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Raven Hawkeye Installation Manual

For agco rogator rg900; agco rogator rg1100; agco rogator rg1300
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AGCO RoGator C-Series RG900,
RG1100, RG1300 Hawkeye®
Installation Manual
P/N 016-0171-655 Rev. D
11/18
E32289
Copyright 2018

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  • Page 1 AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual P/N 016-0171-655 Rev. D 11/18 E32289 Copyright 2018...
  • Page 2 Raven systems, or products used as components of systems, which rely upon the reception of these signals or availability of these services. Raven Industries accepts no responsibility for the use of any of these signals or services for other than the stated purpose.

  • Page 3: Table Of Contents

    Updates ..................................12 Chapter 3 Installation Preparation ..................13 Chapter 4 Nozzle Control Valve Installation..............15 Hawkeye Nozzle Control Valve Installation ....................15 Best Practices and Recommendations .........................15 ProStop-E with Wilger Nozzle Body Assembly ......................16 Boom Cable Routing and Connection ......................
  • Page 4 Cable and Connector Maintenance..............41 Power and ECU Harness Maintenance ......................41 Hawkeye Boom Harness Connector Maintenance ..................41 Appendix C Special Configuration for ProStop-E Combination Kits ..... 45 Section Widths ................................45 Switch Mapping .................................46 AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...

  • Page 5: Important Safety Information

    • Follow all safety information presented within this manual. • If you require assistance with any portion of the installation or service of Raven equipment, contact a local Raven dealer for support. • Follow all safety labels affixed to system components. Be sure to keep safety labels in good condition and replace any missing or damaged labels.

  • Page 6: Electrical Safety

    • Always verify that the power leads are connected to the correct polarity as marked. Reversing the power leads could cause severe equipment damage. • Disconnect the Hawkeye System ECUs and control console before jump starting the vehicle or welding on any part of the implement.

  • Page 7: Instructions For Hose Routing

    IMPORTANT SAFETY INFORMATION Allow sufficient clearance from machine component operational zones such as: • Drive shafts, universal joints and hitches (i.e. 3-point hitch) • Pulleys, gears, sprockets • Deflection and backlash of belts and chains • Adjustment zones of adjustable brackets •...
  • Page 8 • Tree limbs, brush and debris • Damage where service personnel or operators might step or use as a grab bar • Damage when passing through metal structures • High pressure wash AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...

  • Page 9: Introduction

    C H A P T E R 2 ® Hawkeye nozzle control is a pressure based product control system designed for precise sprayer application in a variety of conditions. Pressure based application control provides accurate control of droplet size which reduces spray drift during field operations.

  • Page 10: Boom Spacing

    • When prompted to enter the number of sections and section widths in the wizard. Refer to Table 2 on page 6 for sections and section widths. • Do not modify the switch mapping because Hawkeye will auto-fill the switch mapping values. The sections will map the same number of switches as there are sections.

  • Page 11: Required Components

    INTRODUCTION 2. Replace existing strainer with an 80 mesh (or finer) strainer. See the Hawkeye Installation Preparation section on page 7. 3. Remove spray tips and flush each section individually for a minimum of 20 seconds to thoroughly flush the boom.

  • Page 12: Kit Contents

    Spacer - Boom Not Pictured Bump Stop, 107-0172-609 RoGator Bolt - Hex, M6 Not Pictured 311-0070-014 x 1.0 x 75’ Cable, ECU, Hawkeye 115-7303-308 RoGator 2018+ Cable, Bulkhead, 115-7303-309 Hawkeye, RoGator 2018+ AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...
  • Page 13 INTRODUCTION Qty. Item Picture Part Number 117-1007- Description Cable, Chassis, Hawkeye 115-7303-310 RoGator 2018+ ECU - ISO Product 063-0173-704 Controller II Cable - Primary RG 900/1100/ 115-7305-068 1300 (120’, 20”) Cable - Primary RG 900/1100/ 115-7305-109 1300 (100’, 20”) Cable, Left...
  • Page 14 334-0002-196 Wet Boom, Hypro Hawkeye Nozzle Control 063-0173-673 Valve, Hypro Hawkeye Nozzle Control 063-0173-671 Valve, Wilger Fuse, 70A, Bolt Down, M5, 510-1003-048 MIDI/AMI O-Ring, Viton, Green Coated, 219-1005-115M -115, 56 Pack AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...
  • Page 15 INTRODUCTION Qty. Item Picture Part Number 117-1007- Description O-Ring, Viton, Brown, -116, 56 219-1005-116M Pack Wilger, Adapter 333-0002-319 C/C Male Plug Wilger, Adapter Assembly, 333-0002-322 Combo-Jet to Wilger, End Nozzle Body, 333-0002-325 Blended Pulse Wilger, Nozzle Body 1” 2-Way 333-0002-332 3/8”...

  • Page 16: Updates

    321-0000-457 Hawkeye Fly Nut Wrench 321-0000-459 UPDATES Raven software and documentation updates may be made available periodically on the Raven Applied Technology web site: www.ravenprecision.com At Raven Industries, we strive to make your experience with our products as rewarding as possible.

  • Page 17: Installation Preparation

    I NSTALLATION PREPARATION CHAPTER C H A P T E R 3 ® Perform the following procedure to prepare fir the Hawkeye nozzle control installation. CAUTION Chemical residues may be present. Thoroughly bleed pressure from chemical lines and rinse the...
  • Page 18 HAPTER AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...

  • Page 19: Nozzle Control Valve Installation

    • Do not connect battery leads until all cables are installed and connected. ® • If a dual channel turret nozzle body is installed on the implement, always mount the Hawkeye nozzle control valve to the straight nozzle port to avoid excessive pressure drop across the nozzle.

  • Page 20: Prostop-E With Wilger Nozzle Body Assembly

    PROSTOP-E WITH WILGER NOZZLE BODY ASSEMBLY NOTE: For kit numbers ending in 206 - 208, the Hawkeye system will control the Hypro ProStop-E in addition to the NCV. In order to accommodate both valves, a Wilger dual drop nozzle body is installed along with an adapter for the ProStop-E adapter.
  • Page 21 5. Attach the Wilger nozzle body to the boom. ® 6. Install the Hawkeye NCV to the Wilger drop closest to the wet boom tube. 7. Using the U-clip, install the ProStop-E to the previously installed adapter. Ensure the flat surface on the U-clip is towards the ProStop-E body (tabs down).
  • Page 22 HAPTER ® 2. The locations listed below require that the Hawkeye NCV is installed in the rear position and the ProStop-E is in the forward position, closest to the boom tube: • Just below the secondary boom fold cylinder, base end.
  • Page 23 VALVE MOUNTING INTERFERENCE AND OBSTRUCTIONS ® In some locations on the spray boom, boom equipment or hardware may interfere with mounting the Hawkeye nozzle control valves. In these locations, there are a few options to get around the interferences: 1. Rotate the nozzle control valve so the round, low profile side of the NCV is towards the interference.
  • Page 24 3. If the first two options do not solve the interference, swap the AGCO nozzle body for a triple nozzle body ® (provided in the kit) with the threaded connection for the Hawkeye valve facing away from the interference. FIGURE 11. Triple Nozzle Body Installed...

  • Page 25: Boom Cable Routing And Connection

    If there is interference between the connector and boom components, remove the 90° back shell from the connector. Refer to Figure 14 on page 22. 4. If not already applied, apply a single short burst of corrosion inhibitor (Corrosion X HD (Raven P/N 222-0000- 020 or available from http://www.corrosionx.com/corrosionx-heavy-duty.html)) into the NCV connection. Be sure the corrosion inhibitor has coated the NCV contacts and recessed portions of the connector.
  • Page 26 7. Repeat step 1 through step 5 to route and connect the secondary boom cable on the opposite boom. NOTE: Route and connect the primary and secondary cables before securing the cable with the supplied zip ties. AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...

  • Page 27: Primary Boom Cable Routing And Connections

    NOZZLE CONTROL VALVE INSTALLATION PRIMARY BOOM CABLE ROUTING AND CONNECTIONS NOTE: Review the Best Practices and Recommendations section on page 21 before routing or securing the boom cables on the implement. Do not connect or secure the cable until instructed to do so in the procedure.
  • Page 28 HAPTER AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...

  • Page 29: Chapter 5 Isobus Ecu Mounting And Connection

    • Do not connect battery leads until all cables are installed and connected. ® • If a protected mounting location is not available on the equipment, mount the Hawkeye product controller II ECU with the connectors facing down toward the ground to help keep moisture from accumulating in the ECU.
  • Page 30 The jumper cable can be set aside with the Product Controller Node. FIGURE 3. Power and Signal Connections 7. For signals to reach the C190 connector, complete step a through step d. If it is a Raven controlled machine, it may already be connected.
  • Page 31 ® 10. Use a 1-1/2” hole saw to drill a hole through the back of the electrical box in a location where the Hawkeye system will not interfere with the existing electrical components (refer to Figure 5 on page 28).

  • Page 32: Mounting Plate Preparation And Ecu Installation

    HAPTER FIGURE 5. Access to Electrical Box for Hawkeye Chassis Cable Drill 1-1/2” Hole MOUNTING PLATE PREPARATION AND ECU INSTALLATION 1. Using the Product Controller II ECU as a template, mark the mounting plate for the new ECU mounting post pattern.

  • Page 33: Ecu Electrical Connections

    ECU ELECTRICAL CONNECTIONS NODE BULKHEAD CABLE INSTALLATION (115-7303-309 CABLE) ® 1. Locate the large, round receptacle on the Hawkeye retrofit cable (P/N 115-7303-309). 2. Remove the nut and washer from the receptacle. 3. Feed the receptacle through the hole previously drilled through the back of the electrical box (refer to Figure 5 on page 28).
  • Page 34 HAPTER AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...

  • Page 35: Chapter 6 Chassis Cable Installation

    ELECTRICAL BOX CONNECTIONS 1. Locate the single, round connector on the supplied chassis cable (P/N 115-7303-310). ® 2. Route this connector to the electrical box and connect to the Hawkeye bulkhead cable receptacle secured previously. 3. Connect the chassis cable to the round receptacle on the Product Controller II ECU cable already installed in the electrical box.

  • Page 36: Hawkeye Power Connections (No Injection)

    1. Locate the three way fuse panel under the right-rear of the catwalk. 2. Place an 70 Amp AMI fuse (P/N 510-1003-048) in one of the two rear positions of the fuse panel. AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...

  • Page 37: System Diagrams

    CHASSIS CABLE INSTALLATION FIGURE 3. Hawkeye Power Connection (No Injection) AMI Fuse Power Connections NOTE: If the system will include Sidekick Pro™ ICD injection, a secondary fuse panel is required. The injection ® pumps and Hawkeye will be powered via the secondary fuse panel. Refer to “Sidekick Pro™ ICD Installation”...
  • Page 38 HAPTER FIGURE 5. System Diagram (Page 1) AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...
  • Page 39 CHASSIS CABLE INSTALLATION FIGURE 6. System Diagram (Page 2) P/N 016-0171-655 Rev. D...
  • Page 40 HAPTER AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...

  • Page 41: Appendix A Sidekick Pro™ Icd Installation

    INSTALLATION SIDEKICK PRO ICD CONNECTIONS TO PCB Connecting the Sidekick Pro™ ICD pump to the Hawkeye system is done via CANBUS PCB located behind the node enclosure on the right-hand side of the machine. For machines that do not already have injection pumps, Raven cables P/N 115-0172-443 and P/N 115-0172-444 are required.

  • Page 42: Sidekick Pro Icd Cable To Pump Connections

    6. Unplug the terminator from the “CAN to PCB” connector on AGCO harness 596775D1. Set terminator aside for later use. 7. Insert “CAN to PCB” from the Raven harness (P/N 115-0172-443) into the first port on the top row. 8. Locate the connector labeled “INJECTION LOGIC” from the AGCO harness 596775D1. Connect the “INJECTION LOGIG”...

  • Page 43: Sidekick Pro Icd Power Supply

    SIDEKICK PRO ICD POWER SUPPLY ® When adding Sidekick Pro™ ICD injection to the machine with Hawkeye , a second fuse panel must be installed to accommodate the power needs. 1. Install a four way fuse pane (P/N 510-2001-068) towards the rear of the machine near the injection pumps.
  • Page 44 PPENDIX AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...

  • Page 45: Chapter B Cable And Connector Maintenance

    Oxidation will appear as a dry, white coating on the contacts. If any connectors show signs of moisture, contamination, or oxidation, perform Step 2 - Step 6. If this is a new installation, skip to Step 7. All ® components listed below can be ordered in the Hawkeye NCV Connection Maintenance Kit (P/N 117-0171- 692).
  • Page 46 6. Dry out the connection with dry, compressed air. Dust Off Electronics Duster (P/N 222-4001-007) is recommended however, if unavailable, alternate compressed air sources can be used. If using compressed air from a large volume air compressor, be sure the lines are free of moisture. AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...
  • Page 47 CABLE AND CONNECTOR MAINTENANCE 7. If not already applied, apply a single short burst of corrosion inhibitor (Corrosion X HD (Raven P/N 222-0000- 020 or available from http://www.corrosionx.com/corrosionx-heavy-duty.html)) into the NCV connection. Be sure the corrosion inhibitor has coated the NCV contacts and recessed portions of the connector.
  • Page 48 PPENDIX AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...

  • Page 49: Appendix C Special Configuration For Prostop-E Combination Kits

    S PECIAL CONFIGURATION FOR APPENDI X A P P E N D I X C PROSTOP-E COMBINATION KITS SECTION WIDTHS When configuring the system, the correct section widths must be entered for proper control of the ProStop-E values. The table below displays the section widths for boom configuration. TABLE 1.

  • Page 50: Switch Mapping

    ® The AGCO system recognizes when Hawkeye in installed so switch mapping occurs automatically in the background. Do not adjust the default mapping of switches. FIGURE 1. Default Switch Mapping Example AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...
  • Page 51 Best Practices and Recommendations Valve Installation Boom Spacing Valve Mounting Interference and Obstructions Viper 4 ISOBUS Connection Electrical Safety Hawkeye Boom Harness Connector Maintenance Kit Contents Machine Configuration Notes Nozzle Control Valve Installation Point of Reference ProStop-E with Wilger Nozzle Body Assembly...
  • Page 52 Index AGCO RoGator C-Series RG900, RG1100, RG1300 Hawkeye® Installation Manual...
  • Page 53 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.
  • Page 54 Bring the defective part and proof of purchase to your Raven dealer. If the dealer approves the warranty claim, the dealer will process the claim and send it to Raven Industries for final approval. The freight cost to Raven Industries will be the customer’s responsibility.

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