SINAMICS - Low Voltage Engineering Manual SINAMICS G130, G150, S120 Chassis, S120 Cabinet Modules, S150 Version 4.0 May 2008 SINAMICS Drives...
Fundamental Principles and System Description SINAMICS Engineering Manual EMC Installation Guideline May 2008 General Engineering Information for SINAMICS Converter Chassis Units SINAMICS G130 Converter Cabinet Units SINAMICS G150 SINAMICS S120, General Information about Built-in and Cabinet Units Modular Cabinet Unit System...
Compatibility (EMC), and provides all information required to install drives with the aforementioned SINAMICS devices in an EMC-compliant manner. The chapters that follow, which describe the configuration of SINAMICS G130, G150, S120 chassis units, S120 Cabinet Modules and S150, focus on specific unit types in more detail than the chapter on fundamental principles.
EMC - compliant installation of a SINAMICS G150 converter cabinet unit ............143 EMC - compliant construction / installation of a cabinet with a SINAMICS G130 chassis unit ......144 EMC - compliant cable routing on the plant side on cable racks and in cable routes ......... 145 General Engineering Information for SINAMICS.................
The true amplitude of the DC link voltage V is determined by the method of line voltage rectification. In the case DCLink of rectifiers of the type used with SINAMICS G130 and G150 and also with S120 Basic Line Modules, it averages 1,41 with no load, 1.35 with partial load and 1.32...
With introduction of firmware version V2.3 and simultaneous modification of the CIB board hardware (interface module between the Control Unit and power unit), pulse-edge modulation has been available as a standard feature on the following SINAMICS units in vector control mode since autumn 2005: • SINAMICS G130* Chassis • SINAMICS G150* Cabinets •...
Factory settings and pulse frequency setting ranges The pulse frequency of the motor-side inverter on SINAMICS G130, G150, S150, S120 (Chassis and Cabinet Modules) operating in vector control mode is preset at the factory to 2.0 kHz or 1.25 kHz as specified in the table below.
"second environment” (category C3 according to the EMC product standard EN 61800-3). This applies to SINAMICS G150 and S150 cabinets, to SINAMICS G130 Chassis and to the Infeeds (Basic Infeeds, Smart Infeeds and Active Infeeds) of the S120 modular system (Chassis and Cabinet Modules). For more information about RFI suppression, please refer to the section "Line filters"...
If a converter comprises a 6-pulse rectifier without Line Harmonics Filter on the line side (SINAMICS G130, G150 and S120 Basic Line Modules or S120 Smart Line Modules), the supply system perturbation is on an acceptable level due to the low line current, which makes this configuration suitable for testing purposes.
SINAMICS units are dimensioned for relatively wide supply voltage ranges, whereby each range covers several of the worldwide nominal supply voltages V The converter chassis units SINAMICS G130 and the converter cabinet units SINAMICS G150 are available in three supply voltage ranges. The components of the modular system SINAMICS S120 (Chassis and Cabinet Modules) as well as converter cabinet units SINAMICS S150 are available in two supply voltage ranges.
Harmonic currents of 6-pulse rectifier circuits 1. SINAMICS G130, G150, S120 Basic Infeed and S120 Smart Infeed in motor operation of the drive 6-pulse rectifier circuits are line-commutated three-phase bridge circuits, which usually are equipped with thyristors or diodes.
6-pulse rectifiers and in this way significantly reduces the harmonic effects on the supply. It is installed between the line supply connection and converter and can be used on SINAMICS G130 and G150. Line Harmonics Filter LHF require a line reactor with a relative short-circuit voltage of u = 2 % to be installed in the converter.
This decoupling is an essential prerequisite for correct operation of the rectifier circuit, particularly in the case of SINAMICS G130 and G150. For this reason, each converter must be provided with its own line reactor, i.e. it is not permissible for a single line reactor to be shared among converters.
6-pulse rectifiers and in this way significantly reduce the harmonic effects on the supply system to the significantly lower level associated with 12-pulse rectifier circuits. They can be used on SINAMICS G130 and G150 units and are installed between the mains supply connection and the converter.
RFI suppression filters for the "second" environment, category C3. This applies to SINAMICS G150 and S150 cabinets, to SINAMICS G130 Chassis and to the Infeeds of the modular system S120 (Basic Infeeds, Smart Infeeds and Active Infeeds).
Chassis which is supplying a motor via a shielded motor cable. This example will be used to illustrate the operating principle of standard and optional line filters. Leak Variable-speed drive system PDS comprising a cabinet with a SINAMICS G130 Chassis and a motor SINAMICS Engineering Manual – May 2008 56/396...
DC link for their G130 or G150 converter without becoming overloaded. Additional DC link capacitances cannot be precharged. For this reason, other S120 Motor Modules, for example, must not be connected to the DC link of a SINAMICS G130 or G150 converter.
For basic configurations, i.e. without motor reactors, dv/dt filters plus VPL or sine-wave filters at the inverter output, the permissible cable lengths which apply as standard to SINAMICS G130, G150, S150, S120 Motor Modules (Chassis and Cabinet Modules) are listed in the table below: Max.
Selection of correct motor insulation for Siemens series 1LA and 1LG low-voltage motors The table below specifies the permissible voltage limits as a function of insulation system for Siemens low-voltage motors with round-wire windings operating on supplies up to 690 V.
For drives in the power rating range of SINAMICS G130, G150, S150 and S120 (Chassis and Cabinet Modules), the first two of the described measures are absolutely mandatory, i.e. installation in accordance with EMC guidelines combined with an insulated bearing at the non-drive end of the motor.
Permissible motor cable lengths for drives with one motor (single-motor drives) The tables below specify the permissible motor cable lengths in systems with one motor reactor or two series- connected motor reactors for SINAMICS G130, G150 and S150, S120 Motor Modules (Chassis and Cabinet Modules).
Fundamental Principles and System Description Engineering Information The table below specifies the permissible motor cable lengths with dv/dt filters plus VPL for SINAMICS G130, G150, S150, S120 Motor Modules (Chassis and Cabinet Modules). Maximum permissible motor cable length with dv/dt filter plus VPL...
SINAMICS. This applies to both Siemens motors and motors supplied by other manufacturers. Due to the very low voltage rate of rise on the motor cable, the sine-wave filter also has a positive impact in terms of electromagnetic compatibility which means that it is not absolutely essential to use shielded motor cables to achieve the required standard of EMC.
P230 must be set to "4" for sine-wave filters supplied by manufacturers other than Siemens. In this case, the technical data of the sine-wave filter must be entered in other parameters.
Standard load duty cycles For SINAMICS G130 converter Chassis, SINAMICS G150 and S150 converter cabinets and SINAMICS S120 Motor Modules SINAMICS S120 (Chassis and Cabinet Modules), the overload capability is defined by two standard load duty cycles: •...
If the above-mentioned criteria are applied to the SINAMICS G130, G150 and S150 converters and to the SINAMICS S120 Motor Modules (Chassis and Cabinet Modules), then free load duty cycles are permissible whenever the following conditions are fulfilled: •...
T < 60 s has generally the value of 0.9 for the ShortDutyCycle SINAMICS G130, G150 and S150 converters and S120 Motor Modules (Chassis and Cabinet Modules), which are described in this engineering manual.
Thermal monitoring of the power unit during load duty cycles and continuous operation In both load duty cycle mode and continuous operation, the power unit of the SINAMICS G130, G150, S150 converters and S120 Motor Modules (Chassis and Cabinet Modules) is thermally monitored by three different methods: •...
Line Rated With this formula, the efficiency at full load of SINAMICS G130, G150 and S150 converters can be individually calculated, depending on the supply voltage and the power factor of the connected motor. If one does the efficiency calculation for the given converters, taking a typical power factor of cosφ...
Partial load efficiency of SINAMICS G130 and G150 converters The following diagrams show the efficiency at partial load for SINAMICS G130 and G150 converters for constant- torque drives. Basis of the calculations is a typical value for the efficiency of the converter at full load of 98 %. The representation of the efficiency is done in two different ways.
Fundamental Principles and System Description Engineering Information The following diagrams show the efficiency at partial load for SINAMICS G130 and G150 converters for drives with quadratic load characteristic M~n . Basis of the calculations is a typical value for the efficiency of the converter at full load of 98 %.
, which is in proportion to the motor power P/P Out-100 Rated Fig. 2c) Efficiency of SINAMICS G130 and G150 converters for drives with quadratic load characteristic in dependency on the converter output power (specified in %) SINAMICS Engineering Manual – May 2008 106/396...
Siemens or because a motor with a common winding system is already available for the application. In such cases, the outputs of the parallel-connected Motor Modules are interconnected via the motor cables in the motor terminal box.
The devices described in this document (SINAMICS G130, G150, S120 Chassis, S120 Cabinet Modules, and S150) are not classified as “devices” in the context of the EMC Directive, but as “components” designed to be integrated in a complete system or plant.
EMC filters (RFI suppression filters) as standard, according to category C3 of the EMC product standard EN 61800-3. This applies to SINAMICS G130, G150, and S150 converters as well as to the infeeds for the SINAMICS S120 modular system (Basic Line Modules, Smart Line Modules, and Active Line Modules including the associated Active Interface Modules in Chassis and Cabinet Modules format).
PE or EMC shield busbar, and the line filter. The standard line filters are provided in SINAMICS G130, G150, and S150 converters as well as in the infeeds of the SINAMICS S120 modular system (Basic Line Modules, Smart Line Modules, and Active Line Modules including the associated Active Interface Modules, in Chassis and Cabinet Modules format).
If SINAMICS G130 chassis units and S120 chassis units are integrated in an open cabinet frame, the interference radiation of the devices is not limited to a sufficient degree. To ensure compliance with category C3 of EMC product standard EN 61800-3, the room where the equipment is installed must have a suitable high-frequency shielding that ensures adequate shielding (e.g.
The highest level of supply system perturbation is generated by six-pulse rectifier circuits, which are used with SINAMICS G130 and G150 converters as well as with S120 Basic Line Modules and Smart Line Modules. Typical line current with 6-pulse rectifier circuits...
EMC Installation Guideline Engineering Information SINAMICS G130 converter chassis units and SINAMICS S120 chassis units as well as SINAMICS G150 and S150 converter cabinet units, and S120 Cabinet Modules offer a range of shield bonding options: • Each SINAMICS device is supplied with shield clips to ensure an optimum shield connection of the signal cables.
EMC Installation Guideline Engineering Information EMC - compliant construction / installation of a cabinet with a SINAMICS G130 chassis unit Area of filtered supply SINAMICS G130 chassis unit system cables acc. to Category C3 Line reactor Line filter ( optional ) acc.
Description of the dv/dt filters with information about mechanical and electrical installation SINAMICS G130 FP Selected function diagrams in simplified representation with specification of default settings for SINAMICS G130 SINAMICS G130 Motor Reactors Description of motor reactors with information about mechanical and electrical installation...
(number of units, number of sensors, etc.). Thereby no differece is made between the individual integrated safety functions. A list of certified components and firmware versions as well as a list of the PFH values is available on request from your local Siemens partners. SINAMICS Engineering Manual – May 2008 152/396...
(number of units, number of sensors, etc.). Thereby no differece is made between the individual integrated safety functions. A list of certified components and firmware versions as well as a list of the PFH values is available on request from your local Siemens partners. SINAMICS Engineering Manual – May 2008 154/396...
Converter Chassis Units SINAMICS G130 █ General information The SINAMICS G130 Chassis are AC/AC converters for medium to high-output single drives that can be combined very flexibly with the associated system components and integrated into customer-specific cabinets or directly into machines.
Rated data of converters for drives with low demands on control performance Main applications SINAMICS G130 Chassis are primarily intended for applications which require a lower standard of dynamic response and control accuracy and are usually operated in sensorless vector control mode.
Immediate shutdown can also be parameterized. Maximum output frequencies With SINAMICS G130 chassis units, the maximum output frequency is limited to 160 Hz resp. 100 Hz due to the pre- set pulse frequency of f = 2.00 kHz resp. f = 1.25 kHz.
Current derating as a function of installation altitude/ambient temperature If the SINAMICS G130 converters are operated at an installation altitude of >2000 m above sea level, the maximum permissible output current can be calculated using the following tables. The specified values already include a permitted correction between installation altitude and ambient temperature (incoming air temperature at the inlet to the Power Module).
Incorporating different loads into the 24 V supply The SINAMICS G130 Chassis consists of the Power Module and a CU320 Control Unit which requires a 24 V supply. In addition to the Control Unit, it may also be necessary to supply a further one or two TM31 Terminal Modules which are installed to expand the number of digital and analog inputs/outputs and/or an AOP30 operator panel.
SINAMICS G130 Engineering Information █ Factory settings (defaults) of customer interface on SINAMICS G130 The following factory settings are provided to simplify configuring of the customer interface and commissioning. The interfaces can also be assigned as required at any time.
SINAMICS G130 Engineering Information The converter is controlled exclusively via the standard digital inputs/outputs on the Control Unit. Terminal block on CU320 -X122 Factory setting Comment ON/OFF 1 Increase setpoint/fixed setpoint 0 Parameters can be set in the firmware to determine whether...
SINAMICS G130 Engineering Information The converter is controlled via the PROFIBUS interface which is integrated as standard. The digital inputs and outputs on the Control Unit as well as the optional customer interface TM31 are used to incorporate external alarm and/or error messages and control signals.
SINAMICS G130 Engineering Information Terminal block on TM31 Factory setting Comment -X541 Bidirectional inputs/outputs DI/DO8 Message: Ready to start DI/DO9 Not assigned Factory-set as input DI/DO10 Not assigned Factory-set as input DI/DO11 External alarm Factory-set as input -X542 Relay outputs (changeover contact)
SINAMICS G130 Engineering Information The converter is controlled exclusively via the digital inputs/outputs or analog inputs/outputs on the optional TM31 customer interface. Terminal block on CU320 -X122 Factory setting Comment Not assigned Not assigned Not assigned Not assigned DI/DO8 Not assigned...
SINAMICS G130 Engineering Information Terminal block on TM31 Factory setting Comment DI/DO10 Not assigned Factory-set as input DI/DO11 External alarm Factory-set as input -X542 Relay outputs (changeover contact) DO 0 Inverter enable (Run) DO 1 Checkback signal No converter fault...
Line reactors can be dispensed with only if the supply cable inductance is sufficiently high or the relative short-circuit power RSC correspondingly low. The following values apply to SINAMICS G130 Chassis: Converter output Line reactor can be Line reactor is...
100% effective without a line reactor. Line filters SINAMICS G130 Chassis are equipped as standard with an integrated line filter for limiting radio frequency interference emissions in accordance with EMC product standard EN 61800-3, category C3 (applications in industrial areas or in the "second"...
100 kW) or 50 kW (P power 200 kW) are available for SINAMICS G130 chassis units. Higher braking powers can be obtained for larger converters by connecting braking units in parallel (on request). If the braking units are used at ambient temperatures > 40°C and installation altitudes > 2000 m, the derating factors for current and output power listed for the Power Units also apply here.
SINAMICS G130 Engineering Information Continuous braking power Power permitted for 15 s in 90 s cycles Power permitted for 20 s in 90 s cycles Power permitted for 40 s in 90 s cycles Load duty cycle diagram and power definitions...
SINAMICS G130 Engineering Information Example: In the following example, we will calculate the rating of the Braking Module and braking resistor for a 450 kW Power Module. Mean braking power The mean braking power is calculated as follows: Mean braking power = 150 kW x 20 s / 90 s = 33.3...
300 m 450 m Permissible motor cable lengths for SINAMICS G130 (continued) Under certain conditions, the permissible cable lengths can be increased even further through the series connection of two motor reactors. Cable lengths for two motor reactors in series and the corresponding limitations are available on request.
Cabinet Modules require an auxiliary energy supply to function properly. This power requirement must be included in the configuration and supplied from an external source. Please ask your Siemens contact for a solution. Line Connection Modules The auxiliary voltage for the Line Connection Modules is connected directly to input terminals. The following...
Inter-cabinet DRIVE-CLiQ connecting cables can also be fitted in the factory on request. The order-specific Integration Engineering (order number 6SL3780-0Ax00-0AA0) can, for example, be used for this purpose. For further details, please ask your Siemens contact. Erection of cabinets The standard erection sequence for Cabinet Modules is from the left, starting with the Line Connection Modules, followed by the Line Modules and ending with the Motor Modules on the far right.
When Cabinet Modules are selected and combined as defined in the above assignment table, the Line Connection Modules are equipped and prepared as specified in the factory. For other combinations of Cabinet Modules which deviate from the standard, please ask your Siemens contact for further information.
Circuit breakers Line Connection Modules for current ratings up to 800 A are equipped as standard with a manually operated fuse switch-disconnector. SIEMENS circuit breakers from the SENTRON WL product range are installed for higher input currents. The circuit breaker is controlled and supplied internally. It is not necessary to install additional cabinet wiring or provide separate control cables.
If you wish the Booksize devices to be installed in the Base Cabinets in a particular order, please notify your Siemens contact. Booksize Base Cabinets are designed to function without a cabinet fan. When a protection class higher than IP21 is selected, thermostat-controlled fans to support efficient air circulation are fitted.
The rated current of the converter or Motor Module must be at least as high as the motor current at full torque in the required load point. When Siemens standard asynchronous motors are used, these can be loaded with the full rated power even in converter-fed operation. They are then utilized according to temperature class F.
• SINAMICS G130 and G150 are designed for sensorless vector control. With these converters, regenerative energy cannot be returned to the supply system. For this reason, these drives are suitable only for standard applications with low requirements regarding dynamic performance and accuracy.
Braking Module. 1. Limitation of the speed in the field-weakening range With SINAMICS G130, G150, S120 (Chassis and Cabinet Modules) and S150 operating in vector control mode, the speed in the field-weakening range is limited to the value n by factory settings, in order to protect the converter.
1PH7/1PL6 motors with the same rated power are on average 1 to 2 shaft heights smaller than comparable standard asynchronous motors. With converter chassis units SINAMICS G130 and converter cabinet units SINAMICS G150 it is only possible to use the Sensor Module SMC30. Therefore, only TTL/HTL incremental encoders can be used when these motors are operated by SINAMICS G130 and G150.
1500 V 1125 V +10 % Permissible voltage limits for Siemens low-voltage motors with round-wire windings up to 690 V In comparison to standard insulation, the ratio between insulation material and copper within a single slot is less favorable with the special insulation, causing a slight reduction in the rated output of motors with special insulation.
SINAMCS G150 and S150 cabinets as option L83 (for alarm) and L84 (for shutdown). Operation of explosion proof motors with type of protection "d" Siemens 1MJ asynchronous motors can be connected as explosion-proof motors with flameproof enclosure EEx de IIC both to the mains supply and the converter.
Dimension Drawings Engineering Information Dimension Drawings █ SINAMICS G130 Dimension drawing 1, frame size FX: 380 V to 480 V 110 – 132 kW 660 V to 690 V 75 – 132 kW Front view Side view Required clearance for ventilation - - - - - -...
Dimension Drawings Engineering Information SINAMICS G130, continued Dimension drawing 2, frame size GX: 380 V to 480 V 160 – 250 kW 500 V to 600 V 110 – 200 kW 660 V to 690 V 160 – 315 kW...
Dimension Drawings Engineering Information SINAMICS G130, continued Dimension drawing 3, frame size HX: 380 V to 480 V 315 - 450 kW 500 V to 600 V 250 - 400 kW 660 V to 690 V 400 - 560 kW...
Dimension Drawings Engineering Information SINAMICS G130, continued Dimension drawing 4, frame size JX: 380 V to 480 V 560 kW 500 V to 600 V 500 - 560 kW 660 V to 690 V 710 - 800 kW Side view...