Pre-Delivery Service Check List - HONDA marine BF200A Set-Up, Installation, And Pre-Delivery Service

PRE-DELIVERY SERVICE CHECK LIST
Check all items on the following list. Refer to the Owner's
Manual or Shop Manual for the specifications and the
detailed procedures. Test every unit t o be sure i t is
functioning properly.
On land
EXTERNAL APPEARANCE
OCheck for paint scratches; touch up if necessary.
INSTALLATION LOCATION
OCheck for correct installation location.
DCheck outboard motor for correct installation height.
OMake sure the motor mounting bolts are tight.
UCheck to be sure sealant has been supplied to the transom
mounting bolt holes.
GEAR OIL
OCheck for proper gear oil level. Make sure the oil level
and drain plugs are tight.
OIL CAPACITY: 1.17
P
(1.24 US qt, 1.03 Imp qt)
Recommended oil: SAE # 90 gear oil
Use gear oil that meets or exceeds the requirement for
API Service Classification GL4.
FUEL SYSTEM
OBe sure fuel lines are connected securely.
OMake sure the fuel tank is full of fresh gasoline.
OCheck for fuel leaks. If necessary, repair immediately.
STEERING SYSTEM
OCheck the steering system for smooth operation.
OMake sure the outboard motor does not interfere with
the steering cable and/or link arm, control cables, wire
harness etc. when the steering wheel is turned full left
and full right and with the motor in all tilt positions.
REMOTE CONTROL SYSTEM
UCheck the remote control for proper operation.
UMake sure the control lever selects the forward, neutral,
OCheck for full throttle capability.
UCheck to be sure the throttle operates smoothly with the
remote control lever at full throttle position. On side-surface
mount controls, the choke fast idle lever must be in the
idle position.
and the reverse gears.
ELECTRICAL SYSTEM
OCheck the wire harnesses for proper connections.
OCheck the battery connections for correct polarity and
OMake sure the battery is fully charged and installed
OMake sure the meters, indicators and switches are
tig hteness.
securely.
connected correctly.
TILT MECHANISM
OPush the power trimhilt switch and make sure the outboard
OCheck for the tilt motor noise while tilting up or down.
OTilt down the outboard motor and check to see that the
trim meter functions and indicates "DOWN".
OOperate the steering with the outboard motor in the tiltdown
position, and check to be sure that the cables, harnesses,
etc. do not interfere with the outboard motor.
OTilt up the outboard motor to the full tilt-up position and
check the power trimhilt oil level.
OCheck the manual tilt valve for proper function.
OMake sure the tilt stopper sets in the lock position at full
motor tilts up and down smoothly.
tilt-up position.
ENGINE OIL
OCheck the engine oil level.
Engine oil capacity:
7.6P
(8.0 US qt,
6.69
Imp qt)
Recommended oil: SAE IOW-30
Use 4-stroke motor o i l that meets or exceeds the
requirement for API Service Classification SG or SH.
Always check the API SERVICE label on the oil container
to be sure it includes the letters SG or SH.
ALL NUTS, BOLTS & OTHER FASTENERS
OCheck security and tighten if necessary.
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