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Siemens SINAMICS G130 Operating Instructions Manual

Dv/dt filter plus voltage peak limiter.
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  • Page 3 ___________________ dV/dt filter plus Voltage Peak Limiter Safety information ___________________ General ___________________ Mechanical installation SINAMICS ___________________ Electrical installation SINAMICS G130 ___________________ dV/dt filter plus Voltage Peak Maintenance and servicing Limiter ___________________ Technical specifications Operating Instructions Control version V4.7 04/2014 A5E00692302A...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5: Table Of Contents

    Table of contents Safety information ........................... 7 General safety instructions ......................7 Handling electrostatic sensitive devices (ESD) ................11 General ..............................13 Mechanical installation .......................... 21 Electrical installation..........................27 Maintenance and servicing ........................31 Technical specifications ........................33 dV/dt filter plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E00692302A...
  • Page 6 Table of contents dV/dt filter plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E00692302A...
  • Page 7: Safety Information

    Safety information General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical equipment if you are appropriately qualified. • Always observe the country-specific safety rules for all work. Generally, six steps apply when establishing safety: 1.
  • Page 8 Safety information 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury. •...
  • Page 9 Safety information 1.1 General safety instructions WARNING Danger to life through unexpected movement of machines when using mobile wireless devices or mobile phones Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m to the components may cause the devices to malfunction, influence the functional safety of machines therefore putting people at risk or cause material damage.
  • Page 10 Safety information 1.1 General safety instructions NOTICE Device damage caused by incorrect voltage/insulation tests Incorrect voltage/insulation tests can damage the device. • Before carrying out a voltage/insulation check of the system/machine, disconnect the devices as all converters and motors have been subject to a high-voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine.
  • Page 11: Handling Electrostatic Sensitive Devices (esd)

    Safety information 1.2 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.
  • Page 12 Safety information 1.2 Handling electrostatic sensitive devices (ESD) dV/dt filter plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E00692302A...
  • Page 13: General

    General Description The dv/dt filter plus voltage peak limiter comprises two components: the dv/dt reactor and the Voltage Peak Limiter, which cuts off the voltage peaks and returns the energy to the DC link. The dv/dt filters plus Voltage Peak Limiter must be used for motors for which the proof voltage of the insulation system is unknown or insufficient.
  • Page 14 When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use dv/dt filters that SIEMENS has released for operation with SINAMICS. NOTICE Damage to the dv/dt filter by exceeding the maximum output frequency The maximum permissible output frequency when using a dv/dt filter is 150 Hz.
  • Page 15 General NOTICE Damage to the dv/dt filter if a motor is not connected dv/dt filters which are operated without a motor being connected can be damaged or destroyed. • Never operate a dv/dt filter connected to the Power Module without a connected motor. Note Cable lengths Keep the connecting cables to the Power Module as short as possible (max.
  • Page 16 General Assignment of dv/dt filter plus Voltage Peak Limiter and Power Module Table 2- 1 Assignment of dv/dt filter plus Voltage Peak Limiter and Power Module Power Module Unit rating of the Power Module Matching dv/dt filter plus Voltage Peak Limiter Line voltage 3-phase 380 –...
  • Page 17 General Table 2- 2 Max. pulse frequency when a dv/dt filter is used in units with a rated pulse frequency of 2 kHz Order number Power [kW] Output current for a Max. pulse frequency when a dv/dt filter is used 6SL3310-...
  • Page 18 General Components The order numbers of the individual components (dv/dt reactor and Voltage Peak Limiter) are listed in the following table: Table 2- 4 dv/dt filter plus Voltage Peak Limiter, order numbers of the individual components dv/dt filter plus Voltage Peak Limiter dv/dt reactor Voltage Peak Limiter Line voltage 3-phase 380 –...
  • Page 19 General Limiting the rate of voltage rise and the voltage peaks by means of the motor reactor and dv/dt filter plus Voltage Peak Limiter IGBT converter switching frequencies result in high voltage gradients (dv/dt) at the converter output. If long motor cables are used, this leads to an additional current load on the converter due to capacitive charge/discharge currents.
  • Page 20 General dV/dt filter plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E00692302A...
  • Page 21: Mechanical Installation

    Mechanical installation When the dv/dt filter plus Voltage Peak Limiter is installed in a cabinet, it must be positioned near the Power Module. dV/dt filter plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E00692302A...
  • Page 22 Mechanical installation Dimension drawing Figure 3-1 Dimension drawing, dv/dt reactor dV/dt filter plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E00692302A...
  • Page 23 Mechanical installation Table 3- 1 Dimensions of dv/dt reactor, 3-phase 380 - 480 VAC (all values in mm) 6SL3000- 2DE32-6CA0 2DE35-0CA0 2DE38-4CA0 2DE41-4DA0 10.5 x 14 14 x 18 14 x 18 14 x 18 152.5 152.5 hmax M10 (12 x 18) M12 (15 x 22) M12 (15 x 22) M12 (15 x 22)
  • Page 24 Mechanical installation Table 3- 3 Dimensions of dv/dt reactor, line voltage 3-phase 500 - 600 VAC and 660 - 690 VAC, Part 2 (all values in mm) 6SL3000- 2DH34-1CA0 2DH35-8CA0 2DH38-1DA0 14 x 18 14 x 18 14 x 18 152.5 152.5 hmax...
  • Page 25 Mechanical installation Figure 3-2 Dimension drawing of the Voltage Peak Limiter, type 1 Figure 3-3 Dimension drawing of the Voltage Peak Limiter, type 2 dV/dt filter plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E00692302A...
  • Page 26 Mechanical installation Figure 3-4 Dimension drawing of the Voltage Peak Limiter, type 3 dV/dt filter plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E00692302A...
  • Page 27: Electrical Installation

    Electrical installation Interface overview Figure 4-1 Interface overview, Voltage Peak Limiter, type 1 Figure 4-2 Interface overview, Voltage Peak Limiter, type 2 dV/dt filter plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E00692302A...
  • Page 28 Electrical installation Figure 4-3 Interface overview, Voltage Peak Limiter, type 3 Connection When connecting the dv/dt reactor and Voltage Peak Limiter, you must take into account the following conditions to ensure that it functions correctly: ● Control cables must be routed separately from power cables. Power cables are the motor cable or the connecting cables from the DC link of the Power Module (terminals DCPS/DCNS) to the Voltage Peak Limiter.
  • Page 29 Electrical installation Connection overview Figure 4-4 Connecting a dv/dt filter plus Voltage Peak Limiter for versions with one dv/dt reactor Figure 4-5 Connecting a dv/dt filter plus Voltage Peak Limiter for versions with two dv/dt reactors dV/dt filter plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E00692302A...
  • Page 30 Electrical installation Cable cross-sections Table 4- 1 Cable cross-sections for connections between the dv/dt filter plus Voltage Peak Limiter and Power Module dv/dt filter plus Voltage Peak Connection to the DC link Connection between dv/dt reactor and Limiter (DCPS/DCNS) Voltage Peak Limiter [mm²] (1U2, 1V2, 1W2) [mm²] Line voltage 3-phase 380 –...
  • Page 31: Maintenance And Servicing

    Maintenance and servicing Maintenance and servicing are not carried out for the dv/dt reactor and the Voltage Peak Limiter. In the case of an error, full replacement of the dv/dt filter is necessary. dV/dt filter plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E00692302A...
  • Page 32 Maintenance and servicing dV/dt filter plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E00692302A...
  • Page 33: Technical Specifications

    Technical specifications General technical data Table 6- 1 General technical data Output frequency 0 to 150 Hz Product standard EN 61800-5-1 Ambient conditions Storage Transport Operation Ambient temperature -25 to +70 °C -25 to +70 °C 0 to +50 °C Relative air humidity 5 to 5 to 95% at 40°C...
  • Page 34 Technical specifications Detailed technical data Table 6- 2 Technical data for the dv/dt filter plus Voltage Peak Limiter, 380 V – 480 V 3 AC, Part 1 Order number 6SL3000- 2DE32-6AA0 2DE32-6AA0 2DE35-0AA0 2DE35-0AA0 Suitable for Power Module 6SL3310- 1GE32-1AAx 1GE32-6AAx 1GE33-1AAx 1GE33-8AAx...
  • Page 35 Technical specifications Table 6- 3 Technical data for the dv/dt filter plus Voltage Peak Limiter, 380 V – 480 V 3 AC, Part 2 Order number 6SL3000- 2DE35-0AA0 2DE38-4AA0 2DE38-4AA0 2DE38-4AA0 Suitable for Power Module 6SL3310- 1GE35-0AAx 1GE36-1AAx 1GE37-5AAx 1GE38-4AAx Type rating of the Power Module thmax...
  • Page 36 Technical specifications Table 6- 4 Technical data for the dv/dt filter plus Voltage Peak Limiter, 380 V – 480 V 3 AC, Part 3 Order number 6SL3000- 2DE41-4AA0 Suitable for Power Module 6SL3310- 1GE41-0AAx Type rating of the Power Module 1405 thmax Degree of protection...
  • Page 37 Technical specifications Table 6- 5 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 500 V – 600 V 3 AC, Part 1 Order number 6SL3000- 2DH32-2AA0 2DH32-2AA0 2DH33-3AA0 2DH33-3AA0 Suitable for Power Module 6SL3310- 1GF31-8AAx 1GF32-2AAx 1GF32-6AAx 1GF33-3AAx Type rating of the Power Module thmax...
  • Page 38 Technical specifications Table 6- 6 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 500 V – 600 V 3 AC, Part 2 Order number 6SL3000- 2DH34-1AA0 2DH35-8AA0 2DH35-8AA0 2DH38-1AA0 Suitable for Power Module 6SL3310- 1GF34-1AAx 1GF34-7AAx 1GF35-8AAx 1GF37-4AAx Type rating of the Power Module thmax...
  • Page 39 Technical specifications Table 6- 7 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 500 V – 600 V 3 AC, Part 3 Order number 6SL3000- 2DH38-1AA0 Suitable for Power Module 6SL3310- 1GF38-1AAx Type rating of the Power Module thmax Degree of protection IP00...
  • Page 40 Technical specifications Table 6- 8 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 660 V – 690 V 3 AC, Part 1 Order number 6SL3000- 2DH31-0AA0 2DH31-0AA0 2DH31-5AA0 2DH31-5AA0 Suitable for Power Module 6SL3310- 1GH28-5AAx 1GH31-0AAx 1GH31-2AAx 1GH31-5AAx Type rating of the Power Module thmax...
  • Page 41 Technical specifications Table 6- 9 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 660 V – 690 V 3 AC, Part 2 Order number 6SL3000- 2DH32-2AA0 2DH32-2AA0 2DH33-3AA0 2DH33-3AA0 Suitable for Power Module 6SL3310- 1GH31-8AAx 1GH32-2AAx 1GH32-6AAx 1GH33-3AAx Type rating of the Power Module thmax...
  • Page 42 Technical specifications Table 6- 10 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 660 V – 690 V 3 AC, Part 3 Order number 6SL3000- 2DH34-1AA0 2DH35-8AA0 2DH35-8AA0 2DH38-1AA0 Suitable for Power Module 6SL3310- 1GH34-1AAx 1GH34-7AAx 1GH35-8AAx 1GH37-4AAx Type rating of the Power Module thmax...
  • Page 43 Technical specifications Table 6- 11 Technical specifications for the dv/dt filter plus Voltage Peak Limiter, 660 V – 690 V 3 AC, Part 4 Order number 6SL3000- 2DH38-1AA0 Suitable for Power Module 6SL3310- 1GH37-4AAx Type rating of the Power Module thmax Degree of protection IP00...
  • Page 44 Technical specifications dV/dt filter plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E00692302A...

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