2.3.2 Plug Kit (175N2545) 2.3.3 Remote Mounting Kit (175N0160) 2.3.5 Potentiometer Option (177N0011) 2.3.6 Local Operation Pad (LOP) (175N0128) IP65 3 Programming 3.1.1 Control Panel (175NO131) 3.1.2 LCP Installation 3.1.3 LCP Functions 3.1.4 Display ® MG03BA02 - VLT is a registered Danfoss trademark...
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4.1.8 Derating for Air Pressure 4.1.9 Derating for Running at Low Speed 4.1.10 Derating for High Switching Frequency 4.1.11 Vibration and Shock 4.1.12 Air Humidity 4.1.13 UL Standard 4.1.14 Efficiency 4.1.15 Mains Supply Interference/Harmonics ® MG03BA02 - VLT is a registered Danfoss trademark...
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4.1.18 The Machinery Directive (98/37/EEC) 4.1.19 The Low-voltage Directive (73/23/EEC) 4.1.20 The EMC Directive (89/336/EEC) 4.1.21 What is Covered? 4.1.22 Danfoss FCM 300 Series Motor and CE Labelling 4.1.23 Compliance with EMC Directive 89/336/EEC 4.1.24 EMC Standards 4.1.25 Aggressive Environments 4.2.1 List of Warnings and Alarms...
By altitudes above 2 km, please contact Danfoss Drives regarding PELV. Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. ® MG03BA02 - VLT is a registered Danfoss trademark...
Brochure Data sheet MCT 10 Setup Guide Manual MG.03.FX.YY MD.03.AX.YY MB.03.CX.YY Software Manual MG.03.EX.YY MG03BXYY MG10RXYY Articles version number MZ.03.AX.YY YY = language Illustration 1.1 Available literature for FCM 300 Series ® MG03BA02 - VLT is a registered Danfoss trademark...
The Danfoss VLT frequency converter integrated onto the asynchronous motor gives infinite speed control in one The FC motor can be used in stand alone Systems with unit.
Introduction ® DriveMotor FCM Series 1.4 Selection of FC motor, FCM 300 1.4.1 Ordering Form Inverter position Motor drain hole position Illustration 1.3 ® MG03BA02 - VLT is a registered Danfoss trademark...
• D0: No display plug able connector Fieldbus • F00: No fieldbus • F10: Profibus DPV1 3 MB • F12: Profibus DPV1 12 MB Motor thermistor • X: No motor thermistor ® MG03BA02 - VLT is a registered Danfoss trademark...
Fill in and post or fax your order to the nearest branch All frequency converters are equipped with a serial office of the Danfoss sales organisation. On the basis of communication port. Danfoss provides a PC tool for your order, the FCM 300 Series motor is given a type code.
All drain holes are mounted with screw and washer, IP 66 non drive end. if not opened. 2/3: Drain holes 90° to inverter, both drive end and non drive end. Illustration 1.5 ® MG03BA02 - VLT is a registered Danfoss trademark...
Type gG prefuses must be used. To maintain UL/cUL, use prefuses of the type Bussmann KTS-R 500 V or Ferraz Shawmut, ATMR Class C (max. 30 A). The fuses must be placed for protection in a circuit that is capable of supplying a maximum of 100,000 amps RMS (symmetrical), 500 V maximum. Table 2.1 ® MG03BA02 - VLT is a registered Danfoss trademark...
8 bit Relay output No. of programmable relay outputs Terminal number (resistive and inductive load) 1-3 (break), 1-2 (make) Max. terminal load (AC1) on 1-3, 1-2 250 V AC, 2A, 500 VA ® MG03BA02 - VLT is a registered Danfoss trademark...
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EN 60146, EN 50178, EN 60204, UL508 NOTICE The normal IP 66 solution is only intended for speed up to maximum 3000 rpm. If higher speed is needed, notify when ordering. ® MG03BA02 - VLT is a registered Danfoss trademark...
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- Start to be closed for changing to run mode - Jog will run at fixed speed while closed (10 Hz) - Speed reference (0-10 V) determines speed while in run mode Table 2.3 Connection Diagram - Factory Setting ® MG03BA02 - VLT is a registered Danfoss trademark...
Use °60 C copper wire or better Max size AC Line cable (FCM 305-340) Max size AC Line cable (FCM 355-375) Max size control cable Max size serial communication cable Earth Ground Table 2.7 ® MG03BA02 - VLT is a registered Danfoss trademark...
Monitoring of the intermediate circuit voltage ensures that the inverter cuts out if the intermediate circuit voltage gets too high or too low. Illustration 2.2 Terminal Arrangement (for Installation see Quick Setup, MG03AXYY) ® MG03BA02 - VLT is a registered Danfoss trademark...
Stator assembly with or without fee Cable strap screws Connector block ISM box lid Gasket Torx screw Detachable feet Washer Foot fixing bolt and washer Face endshield Bearing retention circlip Flange endshield Non-drive endshield Table 2.9 ® MG03BA02 - VLT is a registered Danfoss trademark...
AC [mm] HD [mm] 219.5 219.5 EB [mm] FCL [mm] 357.5 357.5 FCW [mm] 242.5 242.5 Table 2.15 Foot Mounting - B3 2 pole motor = 37.5. 2 pole motor = 53 ® MG03BA02 - VLT is a registered Danfoss trademark...
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A160 A200 A200 A250 A250 A300 C [mm] M [mm] N [mm] P [mm] S [mm] 14.5 14.5 14.5 T [mm] LA [MM] Table 2.17 Flange Mounting - B5, B35, (B3+B5) ® MG03BA02 - VLT is a registered Danfoss trademark...
Where several FC motors are installed in close proximity, care must be taken to ensure that there is no recirculation of exhausted warm air. Foundations must be solid, rigid and level. ® MG03BA02 - VLT is a registered Danfoss trademark...
Routine cleaning of the FC motor purpose, the use of an air line supplying dry compressed air under comparatively low pressure is best, as a high velocity air-stream can force dirt ® MG03BA02 - VLT is a registered Danfoss trademark...
When the counter reaches 100, the unit trips. and software version as from 2.03. Used together with At 98 the warning indication goes on (LED and status cable for plug kit 175N0162. word). ® MG03BA02 - VLT is a registered Danfoss trademark...
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Installation ® DriveMotor FCM Series Illustration 2.5 ® MG03BA02 - VLT is a registered Danfoss trademark...
Used together with cable for plug kit 175N0162. Illustration 2.6 Illustration 2.8 2.3.3 Remote Mounting Kit (175N0160) Illustration 2.7 Connections Illustration 2.9 Colour of wire/ Terminal X100/ D-sub pin yellow green blue Table 2.22 ® MG03BA02 - VLT is a registered Danfoss trademark...
Colour of wire Terminal Function White Reference Brown Reset Purple* or Grey See Illustration 2.11 Green +24 V Yellow +10 V Blue Ground * Can be orange in some cables Table 2.24 Wiring ® MG03BA02 - VLT is a registered Danfoss trademark...
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If permanent start mode is desired, connect terminal 6 to terminal 4 and do not connect purple/grey wire to terminal 4. This means the stop function on LOP is disabled. ® MG03BA02 - VLT is a registered Danfoss trademark...
LEDs for voltage, warning and alarm. All program case. parameters of the FC motor can be changed immediately from the control panel, unless this function has been blocked via parameter 018. Illustration 3.2 ® MG03BA02 - VLT is a registered Danfoss trademark...
3.1.6 Control Keys The control keys are divided into functions. This means that the keys between display and indicator LEDs are used for parameter Setup, including choice of display indication during normal operation. ® MG03BA02 - VLT is a registered Danfoss trademark...
002, although with the exception of [FWD/ Table 3.5 gives the units linked to the variables in the first REV], which is only active in Local operation. and second line of the display (see parameter 009). ® MG03BA02 - VLT is a registered Danfoss trademark...
(control [+]/[-] keys. terminals). Read-out state II: • The Menu mode makes it possible to select and change all parameters at the user's option. ® MG03BA02 - VLT is a registered Danfoss trademark...
FCM Profibus manual MG03EXYY. Pos.: No.: Parameter: Unit: Language Table 3.7 Direction of rotation Torque characteristic Min. reference [Hz] Max. reference [Hz] Ramp up time Ramp down time Local/remote control Local reference ® MG03BA02 - VLT is a registered Danfoss trademark...
(saved) when signing off with [OK]. 50.0 Hz 001 LANGUAGE ENGLISH Illustration 3.10 The bottom display line shows the text value that will be entered (saved) when acknowledgement is given [OK]. ® MG03BA02 - VLT is a registered Danfoss trademark...
001 LANGUAGE ENGLISH DATA CHANGE MODE DATA CHANGE MODE QUICK MENU 1 OF 13 FREQUENCY 50.0 HZ 50.0 HZ 001 LANGUAGE 001 LANGUAGE ENGLISH ENGLISH Choice of data value 175ZA446.11 Illustration 3.13 ® MG03BA02 - VLT is a registered Danfoss trademark...
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Programming ® DriveMotor FCM Series ® MG03BA02 - VLT is a registered Danfoss trademark...
013 a choice of [1] or [3] has been made. [5] Multi-Setup is used if remote-mounting switching between Set-ups is desired. Terminals 2, 3, 4, and 5 as well ® MG03BA02 - VLT is a registered Danfoss trademark...
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1. copied to the FC motor on which the control panel has For display read-outs, press the [DISPLAY/STATUS] button, been mounted. Select [3] Download power-independent par. see 3.1.7 Control Key Functions. ® MG03BA02 - VLT is a registered Danfoss trademark...
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Hex code. See 4.2.4 Warning Word, Extended (LCP CTRL/AS P100) Status Word and Alarm Word for further information. LCP digital control/as parameter 100. Analog input 1 [mA] states the signal value on terminal 1. (LCP+DIG CTRL/AS P100) ® MG03BA02 - VLT is a registered Danfoss trademark...
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002 has been set for [0] Remote control or [1] (however, this is still possible via the serial communication Local . port). Description of choice: If [0] Disable is selected in this parameter, the [STOP] key will be inactive. ® MG03BA02 - VLT is a registered Danfoss trademark...
In process closed loop both directions is not allowed in parameter 200. Motor current Value: Torque characteristics XX.X X A- depends on the FC motor. [XXXX] Value: Constant torque (CONSTANT TORQUE) ® MG03BA02 - VLT is a registered Danfoss trademark...
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Description of choice: parameter to compensate too low starting torque. Set the desired time. The start voltage is the voltage at 0 Hz. DC brake cut-in frequency Value: 0.0-f (parameter 202) [0 -] ® MG03BA02 - VLT is a registered Danfoss trademark...
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In parameter 136 Setup of motor type the slip compensation can be adjusted in detail. Value: Optimizing makes the motor speed less load dependent. Depends on unit ® MG03BA02 - VLT is a registered Danfoss trademark...
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The Maximum reference gives the highest value that can be minimum frequency is of no significance. assumed by the sum of all references. If parameter 100 has been selected to open loop the max. setting is 132 Hz. ® MG03BA02 - VLT is a registered Danfoss trademark...
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[5 -360000] digital inputs or the serial communication port. 3.00 s [300] Function: The ramp-up time is the acceleration time from 0 Hz to the rated motor frequency f (parameter 104). This ® MG03BA02 - VLT is a registered Danfoss trademark...
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External reference is the sum of the analogue references, total reference. pulses and bus references. Current limit for motor mode Value: Min. limit (XX.X) - max. limit (XXX.X) in% of I [XXX - XXXX] RATED ® MG03BA02 - VLT is a registered Danfoss trademark...
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If the value of the reference signal connected to the input, parameter (229), a bandwidth can be defined on either terminal 1, falls below 50% of the setting in parameter 336 side of the frequency bypasses. ® MG03BA02 - VLT is a registered Danfoss trademark...
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Running on reference, no warning, speed according to 3.5.2 Sleep Mode. reference. Fault, output is activated by alarm. Pulse reference/feedback, max. frequency Fault or warning, the output is activated by alarm or Value: warning. 100-70000 Hz [100-70000] ® MG03BA02 - VLT is a registered Danfoss trademark...
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Terminal 2, analogue/digital input Feedback (FEEDBACK) Terminal 3, digital input Function: Terminal 4, digital input This parameter allows a choice between the different Terminal 5, digital input functions available for the input, terminal 1. ® MG03BA02 - VLT is a registered Danfoss trademark...
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Logic '0' leads to coasting stop. terminal. This means that if the terminal has no voltage, Reset and coasting stop, inverse, is used for activating coasting stop at the same time as reset. ® MG03BA02 - VLT is a registered Danfoss trademark...
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UP/SPEED DOWN both FREEZE REFERENCE and START must reduced. be activated. By implementing this feature a digital input can be spared. ® MG03BA02 - VLT is a registered Danfoss trademark...
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204. signal cables. If the Time-out function of parameter 317 is to be used, the setting must be > 2 mA. ® MG03BA02 - VLT is a registered Danfoss trademark...
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OFF (OFF) Logic '0' = relay not activated, no signal on the output, when the direction of rotation of the motor is counter- AC brake (AC BRAKE) clockwise. ® MG03BA02 - VLT is a registered Danfoss trademark...
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404 Sleep frequency. When the timer runs out, the frequency converter will ramp down the motor to stop via parameter 208 Ramp-down time. If the output frequency rises above ® MG03BA02 - VLT is a registered Danfoss trademark...
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System before the frequency converter stops the motor. This extends the time during which the frequency converter stops the motor and helps to avoid frequent starting and ® MG03BA02 - VLT is a registered Danfoss trademark...
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This is used in applications with square torque character- Max. istics (centrifugal pumps and fans) in which the load Maximum feedback declines depending on the output frequency. Value: (par. 414) FB - 100,000,000 [- 100000000] ® MG03BA02 - VLT is a registered Danfoss trademark...
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I/O modules and ft/min [40] programming the System. With the frequency converter Function: the need to install extra modules can be avoided. The Choose among different units to be shown on the display. ® MG03BA02 - VLT is a registered Danfoss trademark...
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Hz. The appropriate time constant is selected in parameter external reference making the sum of the references move 444 Process PID lowpass filter time. too far away from the optimal reference. The reference range cannot exceed the feedback range. ® MG03BA02 - VLT is a registered Danfoss trademark...
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Process PID proportional gain Normal (NORMAL) Value: Inverse (INVERSE) 0.00 (OFF)-10.00 [0-1000] Function: 0.01 It is possible to choose whether the process regulator is to increase/reduce the output frequency if there is a ® MG03BA02 - VLT is a registered Danfoss trademark...
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Process PID diff. gain limit the desired speed. The DC brake time must be set in Value: parameter 126. 5.0-50.0 [50-500] Limitations: [50] Function: It is possible to set a limit for the differentiator gain. ® MG03BA02 - VLT is a registered Danfoss trademark...
If [1] Square root [1] is selected, the frequency converter together). The sign ends with a stop bit and thus consists translates the feedback signal to be the square root value. of a total of 11 bits. ® MG03BA02 - VLT is a registered Danfoss trademark...
⇒ slave) and the reply telegram (slave ⇒master). Bit 5 = 0: No Broadcast Bits 0-4 = VLT address 1-31 2. Danfoss format: Illustration 3.32 Illustration 3.30 Address Format There are two types of telegrams: ® MG03BA02 - VLT is a registered Danfoss trademark...
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Index is used together with the parameter number for Reply slave ⇒ master: read/write access to parameters of the array type (par. 615, Bit no. 616 and 617). Parameter value (PWE) ® MG03BA02 - VLT is a registered Danfoss trademark...
0,1 means that the transferred value will be multiplied by 0.1. A value of 100 will thus be understood as 10. Addressing by unit ID ® MG03BA02 - VLT is a registered Danfoss trademark...
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(Bus JOG 2). JOG 2 is only possible when Bit 04 = "0" and Bits 00-03 = "1". If both JOG 1 and JOG 2 are activated Bit 03, Coasting/enable (Bits 08 and 09 = "1"), JOG 1 has the higher priority, which ® MG03BA02 - VLT is a registered Danfoss trademark...
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Bit 15, No function/reversing Reversing of the direction of rotation of the motor. Bit 15 = "0" leads to no reversing, Bit 15 = "1" leads to reversing. ® MG03BA02 - VLT is a registered Danfoss trademark...
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It is not possible to control the frequency converter via serial communication. Bit 09 = “1” means that it is possible to control the frequency converter via serial communication. ® MG03BA02 - VLT is a registered Danfoss trademark...
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® MG03BA02 - VLT is a registered Danfoss trademark...
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FC motor. All warnings described in4.2 List of Warnings and Alarms - FCM 300 Design Guide will set bit 07 to “1”. Bit 08, Speed ≠ ref/speed. = ref. ® MG03BA02 - VLT is a registered Danfoss trademark...
Parameter 500 Address cannot be selected via the serial communication, but must be preset via the control unit. Illustration 3.37 Baudrate Value: 300 Baud (300 BAUD) 600 Baud (600 BAUD) ® MG03BA02 - VLT is a registered Danfoss trademark...
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505-508 Control command This is where to set a fixed speed (jog) that is activated via the serial communication port. This function is the same as in parameter 213. Table 3.30 ® MG03BA02 - VLT is a registered Danfoss trademark...
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Data read-out: Reference % Data read-out: Current Value: Value: XXX.X% [XXXX] XXX.XX A [XXXXX] Function: This parameter can be read out via the serial communi- cation port. ® MG03BA02 - VLT is a registered Danfoss trademark...
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This value is updated every 80 ms. Data read-out: Motor voltage Value: Data read-out: Status word, binary XXX.X V [XXXX] Value: Function: Unit This parameter can be read out via the serial communi- cation port. ® MG03BA02 - VLT is a registered Danfoss trademark...
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Frequency limit Data read-out: Control word Table 3.36 Value: Unit Data read-out: Terminal 1, analogue input Function: Value: This parameter can be read out via the serial communi- Unit: mA cation port. ® MG03BA02 - VLT is a registered Danfoss trademark...
Redundancy Check) method of checking for errors, parity This parameter can be read out via the display or the serial checking is seldom used in Modbus RTU networks. communication port. The value can be reset via parameter 619. ® MG03BA02 - VLT is a registered Danfoss trademark...
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[0] Normal function is selected for normal operation with possible to see the cause, time and a possible value of the the motor in the selected application. output current or output voltage. ® MG03BA02 - VLT is a registered Danfoss trademark...
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Function: The key data of the unit can be read out via the display or the serial communication port. Nameplate: Communication option type ordering no. Value: ® MG03BA02 - VLT is a registered Danfoss trademark...
RCD type B with a trip level 100 mA can be capacitance between motor phases and the motor frame. used for protection. The RFI filter contributes additional leakage current, as the filter circuit is connected to earth through capacitors. ® MG03BA02 - VLT is a registered Danfoss trademark...
If the overload is excessive, a current may occur that makes the FC motor cut out after approx. 1.5 s. ® MG03BA02 - VLT is a registered Danfoss trademark...
Illustration 4.2 Illustration 4.4 Derating for Running at Low Speed 4.1.8 Derating for Air Pressure 4.1.10 Derating for High Switching By altitudes above 2 km, please contact Danfoss Drives Frequency regarding PELV. Below 1000 m altitude no derating is necessary.
Cyclic damp heat according to IEC 60068-2-30, 40° C. efficiency of the motor (η ): η = η x η MOTOR SYSTEM MOTOR 4.1.13 UL Standard FCM 300 Series is UL approved. ® MG03BA02 - VLT is a registered Danfoss trademark...
In/I1 [%] 100% Table 4.3 THD = +...+U The harmonics do not affect the power consumption directly, but increase the heat losses in the installation ® MG03BA02 - VLT is a registered Danfoss trademark...
Frequency converters must be CE labelled in accordance with the low-voltage directive. The directive applies to all electrical equipment and appliances used in the voltage range of 50-1000 V AC and 75-1500 V DC. ® MG03BA02 - VLT is a registered Danfoss trademark...
Furthermore the FC motor complies with: DIN VDE complied with by our different products. 0160/1990 Danfoss offers the filters that can be seen from the specifi- ‘Protection against overvoltage 7.3.1. class1’ cations and gladly provide other types of assistance that can help you obtain the best EMC result.
FC motor. After Trip locked, the mains supply must be cut and the fault must be corrected. Reconnect the mains supply and reset the FC motor before being ready. Wherever a cross is placed ® MG03BA02 - VLT is a registered Danfoss trademark...
Make sure that parameter 002 is the optional control panel keyboard (local stop, yellow LED 301 flashing slowly *), Control panel STOP can only be restarted by the Control Panel START button. ® MG03BA02 - VLT is a registered Danfoss trademark...
Table 4.6 Trip/Alarm/Warning Limits The current signal on terminal 1 is less than 50% of the value set in parameter 336 Terminal 1, min. scaling. ALARM 11 Motor thermistor (MOTOR THERMISTOR): ® MG03BA02 - VLT is a registered Danfoss trademark...
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All about FCM 300 ® DriveMotor FCM Series If a thermistor is mounted and parameter 128 is set to [1] Enable, the FC motor will trip if the motor gets too hot. ® MG03BA02 - VLT is a registered Danfoss trademark...
ALARM: 37 There is a discharge from the output phases to earth, Internal error (INTERNAL ERROR): either between the inverter and the motor or in the motor An error has occurred in the SYSTEM. Contact your Danfoss itself. supplier. ALARM: 15 4.2.4 Warning Word, Extended Status Word...
Lock for data change Not locked Operating state at power up, local c. Forced stop, use saved ref. Table 4.10 Functions to Programme, to Control and to Monitor via Bus (PROFIBUS) or by PC. ® MG03BA02 - VLT is a registered Danfoss trademark...
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Data type Description See 3.6.4 Databytes in 3.6.1 Serial Bus Integer 16 Integer 32 Unsigned 8 Unsigned 16 Unsigned 32 Text string Table 4.12 ® MG03BA02 - VLT is a registered Danfoss trademark...
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0.0-10.0 V 0.0 V Terminal 2, max. scaling 0.0-10.0 V 10.0 V Output functions No operation Table 4.14 Functions to Programme, to Control and to Monitor via Bus (PROFIBUS) or by PC. ® MG03BA02 - VLT is a registered Danfoss trademark...
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Data type Description See 3.6.4 Databytes in 3.6.1 Serial Bus Integer 16 Integer 32 Unsigned 8 Unsigned 16 Unsigned 32 Text string Table 4.16 ® MG03BA02 - VLT is a registered Danfoss trademark...
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FC protocol Modbus parity and message framing Even/1stopbit Modbus Communications timeout 10-2000 ms 100 ms Table 4.17 Functions to Programme, to Control and to Monitor via Bus (PROFIBUS) or by PC. ® MG03BA02 - VLT is a registered Danfoss trademark...
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Data type Description See 3.6.4 Databytes in 3.6.1 Serial Bus Integer 16 Integer 32 Unsigned 8 Unsigned 16 Unsigned 32 Text string Table 4.19 ® MG03BA02 - VLT is a registered Danfoss trademark...
Characteristics................... 13 Keys....................... 29 Panel..................... 28 Structures....................6 Earth Leakage Current..............77 Copying Of Setups................37 Directive....................82 Current Limit For Motor Mode............45 Standards.................... 83 Externals....................13 Extreme Running Conditions............78 ® MG03BA02 - VLT is a registered Danfoss trademark...
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Control/Configuration..............38 Jog......................39 Overmodulation Function............... 55 Operation Pad................... 26 Reference.................... 36 Reset Of Trip..................39 Reversing.................... 39 Parameter Stop....................... 39 Bytes..................... 61 Number (PNU)................... 61 Local/remote Control................ 36 Selection....................32 ® MG03BA02 - VLT is a registered Danfoss trademark...
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Unit Identification For Communication........76 Remote Mounting Kit................ 25 Reset Function....................54 Variable Switching Frequency............55 Of Hours-run Counter..............75 Vibration And Shock................80 Resonance Damping..................... 41 VLT Address (ADR)................61 Damping Cut Out................41 ® MG03BA02 - VLT is a registered Danfoss trademark...
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® Index DriveMotor FCM Series Warning Against Unintended Start..............5 Word..................... 88 Warnings....................84 ® MG03BA02 - VLT is a registered Danfoss trademark...
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® Index DriveMotor FCM Series ® MG03BA02 - VLT is a registered Danfoss trademark...
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