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Siemens SINAMICS G130 Operating Instructions Manual

Dv/dt filter compact plus voltage peak limiter.
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  • Page 3 Voltage Peak Safety information Limiter ___________________ General ___________________ Mechanical installation SINAMICS ___________________ Electrical installation SINAMICS G130 ___________________ dV/dt filter compact plus Voltage Maintenance and servicing Peak Limiter ___________________ Technical specifications Operating Instructions Control version V4.7 04/2014...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
  • Page 5: Table Of Contents

    Table of contents Safety information ........................... 7 General safety instructions ......................7 Handling electrostatic sensitive devices (ESD) ................11 General ..............................13 Mechanical installation .......................... 19 Electrical installation..........................27 Maintenance and servicing ........................35 Technical specifications ........................37 dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 6 Table of contents dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 7: Safety Information

    Safety information General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. • Only work on electrical equipment if you are appropriately qualified. • Always observe the country-specific safety rules for all work. Generally, six steps apply when establishing safety: 1.
  • Page 8 Safety information 1.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury. •...
  • Page 9 Safety information 1.1 General safety instructions WARNING Danger to life through unexpected movement of machines when using mobile wireless devices or mobile phones Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m to the components may cause the devices to malfunction, influence the functional safety of machines therefore putting people at risk or cause material damage.
  • Page 10 Safety information 1.1 General safety instructions NOTICE Device damage caused by incorrect voltage/insulation tests Incorrect voltage/insulation tests can damage the device. • Before carrying out a voltage/insulation check of the system/machine, disconnect the devices as all converters and motors have been subject to a high-voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine.
  • Page 11: Handling Electrostatic Sensitive Devices (esd)

    Safety information 1.2 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Damage through electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.
  • Page 12 Safety information 1.2 Handling electrostatic sensitive devices (ESD) dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 13: General

    General Description The dv/dt filter compact plus Voltage Peak Limiter comprises two components: the dv/dt reactor and the voltage-limiting network (Voltage Peak Limiter), which cuts off the voltage peaks and feeds back the energy into the DC link. The dv/dt filter compact plus Voltage Peak Limiter is designed for use with motors for which the voltage strength of the insulation system is unknown or insufficient.
  • Page 14 Damage to the dv/dt filter compact by using components that have not been released When using components that have not been released, damage or malfunctions can occur at the devices or the system itself. • Only use a dv/dt filter compact that SIEMENS has released for operation with SINAMICS. NOTICE Damage to the dv/dt filter compact by exceeding the maximum output frequency The maximum permissible output frequency when using a dv/dt filter compact is 150 Hz.
  • Page 15 General NOTICE Damage to the dv/dt filter compact during continuous operation with low output frequencies Uninterrupted duty at an output frequency less than 10 Hz can produce thermal overload and destroy the dv/dt filter. • Do not operate the drive when using a dv/dt filter compact plus Voltage Peak Limiter continuously with an output frequency less than 10 Hz.
  • Page 16 General Assignment of dv/dt filter compact plus Voltage Peak Limiter and Power Module Table 2- 1 Assignment of dv/dt filter compact plus Voltage Peak Limiter and Power Module Power Module Unit rating of the Power Module suitable dv/dt filter compact plus Voltage Peak Limiter Line voltage 3-phase 380 –...
  • Page 17 General Table 2- 2 Max. pulse frequency when a dv/dt filter compact plus Voltage Peak Limiter is used in units with a rated pulse frequency of 2 kHz Order no. of the Unit rating Output current for a Max. pulse frequency when a dv/dt filter Power Module [kW] pulse frequency of 2 kHz [A]...
  • Page 18 General Order no. of the Unit rating Output current for a Max. pulse frequency when a dv/dt filter Power Module [kW] pulse frequency of 1.25 kHz [A] compact plus Voltage Peak Limiter is used 6SL3310-... Line voltage 3-phase 660 – 690 VAC 1GH28-5AAx 2.5 kHz 1GH31-0AAx...
  • Page 19: Mechanical Installation

    Mechanical installation dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 20 Mechanical installation dV/dt filter compact plus Voltage Peak Limiter, type 1 Figure 3-1 Dimension drawing of dV/dt filter compact plus Voltage Peak Limiter, type 1 dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 21 Mechanical installation dV/dt filter compact plus Voltage Peak Limiter, type 2 Figure 3-2 Dimension drawing of dV/dt filter compact plus Voltage Peak Limiter, type 2 dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 22 Mechanical installation dV/dt filter compact plus Voltage Peak Limiter, type 3 Figure 3-3 Dimension drawing of dV/dt filter compact plus Voltage Peak Limiter, type 3 dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 23 Mechanical installation dV/dt filter compact plus Voltage Peak Limiter, type 4 Figure 3-4 Dimension drawing for dV/dt filter compact plus Voltage Peak Limiter, Type 4: dV/dt reactor dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 24 Mechanical installation Figure 3-5 Dimension drawing for dV/dt filter compact plus Voltage Peak Limiter, Type 4: Voltage Peak Limiter dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 25 Mechanical installation Table 3- 1 Assignment of the dV/dt filter compact plus Voltage Peak Limiter to the dimension drawings dV/dt filter compact plus Voltage Peak Limiter Dimension drawing type Line voltage 380 V – 480 V 3 AC 6SL3000-2DE32-6EA0 Type 1 6SL3000-2DE35-0EA0 Type 2 6SL3000-2DE38-4EA0...
  • Page 26 Mechanical installation dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 27: Electrical Installation

    Electrical installation Interface overview Figure 4-1 Interface overview dv/dt filter compact plus Voltage Peak Limiter, type 1 dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 28 Electrical installation Figure 4-2 Interface overview dv/dt filter compact plus Voltage Peak Limiter, type 2 Figure 4-3 Interface overview dv/dt filter compact plus Voltage Peak Limiter, type 3 dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 29 Electrical installation Figure 4-4 Interface overview dv/dt filter compact plus Voltage Peak Limiter - dv/dt reactor Type 4 dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 30 Electrical installation Figure 4-5 Interface overview dv/dt filter compact plus Voltage Peak Limiter - Voltage Peak Limiter, Type 4 Connection When connecting the dv/dt filter compact plus Voltage Peak Limiter, you must take into account the following conditions to ensure that it functions correctly: ●...
  • Page 31 Electrical installation Connection overview Figure 4-6 Connecting the dv/dt filter compact plus Voltage Peak Limiter - integrated unit Figure 4-7 Connecting the dv/dt filter compact plus Voltage Peak Limiter - separate components dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 32 Electrical installation Cable cross-sections In a dv/dt filter with separate Voltage Peak Limiter (Type 4), the connections between dv/dt reactor and Voltage Peak Limiter are already installed on the Voltage Peak Limiter. Table 4- 1 Cable cross-sections for connections between a dv/dt filter and Power Module dv/dt filter compact plus Voltage Peak Limiter Cross-section [mm²]...
  • Page 33 Electrical installation Note Maximum cable lengths The connections should be kept as short as possible. The maximum cable length between the Power Module and the dv/dt filter compact (motor cables and cables to the DC link) is 5 m. An equivalent cable type must be used when replacing enclosed cables. dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 34 Electrical installation dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 35: Maintenance And Servicing

    Maintenance and servicing Maintenance and servicing are not carried out for the compelte units (dV/dt filter compact plus Voltage Peak Limiter) and subcomponents (dV/dt reactor, Voltage Peak Limiter). In the case of an error, full replacement is necessary. dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 36 Maintenance and servicing dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...
  • Page 37: Technical Specifications

    Technical specifications General technical data Table 6- 1 General technical data Output frequency 0 to 150 Hz Product standard EN 61800-5-1 Ambient conditions Storage Transport Operation Ambient temperature -25 to +70 °C -25 to +70 °C 0 to +50 °C 95 % Relative air humidity 5 to...
  • Page 38 Technical specifications Detailed technical data Table 6- 2 Technical data for the dV/dt filter compact plus Voltage Peak Limiter, 380 V – 480 V 3 AC, part 1 Order number 6SL3000- 2DE32-6EA0 2DE35-0EA0 2DE38-4EA0 Suitable for Power Module 6SL3310- 1GE32-1AAx (110 kW) 1GE33-1AAx (160 kW) 1GE36-1AAx (315 kW) (unit rating)
  • Page 39 Technical specifications Table 6- 3 Technical data for the dV/dt filter compact plus Voltage Peak Limiter, 380 V – 480 V 3 AC, part 2 Order number 6SL3000- 2DE41-4EA0 Suitable for Power Module 6SL3310- 1GE41-0AAx (560 kW) (unit rating) 1405 thmax Degree of protection IP00...
  • Page 40 Technical specifications Table 6- 4 Technical data for the dV/dt filter compact plus Voltage Peak Limiter, 500 V – 600 V 3 AC, part 1 Order number 6SL3000- 2DG32-2EA0 2DG33-3EA0 2DG34-1EA0 Suitable for Power Module 6SL3310- 1GF31-8AAx (110 kW) 1GF32-6AAx (160 kW) 1GF34-1AAx (250 kW) (unit rating) 1GF32-2AAx (132 kW)
  • Page 41 Technical specifications Table 6- 6 Technical data for the dV/dt filter compact plus Voltage Peak Limiter, 500 V – 600 V 3 AC, part 3 Order number 6SL3000- 2DG38-1EA0 Suitable for Power Module 6SL3310- 1GF37-4AAx (500 kW) (unit rating) 1GF38-1AAx (560 kW) thmax Degree of protection IP00...
  • Page 42 Technical specifications Table 6- 7 Technical data for the dV/dt filter compact plus Voltage Peak Limiter, 660 V – 690 V 3 AC, part 1 Order number 6SL3000- 2DG31-0EA0 2DG31-5EA0 2DG32-2AA0 Suitable for Power Module 6SL3310- 1GH28-5AAx (75 kW) 1GH31-2AAx (110 kW) 1GH31-8AAx (160 kW) (unit rating) 1GH31-0AAx (90 kW)
  • Page 43 Technical specifications Table 6- 9 Technical data for the dV/dt filter compact plus Voltage Peak Limiter, 660 V – 690 V 3 AC, part 3 Order number 6SL3000- 2DG38-1EA0 Suitable for Power Module 6SL3310- 1GH37-4AAx (710 kW) (unit rating) 1GH37-4AAx (800 kW) thmax Degree of protection IP00...
  • Page 44 Technical specifications dV/dt filter compact plus Voltage Peak Limiter Operating Instructions, 04/2014, A5E02590131A...

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