Step-By-Step Assembly Instructions - Aqua Lung G3000SS Operation & Maintenance Manual

VI. STEP-BY-STEP ASSEMBLY INSTRUCTIONS
The technical procedures in this section are to be performed only by personnel who have
received factory authorized training through an Aqua Lung Service and Repair Seminar.
NOTES ON DISASSEMBLY AND ASSEMBLY
1. Disassembly procedures are the reverse of assembly.
2. All components must be clean and fully serviceable prior to assembly.
3. All o-rings must be lubricated prior to assembly.
HELMET SUB-ASSEMBLIES IN THIS SECTION
• Second Stage Regulator
• Free Flow / Water Dump Valve
• Manifold
• Defogger
• Oral-Nasal Mask
• Nose Clearing Device (NCD)
• Face Port Assembly
TOOLS REQUIRED FOR ANNUAL MAINTENANCE
3/8" Nut Driver
7/16" Nut Driver
3/16" Allen/Hex Key
1/4" Allen/Hex Key
5/8" Flat OE Low Profile / Slim Wrench
11/16" Flat OE Low Profile / Slim Wrench
O-Ring Tool (Brass or plastic)
3/8" Flat Blade Screwdriver
NOTE: Additional tools are required for maintenance of the Apeks GX300 Second Stage Regulator.
Details are contained in contained in the separate Apeks document GX300 REGULATOR FOR
THE AQUA LUNG G3000SS DIVING HELMET - MAINTENANCE MANUAL.
• Communications
• Head Liner
• Neck Retainer and Locking System
• Helmet Final Assembly
• Neck Dam Assembly
• Quad Ring Installation
5/16" Flat Blade Screwdriver (Regulator Adjust)
Phillips #3 Screwdriver
15/16" Deep Socket and Driver
11/16" Socket and Driver
7/8" Deep Socket and Driver
Torque Screwdriver (20 - 140 inch pounds)
Torque Wrench (10 - 40 foot pounds)
25