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Raven SmarTrax Installation Manual

Steering ready combine claas lexion 730, 740, 750, 760, 770, and 780
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CLAAS Lexion 700 Series - Steering
Ready Combine SmarTrax™
Installation Manual
P/N 016-5030-047 Rev. B
09/15
E26478
Copyright 2015

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  • Page 1 CLAAS Lexion 700 Series - Steering Ready Combine SmarTrax™ Installation Manual P/N 016-5030-047 Rev. B 09/15 E26478 Copyright 2015...

  • Page 3: Table Of Contents

    Install the Node Harness ......................18 Install the Valve Harness ......................19 Install the Chassis Cable - SmarTrax-Only Systems (If Applicable) ........24 Connect SmarTrax to an Existing SmartYield™ Pro (If Applicable) ........24 Calibrate the SmarTrax System ....................24 System Diagrams ........................
  • Page 4 Table of Contents CLAAS Lexion 700 Series - Steering Ready Combine SmarTrax™ Installation Manual...

  • Page 5: Important Safety Information

    Ensure SmarTrax is disabled prior to starting any maintenance work on SmarTrax or the machine. WARNING • When starting the machine for the first time after installing SmarTrax, be sure that all persons stand clear in case a hose has not been properly tightened. •...

  • Page 6: Hydraulic Safety

    CAUTION Hydraulic Safety • Raven Industries recommends that appropriate protective equipment be worn at all times when working on the hydraulic system. • Never attempt to open or work on a hydraulic system with the equipment running. Care should always be taken when opening a system that has been previously pressurized.

  • Page 7: Introduction

    FIGURE 1. Preparing for Installation Before installing the SmarTrax system, park the machine where the ground is level, clean, and dry. Turn off the machine and leave it turned off for the duration of the installation process. During the installation process, follow good safety practices. Be sure to carefully read the instructions in this manual as you complete the installation process.

  • Page 8: Recommendations

    Recommendations Raven Industries recommends the following best practices when installing or operating the SmarTrax system for the first time, at the start of the season, or when moving the SmarTrax system to another machine: • Install the GPS antenna in the recommended location. Refer to the following table for the machine-specific antenna mounting location.

  • Page 9: Kit Contents

    This section contains a list of the components that are included in the SmarTrax kit. Before beginning the SmarTrax installation, compare the items in the kit with the components on this list. If you have questions about the kit, contact your Raven dealer.
  • Page 10 Assembly - Road Switch 063-0173-505 Assembly - 250 mm 3-Pin Linear Wheel 063-0181-021 Angle Mount - M10 Ball Linear Sensor 103-0001-029 Clamp - 1-1/2” U-Bolt Muffler 435-3003-030 Clamp - 2” Muffler 435-3003-059 CLAAS Lexion 700 Series - Steering Ready Combine SmarTrax™ Installation Manual...
  • Page 11 Introduction SmarTrax Installation Kit (P/N 117-5030-047) TABLE 1. Picture Item Description Part Number Qty. Clamp - 3” Muffler 435-3003-063 Clamp - 4-1/2” Muffler 435-3003-070 Bolt - M10 x 1.5 x 60 mm Hex 311-0070-025 Spacer - 0.406” ID x 0.750” OD x 1” Long 107-0172-038 Nut - M10 x 1.5 Pitch Jam...
  • Page 12 Chapter 2 CLAAS Lexion 700 Series - Steering Ready Combine SmarTrax™ Installation Manual...

  • Page 13: Wheel Angle Sensor Installation

    W heel Angle Sensor CHAPTER C h a p t e r 3 Installation Assemble the Wheel Angle Sensor (WAS) Single Steering Cylinder Models WAS Assembly FIGURE 1. Install one M10 jam nut (P/N 312-1001-035) and M10 ball linear sensor mount (P/N 103-0001-029) on each end of the of the 250 mm non-contact WAS (P/N 063-0181-021).

  • Page 14: Mount The Was

    Remove the nuts and clamp from the 4-1/2” muffler clamp (P/N 435-3003-070) and install the U-bolt around the right end of the steering cylinder barrel with the U-bolt ends pointing up and angled toward the rear of the machine. CLAAS Lexion 700 Series - Steering Ready Combine SmarTrax™ Installation Manual...
  • Page 15 Wheel Angle Sensor Installation Install the clamp on the ends of the U-bolt and secure it using the clamp’s two nuts. Base-End of WAS Installed FIGURE 5. Insert the M10 x 1.5 pitch x 60 mm bolt (P/N 311-0070-025) through the center hole in the large WAS rod mounting bracket (P/N 107-0172-431).

  • Page 16: Dual Steering Cylinder Models

    Insert the end of the M10 bolt through the hole in the M10 linear ball sensor mount (P/N 103-0001-029) installed on the rod-end of the WAS. Secure the WAS mounting bracket to the WAS using one M10 x 1.5 nylon insert lock nut (P/N 312-4000- 208). CLAAS Lexion 700 Series - Steering Ready Combine SmarTrax™ Installation Manual...
  • Page 17 Wheel Angle Sensor Installation Small Muffler Clamp Installed FIGURE 8. Remove the nuts and clamp from the 1-1/2” muffler clamp (P/N 435-3003-030) and install the U-bolt around the end of the steering cylinder shaft with the U-bolt ends pointing up. Install the clamp on the ends of the U-bolt and secure it using the clamp’s two nuts.
  • Page 18 Route the cable from the base-end of the WAS along the left side of the machine’s frame, routing it so that the cable is not near moving parts or heat sources. Secure with plastic cable ties as necessary. CLAAS Lexion 700 Series - Steering Ready Combine SmarTrax™ Installation Manual...

  • Page 19: Cab Component Installation

    Clean the floor mat. Install the SmarTrax node (P/N 063-0173-228) on the node mounting bracket (P/N 107-0172-055) using three 3/8”-16 lock nuts (P’/N 312-4001-109). Apply 5 strips of double-sided tape (P/N 332-0000-019) to the back of the node mounting bracket.

  • Page 20: Node Mounting Locations

    Mounting Tabs When choosing the location for the SmarTrax node, consider the following points: • Mount the SmarTrax node inside the machine’s cab on a flat, level surface for proper performance and cable connection. • One of the six numbered direction arrows on the node must be oriented in the direction of forward vehicle travel, one arrow pointing straight up, and two of the arrows parallel to the ground.

  • Page 21: Install The Road Switch

    Cab Component Installation Select a suitable location for the foot switch (P/N 063-0172-470) to be installed. Note: The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal. Using the holes in the foot switch as a template, drill holes in the floor of the cab.

  • Page 22: Install The Node Harness

    Connect the STEERING WHEEL connection from the node harness to the steering wheel sensor connection. Route the cable out the front of the steering column. Reassemble the steering column. CLAAS Lexion 700 Series - Steering Ready Combine SmarTrax™ Installation Manual...

  • Page 23: Install The Valve Harness

    Cab Component Installation Install the Valve Harness Start with the valve harness (P/N 115-4001-236) outside the cab on the left side. Access Area for Routing Valve Harness FIGURE 7. Route the 12-pin connector behind the cab to the right side of the machine. Cab Access Panel FIGURE 8.
  • Page 24 Locate the hydraulic steering cylinder lines at the rear axle. Trace the steering lines forward to the point of entrance into the machine’s hydraulic valve. Note: There will be hydraulic tee fittings between the valve and the axle. CLAAS Lexion 700 Series - Steering Ready Combine SmarTrax™ Installation Manual...
  • Page 25 Machine’s Hydraulic Valve FIGURE 11. Disconnect the cable connectors from the steering solenoids on the machine’s hydraulic valve. Note: The machine’s steering line solenoid connectors are not used in the SmarTrax system. Machine’s Solenoid Connections FIGURE 12. Left Solenoid Right Solenoid Route the LEFT and RIGHT cable connectors of the valve harness toward the machine’s hydraulic valve.
  • Page 26 The LEFT and RIGHT solenoid connectors are interchangeable. If the connectors are accidentally switched, the SmarTrax system will identify and correct the error during system calibration. Route and connect the WAS cable connector to the WAS cable connector installed on the rear axle.
  • Page 27 Cab Component Installation Valve Harness Diagram FIGURE 15. P/N 016-5030-047 Rev. B...

  • Page 28: Install The Chassis Cable - Smartrax-Only Systems (If Applicable)

    If the machine does not contain an existing chassis power system (such as SmartYield™ Pro), it is necessary to install the chassis power cable to operate the SmarTrax system. If a CAN system already exists on the machine, refer to Connect SmarTrax to an Existing SmartYield™ Pro (If Applicable) below to connect power to the SmarTrax system.

  • Page 29: System Diagrams

    Cab Component Installation System Diagrams P/N 016-5030-047 Rev. B...
  • Page 30 Chapter 4 CLAAS Lexion 700 Series - Steering Ready Combine SmarTrax™ Installation Manual...
  • Page 31 Cab Component Installation P/N 016-5030-047 Rev. B...
  • Page 32 Chapter 4 CLAAS Lexion 700 Series - Steering Ready Combine SmarTrax™ Installation Manual...
  • Page 33 Index Cab Component Installation Calibrating the SmarTrax System 24 Connecting SmarTrax to an Existing SmartYield Pro System 24 Installing the Chassis Cable - SmarTrax-Only Systems 24 Installing the Foot Switch 16 Installing the Node Harness 18 Installing the Road Switch 17...
  • Page 34 Index CLAAS Lexion 700 Series - Steering Ready Combine SmarTrax™ Installation Manual...

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