assy (for MAIN board). •...

  • Page 304: Record Menu

    5.5 Inspection Menu VJ1324E-M-02 5.5.9 Record Menu (1) Maintenace record This menu is used to check the following record. In addition, it initializes serious error record. • Maintenance record [Enter] • Serious error record • Printing Information [Enter] [Cancel] • Operation Time [Enter] •...
  • Page 305 5.5 Inspection Menu VJ1324E-M-02 (2) Serious Error Record (3) Error Initialization This menu is used to display serious error record on Operation panel. This menu is used to initialize the serious error record. NOTE [Enter] • The serious error history does not include CPU error. [Enter] •...
  • Page 306 5.5 Inspection Menu VJ1324E-M-02 (4) Printing Information (4-a)Number Check the number of printed copies of each print mode. Check printing information (number of printed copies of each print mode, print area, and number of printed copies of each effect). The inner pattern will not be accumulated. [Enter] [Enter] Total Number...
  • Page 307 5.5 Inspection Menu VJ1324E-M-02 (4-b)Area (4-c)Effect Check the number of printed copies of each effect Check the number of printed copies of each print effect. [Cancel] [Cancel] [Enter] [Enter] Total area Quality1 Quality2 Quality3 Quality4 Graphics1 Graphics2 Graphics3 Graphics4 Banner1 Banner2 Banner3 Banner4...
  • Page 308 5.5 Inspection Menu VJ1324E-M-02 (5) Operation Time Check the accumulated operation time of each activation mode. [Enter] [Enter] [Cancel] [Enter] [Enter] All mode Total User mode Self Diagnosis mode Maintenance mode2 5.5.9 Record Menu P.5-22...
  • Page 309 5.5 Inspection Menu VJ1324E-M-02 S/C Log Check the Smart chip log. It Displays up to error 24. [Enter] [Enter] [Cancel] [Enter] [Enter] (7) Initialization of S/C Log Initialize the Smart chip log. [Enter] [Enter] [Cancel] [Enter] [Enter] [Cancel] [Enter] 5.5.9 Record Menu P.5-23...

  • Page 310: Head Signal Menu

    5.5 Inspection Menu VJ1324E-M-02 5.5.10 Head Signal Menu This menu is used to check the head-driving waveform. NOTE • The number of shots can be selected in a range from 1 to 655. • Magnification can be selected from the × 1, × 100, × 10000, × 1000000. Nozzles can be selected among A to H or ALL.

  • Page 311: Spectro Vue Menu

    5.5 Inspection Menu VJ1324E-M-02 5.5.11 Spectro Vue Menu Check the connection of Spectro Vue. [Enter] [Enter] [Cancel] If Front cover is closed. [Enter] [Cancel] [Enter] [Cancel] OK: successed, NG: failed [Enter] [Cancel] [Enter] OK: successed, NG: failed [Enter]/[Cancel] [Cancel] [Enter] OK: successed, NG: failed [Enter]/[Cancel] 5.5.11 Spectro Vue Menu...

  • Page 312: Time Check Menu

    5.5 Inspection Menu VJ1324E-M-02 5.5.12 Time Check Menu Check the date which is managed by RTC (Real Time Clock) on MAIN borad. You can only check it in Self-diagnosis function. To setup, use Mutoh Servoce Assistance. [Enter] [Cancel] [Enter] [Enter] 5.5.12 Time Check Menu...

  • Page 313: Ink Charging Menu

    5.6 Ink Charging Menu VJ1324E-M-02 Ink Charging Menu In the ink charging menu, you can execute the initial wash of Print head and ink charge. The charging items of the ink charging menu are as follows: Charging item Contents Normal Performs after initial washing.

  • Page 314: Head Nozzle Check

    5.7 Adjustment Menu VJ1324E-M-02 Adjustment Menu Table 5-3 Diagnosis Items in Adjustment Menu (Continued) Diagnosis item Contents Reference This menu is used to align the printing position and correct the media feed operation. "5.7.10 Longstore Longstore Cleans Ink tubes and Print heads using Cleaning When replacing Head, perform head wash (after this, turn off the power and replace Head), head Menu"...

  • Page 315: Skew Check

    5.7 Adjustment Menu VJ1324E-M-02 [Cancel] [Enter] Rear/Edge Sensor Check Menu [Cancel] [Enter] CR Return Check Menu [Cancel] [Enter] Head Nozzle Check Menu [Cancel] [Enter] Skew Check Menu [Cancel] [Enter] Head Slant Check Menu [Cancel] [Enter] Uni-D/Bi-D Low Adjustment Menu [Cancel] [Enter] Bi-D Copy Menu [Cancel]...

  • Page 316: Rear/ Edge Sensor Adjustment

    5.7 Adjustment Menu VJ1324E-M-02 5.7.1 Rear/ Edge Sensor Adjustment (1) Calibration T I P T I P • After adjusting AD values of P_REAR sensor and P_EDGE sensor to proper values, • Automatically Adjusting AD values of P_REAR sensor and P_EDGE sensor to proper panel displays results.
  • Page 317 5.7 Adjustment Menu VJ1324E-M-02 (3) Input (2) Measuring Platen reflecting value （Sensing Platen） T I P NOTE • Measuring AD values of Edge sensor at four positions of Platen. • Do not usually use this function. • Measuring AD values at the four positions as shown below, and the AD values is •...

  • Page 318: Cr Return Position Adjustment

    5.7 Adjustment Menu VJ1324E-M-02 5.7.2 CR Return Position adjustment Adjust CR return position on the opposite side of Origin when printing. Head shifts 3 times with "CR Return: Check" Adjust Head return position with "CR Return: Input" [Enter] [Cancel] [Enter] [Enter] Head shifts 3 times and the return position is checked...

  • Page 319: Head Nozzle Check Menu

    5.7 Adjustment Menu VJ1324E-M-02 5.7.3 Head Nozzle Check Menu T I P This menu is used to check if Head nozzles can discharge ink correctly from the printing results. • The following pattern will be printed. T I P • CW : In this manual, it indicates the direction from origin to opposite side of the origin. •...
  • Page 320 5.7 Adjustment Menu VJ1324E-M-02 Nozzle check: Prints out the pattern in the order of A to H from the paper origin side. Nozzle alignment in the horizontal direction (CCW direction): Prints out the pattern in the order of A to H from the paper origin side. Origin side Opposite side of Origin Printing direction...
  • Page 321 5.7 Adjustment Menu VJ1324E-M-02 If any abnormal conditions are found in the ink discharge status of Head nozzles, perform After cleaning, print out head nozzle check patterns again. cleaning. [Enter] [Cancel] [Enter] If paper is not set If paper is not set Set Paper Display during adjustment printing Display during adjustment printing...

  • Page 322: Skew Check Menu

    5.7 Adjustment Menu VJ1324E-M-02 5.7.4 Skew Check Menu Feed the paper to check the skew size using Sensor. When you select this item from the Adjustment Menu, the printer feeds the loaded media by one pass and checks difference of the media edge positions before and after the media feed detected by Sensor. NOTE Before performing skew check, ensure that the media is set correctly.

  • Page 323: Head Slant Check Menu

    5.7 Adjustment Menu VJ1324E-M-02 5.7.5 Head Slant Check Menu This menu is used to check print head slant (horizontal direction, vertical direction) from a sample printing. And performs mechanical adjustment if necessary. The printer has 8 nozzle rows per head. This menu adjusts the slant of each nozzle row evenly. T I P •...
  • Page 324 5.7 Adjustment Menu VJ1324E-M-02 (1) Printing 「Head slant ： slant1」 Look at this pattern Check the alignment (horizontal height) with these joint points. The printer prints out head slant check patterns in the following modes: to check the alignment (vertical slant). Refer to "Check vertical slant".
  • Page 325 5.7 Adjustment Menu VJ1324E-M-02 (1-b)Check the vertical direction Refer to Appendix B to check the print result. T I P • From the media origin side, each path is printed in the order of shown below. Nozzle lines A/C/E/G • CW/CCW direction printing. Adjust so that the joint points are in line.
  • Page 326 5.7 Adjustment Menu VJ1324E-M-02 (2) Printing in 「Head slant ： slant2」 T I P This menu is used to print out a sample printing to check for head slant in the vertical direction. For the details on the following pattern II, refer to "Details of the vertical pattern". To perform head slant check, follow the procedure below.
  • Page 327 5.7 Adjustment Menu VJ1324E-M-02 Refer to Appendix A to check the print result. Details of the vertical pattern i) Print with A, C, E, and G (CW direction) ii) Feeds the media by 1/360 inch Media feed by 1/360 inch ①...

  • Page 328: Uni-D/Bi-D Adjustment Menu

    5.7 Adjustment Menu VJ1324E-M-02 5.7.6 Uni-D/Bi-D Adjustment Menu Item Contents This menu is used to adjust the gap of the nozzle rows and perform the print position of the bi- Bi-D 320 VSD4 Bi-D Adjustment confirmation pattern of 320cps, VSD4, and PG LOW/HIGH directional printing.
  • Page 329 5.7 Adjustment Menu VJ1324E-M-02 Uni-D adjustment patterns (when Print is selected) (2-a) Select Low or High Select 1 to 6 Select Print or Setup If media is not set If Head height is not Low If the temperature of the pre-heater is below 47 and platen heater is below 42 C * Pressing [Cancel] key stops control and start printing Print adjustment pattern...
  • Page 330 5.7 Adjustment Menu VJ1324E-M-02 Bi-D adjustment pattern (when Print 1 is selected) After entering adjustment values, print again adjustment patterns, and check. (2-b) Repeat steps 1 through 3 until points match at “C”. Select Low or High Select 7 to 12 Select Print or Setup If media is not set If Head height is not Low...
  • Page 331 5.7 Adjustment Menu VJ1324E-M-02 Repeat steps 1 through 3 until each connecting points matches. (2-c)Bi-D adjustment pattern （ When Print2 is selected） 　 Select Low or High Select 7 to 12 Select Print1 or Print2 or Setup If media is not set Set Paper If Head height is not Low Change to PG_Low...
  • Page 332 5.7 Adjustment Menu VJ1324E-M-02 (2-d)Bi-D adjustment pattern （ When Print3 is selected） Select Low or High Select Print3 or Setup If media is not set Set Paper If Head height is not Low Change to PG_Low If the temperature of the pre-heater is below 47 and platen heater is below 42 C * Pressing [Cancel] key stops control and start printing Print adjustment pattern...
  • Page 333 5.7 Adjustment Menu VJ1324E-M-02 (2-e)Setup menu Inputting Bi-D Adjusted value (When Bi-D 320 VSD1 is selected.) Select the Setup menu for parameters, and then press [Enter] to renew the parameters. Select Low or High Select 7to12 NOTE Select Print1 or Print2 or Setup The initial value is set to values that are suited for the manufacturer genuine ink.
  • Page 334 5.7 Adjustment Menu VJ1324E-M-02 (2-f)Setup menu(Bi-D ALL) Select the Setup menu for parameters, and then press [Enter] to renew the parameters. NOTE • The initial value is set to values that are suited for the manufacturer genuine ink. • Bi-D ALL adjusts all setting values. Enter setting values from panel.

  • Page 335: Bi-D Copy

    5.7 Adjustment Menu VJ1324E-M-02 Bi-D Copy 5.7.7 Copy All adjustment values form Bi-D Low to Bi-D High. (When Copying adjustment values, which are adjusted for Bi-D High.) [Enter] [Enter] [Cancel] [Enter] to copy After completing 5.7.7 Bi-D Copy P.5-49...

  • Page 336: Top&Bottom Adjustment Menu

    5.7 Adjustment Menu VJ1324E-M-02 Enter each measured value as the parameter. 5.7.8 Top&Bottom adjustment Menu After printing and cutting the media, enter the distances of between Front sensor and Head (Top margin), Cutter and Head (Bottom margin), and Media edge sensor and Head (print start location), and [Enter] adjust Top, Bottom, and Side margins.

  • Page 337: Test Printing Menu

    5.7 Adjustment Menu VJ1324E-M-02 Press [Enter] key in the operation panel to start the selected test printing. 5.7.9 Test Printing Menu This menu is used to print out the following terms. [Enter] Item Contents [Enter] Adjust ALL Prints adjustment patterns. [<]Key If paper is not set.

  • Page 338: Test Printing Menu

    5.7 Adjustment Menu VJ1324E-M-02 T I P T I P Sample printing (parameter ALL print) Sample printing (error record) • • When adjustment values are initial values, "*" is displayed at the head of the adjustment variable. 5.7.9 Test Printing Menu P.5-52...

  • Page 339: Longstore Menu

    5.7 Adjustment Menu VJ1324E-M-02 5.7.10 Longstore Menu This menu is used to clean the ink tube and print head with cleaning liquid. Follow the procedures below when cleaning.. Press [Enter] key in the operation panel to determine the Head Cleaning Menu. Remove all ink cartridges.

  • Page 340: Software Counter Initialization Menu

    5.7 Adjustment Menu VJ1324E-M-02 5.7.11 Software Counter Initialization Menu Pressing [Enter] key on Operation panel in the “Counter Reset?” screen performs the software counter initialization. This menu is used to initialize various software counters. NOTE The counters are initialized before delivery. Do not initialize them during maintenance.

  • Page 341: Feed Pitch Check Menu

    5.7 Adjustment Menu VJ1324E-M-02 5.7.12 Feed Pitch Check Menu This menu is used to check whether there is an error in the media feed amount for one band by reviewing a sample printing. There are no adjustment items. To check the feed pitch, follow the procedure below. Set media as necessary.

  • Page 342: Solid Print Menu

    5.7 Adjustment Menu VJ1324E-M-02 5.7.13 Solid Print Menu • A printed pattern is as follows. (Settings 　 320cps、 VSD4、 Large dot） This menu is used to perform solid nozzle print check (color selection, nozzle selection and print direction selection are available). 100% Printing ※...

  • Page 343: Cleaning Menu

    5.8 Cleaning Menu VJ1324E-M-02 Cleaning Menu This menu is used to clean Print heads. The cleaning menu includes the following diagnosis items. Diagnosis item Contents Short Performs economy cleaning Normal Performs normal cleaning Long Performs strong cleaning 　 [Enter] Short cleaning [Cancel] [Enter] Normal cleaning...

  • Page 344: Sample Printing Menu

    5.9 Sample Printing Menu VJ1324E-M-02 Sample Printing Menu [Cancel] This menu is used to print out a sample printing. [Enter] Diagnosis item Contents [Enter] Adjust ALL Prints adjustment patterns. Parameter ALL Prints out the set values of various adjustment parameters. Log info.

  • Page 345: Parameter Menu

    [Cancel] NOTE To backup the parameter or recover the backup parameter, start up the printer with “Board Manager Mode” and use the printer with Mutoh Service Assistance installed on, via LAN cable. "4.3 Working with MUTOH Service Assistance Software" p.4-4 5.10.1 Parameter Initialization Menu...

  • Page 346: Parameter Initialization Menu

    5.10 Parameter Menu VJ1324E-M-02 (1) Uni-D/Bi-D This menu is used to perform the initizlization of the Uni-D/Bi-D adjustment parameters. [>]Key [<]Key [Enter] [<]Key [Enter] High [>]Key 5.10.1 Parameter Initialization Menu P.5-60...

  • Page 347: Parameter Update Menu

    5.10 Parameter Menu VJ1324E-M-02 5.10.2 Parameter Update Menu (1) Rear/Edge Inputting values of Rear/Edge sensor adjusting values. This menu is used to update the adjustment parameters. The parameters that can be updated through this menu are as follows. NOTE [Enter] The updated parameters will not be stored in the flash memory unless the system power is Setting by [>]Key...
  • Page 348 5.10 Parameter Menu VJ1324E-M-02 (2) CR Return Inputting values of CR return position at origin side when printing. [Cancel] [Enter] Input [+]/[-]key by 0.1mm digit -2.0mm 2.0mm [Enter] If parameter has been cheanged [Cancel] [Enter] 5.10.2 Parameter Update Menu P.5-62...
  • Page 349 5.10 Parameter Menu VJ1324E-M-02 (3) Head Rank NOTE This menu is used to update the head rank parameters. • When entering the head rank, once the eight-digit number is entered, it will proceed to the The head rank is used to determine Print head driving voltage and correct the head temperature. next screen.
  • Page 350 5.10 Parameter Menu VJ1324E-M-02 (4) Uni-D/Bi-D This menu is used to update the Uni-D/Bi-D adjustment parameters. The setting items for update menu for Uni-D/Bi-D adjustment parameters are as follows Item Contents [Cancel] [Enter] Uni-D 320 VSD1 Uni-D adjustment PG_Low/High of 320cps and VSD1 Uni-D 320 VSD3 Uni-D adjustment PG_Low/High of 320cps and VSD3 Uni-D...
  • Page 351 5.10 Parameter Menu VJ1324E-M-02 (The following shows a case when “Uni-D 320 Low VSD3” is selected.) (The following shows a case when “Bi-D 320 Loe VSD1” is selected.) [Enter] [Enter] [Enter] [Enter] [Enter] [Enter] High [Enter] High * Press [Setting/Value +] or [Setting/Value -] key to change the set value.
  • Page 352 5.10 Parameter Menu VJ1324E-M-02 (5) Mechanical Parameter (6) Ink filled flag Update the machine position parameters. This menu is used to update the ink parameters. The setting items are as follows. Item Initial wash Initial Charge User/Init:Not Charge × × [Enter] User/ Charge...
  • Page 353 5.10 Parameter Menu VJ1324E-M-02 (7) Debug Bit Update NOTE This menu is used to update the debug bit. The debug bit is used for testing. This menu is not used for maintenance operation. T I P The debug bit is displayed in binary digits. The setting values and initial values at the time of shipping are as follows: •...
  • Page 354 5.10 Parameter Menu VJ1324E-M-02 (8) Dot Control Setup the waveform and dot size when printing. When OFF is set, they are determined automatically to match printing. NOTE This menu is not used for maintenance operation. T I P • Ｌ ： Large 　 (1bit ／ dot） •...
  • Page 355 5.10 Parameter Menu VJ1324E-M-02 (9) Heater Flag Update This menu is used to update the heater flag. NOTE • When setting the heater flag “Off,” heater warmup is not performed during adjustment printing or waiting. • Since the setting of the heater flag is not saved, the setting returns to "Flag On" every time the power is turned off.

  • Page 356: Servo Setting Menu

    5.11 Servo Setting Menu VJ1324E-M-02 5.11 Servo Setting Menu [Cancel] This menu is used to change the servo settings. [Enter] [<]key [Cancel] NOTE Because this is a menu for evaluating problems of the printer (noise, vibration) and improving the image quality (measures for vertical unevenness), basically do not change these parameters.
  • Page 357 5.12 Endurance Running Menu VJ1324E-M-02 5.12 Endurance Running Menu This menu is used to perform endurance running of printer mechanicals. The endurance running menu includes the following items. Motor Diagnosis item Contents Reference Motor CR Motor Assy Performs carriage stroke to perform the "5.12.1 CR Motor endurance running of CR motor Assy.

  • Page 358: Cr Motor Assy Endurance Menu

    5.12 Endurance Running Menu VJ1324E-M-02 5.12.1 CR Motor Assy Endurance Menu This menu is used to perform carriage stroke to perform the endurance running of CR motor Assy . [Enter] The available settings are shown below. [Cancel] [Enter] CW-speed Change the value (unit to count) by pressing Item Contents Values...

  • Page 359: Pf Motor Assy Endurance Menu

    5.12 Endurance Running Menu VJ1324E-M-02 5.12.2 PF Motor Assy Endurance Menu This menu is used to perform media feeding operation to perform the endurance running of PF motor [Enter] Assy . The available settings are shown below. [Cancel] [Enter] Enter a media feed amount by using ±. Set item Contents Set value...

  • Page 360: Cutter Endurance Menu

    5.12 Endurance Running Menu VJ1324E-M-02 5.12.3 Cutter Endurance Menu Performs media cutting by the designated cut method for the designated number of times. T I P • If the number of endurance running cycles is set to -1, Cutter continuously repeats endurance running until it is canceled from Operation panel.

  • Page 361: Pump Endurance Menu

    5.12 Endurance Running Menu VJ1324E-M-02 5.12.4 Pump Endurance Menu Pump motor Assy endurance running starts. Pump phase detection is performed. This menu is used to perform endurance running for Pump motor Assy . You can drive Pump motor Assy according to your desired settings. Rotates at the specified suction speed.

  • Page 362: Head Lock Menu

    5.12 Endurance Running Menu VJ1324E-M-02 5.12.5 Head Lock Menu This menu is used to perform endurance running of Carriage lock. The available settings are shown below. Set item Contents Set value Remark Number of endurance Set the number of endurance -1 to 10000 running cycles running cycles.

  • Page 363: Choke Valve Menu

    5.12 Endurance Running Menu VJ1324E-M-02 5.12.6 Choke Valve Menu This menu is used to perform endurance running of Choke Valve. The available settings are shown below. Set item Contents Set value Remark Number of endurance Set the number of -1 to 10000 running cycles endurance running cycles.

  • Page 364: Print Head Endurance (Nozzle Print) Menu

    5.12 Endurance Running Menu VJ1324E-M-02 5.12.7 Print Head Endurance (Nozzle Print) Menu This menu is used to perform sequential printing to perform the endurance running of Print head. The available settings are shown below. Set item Contents Set value Remark Number of endurance Set the number of endurance -1 to 10000...

  • Page 365: General Endurance Menu

    5.12 Endurance Running Menu VJ1324E-M-02 5.12.8 General Endurance Menu T I P This menu is used to perform endurance running on the CR line (CR motor Assy , Bearing, Tube, etc) • In the general endurance menu, the following operations are performed as one cycle of and PF line (PR motor Assy , etc) simultaneously.

  • Page 366: Endurance Running Check Menu

    5.12 Endurance Running Menu VJ1324E-M-02 5.12.9 Endurance Running Check Menu This menu is used to confirm the number of endurance running cycles. The number of endurance running cycles is stored in NVRAM in the system. Therefore, even if a serious error occurs during endurance running, you can confirm the number of the performed cycles just before the occurrence of the serious error.

  • Page 367: Media Feed Menu

    5.13 Media Feed Menu VJ1324E-M-02 5.13 Media Feed Menu This menu is used to feed media into the printer frontward or backward. The mechanical initialization should be done if it is not performed yet. Hold down a[Enter] key for two second to cut media. [Cancel] [Enter] [-]key Front Feed...

  • Page 368: Excontrol Menu

    5.14 ExControl Menu VJ1324E-M-02 5.14 ExControl Menu This menu is used to diagnose the following items on HEATER CONT board Assy . Items Contents Items Version Firm、 Board Rev. Sensors Pre-Heater thermistor,Platen Heater thermistor1/2、 After Heater Thermistor 1/2 Heater Pre-Heater,Platen Heater,After Heater,ALL 5.12.9 Endurance Running Check Menu P.5-82...

  • Page 369: Version Menu

    5.14 ExControl Menu VJ1324E-M-02 5.14.1 Version Menu This menu is used to check the firmware version of the controller side, and the version of Controller board. The firmware version (AP version) is displayed as “XX.XX”. The controller board version is displayed in hex format (2 digits).

  • Page 370: Sensor Menu

    5.14 ExControl Menu VJ1324E-M-02 5.14.2 Sensor Menu This menu is used to display the status of the following sensors on Controller board. [Enter] [Cancel] 5.14.2 Sensor Menu P.5-84...

  • Page 371: Heater Menu

    5.14 ExControl Menu VJ1324E-M-02 5.14.3 Heater Menu This menu is used to check if Pre heater, Platen heater, Drier, and Air heater correctly operate. When selecting Pre, Platen, After, or ALL (Pre, Platen, and Driers are controlled simultaneously), the heater temperature is controlled with the target temperature of 50°C. When selecting Air heater, the heater temperature is controlled with the target temperature of 190°C.

  • Page 372: Paperinitial Menu

    5.15 PaperInitial Menu VJ1324E-M-02 5.15 PaperInitial Menu This menu is used to set the media detection. The default value is the same as that of the normal operation mode (chart mode). Select either Top & Width, Width, or Off. When Off is selected, you can set the media width in the media width setting menu.
  • Page 373 VJ1324E-M-02 Maintenance Mode 2 Introduction ..............6- 2 Operations in Maintenance Mode 2 ......6- 2 6.2.1 Starting Up the Maintenance Mode 2....6-2 6.2.2 Operating Maintenance Mode 2......6-3 Maintenance Mode 2 Menu.......... 6- 4 6.3.1 Counter Indication Menu ........6-5 6.3.2 Counter Initialization Menu........

  • Page 374: Introduction

    6.1 Introduction VJ1324E-M-02 Introduction To run the maintenance menu, switch the display to the normal operation status or setup menu display If the system is in the operation mode or the This chapter provides information on the maintenance mode 2. setup menu mode, press the [Power] key to turn the power off.

  • Page 375: Operations In Maintenance Mode 2

    6.2 Operations in Maintenance Mode 2 VJ1324E-M-02 6.2.2 Operating Maintenance Mode 2 To save the changed setting, press [Enter] key on Operation panel. Before using the maintenance mode 2, make sure that the maintenance menu is displayed on Operation *The setting is saved and the next diagnosis item is panel.

  • Page 376: Maintenance Mode 2 Menu

    6.3 Maintenance Mode 2 Menu VJ1324E-M-02 Maintenance Mode 2 Menu The maintenance mode 2 menu includes the following diagnosis items. Diagnosis item Contents Reference Indication Displays the life counter. "6.3.1 Counter Indication Menu" p.6-5 Init Counter Initializes the life counter. "6.3.2 Counter Initialization Menu"...

  • Page 377: Counter Indication Menu

    6.3 Maintenance Mode 2 Menu VJ1324E-M-02 6.3.1 Counter Indication Menu This menu is used to display the life counters. It consists of the following diagnosis items. Diagnosis item Contents Reference Mainte. Print Number,CR Motor,PF Motor,Pump "6.3.1 Counter ,Head,Cleaning,Wiper,CutNumber,Cutte Indication Menu" p.6-5 rSol,UnlockPos.
  • Page 378 6.3 Maintenance Mode 2 Menu VJ1324E-M-02 (1) Maintenance Menu This menu is used to display the life counters. NOTE • CR motor is counted every time Head shifts either left to right or right to left. • CR motor is counted every time the print head moves sideways (left to right, right to left). •...
  • Page 379 6.3 Maintenance Mode 2 Menu VJ1324E-M-02 (2) Print Menu (2-a)Num Check the number of printed copies per print mode. (Excluding the inner patterns.) Confirming printing information. Diagnosis item Contents Unit Diagnosis item Contents Total Num Displays the counter value of the total number of printed Copies Displays the counter value of the number of printed copies per mode copies of all modes...
  • Page 380 6.3 Maintenance Mode 2 Menu VJ1324E-M-02 (2-b)Area Check the print area per print mode. (Excluding the inner patterns.) Diagnosis item Contents Unit Total area Displays the counter value of the total print area of all ㎡ modes Displays the counter value of the print area of Quality 1 QX 　...
  • Page 381 6.3 Maintenance Mode 2 Menu VJ1324E-M-02 (2-c)Effect Check the number of the printed copies per effect. (Excluding the inner patterns.) Diagnosis item Contents Unit None 1 Number of printings in None1 copies None2 Number of printings in None2 Wave1 Number of printings in Wave1 Wave2 Number of printings in Wave2 Displays as a decimal...
  • Page 382 6.3 Maintenance Mode 2 Menu VJ1324E-M-02 (3) Ope.Time Confirming Operation time. Diagnosis item Contents Unit Total Operation time of All modes. minutes Normal Operation time of User mode. Diag. Operation time of Self Diagnostic mode. Mainte. Operation time of Maintenance mode 2. 6.3.1 Counter Indication Menu P.6-10...

  • Page 383: Counter Initialization Menu

    6.3 Maintenance Mode 2 Menu VJ1324E-M-02 6.3.2 Counter Initialization Menu This menu is used to initialize the life counters. The parameters that can be initialized in this menu are as follows. Diagnosis item Contents Print Num Initializes the total print counter. PrintInfo.

  • Page 384: Counter Print Menu

    6.3 Maintenance Mode 2 Menu VJ1324E-M-02 6.3.3 Counter Print Menu This menu is used to print the life counter values. [Cancel] [Enter] [Cancel] [Enter] After media is set After Printing 6.3.3 Counter Print Menu P.6-12...

  • Page 385: Paper Feed Menu

    6.3 Maintenance Mode 2 Menu VJ1324E-M-02 6.3.4 Paper Feed Menu This menu is used to feed media into the printer frontward or backward. The mechanical initialization should be performed, if it is not performed yet. [–] key: Feeds frontward [+] key: Feeds backward Press down the [Enter] key for more than two seconds to cut the media...

  • Page 386: Maintenance

    VJ1324E-M-02 Maintenance Introduction ..............7- 2 Periodical Services ............7- 3 7.2.1 Periodic Replacement Parts........ 7-3 7.2.2 Parts Which Require Inspection/Replacement..7-4 Part Life Information ............ 7- 5 Jigs and Tools .............. 7- 6 7.4.1 Required Tools............ 7-6 Lubrication/Bonding ............ 7- 7 Transportation of Product ...........

  • Page 387: Introduction

    7.1 Introduction VJ1324E-M-02 Introduction This chapter provides information about the periodical services, part life, lubrication/bonding, and transport. WARNING Before starting any maintenance work, always perform the following operations. • Turn the printer power OFF. • Remove Power cable from Power outlet. Not doing so may cause electric shock or damage to the electric circuit.

  • Page 388: Periodical Services

    7.2 Periodical Services VJ1324E-M-02 Periodical Services Maintenance part names Contents Q’t Replacement (Maintenance part procedure This section describes the periodical services required for this printer. numbers) The periodical services ensures stable plotting quality of the printer. Perform periodical inspections according to "7.2.1 Periodic Replacement Parts"...

  • Page 389: Parts Which Require Inspection/Replacement

    7.2 Periodical Services VJ1324E-M-02 7.2.2 Parts Which Require Inspection/Replacement Table 7-1 Periodical Inspection Part List Part Timing Check point Action Media guide F Several times • Media dust accumulation Clean it. Platen front surface per year • Foreign objects • Damages If ink deposits are present, remove them with a dampened cloth...

  • Page 390: Part Life Information

    7.3 Part Life Information VJ1324E-M-02 Part Life Information Table 7-2 List of Parts Life Expectancy (Continued) Part Life Warning How to Replacement References This section shows how to check the life of the service parts. expec display restore parts To know the life of the service parts, check the maintenance counter from the counter display menu in tancy the maintenance mode.

  • Page 391: Jigs And Tools

    Table 7-3 Tools for Part Replacement cable product * Use stratight-type cable to connect HUB. Name Part number Remarks Dedicated network MUTOH Service Assistance Phillips driver No.2 Generic product More than 250 mm shaft length is software recommended. Tension gauge Generic Max.

  • Page 392: Lubrication/Bonding

    7.5 Lubrication/Bonding VJ1324E-M-02 Lubrication/Bonding Table 7-4 Lubricant List (Continued) Parts Item Manufacturer Type This section covers the lubrication/bonding information. After disassembling/assembling this printer, always perform necessary lubrication/bonding referring Head Head cable Affix to each Not specified 10mm- the following table. section cable width double...

  • Page 393: Transportation Of Product

    7.6 Transportation of Product VJ1324E-M-02 Transportation of Product This section describes how to transport the product. Before transporting the product, you must package it in the same manner as it was delivered using protective materials and packaging materials so that the product will not be subject to excessive impact and vibrations during the transportation.

  • Page 394: Product Overview

    VJ1324E-M-02 8 Product Overview Introduction ..............8- 2 Part Names and Functions .......... 8- 2 8.2.1 Front Section............8-2 8.2.2 Rear Section ............8-3 8.2.3 Operation Panel ..........8-4 Printer Status..............8- 7 8.3.1 Operating Status Type ........8-7 8.3.2 Switching Operating Status......... 8-8 8.3.3 Selecting Panel Language ........

  • Page 395: Introduction

    8.1 Introduction VJ1324E-M-02 Introduction Table 8-1 Part Names and Functions of Front Section Name Function This chapter explains the features, part names and functions of this printer. Front cover Keeps the operator safe from the drive parts of the printer while it is operating.

  • Page 396: Rear Section

    8.2 Part Names and Functions VJ1324E-M-02 8.2.2 Rear Section Table 8-2 Part Names and Functions of Rear Section (Continued) Name Function Waste fluid valve Open and close when discharging the waste fluid from the waste fluid tank. It is normally closed. Book holder Quick reference etc can be stored.

  • Page 397: Operation Panel

    8.2 Part Names and Functions VJ1324E-M-02 8.2.3 Operation Panel (1) Operation Keys Operation panel is used to set operational conditions, display the status of the printer, and set other functions. T I P The names and functions of the operation keys and status lamps are explained below. Some keys have multiple functions and names depending on the printer status (normal or setup menu display).
  • Page 398 8.2 Part Names and Functions VJ1324E-M-02 Name Normal Setup menu display [Backward Media is fed in the reverse direction. — ↑]Key [+]Key — Changes to the previous item in the displayed menu. .The setting is changed to the reverse direction. .The numeric value is increased during numerical input.
  • Page 399 8.2 Part Names and Functions VJ1324E-M-02 LCD Monitor and Status Lamps Name Color Statu Function Name Color Statu Function Normalla Green Lamp .Cleaning Mode is set to Normal. When the Long lamp is also on, Cleaning mode is set to Short.

  • Page 400: Printer Status

    8.3 Printer Status VJ1324E-M-02 Printer Status (4) Maintenance Mode 2 Indicates that each setup concerning to the life counter on this printer can be operated by using The status of the printer is explained below. Operation panel. Names and functions of Operation panel keys are the same as those of setup menu display.

  • Page 401: Switching Operating Status

    8.3 Printer Status VJ1324E-M-02 8.3.2 Switching Operating Status (3) Self-Diagnosis Function Display the self-diagnosis menu on Operation panel to use the self-diagnosis function. Follow the steps below to switch the operation conditions. The self-diagnosis menu is completely independent from the normal operation mode or setup menu display mode.
  • Page 402 8.3 Printer Status VJ1324E-M-02 (4) Maintenance Mode 2 Display status Display the maintenance mode 2 menu on Operation panel to use the maintenance mode. The maintenance mode 2 is completely independent from the normal operation mode and setup menu display mode. Switch to the maintenance mode menu display mode, following the steps below. When the printer is in the operation mode or in the setup menu mode, press the [Power] key to turn off the printer.

  • Page 403: Selecting Panel Language

    8.3 Printer Status VJ1324E-M-02 8.3.3 Selecting Panel Language Select the length either from mm or inch then press [Enter] to determine. This section explains how to select the language displayed on Operation panel. [+] key Follow the steps below to select the language. Choose the language to be displayed with the [+] key [ - ] key.

  • Page 404: Specifications

    VJ1324E-M-02 9 Specifications Introduction ..............9- 2 Product Specifications ..........9- 2 9.2.1 Main Unit Specifications........9-2 Interface Specifications ..........9- 3 9.3.1 Network Interface Specifications......9-3 Options/Supplies List ..........9- 3 9.4.1 Supplies .............. 9-3 Choosing a Place for the Printer........ 9- 4 P.9-1...

  • Page 405: Introduction

    9.1 Introduction VJ1324E-M-02 Introduction Item Specifications This chapter explains the specifications of the product, optional parts, supplies, and user support. Interface Network Interface (Ethernet IEEE802.3) Product Specifications Supply Supplied through tubes from four-color independent cartridges method 9.2.1 Main Unit Specifications Cartridges Black, Cyan, Magenta, Yellow: 220ml ±...

  • Page 406: Interface Specifications

    9.3 Interface Specifications VJ1324E-M-02 Interface Specifications Options/Supplies List This section explains the specification of the interfaces Supported for this printer. 9.4.1 Supplies 9.3.1 Network Interface Specifications (1) Ink Cartridges Specifications Item NOTE Network type Ethernet IEEE802.3 Network I/F 10BASE-T / 100BASE-TX Auto-switching •...

  • Page 407: Choosing A Place For The Printer

    • Places where air conditioners blow directly • Locations that are subject to vibration from other product • MUTOH recommends that the printer should be installed where air conditioning can be Confirm the horizontal with a level when installation envbironment might inclined, adjusted easily.
  • Page 408 9.5 Choosing a Place for the Printer VJ1324E-M-02 (2) Required Space Install the printer on a flat surface that fulfills the following conditions. • The place to install printer with the dedicated stand should have enough loading capacity. NOTE For the printer and the dedicated stand, refer to"9.2 Product Specifications"...

  • Page 409: Appendix

    VJ1324E-M-02 10 Appendix 10.1 Introduction ..............10- 2 10.2 Maintenance Part List ..........10- 2 P.10-1...

  • Page 410: Introduction

    10.1 Introduction VJ1324E-M-02 10.1 Introduction Table 10-1 Carriage Assy1(Continued) Part Name Explod Remark This chapter provides referential information such as service data. View 10.2 Maintenance Part List Carriage Assy DG-42981 A-24 A-21 (Continued） The following table lists the maintenance parts per unit (as of Mar. 15th, 2011). A-22 The part number below is identical to that of the exploded view.
  • Page 411 10.2 Maintenance Part List VJ1324E-M-02 Table 10-1 Carriage Assy1(Continued) Table 10-2 Cariage Assy 2(Continued) Part Name Explod Remark Part Name Explod Remark View View Carriag Assy DG-42981 A-65 Cutter Solenoid Assy DF-42234 A-167 A-66 Cutter Solenoid Spring Assy DF-49062 A-168 （Continued）...
  • Page 412 10.2 Maintenance Part List VJ1324E-M-02 Table 10-3 CR Assy 1 Table 10-4 CR Assy 2 Part Name Explod Remark Part Name Explod Remark View View DF-49471 B-71 For CR_Origin Sensor Tube Fixing Clamp Assy DG-43128 B-96 Including 1 piece CR_HP Sensor、 Lever Sensor CR Origin Sensor Cable Assy DG-42951 B-72...
  • Page 413 10.2 Maintenance Part List VJ1324E-M-02 Table 10-5 PF Assy Part Name Explod Remark View PF_ENC Scale Assy DF-49028 C-20 Speed Reduction Pulley Assy DF-49051 C-17 PF Encoder Assy DG-42972 C-40 C-41 C-42 X Speed Reduction Belt Assy DF-49046 C-33 PF Motor Assy DF-49020 C-27 PF Motor Relay Assy...
  • Page 414 10.2 Maintenance Part List VJ1324E-M-02 Table 10-6 IH_Assy (Continued) Table 10-6 IH_Assy Part Name Explod Remark Part Name Explod Remark View View Cartridge HolderAssy1 DG-42968 F-50 Cartridge HolderAssy1 DG-42968 Cartridge HolderAssy2 DG-42969 F-57 Cartridge HolderAssy2 DG-42969 Cartridge HolderAssy3 DG-42970 F-27 Cartridge HolderAssy3 DG-42970 Cartridge HolderAssy4...
  • Page 415 10.2 Maintenance Part List VJ1324E-M-02 Table 10-7 Paper Guide Assy Table 10-9 Maintenance Assy Part Name Explod Remark Part Name Explod Remark View View PRE_T Relay Assy DF-49681 I-32 Maintenance Assy DG-42985 Thermistor Assy DF-46639 E-52 E-21 E-54 E-22 P_REAR Sensor Assy DG-42945 E-87 PRE_H Relay Assy...
  • Page 416 10.2 Maintenance Part List VJ1324E-M-02 Table 10-10 Cover Assy1 Table 10-11 Flame Assy1 Part Name Explod Remark Part Name Explod Remark View View Front Cover Receiver Assy DF-49056 H-44 Cover Switch Assy DG-42956 C-99 Panel Unit Assy DG-42984 H-21 Lock Arm Assy DF-49059 D-33 Panel Cable Assy...
  • Page 417 10.2 Maintenance Part List VJ1324E-M-02 Table 10-12 Board Assy Part Name Explod Remark View AC Cable Noise Filter -Fuse Assy DF-49663 I-62 Cooling Fan 24V Assy DF-49022 I-76 Noise Filter FG_Assy DF-49019 I-60 Power Cable MAIN-CNT Assy DG-40137 RLY-AC Cable Assy DF-49670 I-26 Cooling FAN (24V)Assy...
  • Page 418 10.2 Maintenance Part List VJ1324E-M-02 The following is the list of the maintenance parts for take-up unit Table 10-14 Take-up 1 Assy The maintenance numbers correspond to those of the Exploded view’s. Part Name Explod Remark View Table 10-14 Take-up 1 Assy AC cable assembly DG-40482 M-107...
  • Page 421 VJ-1324 Maintenance Manual Appendix 　 Erlectric Wiring Diagram Erlectric Wiring Diagram Connected Not Connected Not Mounted +12V +24V AC_HEATER +42V Plt_Heat Plt_Heat PLT_H1 Cable Assy Plt_Heat Plt_Heat PLT_H2 Cable Assy PRE_H Relay Assy Pre_Heat PRE_H2 Relay Assy Aft_Heat AFT_H Relay Assy Platen_ PLT_T1 Cable Assy Platen_...
  • Page 422 VJ-1324 Maintenance Manual Appendix 　 Self Diagnosis Function Configuration １ ＆ ２ tion Configuration １ ＆ ２ Self Diagnosis Func For V1.00 Check１：Platen Check１：Platen Self Diagnosis Function Configration（１／３） Check２：Test Check３：Ink Charge Check２：Test Test１：Ram Capacity Check４：Adjustment Adj.１：Rear/EdgeSen. Test２：Version Ver：Firm Ver：Parameter Adj.２：CR Return Ver：DipSW Ver：Board Rev.
  • Page 423 VJ-1324 Maintenance Manual Appendix 　 Self Diagnosis Function Configuration 3&Maintenance Mode ２ Configuration Self Diagnosis Function Configuration 3&Maintenance Mode ２ Configuration 図 For V1.00 Mainte.１：Indication Indication１：Mainte １ PrintNumber Check１：Platen ２ CRMotor Check２：Test Self Diagnosis Function Diagram（１／３） ３ PFMotor Check３：InkCharge ４ Pump Check４：Adjustment ５ HeadK1 Check５：Cleaning Self Diagnosis Function Diagram（２／３）...
  • Page 424 VJ-1324 Maintenance Manual Appendix 　 Carriage Assy1 Carriage Assy1 Exploded View A-95 A-44 A-97 A-98 A-41 O ring M6 A-32 DF-46671 A-18 A-43 A-16 A-96 A-17 A-45 A-40 A-39 A-12 A-86 Solenoid Head Assy A-13 DG-41543 PG Origin Sensor Cable Assy A-11 DG-42952 Head Assy...
  • Page 425 VJ-1324 Maintenance Manual Appendix 　 CarriageAssy2 CarriageAssy2 Exploded View A-144 A-145 A-128 A-170 A-169 A-126 A-143 Cutter Solenoid Spring Assy A-166 DF-49062 A-168 A-128 Head FFC(D) A-167 DG-41072 A-127 Cutter Solenoid Assy Cutter Solenoid Cable Assy (1pcs) DF-42234 DG-42954 A-147 A-178 A-91 A-142 A-141...
  • Page 426 VJ-1324 Maintenance Manual Appendix 　 CRAssy1 CRAssy1 B-47 Exploded View B-48 B-44 CR Motor Cable Assy B-43 DG-42948 B-43 B-31 CR Return Pulley Assy DF-49047 B-38 B-30 B-60 B-45 JUNCTION Board Assy B-57 B-59 JUNC_ID Cable Assy B-28 B-118 CR Motor Assy DG-42966 DG-42980 DG-42957...
  • Page 427 VJ-1324 Maintenance Manual Appendix 　 CRAssy2 CRAssy2 Exploded View B-97 B-95 B-94 B-93 VJ Tube 3-4(2m) DG-42723 B-88 CR_FFCAssy B-98 DG-42965 (1pcs B-87 Steel Bare RJ13_Assy B-90 Tube Fixing Clamp Assy DG-42070 DG-43128 B-92 Carriage Lock Solenoid Assy DG-41076 B-96 B-91 Tube Guide RJ13_Assy DG-42069 B-129...
  • Page 428 VJ-1324 Maintenance Manual Appendix 　 PF_Assy PF_Assy Exploded View C-93 C-92 C-83 C-90 C-81 C-94 C-89 C-82 C-83 PF_ENC Scale Assy Speed Reduction Pulley Assy DF-49028 DF-49051 C-17 C-20 C-18 PF Motor Assy DF-49020 X Speed Reduction Belt Assy C-26 C-37 C-22 DF-49046...
  • Page 429 VJ-1324 Maintenance Manual Appendix 　 IH Assy IH Assy Exploded View Pressure Roller Holder Spring DF-43967 Cartridge Holder Assy1 for Bk Ink DG-42968 Cartridge Holder Assy2 for C Ink Ink ID Board Assy DG-42969 To B-128 DF-43968 Cartridge Holder Assy3 for M Ink F-55 F-57...
  • Page 430 VJ-1324 Maintenance Manual Appendix 　 Paper guideAssy Paper guideAssy Exploded View Thermistor Assy PRE_T Relay Assy DF-46639 DF-49681 E-50 I-32 E-41 E-49 E-52 E-54 PRE_H2 Relay Assy DG-40529 E-53 I-28 PRE_H Relay Assy E-32 DF-49677 E-30 I-27 E-90 E-29 E-37 E-35 E-88 E-36 E-87...
  • Page 431 VJ-1324 Maintenance Manual Appendix 　 Platen Assy Platen Assy Exploded View PLT_T2 Cable Assy I-34 DG-42964 E-80 E-86 E-64 E-62 E-81 E-69 E-76 E-77 PLT_T1 Cable Assy I-30 DG-42963 E-93 E-91 PLT_H2 Cable Assy DG-42962 E-66 E-63 E-78 E-67 E-92 I-33 E-80 E-86 E-77...
  • Page 432 VJ-1324 Maintenance Manual Appendix 　 Maintenance Assy Maintenance Assy Exploded View Wiper Origin Sensor Cable Assy DG-42953 Cap Head Assy DG-41179 Cleaner Head Assy DF-49687 G-37 G-36 G-16 G-18 G-11 G-39 G-53 Frame Assy G-10 G-19 G-35 G-20 Maintenance Assy G-52 DG-42985 Pump Motor Relay Assy DF-48993...
  • Page 433 VJ-1324 Maintenance Manual Appendix 　 Cover Assy1 Cover Assy1 カバー Exploded View H-65 H-65 H-41 Front Cover Receiver Assy DF-49056 H-43 H-44 Cover Receiving Assy H-53 DG-42333 H-62 H-61 H-58 H-66 H-60 H-49 H-66 H-50 Scroller Receiver Roller Assy (VJ13) H-63 H-51 DG-41135 H-64...
  • Page 434 VJ-1324 Maintenance Manual Appendix 　 Flame Assy1 Flame Assy1 Exploded View D-11 D-10 D-13 C-80 C-77 C-76 D-12 C-74 D-21 C-84 C-73 D-19 C-75 D-18 Cover Switch Assy DG-42956 D-20 D-79 C-100 C-99 D-27 D-64 D-26 D-65 D-36 D-35 C-101 C-73 Adsorption Fan Cable Assy Arm Axis Assy D-60...
  • Page 435 VJ-1324 Maintenance Manual Appendix 　 Frame Assy（Internal Clamp Layout) Frame Assy （Internal Clamp Layout) Exploded View D-43 D-43 D-43 D-43 D-79 D-44 D-44 D-44 D-42 D-43 D-42 I-101 Frame Assy （ Internal Clamp Layout） Model Name : ＶJ-1324 2010.10.20 Rev.A...
  • Page 436 VJ-1324 Maintenance Manual Appendix 　 BoardAssy BoardAssy Exploded View I-80 I-78 I-68 Fuse DF-49683 AC Cable Noise Filter-Fuse Assy I-62 DF-49663 I-70 I-67 AC Cable Terminal Block-CNT Assy DF-49667 AC Cable Fuse-Terminal Block Assy I-58 I-76 DF-49664 I-61 I-79 AC Inlet Cooling Fan 24V Assy DF-46652 MAIN DC Cable Assy...
  • Page 437 VJ-1324 Maintenance Manual Appendix 　 Leg Assy Leg Assy Exploded View J-11 VJ1324 Regular Maintenance Kit DG-42986 Waste Fluid Level Switch(VJ16) DG-41091 J-35 DG-42722 DG-42723 VJ Tube 3-4(2m) VJ Tube 3-4(1m) Waste Fluid Bottle Assy DF-47867 J-34 DG-43191 J-31 Cutter Holder adjustment Jig Caster with Locker Assy J-32 DF-49070...
  • Page 438 VJ-1324 Maintenance Manual Appendix 　 Take Up R Take Up R Exploded View M-91 VJ take-up SW board Assy DG-40479 M-101 M-113 M-92 M-116 M-87 M-36 DC cable Assy DG-40483 M-108 M-38 M-35 M-108 AC Cable Assy M-36 Power Supply (External Take Up) DG-40482 M-98 DF-44506...
  • Page 439 VJ-1324 Maintenance Manual Appendix 　 Take Up L Take Up L Exploded View M-213 M-126 M-220 M-160 M-130 M-123 M-158 M-213 M-124 M-156 M-213 M-148 M-159 Holder roller L M-151 DG-40474 M-157 M-125 M-128 M-148 M-121 M-148 M-127 M-147 M-158 M-150 M-128 M-169...

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