Raven ISO Product Controller II Operation Manual

Raven ISO Product Controller II Operation Manual

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ISO Product Controller II and
Hawkeye Operation Manual
P/N 016-0171-584-H
01/19
E32470
Copyright 2019

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Summary of Contents for Raven ISO Product Controller II

  • Page 1 ISO Product Controller II and Hawkeye Operation Manual P/N 016-0171-584-H 01/19 E32470 Copyright 2019...
  • Page 2 Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose.
  • Page 3: Table Of Contents

    Table of Contents Calibration Reference Sheet ..................... v Unit Definitions and Conversions ..................... vi Unit of Measure Definitions ....................vi Unit of Measure Conversions ..................... vi Chapter 1 Important Safety Information..........1 Instructions for Wire Routing ..................... 2 Instructions for Hose Routing ....................
  • Page 4 Troubleshooting NCV Cable Connections ................. 58 Troubleshooting 19-Pin Boom Cable Connections ............59 Troubleshooting Terminator Connections ................59 Troubleshooting Flow Meter Cables .................. 59 Diagnostic Trouble Code (DTC) List ..................61 General Troubleshooting ......................69 ISO Product Controller II and Hawkeye Operation Manual...
  • Page 5 Table of Contents Appendix A Avoiding Skips with Hawkeye Nozzle Control System ..73 Overview ..........................73 Recommendations for Hawkeye Nozzle Control Operation ..........73 Causes of Skips using Hawkeye Nozzle Control .............. 75 Tip Selection and Application Speed Guide ................
  • Page 6 Hawkeye Flowchart ....................... 111 Appendix H Remote Control and Diagnostics Application ....119 Remote Operation ......................... 119 Diagnostics Application Operation ..................119 Diagnostic Application Best Practices ................119 Application Screens ......................120 ISO Product Controller II and Hawkeye Operation Manual...
  • Page 7: Calibration Reference Sheet

    CALIBRATION REFERENCE SHEET Record settings and calibration values used when programming the system in the fields below and keep this sheet for future reference. GENERAL IMPLEMENT INFORMATION Nozzle US (Acres) SI (Hectares) UNITS Boom Offset Spacing Speed Tip Size Boom Section Widths (Boom Cal) TANK FILL SETTINGS Tank...
  • Page 8: Unit Definitions And Conversions

    • 1 acre = 0.405 hectares or 43,560 square feet • 1 U.S. gallon = 8.34 pounds (water) • 1 square mile = 640 acres or 258.9 hectares • 1 U.S. gallon = 10.67 pounds (28% N) ISO Product Controller II and Hawkeye Operation Manual...
  • Page 9 Liquid Area • 1 U.S. gallon = 11.06 pounds (32% N) • 1 U.S. gallon = 11.65 pounds (10-34-0) Length Pressure • 1 millimeter (mm) = 0.039 inches • 1 psi = 6.89 kPa • 1 centimeter (cm) = 0.393 inches •...
  • Page 10 HAPTER viii ISO Product Controller II and Hawkeye Operation Manual...
  • Page 11: Important Safety Information

    Raven Hawkeye® control system. • Follow all safety information presented within this manual. • If you require assistance with any portion of the installation or service of your Raven equipment, contact a local Raven dealer for support.
  • Page 12: Instructions For Wire Routing

    • Be placed in areas of or in contact with machine components which develop temperatures higher than the temperature rating of harness components • Wiring should be protected or shielded if it needs to route near hot temperatures beyond harness component specifications Harnessing should not have sharp bends ISO Product Controller II and Hawkeye Operation Manual...
  • Page 13: Instructions For Hose Routing

    IMPORTANT SAFETY INFORMATION Allow sufficient clearance from machine component operational zones such as: • Drive shafts, universal joints and hitches (i.e. 3-point hitch) • Pulleys, gears, sprockets • Deflection and backlash of belts and chains • Adjustment zones of adjustable brackets •...
  • Page 14 Inspect all electrical components and connections for damage or corrosion. Repair or replace components, connections, or cable as necessary. • Ensure connections are clean, dry, and not damaged. Repair or replace components, connections, or cable as necessary. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 15 IMPORTANT SAFETY INFORMATION • Clean components or connections using low pressure water, pressurized air, or an aerosol electrical component cleaning agent. • Remove visible surface water from components, connections, or seals using pressurized air or an aerosol electrical component cleaning agent. Allow components to dry completely before reconnecting cables.
  • Page 16 HAPTER ISO Product Controller II and Hawkeye Operation Manual...
  • Page 17: Chapter 2 Introduction

    Calibration, for assistance with completing the initial calibration wizard. This manual assumes that the required control hardware is already installed on supported equipment and is properly connected. Contact a local Raven dealer for additional information on supported equipment configurations. P/N 016-0171-584-H...
  • Page 18: Hawkeye® Features

    TURN COMPENSATION Conventional application systems provide a uniform rate across the boom or implement width. This functionality works well in large field areas with straight swaths to ensure even coverage during application. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 19: Wheel Tracks

    Contact a local Raven dealer for more information. DIRECT INJECTION The Raven Sidekick Pro ICD Direct Injection system is designed to provide efficient and accurate application of liquid chemicals applied from an injection module. By using a separate injection module or tank, the system eliminates mixing chemicals in the tank, reduces chemical waste, and simplifies equipment care and maintenance.
  • Page 20: Wireless Diagnostic Control

    Wireless diagnostic control allows the user to control the system and perform diagnostics through a personal mobile device such as a table or smart phone or by using a Raven wireless remote. The user can turn on and off boom sections, turn the pump on or off, and view real-time system information for troubleshooting or demonstration purposes without having to leave the cab.
  • Page 21 Hawkeye ECU. NOTE: Sign up for e-mail alerts to receive notifications when updates for your Raven products are available on the Raven web site. At Raven Industries, we strive to make your experience with our products as rewarding as possible.
  • Page 22 HAPTER ISO Product Controller II and Hawkeye Operation Manual...
  • Page 23: System Calibration

    S YSTEM CALIBRATION CHAPTER C H A P T E R 3 INITIAL START UP AND CALIBRATION WIZARD ® The calibration wizard must be completed the first time that the Hawkeye system is powered up on the ISOBUS network or if the default system settings are reset. The calibration wizard allows the operator to quickly configure ®...
  • Page 24 Hawkeye Product Controller II ECU and restart the system. Refer to “Troubleshooting” on page 57 for assistance with connection issues. Contact a local Raven dealer for additional troubleshooting assistance if the Product Controller II ECU is still not detected. ®...
  • Page 25 SYSTEM CALIBRATION 6. Select the Tip Size field and use the available options to select the orifice size of the tips currently installed on the nozzle bodies. ® • NCV is the tip connected to the Hawkeye valve. The Bypass Tip is for secondary tips at each nozzle.
  • Page 26: Functional Inspection

    2. Select the units field and select the units used by the flow meter to monitor flow. NOTE: Raven flow meters use a meter cal in pulses per 10 gallons [37.9 L]. Other flow meters may use different meter cal rates.
  • Page 27: Turn Compensation Feature

    SYSTEM CALIBRATION 6. Toggle all section switches and the master switch. WARNING Equipment will begin spraying. Avoid inhaling spray particulate and avoid direct contact with any agricultural chemicals. Seek immediate medical attention if symptoms of illness occur during, or soon after, use of agricultural chemicals, products, or equipment.
  • Page 28: Sidekick Pro Icd Injection Initial Setup And Calibration

    Sidekick Product Controller II ECU and restart the system. Refer to “Troubleshooting” section on page 57 for assistance with connection issues. Contact a local Raven dealer for additional troubleshooting assistance if the Product Controller II ECU is still not detected.
  • Page 29 SYSTEM CALIBRATION FIGURE 4. Equipment Settings 6. Select the Injection Wizard. 7. Locate the Sidekick Pro ICD Product Controller II ECU serial number. The serial number is typically located on the front or top of the direct injection pump. 8. Assign the desired Sidekick Pro ICD Product Controller II ECU to the desired product channel. FIGURE 5.
  • Page 30 HAPTER FIGURE 7. Product Controller II ECU Desired Target Rate NOTE: For more information on setup and operation of Sidekick Pro ICD pumps, refer to the Sidekick Pro operation manual. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 31: H Awkeye Nozzle Control And Sidekick Pro Icd Setup

    ® CHAPTER H AWKEYE NOZZLE CONTROL C H A P T E R 4 AND SIDEKICK PRO ICD SETUP HAWKEYE TOOLS MENU OVERVIEW System settings and information are displayed in four categories which may be viewed by selecting the tabs displayed along the top of the Tools Menu.
  • Page 32: Tools Menu Settings Definitions

    • Virtual section control divides the existing sections into a maximum of 16 smaller sections with the smallest sections at the boom tips. AccuBoom will only open/close NCV’s. A Master Switch is required to open/close the section valves. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 33: Chapter 4 Hawkeye® Nozzle Control And Sidekick Pro Icd Setup

    Touch the Help icon on the Equipment Settings prompt to view a switch map legend. NOTE: An ISOBUS boom interface/speed sense ECU, Product Controller II ECU, Raven ISOBUS switch box, or ® a bridge ECU must be connected with the Hawkeye system.
  • Page 34 NOTE: If calibrated as an Applicator, the end NCV’s are each considered half a row. The row spacing value multiplied by the number of crop rows should equal the total width value. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 35: Disable Nozzle Control

    HAWKEYE® NOZZLE CONTROL AND SIDEKICK PRO ICD SETUP DISABLE NOZZLE CONTROL ® The Hawkeye nozzle control system allows the operator to disable the nozzle control system during an application to allow for the use of a secondary set of tips. ®...
  • Page 36 NOTE: The Product Controller II ECU orientation is calibrated during the initial system calibration wizard. To recalibrate the Product Controller II ECU gyro, restart the calibration wizard or perform the following procedure. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 37 HAWKEYE® NOZZLE CONTROL AND SIDEKICK PRO ICD SETUP To recalibrate the turn compensation feature: UT Menu User System Tools Menu Hawkeye Settings Cal Gyro Settings Menu 1. Move the equipment to a known level location. ® 2. Open the UT Menu and select the Hawkeye Menu button.
  • Page 38: Wireless Control Mode

    1. Open the UT Menu and select the Hawkeye Menu button. 2. From the home screen, select the Tools Menu softkey along the right side of the display. 3. Select the System Settings tab along the top of the display. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 39 NOTE: Raven flow meters use a meter cal in pulses per 10 gallons [37.9 L]. Copy the information from the tag for future reference as tags may fade or be lost during operation.
  • Page 40: System Settings Tab - Alarm

    The stuck poppet alarm notifies the user if the NCV doesn’t detect movement of the poppet. The NCV’s must be assembly revision G or newer to support this feature. The revision level information is located on the NCV label. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 41: System Settings Tab - Presets

    HAWKEYE® NOZZLE CONTROL AND SIDEKICK PRO ICD SETUP SYSTEM SETTINGS TAB - PRESETS To access the Preset Setup Menu: UT Menu Product Preset System Hawkeye Menu Tools Menu Select Setup Settings ® 1. Open the UT Menu and select the Hawkeye Menu button.
  • Page 42: System Settings Tab - Product Control

    Enter a minimum pump PWM to set the minimum desired output (zero point or shutoff point) for a pump controlled by a pulse width modulated (PWM) hydraulic control valve. The default value is zero. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 43 Select the appropriate units for the flowmeter calibration to ensure proper application system calibration information. Raven flow meters use a meter cal in pulses per 10 gallons [37.9 L]. RESPONSE SENSITIVITY The response sensitivity controls how sensitive the system is to changes in pressure, flow, and speed.
  • Page 44: System Settings Tab - Pressure

    Enter the maximum desired pressure for the system. Upon exceeding maximum pressure, an alert will display, and the flow control will be ISO Product Controller II and Hawkeye Operation Manual...
  • Page 45 HAWKEYE® NOZZLE CONTROL AND SIDEKICK PRO ICD SETUP ® overridden and the rate controller will maintain maximum pressure. For the Hawkeye nozzle control, the ® maximum operating pressure of Hawkeye nozzles is 80 PSI (550 KPA). NOTE: The maximum pressure feature may result in lower than desired application rates. If the maximum pressure feature will be used during field operations, be sure to enter a value that will not interfere with normal target rates during field application.
  • Page 46: Controller Diagnostics Information Tab

    HAPTER ® • Raven (0-250) - Pressure transducer supplied with after-market Hawkeye systems. This option is the default transducer type setting. • Other (0-150) - Before selecting this option, check the specifications of the pressure transducer ® used to monitor application with the Hawkeye nozzle control system.
  • Page 47 HAWKEYE® NOZZLE CONTROL AND SIDEKICK PRO ICD SETUP ISO CAN Errors. This value counts the number of CAN errors the system has encountered on the primary ISO CAN bus. The value should remain constant under normal operation. If the value rapidly increases, inspect the ISObus for damage components or connections.
  • Page 48: System Information Tab

    Shows the status of the connected wireless device. Unknown will display if no device has been connected. Connected will display if the device is connected but not in control. Active will display if the device is connected and in control. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 49 After the update is complete, reset the system defaults and recalibrate the system. FEATURE UNLOCKS Unlocks allow the user to activate features through the use of an activation key. Unlocked features are visible on the feature unlock screen. Contact a Raven dealer for information on acquiring feature unlocks. SERVICE MENU ®...
  • Page 50 HAPTER ISO Product Controller II and Hawkeye Operation Manual...
  • Page 51: Operation

    O PERATION CHAPTER C H A P T E R 5 OPERATION CHECKLIST ® To begin applying product using the Hawkeye nozzle control system: 1. Verify that nozzle control is enabled. 2. Verify the proper control mode (Standard, Bypass, On/Off, High Flow, or VP) is enabled. 3.
  • Page 52: Quick Access Softkeys

    Refer to Chapter 8, Troubleshooting, for additional assistance with diagnostic trouble codes and using the DTC list. section for additional assistance with the master switch status display if available. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 53 OPERATION ± BUMP Rate Pressure Injection While applying in the automatic control mode, the operator Increase may elect to display the ± rate or pressure bump softkey in the softkeys area. Select these softkeys to manually increase or decrease the target rate or pressure settings by the ± value set on the presets settings prompt.
  • Page 54: Hawkeye Upper Home Screen

    Current Speed and Application Auto/ Application Speed Range Manual Toggle Target Pressure (Standard and Target Rate High Flow Mode Only) Actual Rate Pressure Gauge/ Gauge/Rate Pressure Toggle Toggle Applied Acres Sparge PSI ISO Product Controller II and Hawkeye Operation Manual...
  • Page 55 OPERATION FIGURE 3. Hawkeye with Injection Upper Home Screen Selected Injection Selected Product Current Speed Product On/Off Auto/Manual Carrier Pressure Target Rate Injection Pressure Actual Rate Gauge Gauge/Rate Toggle Selected Injection Applied Acres Pump Efficiency AREA APPLIED The field area applied tally is displayed in the application area for quick reference of the area covered during the current operation.
  • Page 56 The injection pump efficiency value indicates the performance of the selected injection pump. Values may vary based on pump performance and product being applied. The acceptable limit is set in the injection alarm settings tab. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 57: Hawkeye Lower Home Screen

    OPERATION HAWKEYE LOWER HOME SCREEN ® The lower portion of the Hawkeye home screen provides on-screen indicators for alarm status, switch status, remaining tank volume, the volume of product applied for the selected product during the field operation. Refer to the following sections for additional information regarding the information provided in this area of the ®...
  • Page 58 MASTER SWITCH STATUS Master Status NOTE: If a Raven ISOBUS switch box, or another compatible master switch, is connected ® to the Hawkeye nozzle control system, the current status of the master switch will be displayed in the control mode area. This is a display only and the physical switch must be used to toggle the system master on or off during field applications.
  • Page 59 Working from NOTE: The on-screen manual section controls will only be the Right displayed if an optional Raven ISO Switch Box, or another compatible switch interface, is not available via the ISOBUS. If a switch box is detected, Working from...
  • Page 60 ON-SCREEN OVERRIDE NOTE: The override button will only be displayed if an optional Raven ISO Switch Box is not detected on the ISOBUS. If a switch box is detected, use the switch box to manually control implement sections or to enable the override feature.
  • Page 61: Chapter 6 Tally Registers

    T ALLY REGISTERS CHAPTER C H A P T E R 6 USING TALLY REGISTERS ® To access the Hawkeye tally registers prompt: UT Menu Tally Hawkeye Menu Registers ® 1. Open the UT Menu and select the Hawkeye Menu button. 2.
  • Page 62: Tally Register Definitions

    AREA/HOUR DISPLAY The current area covered per hour is available on the Totals Data tab. This value may be helpful to check the ® Hawkeye system calibration or to assist with troubleshooting procedures. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 63: Hawkeye Nozzle Control Valve Diagnostics

    H AWKEYE NOZZLE CONTROL CHAPTER C H A P T E R 7 VALVE DIAGNOSTICS NOZZLE CONTROL VALVE DIAGNOSTIC DEFINITIONS SECTION DIAGNOSTICS PROMPT ® To access Hawkeye nozzle control valve diagnostics information by configured section: UT Menu Nozzle Hawkeye Menu Diagnostics ®...
  • Page 64: Individual Nozzle Diagnostics

    UT Menu Hawkeye Menu Advanced Diagnostics ® 1. Open the UT Menu and select the Hawkeye Menu button. 2. Select the Advanced Diagnostics softkey in the desired section. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 65 HAWKEYE NOZZLE CONTROL VALVE DIAGNOSTICS FIGURE 2. Advanced Nozzle Diagnostics Exit Diagnostic Screens Nozzle Select 3. Select the Advanced Diagnostics button in the upper, left corner of the Nozzle Diagnostics prompt to access the following diagnostic information for each nozzle: •...
  • Page 66 (Nozzle Flow Offset%). The maximum offset is 30%. Override NCV Off. Select Override NCV Off to override the NCV off. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 67: Troubleshooting

    T ROUBLESHOOTING CHAPTER C H A P T E R 8 HAWKEYE NOZZLE CONTROL VALVE STATUS FIGURE 1. Nozzle Control Valve LED Diagnostic LED TABLE 1. Nozzle Control Valve LED Status Indicator LED Indicator Rate Color State Ready. If in actuating mode, the NCV is ready Green but requires calibration.
  • Page 68: Nozzle Technical Specifications

    Disconnect the boom cable from the nozzle control valve. Hold the connector so that the retention clip is facing toward the 12 o’clock position. FIGURE 2. Nozzle Control Valve Cable Connector Connector Retention Clip ISO Product Controller II and Hawkeye Operation Manual...
  • Page 69: Troubleshooting 19-Pin Boom Cable Connections

    TROUBLESHOOTING TABLE 3. Nozzle Control Valve Cable Connector Pins Description Description Chassis Power (10.5 - 16.0 VDC) Chassis Ground (0 VDC) Switch In (8.0 -13.0 VDC coming from PCII on CAN High (2.0 - 2.7 VDC) the first NCV’s of the primary cable and 2.5 - 3.2 VDC from previous NCV on all others.) Switch Out (2.5 - 3.2 VDC if NCV connected) CAN Low (2.0 - 2.7 VDC)
  • Page 70 5. Select the Home softkey along the right side of the display and then select the Tally Registers softkey. 6. Monitor the Total Volume value while testing the cable. 7. Toggle at least one section switch and the master switch to the on position. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 71: Diagnostic Trouble Code (Dtc) List

    ISOBUS connections and review the UT display troubleshooting procedures. UT display is not on-line 2. Connect the Raven Service Tool to the ISOBUS and verify communication. 1. Verify logic voltage is at or above 4.8v to Logic SW power error Product Controller II ECU.
  • Page 72 Update the nozzle control Inconsistent nozzle control valve valves to a consistent software version. Refer software version to the Raven Service Tool Operation manual for assistance with the nozzle update procedure. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 73 TROUBLESHOOTING Code ID Description Recommended Actions 1. Relieve pressure from system. Check the Maximum pressure exceeded boom pressure transducer calibration settings. 1. Activate product pump. 2. Check for system leaks. System pressure not detectable. 3. Increase pump output to maintain a boom pressure above 2 PSI [13.8 kPa].
  • Page 74 3. Check the system cabling for damage. NB HS current low single 4. Check the NCV duty cycle for proper operation. 5. Contact a local Raven dealer if the issue is not resolved. 520592 1. Reduce operating speed. 2. Verify the NCV voltage is above 10.5v.
  • Page 75 3. Check the system cabling for damage. NB HS current low multiple 4. Check the NCV duty cycle for proper operation. 1. Contact a local Raven dealer if the issue is not resolved. 520593 1. Reduce operating speed. 2. Verify the NCV voltage is above 10.5v.
  • Page 76 2. Review “Avoiding Skips with Hawkeye Nozzle Control System” section on page 73. 523137 Minimum flow not met 3. Increase pump output to maintain the minimum recommended flow rate for each nozzle control valve. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 77 2. Check the CAN connections of the injection Injection pump lost device. communication 3. Connect the Raven Service Tool to the ISOBUS and verify communication. 1. Check the plumbing system for leaks. 2. Check the pressure transducer calibration. High system efficiency 3.
  • Page 78 523912 NB voltage low single 4. Check the NCV duty cycle for proper operation. 5. Contact a local Raven dealer if the issue is not resolved. 1. Reduce operating speed. 2. Verify the NCV voltage is above 10.5v. 3. Check the system cabling for damage.
  • Page 79: General Troubleshooting

    • Restart the calibration wizard to reindex the nozzle control valves across the implement width. • Contact a local Raven dealer for additional assistance. Rate reads “0.” • Verify SPEED is registering accurately. If SPEED is zero, refer to the UT display troubleshooting procedure.
  • Page 80 Sprayer pressure is correct but RATE is low. • Verify that nozzle strainer screens or check valves are not plugged. • Verify that pressure at each boom is the same. • Verify all nozzles are of proper and same orifice size. • Verify correct flowmeter and pressure transducer calibration values. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 81 • Verify the pressure on UT matches separate external mechanical gauge. Individual nozzle will not communicate • Verify power to the nozzle. with Raven Service Tool Action • Verify the NCV cable connection voltages fall within the desired range. • Cycle power to the system.
  • Page 82 • Verify system speed in “0” on the main Product Controller II ECU screen. • Verify all boom section switches and master switch are toggled “ON” on the machine control panel or joystick. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 83: Appendix A Avoiding Skips With Hawkeye Nozzle Control System

    A VOIDING SKIPS WITH APPENDI X A P P E N D I X A HAWKEYE NOZZLE CONTROL SYSTEM OVERVIEW The Hawkeye nozzle control system is designed to pulse each spray tip using an alternating pattern across the implement width. This alternating nozzle spray pattern relies upon an overlapping spray tip pattern and droplet dispersion to achieve complete and even coverage during field applications.
  • Page 84 In Automatic control mode, the Hawkeye nozzle control system will adjust the system to maintain the optimal application coverage within the operational ranges provided in the Tip Selection and Application Speed Guide section on page 77. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 85: Causes Of Skips Using Hawkeye Nozzle Control

    CAUSES OF SKIPS USING HAWKEYE NOZZLE CONTROL Operating the Hawkeye nozzle control system at or outside of the recommended operational ranges may result in under-application or banding. FOR EXAMPLE: Under-application or horizontal banding may be observed if the operator from the previous example were to toggle the application mode from Automatic to Manual and then increase the application speed from 15 mph [24.1 km/h] to 22 mph [35.4 km/h] without manually increasing the nozzle control valve duty cycle.
  • Page 86 FIGURE 3. Conditions Resulting in Under Application and Diagonal Banding Tip Spacing 20 inch [50.8 Spray Tip Height 21 inch [53.3 cm] 80° Alternating Spray Pattern Alternating Spray Tip Pattern Coverage View from Above Diagonal Banding ISO Product Controller II and Hawkeye Operation Manual...
  • Page 87: Tip Selection And Application Speed Guide

    TIP SELECTION AND APPLICATION SPEED GUIDE DRIFT CONTROL AND DROPLET SIZING The table below shows the drift control specifications for different nozzle manufacturers. Use this information when selecting the appropriate nozzles for your application. To properly size spray tip and type, determine the typical spray speed, target pressure for desired for droplet size, and target rate for application.
  • Page 88: Application Speed Guide

    It is recommended to avoid operating at, or close to, the upper and lower limits of the speed or flow rate ranges shown for each spray tip. The values in the table below are based on 20” nozzle spacing. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 89 STANDARD STYLE NOZZLE BODIES TABLE 3. Speed Table for Standard (Straight) Style Nozzle Bodies (Imperial) Boom Speed Range (MPH) Pressure Size 3 GPA 5 GPA 8 GPA 10 GPA 15 GPA 20 GPA (PSI) 20.0 10.6 3.2 30.0 12.9 3.6 40.0 14.9 3.9 50.0...
  • Page 90 18.2 12.1 10.4 21.9 71.1 13.1 42.7 28.5 6.6 21.3 4.4 14.2 12.2 24.2 80.3 14.5 48.2 32.1 24.1 4.8 16.1 13.8 25.5 85.8 15.3 51.5 10.2 34.3 7.7 25.7 17.2 14.7 ISO Product Controller II and Hawkeye Operation Manual...
  • Page 91 Boom Speed Range (km/h) Pressure Size 30 L/ha 50 L/ha 75 L/ha 100 L/ha 150 L/ha 175 L/ha (kPa) 19.1 59.9 11.4 35.9 7.6 24.0 5.7 18.0 12.0 10.3 22.0 71.5 13.2 42.9 28.6 6.6 21.5 4.4 14.3 12.3 25.1 83.9 15.0 50.3...
  • Page 92 PPENDIX ISO Product Controller II and Hawkeye Operation Manual...
  • Page 93: Appendix B System Diagrams

    S YSTEM DIAGRAMS APPENDI X A P P E N D I X B The following diagrams illustrate the proper installation of the Product Controller II ECU with various UT displays. These generic diagrams are good examples for both factory and after market installations. Refer to equipment specific drawings and installation manual for precise details for your equipment.
  • Page 94 PPENDIX FIGURE 2. Generic Cabling for Pull Type Sprayer (Option 2) ISO Product Controller II and Hawkeye Operation Manual...
  • Page 95 FIGURE 3. Generic Cabling for Self Propelled Sprayer P/N 016-0171-584-H...
  • Page 96 PPENDIX FIGURE 4. Generic Cabling for Self Propelled Sprayer with Existing Raven CAN ISO Product Controller II and Hawkeye Operation Manual...
  • Page 97 FIGURE 5. Generic Cabling for Pull Type Sprayer with Existing Raven CAN P/N 016-0171-584-H...
  • Page 98 PPENDIX FIGURE 6. Generic Cabling for Pull Type Sprayers with Existing IBBC Connections ISO Product Controller II and Hawkeye Operation Manual...
  • Page 99 FIGURE 7. 20” Spacing Generic Cabling P/N 016-0171-584-H...
  • Page 100 PPENDIX FIGURE 8. Generic Nozzle Control System Connection Diagram Terminator Secondary Cable Nozzle Cable, Primary, Left Cable, Primary, Right Secondary Cable Terminator ISO Product Controller II and Hawkeye Operation Manual...
  • Page 101: Appendix C Calibration Values

    C ALIBRATION VALUES APPENDI X A P P E N D I X C SECTION WIDTHS Use the following formulas to help calculate the section widths. Calculate the section width with the formula: × Where T = the number of Tips in each section, S = the Spacing between tips, and SW = the Section Width. FOR EXAMPLE: 7 tips in a section with spacing of 20 inches [50.8 cm] would yield: 7 X 20 =140...
  • Page 102: Product Calibration Settings

    The response rate controls how fast the system adjusts pressure and rate output. Decrease response rate if system pressure and rate oscillate greatly. Increase if control is unresponsive. Avoid setting the response rate and sensitivity above 70. The default value is 35. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 103: Appendix D Maintenance Schedule And Replacement Parts

    M AINTENANCE SCHEDULE APPENDI X A P P E N D I X D AND REPLACEMENT PARTS HAWKEYE NOZZLE CONTROL VALVE MAINTENANCE TABLE 1. Maintenance Schedule Inspection Frequency Procedure 1. With the system power on, ensure all Hawkeye NCV LEDs are flashing.
  • Page 104 1. Turn off the Hawkeye system and product pump. as needed. NCV Seal 2. Bleed any remaining pressure from the boom system. Inspect both Replacement 3. Perform the Nozzle Control Valve maintenance before and after procedure(page 97). spray season. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 105 FIGURE 1. Seal Replacement Kits and Valve Body Assembly Fly Nut Wrench (Replacement P/N 321-0000-459) Valve Body Removal Tool (Replacement P/N 321-0000-457) TABLE 2. Nozzle Control Valve Seal Replacement Kit Components NCV Component Manufacturer Number on NCV Replacement NCV Type Replacement Part Number Figure 1...
  • Page 106 Stainless Valve Body 107-1005-002 Outlet Seal 219-1005-002M 063-0173-809 O-Ring 219-1005-116M 2, 3, 5, 6 Replacement Seal Kit 117-1005-212 Single NCV Seal 1, 2, 3, 5, 6 Replacement Kit - 117-1005-052 Quantity of 1 ISO Product Controller II and Hawkeye Operation Manual...
  • Page 107: Nozzle Control Valve Maintenance Procedure

    NOZZLE CONTROL VALVE MAINTENANCE PROCEDURE Hawkeye nozzle control valves are designed to provide maintenance free operation with proper equipment maintenance as recommended by the equipment or chemical manufacturer. However, the seals may become worn or swollen due to chemical compounds, chemical formulations, or high operating pressures. This may cause accelerated wear to the sealing surfaces.
  • Page 108: Hawkeye Nozzle Control Valve Assembly Procedure

    8. Thread fly nut onto nozzle body on equipment spray boom. 9. Hand tighten the fly nut to the nozzle body or use the fly nut wrench if necessary. Do not over tighten. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 109: System Testing

    Hawkeye Nozzle Control Valve Maintenance section on page 93 to inspect the nozzle control valve, o- rings, and plunger assembly. d. Repeat this procedure to verify leak has stopped. Contact a local Raven dealer for additional assistance if leaks persist.
  • Page 110: Recalibrating The Flow Meter

    × × ----------------------- - --------------------------------- - the Corrected Meter Cal is 749 [198] 16. Return to the Product Control Settings prompt and enter a value of 749 [198] for the meter cal. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 111 P/N 016-0171-584-H...
  • Page 112 PPENDIX ISO Product Controller II and Hawkeye Operation Manual...
  • Page 113: Cable And Connector Maintenance

    C ABLE AND CONNECTOR APPENDI X C H A P T E R E MAINTENANCE POWER AND PRODUCT CONTROLLER II ECU HARNESS MAINTENANCE 1. Disconnect the Product Controller II ECU harness connector and inspect for signs of moisture or corrosion. 2.
  • Page 114 6. Dry out the connection with dry, compressed air. Dust Off Electronics Duster (P/N 222-4001-007) is recommended however, if unavailable, alternate compressed air sources can be used. If using compressed air from a large volume air compressor, be sure the lines are free of moisture. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 115 CABLE AND CONNECTOR MAINTENANCE 7. If not already applied, apply a single short burst of corrosion inhibitor (Corrosion X HD (Raven P/N 222-0000- 020 or available from http://www.corrosionx.com/corrosionx-heavy-duty.html)) into the NCV connection. Be sure the corrosion inhibitor has coated the NCV contacts and recessed portions of the connector.
  • Page 116 PPENDIX ISO Product Controller II and Hawkeye Operation Manual...
  • Page 117: Appendix F Storage And Start-Up Checklist

    S TORAGE AND START-UP APPENDI X A P P E N D I X F CHECKLIST HAWKEYE STORAGE AND START-UP CHECKLIST This section provides procedures to maintain the Hawkeye system. There are checks to perform before storing the equipment and also starting the equipment after long periods without use. PRESEASON CLEANING AND FLUSHING The Hawkeye system requires a few steps in addition to your sprayer manufacturer’s recommended preseason maintenance and inspection.
  • Page 118: Functional Inspection

    Equipment will begin spraying. Avoid inhaling spray particulate and avoid direct contact with any agricultural chemicals. Seek immediate medical attention if symptoms of illness occur during, or soon after, use of agricultural chemicals, products, or equipment. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 119: Overlap Control Adjustment

    5. While maintaining a safe distance away from any spray drift, visually check that all nozzle control valves are pulsing with a uniform pattern. Adjacent nozzle control valves should alternate pulsing. If adjacent spray tips are pulsing at the same time, refer to Chapter 8, Troubleshooting, for additional assistance. 6.
  • Page 120 PPENDIX ISO Product Controller II and Hawkeye Operation Manual...
  • Page 121: Appendix G Hawkeye Flowchart

    H AWKEYE FLOWCHART APPENDI X A P P E N D I X G HAWKEYE FLOWCHART This section provides a flowchart of the Hawkeye screens and may be useful for navigating though the UT. The flowcharts start on the next page. : Hawkeye Flowchart...
  • Page 122 PPENDIX FIGURE 1. Hawkeye Screen Flow (Tools Menu Softkey) ISO Product Controller II and Hawkeye Operation Manual...
  • Page 123 FIGURE 2. Hawkeye Screen Flow (Tools Menu Softkey Continued) Press OK on any of the settings screens to return to the System Settings P/N 016-0171-584-H...
  • Page 124 PPENDIX FIGURE 3. Hawkeye Screen Flow (Tools Menu Softkey Continued) ISO Product Controller II and Hawkeye Operation Manual...
  • Page 125 FIGURE 4. Hawkeye Screen Flow (Tally Registers and Diagnostics Menu Softkeys) P/N 016-0171-584-H...
  • Page 126 PPENDIX FIGURE 5. Hawkeye Injection Screen Flow (Diagnostics Information and Calibration) ISO Product Controller II and Hawkeye Operation Manual...
  • Page 127 FIGURE 6. Hawkeye Injection Screen Flow (Product Setup, Alarms, and System Information) P/N 016-0171-584-H...
  • Page 128 PPENDIX ISO Product Controller II and Hawkeye Operation Manual...
  • Page 129: Appendix H Remote Control And Diagnostics Application

    Section Control Remote configuration and operation instructions. DIAGNOSTICS APPLICATION OPERATION This section provides information on the Remote Diagnostics Application (available on the Raven App store). Hawkeye allows the user to control the system and perform diagnostics through a personal mobile device such as a tablet or smart phone.
  • Page 130: Application Screens

    • Product Controller II ECU Voltage - Connected Product Controller II ECU voltage • Pump PWM - Pump PWM percentage • Signal Strength - Wireless signal strength at the time of connection • Packet Rate - Wireless data speed ISO Product Controller II and Hawkeye Operation Manual...
  • Page 131 This list will show all of the supported Product Controller II ECU Wireless IDs the mobile device has detected. Select the desired Product Controller II ECU Wireless ID (the wireless ID can be found on the System Information screen on the PC II CT) and enter the passcode.
  • Page 132 Pump PWM Percentage Icon Function Turn section on or off. There is an icon for turning the section to the right or left of. Turn all sections on. Turn all sections off. ISO Product Controller II and Hawkeye Operation Manual...
  • Page 133 Icon Function Turn product pump off. Section Status. Green border indicates on. Gray border indicates off. P/N 016-0171-584-H...
  • Page 134 PPENDIX ISO Product Controller II and Hawkeye Operation Manual...
  • Page 135 Index Introduction Unit Definitions and Conversions vi Application Mode Unit of Measure Conversions vi Application Speed Guide Unit of Measure Definitions vi Area Applied Automatic Nozzle Indexing Manual Section Controls Master Switch Status Boom Harness Connector Maintenance Max Tank Fill PWM Meter and Cal Units Calibration NCV’s Calibration Values...
  • Page 136 Tip Selection and Application Speed Guide Tip Size Option Toggle Nozzle Count Display Tools Menu Overview Turn Compensation 8, 17 Updates Using Tally Registers Valve Calibration Virtual Sections Volume Applied Wheel Tracks ISO Product Controller II and Hawkeye Operation Manual...
  • Page 137 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
  • Page 138 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.

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