Related Manuals for Raven AGCO RoGator Hawkeye C Series
Summary of Contents for Raven AGCO RoGator Hawkeye C Series
- Page 1 Hawkeye® 2 Installation Manual for AGCO RoGator C-Series (RG900, RG1100, RG1300) 016-0171-712 Rev. D 8/2022 E42826 Copyright 2021, 2022...
- Page 2 Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose.
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Page 3: Table Of Contents
Table of Contents Chapter 1 Important Information..................1 Safety ....................................1 Agricultural Chemical Safety .............................. 2 Electrical Safety ..................................2 Recommendations and Best Practices ........................ 3 Harness Routing ..................................3 Chapter 2 Introduction......................5 Make and Model Compatibility ..........................5 Section Spacing ..................................5 Machine Configuration Notes ............................ - Page 4 Table of Contents Chapter 7 Sidekick Pro™ ICD Installation................49 Sidekick Pro ICD Connections to CANbus Hub .....................49 Sidekick Pro ICD Cable to Pump Connections ....................50 Sidekick Pro ICD Power Supply ..........................51 Appendix A Cable and Connector Maintenance ..........53 Power and ECU Harness Maintenance ......................53 Hawkeye®...
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Page 5: Important Information
• Do not operate this Raven system or any agricultural equipment while under the influence of alcohol or an illegal substance. • Be alert and aware of surroundings and remain in the operator seat at all times when operating this Raven system. -
Page 6: Agricultural Chemical Safety
• Do not connect the power leads to the battery until all system components are mounted and all electrical connections are completed. • Always start the machine before initializing this Raven system to prevent power surges or peak voltage. • To avoid tripping and entanglement hazards, route cables and harnesses away from walkways, steps, grab bars, and other areas used by the operator or service personnel when operating or servicing the equipment. -
Page 7: Recommendations And Best Practices
The word “harness” is used to describe any electrical cables and leads, both bundled and unbundled. Use the following guidelines and recommendations when connecting and routing harnesses while installing or maintaining this Raven system: • Leave protective caps/covers over harness connectors until needed to avoid dirt and moisture from contaminating electrical circuits. - Page 8 CHAPTER 1 Hawkeye® 2 Installation Manual for AGCO RoGator C-Series (RG900, RG1100, RG1300)
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Page 9: Introduction
I NTRODUCTION CHAPTER C H A P T E R 2 MAKE AND MODEL COMPATIBILITY Hawkeye® 2 is a pressure-based product control system which allows for precise sprayer application over a range of conditions and reduced spray drift. Each nozzle is controlled by an individual pulsing valve giving you a consistent spray pattern as speed and conditions change. - Page 10 Utilize Table 2 and 3 for 15/16 section capabilities. Utilize Table 4 and 5 for 35/36 section capabilities. This is determined by the combination of the AGCO RoGator C ECU and Raven RCM - Sprayer ECU software versions and unlock levels. The configuration wizard will limit this automatically.
- Page 11 INTRODUCTION AGCO RoGator C, 36 Section Breakdown (90’-100’) TABLE 4. 90’/ 90’/ 90’/ 100’/ 100’/ 100’/ 100’/ Switch Section 10” 15” 20” 10” 15” 19” 20” Introduction: Make and Model Compatibility...
- Page 12 CHAPTER 2 AGCO RoGator C, 36 Section Breakdown (120’-132’) TABLE 5. 120’/ 120’/ 120’/ 120’/ 120’/ 132’/ 132’/ Switch Section 10” 15” 19” 20” 20” AL 19” AL 20” AL Hawkeye® 2 Installation Manual for AGCO RoGator C-Series (RG900, RG1100, RG1300)
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Page 13: Machine Configuration Notes
Provider. For 36 section control, the AGCO RoGator C Liquid EXT software must be updated to version 1.02 or newer. • The Raven RCM - Sprayer ECU must be updated to software version of v21.2.1.7 or newer. • When prompted to setup the machine configuration, complete the following steps:... - Page 14 CHAPTER 2 4. For each section, use the color coordination in the tables above to select which switch the section will be mapped to as shown in Figure 2, “Switch Mapping - Assigning Sections,” below. NOTE: Only use numbers 1-5 in the drop-down list for each section according to the color code in the tables. FIGURE 2.
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Page 15: Installation Overview
• Updated software on field computers or control monitors and other ECUs. Contact your local AGCO dealer for the latest software. • PWM pump control valve • Raven compatible flow meter • Raven compatible pressure transducer • 80 mesh (or finer) strainer... -
Page 16: Kit Contents
CHAPTER 2 KIT CONTENTS Kit Contents for AGCO RoGator C-Series Equipment with Wilger Nozzle TABLE 6. Bodies Qty. 117-2005- Item Description Part Number Sheet, Warranty/ 016-0171-649 Help RCM - Sprayer 063-0173-956 Cable, RoGator C, Hawkeye 2, ECU 115-2005-017 Cabinet Cable, RoGator C 115-2005-018 Bulkhead Hawkeye 2 Cable, RoGator C,... - Page 17 INTRODUCTION Qty. 117-2005- Item Description Part Number Cable, Right Inner, 100’/15”, RoGator C, 115-2005-188 Hawkeye 2 Cable, Mid, 100’/15”, 115-2005-189 RoGator C, Hawkeye Cable, Outer, 100’/ 15”, RoGator C, 115-2005-190 Hawkeye 2 Cable, Outer, RoGator C, 90’/15” 115-2005-350 Hawkeye 2 Cable, Inner, 100’/ 20”, AGCO, Hawkeye 115-2005-123...
- Page 18 CHAPTER 2 Qty. 117-2005- Item Description Part Number Nut, M6-1 Flanged 312-4000-216 Zinc Nyloc Washer, M6 Zinc 313-1000-046 Spacer, RoGator 107-0172-609 Boom Bump Stop Bolt, M6 x 1.0 x 75 311-4058-147 Stainless Steel Hex U-Bolt, Zinc 4-1/ 16”W x 3” L x 3/8”- 107-0171-852 16 UNC Nut, 3/8”-16 Zinc...
- Page 19 INTRODUCTION Kit Contents for AGCO RoGator C-Series Equipment with Hypro Nozzle TABLE 7. Bodies Qty. 117-2005- Item Description Part Number Sheet, Warranty/Help 016-0171-649 RCM - Sprayer 063-0173-956 Cable, Mid, 120’/20”, 115-2005-003 AGCO, Hawkeye 2 Cable, Outer, 120’/20”, 115-2005-004 AGCO, Hawkeye 2 Cable, RoGator C, Hawkeye 2, ECU 115-2005-017...
- Page 20 CHAPTER 2 Qty. 117-2005- Item Description Part Number Cable, Mid, 120’/15”, 115-2005-185 RoGator C, Hawkeye 2 Cable, Outer, 120’/15”, 115-2005-186 RoGator C, Hawkeye 2 Cable, Mid, 100’/15”, 115-2005-189 RoGator C, Hawkeye 2 Cable, Outer, 100’/15”, 115-2005-190 RoGator C, Hawkeye 2 Cable, Outer, 90’/20”, 115-2005-205 Hawkeye 2...
- Page 21 INTRODUCTION Qty. 117-2005- Item Description Part Number Cable, AGCO 132’/19” Inner Right Hawkeye® 115-2005-152 Cable, Inner, 132’/20”, AGCO, Millenim Boom, 115-2005-159 Hawkeye 2 Cable, Inner, 120’/20”, 115-2005-002 AGCO, Hawkeye 2 Cable, Inner, 100’/20”, 115-2005-123 AGCO, Hawkeye 2 Cable, Left Inner, 100’/ 19”, RoGator C, 115-2005-179 Hawkeye 2...
- Page 22 CHAPTER 2 Hawkeye® 2 Service Kit Components for Wilger Nozzle Bodies (P/N 117- TABLE 8. 2005-052) Picture Item Description Part Number Quantity Nozzle Control Valve, Hawkeye® 2, 063-2005-003 Wilger Kit, Individual Repair, Hawkeye® 2 Not Pictured 117-2005-062 NCV, Wilger Cable, Hawkeye® 2 8-pin Ampseal 115-2005- Not Pictured Jumper...
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Page 23: Updates
INTRODUCTION UPDATES Raven software and documentation updates may be made available periodically on the Raven Applied Technology web site: www.ravenprecision.com At Raven Industries, we strive to make your experience with our products as rewarding as possible. One way to improve this experience is to provide us with feedback on this manual. - Page 24 CHAPTER 2 Hawkeye® 2 Installation Manual for AGCO RoGator C-Series (RG900, RG1100, RG1300)
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Page 25: Chapter 3 Installation Preparation
I NSTALLATION PREPARATION CHAPTER C H A P T E R 3 Perform the following procedure to prepare for the Hawkeye® 2 system installation. CAUTION Chemical residues may be present. Thoroughly bleed pressure from chemical lines and rinse the system with clean water prior to installing or servicing fittings, hoses, valves, or nozzles in the application system. - Page 26 CHAPTER 3 Hawkeye® 2 Installation Manual for AGCO RoGator C-Series (RG900, RG1100, RG1300)
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Page 27: Nozzle Body And Nozzle Control Valve Installation
N OZZLE BODY AND NOZZLE CHAPTER C H A P T E R 4 CONTROL VALVE INSTALLATION HAWKEYE® 2 NOZZLE BODY INSTALLATION After completing the steps in Chapter 3, Installation Preparation, install the provided nozzle bodies and nozzle control valves. BEST PRACTICES AND RECOMMENDATIONS •... -
Page 28: Wilger Nozzle Body Assembly & Installation
CHAPTER 4 2. Remove existing Hypro 5-way, right-handed nozzle bodies from the sprayer by unscrewing the Phillips screw located in the clamp. 3. Install the left-handed nozzle bodies, replacing all right-handed nozzle bodies. NOTE: Boom tube support brackets my need to be adjusted to provide clearance for left-handed nozzle bodies and NCV2s. - Page 29 NOZZLE BODY AND NOZZLE CONTROL VALVE INSTALLATION AGCO SPRAY BOOMS NOZZLE BODY ASSEMBLY 1. Locate the components provided to assemble the two configurations of the nozzle bodies. FIGURE 3. Wilger Nozzle Body Configurations Center Section Boom Wings of Machine 2. Remove the stainless steel U-clip provided with the nozzle bodies. 3.
- Page 30 CHAPTER 4 AGCO NOZZLE BODIES INSTALLATION NOTE: The Center Rack and first three locations on the primary boom to the left and right of the center rack will use the Saddle with Integrated Nozzle + End Body configuration. These locations do not have the structural boom tube running below the wet boom tube, thus it does not interfere with the spray pattern.
- Page 31 NOZZLE BODY AND NOZZLE CONTROL VALVE INSTALLATION 4. If the Wilger-to-Square lug tip adapters are needed to accommodate the tips, install those on the outlets of the nozzle bodies by rotating them a quarter turn. FIGURE 6. Wilger Nozzle Body Assembly with Tip Adapter Installed Tip Adapter Installed MILLENNIUM SPRAY BOOMS INSTALLATION...
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Page 32: Install The Prostop-E Valve
CHAPTER 4 INSTALL THE PROSTOP-E VALVE NOTE: For the Wilger version of Hawkeye® 2 kits, the Hawkeye® 2 system will control the Hypro ProStop-E on/off valve in addition to the NCV. In order to accommodate both valves, a Wilger dual drop nozzle body is installed along with an adapter for the ProStop-E. - Page 33 NOZZLE BODY AND NOZZLE CONTROL VALVE INSTALLATION 5. Attach the Wilger nozzle body to the boom. 6. Install the Hawkeye® 2 NCV to the Wilger nozzle body port closest to the wet boom tube. 7. Using the U-clip, install the ProStop-E to the previously installed adapter. IMPORTANT: Ensure the flat surface on the U-clip is towards the ProStop-E body (tabs down).
- Page 34 CHAPTER 4 BUMPER INSTALLATION FOR C-SERIES MACHINES WITH PROSTOP-E VALVES AND WILGER NOZZLE BODIES It is necessary to add spacers to the boom bump stops to help prevent nozzle bodies from colliding with each other upon folding, causing damage to the nozzle bodies. To install bump stop spacers: 1.
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Page 35: Nozzle Control Valve 2 (Ncv2) Installation
NOZZLE BODY AND NOZZLE CONTROL VALVE INSTALLATION NOZZLE CONTROL VALVE 2 (NCV2) INSTALLATION 1. Locate the Hawkeye® 2 NCVs and the O-rings provided with the kit. NOTE: Hypro NCV2 and nozzle body will use the purple-colored (size 115) O-rings (P/N 219-2005-115) Wilger NCV2 and nozzle body will use the black-colored (size 116) O-rings (P/N 219-2005-116) 2. -
Page 36: Boom Cable Routing And Connections (Inner, Middle, And Outer Boom Cables)
CHAPTER 4 BOOM CABLE ROUTING AND CONNECTIONS (INNER, MIDDLE, AND OUTER BOOM CABLES) 1. Locate the boom cables included with the Hawkeye® 2 installation kit. There are typically six boom cables for a single system: • 2 inner boom cables (may be left and right specific). •... -
Page 37: Install The Hawkeye® 2 Rcm - Sprayer
If a foam marker is present on the machine, refer to the “RCM - Sprayer Mounting With Foam Marker” on page 34. If Raven Autoboom XRT is already installed on this machine, refer to “RCM - Sprayer Mounting with Raven Autoboom XRT” on page 36. - Page 38 CHAPTER 5 3. Secure the RCM - Sprayer (P/N 063-0173-956) to the plate using the supplied bolts (M6 x75mm (qty 2), M6 x 65mm (qty 1), and flanged nylon lock nuts (qty 3)). It is recommended to mount the RCM - Sprayer to the inside of the mounting plate.
- Page 39 INSTALL THE HAWKEYE® 2 RCM - SPRAYER 2. Remove the hardware holding the foam marker mounting bracket and slip the bracket off of the existing u- bolts. 3. Place the RCM - Sprayer mounting plate (P/N 107-0235-015) on the existing u-bolts with the tabs at the bottom of the bracket facing toward the center of the machine.
- Page 40 FIGURE 5. RCM - Sprayer Mounted RCM - SPRAYER MOUNTING WITH RAVEN AUTOBOOM XRT If the Raven Autoboom XRT system is installed on this machine, the Autoboom XRT ECUs are mounted in this same location, so alternative RCM - Sprayer mounting steps are required: 1.
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Page 41: Ecu Cabinet Preparation
Machine ECU Cabinet 2. Locate the Raven ISO Product Control ECU. 3. Use a socket and socket extension to loosen the bolt securing the ECU mounting plate to the rear cabinet wall and remove the plate from the electrical box. - Page 42 Locate the Hawkeye® 2 bulkhead cable (P/N 115-2005-018) and connect the black 6-pin Deutsch plug into the mating connector labeled “Raven Node Power” in the ECU cabinet. b. Connect the gray 12-pin Deutsch plug to the mating connector labeled “Raven Node Signals” in the ECU cabinet.
- Page 43 INSTALL THE HAWKEYE® 2 RCM - SPRAYER 9. Remove the plug from one of the two locations circled in red in Figure 9, “Connecting RCM - Sprayer to ISOBUS (Drawing),” on the CANbus Hub in the base of the ECU cabinet. 10.
- Page 44 CHAPTER 5 11. Remove the bolts securing the large ECU plate on the left side of the electrical box as shown in Figure 11, “Access to the Rear of the ECU Cabinet,” and move the ECU to allow access to the back wall of the ECU Cabinet. FIGURE 11.
- Page 45 INSTALL THE HAWKEYE® 2 RCM - SPRAYER FIGURE 12. ECU Cabinet Access for Hawkeye® 2 Drill 1-1/2” Hole 13. Remove the nut and washer from the round connector of the Hawkeye® 2 bulkhead cable. 14. Pass the round connector through the 1-1/2” hole drilled in the rear of the cabinet wall. 15.
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Page 46: In Cab Connections
CHAPTER 5 IN CAB CONNECTIONS VIPER 4 ISOBUS CONNECTION ® 1. Connect the two 2-pin Deutsch ISOBUS connectors located behind the Viper 4 together. FIGURE 13. ISOBUS Connections Hawkeye® 2 Installation Manual for AGCO RoGator C-Series (RG900, RG1100, RG1300) -
Page 47: Chassis Cable Installation
C HASSIS CABLE INSTALLATION CHAPTER C H A P T E R 6 CHASSIS CABLE ROUTING AND CONNECTION BEST PRACTICES AND RECOMMENDATIONS • Do not connect battery leads until all cables are installed and connected. • Route chassis cabling along existing cabling or plumbing to help avoid pinch points or stretching the cable during normal equipment operation. -
Page 48: Hawkeye® 2 Ecu Ncv Power Cable Installation
CHAPTER 6 HAWKEYE® 2 ECU NCV POWER CABLE INSTALLATION 1. Locate the Hawkeye® 2 NCV Power cable (P/N 115-2005-017) provided in the kit. 2. Connect the black rectangular AmpSeal connector to the center port of the RCM - Sprayer installed previously. 3. -
Page 49: Hawkeye® 2 Power Connections (No Injection)
CHASSIS CABLE INSTALLATION HAWKEYE® 2 POWER CONNECTIONS (NO INJECTION) 1. Locate the three way fuse panel under the right-rear of the catwalk. 2. Place an 70 Amp AMI fuse (P/N 510-1003-048) in one of the two rear positions of the fuse panel. FIGURE 3. - Page 50 CHAPTER 6 FIGURE 4. System Diagram (Page 1) Hawkeye® 2 Installation Manual for AGCO RoGator C-Series (RG900, RG1100, RG1300)
- Page 51 CHASSIS CABLE INSTALLATION FIGURE 5. System Diagram (Page 2) Chassis Cable Installation: System Diagrams...
- Page 52 CHAPTER 6 Hawkeye® 2 Installation Manual for AGCO RoGator C-Series (RG900, RG1100, RG1300)
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Page 53: Chapter 7 Sidekick Pro™ Icd Installation
For machines that do not already have injection pumps, Raven cables P/N 115-0172-443 and P/N 115-0172-444 are required. For systems that have Raven CAN Sidekick™ Pro pumps installed, simply follow the instructions below. -
Page 54: Sidekick Pro Icd Cable To Pump Connections
6. Unplug the terminator from the “CAN to PCB” connector on AGCO harness 596775D1. Set terminator aside for later use. 7. Insert “CAN to PCB” from the Raven harness (P/N 115-0172-443) into the first port on the top row. 8. Locate the connector labeled “INJECTION LOGIC” from the AGCO harness 596775D1. Connect the “INJECTION LOGIG”... -
Page 55: Sidekick Pro Icd Power Supply
SIDEKICK PRO™ ICD INSTALLATION SIDEKICK PRO ICD POWER SUPPLY When adding Sidekick Pro™ ICD injection to the machine with Hawkeye® 2, a second fuse panel must be installed to accommodate the power needs. 1. Install a four way fuse pane (P/N 510-2001-068) towards the rear of the machine near the injection pumps. FIGURE 3. - Page 56 CHAPTER 7 Hawkeye® 2 Installation Manual for AGCO RoGator C-Series (RG900, RG1100, RG1300)
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Page 57: Appendix A Cable And Connector Maintenance
C ABLE AND CONNECTOR APPENDIX A P P E N D I X A MAINTENANCE POWER AND ECU HARNESS MAINTENANCE 1. Disconnect the ECU harness connector and inspect for signs of moisture or corrosion. 2. If moisture or corrosion is detected, use Deoxit D5, brushes, and compressed air to clean and dry the connector. - Page 58 APPENDIX A 3. Clean contacts with a small wire brush (P/N 321-0000-477). FIGURE 2. Cleaning Contacts with a Wire Brush 4. Spray the contacts again with the deoxidizing agent to help rinse out debris. 5. Remove residue of the deoxidizing agent from the connection. CAUTION Damage to the connector seal may occur if residue is not removed from the connector.
- Page 59 7. If not already applied, apply a single, short burst of corrosion inhibitor such as CorrosionX HD (P/N 222-0000- 020) to the NCV2 connection. Be sure the corrosion inhibitor has coated the NCV2 contacts and recessed portions of the connector. NOTE: To determine whether corrosion inhibitor has been applied, inspect for a thick liquid in the bottom of the connector as shown in the image below.
- Page 60 APPENDIX A Hawkeye® 2 Installation Manual for AGCO RoGator C-Series (RG900, RG1100, RG1300)
- Page 61 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
- Page 63 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
- Page 64 WHAT IS NOT COVERED BY THE EXTENDED WARRANTY? Raven Industries will not assume any expense or liability for repairs outside our facility without written consent. Raven Industries is not responsible for damage to any associated equipment or products and will not be liable for loss of profit, labor, or other damages.
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