Zetor CRYSTAL HD 150 Operator's Manual
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Zetor CRYSTAL HD 150 Operator's Manual

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Tractor is Zetor. Since 1946.
CRYSTAL HD
OPERATOR´S MANUAL
2/2018
2/2018
2/2018

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Summary of Contents for Zetor CRYSTAL HD 150

  • Page 1 CRYSTAL HD OPERATOR´S MANUAL 2/2018 2/2018 2/2018 Tractor is Zetor. Since 1946.
  • Page 2 ZETOR This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully.

  • Page 4: Table Of Contents

    Aggregation tractor - machine/trailer ......................21 Tractors equipped with front end loader......................21 Principles for operating tractors equipped with front end loader ..............22 Zetor tractors used for work in the woods ....................23 Safety labels ..............................23 Preventive daily maintenance ........................25 Preventive daily maintenance........................25 Fuel system leaks............................25...
  • Page 5 CONTENTS Panel of the instrument panel........................40 Lights switch ..............................41 Lights switch between the grill and the cabin ....................41 Direction lights, lower beam head lights, head lights and horn switches ............41 Switch box ..............................42 Switch box key in the position (0)........................42 Switch box key in the position (I).........................42 Switch box key in the position (II)........................42 Manual throttle.............................43...
  • Page 6 CONTENTS The processed area - setting of the width of aggregation ................71 Machined area record..........................72 System of treatment of exhaust gases - setting ..................72 Instrument panel - warning ..........................73 Replenish fuel ..............................73 Add urea ..............................73 High temperature of the cooling liquid......................74 Low level of the cooling liquid........................74 High temperature of the engine oil ......................75 High air temperature in the engine air intake system..................75...
  • Page 7 CONTENTS Gear shifting ..............................98 Gear shifting - Using the clutch pedal ......................98 Gear shifting - using the clutch control button on the head of gear shifting lever ........99 Blocking the automatic dead start function....................99 Engine speed preselection system......................99 Description of the engine speed preselection functions................100 Driving the tractor using the engine speed preselection system...............102 Automatic engine speed preset mode.......................103 Automatic engine speed preset mode for operation in field mode ............103...
  • Page 8 CONTENTS Swing drawbar ............................126 Modular system of hitches for trailers and semi-trailers................127 Swinging draw-bar console module ......................127 Swinging draw-bar console with a fixed pin module .................127 Console with a ø 80 ball module .......................128 Hitch for a single-axle CBM semi-trailer ....................128 Uncoupling of a single-axle trailer ......................128 Coupling of a single-axle trailer .........................128 Maximum permissible vertical static load of hitches for trailers and semi-trailers........129...
  • Page 9 CONTENTS Lowering speed ............................156 Free position ..............................156 Setting the control of three-point hitch.......................156 Manual setting of control of three-point hitch ....................157 Automatic control of three-point hitch......................157 Using the rear control ..........................158 External control buttons of the electro-hydraulic system................158 Indication of EHR-B errors.........................159 Description of signals of EHR-B electro-hydraulic system errors..............159 Description of minor errors of the EHR-B electro-hydraulic system............160 Hitches ................................161...
  • Page 10 Specification of the oil for the gearbox housing and the final drive housing ..........190 Specification of oil for the front driving axle....................190 Other recommended service fillings tested on Zetor tractors..............191 Oil to gear systems of tractors........................191 Front PTO oil .............................191 Oil for the front driving axle........................192...
  • Page 11 CONTENTS Maintenance and treatment of tyres ......................212 Tractor shutdown and recommended points for tractor lifting ..............212 Adjustment ..............................213 Adjusting valve clearance..........................213 Flat belt drive tension of accessories ......................213 Bleeding the front drive axle brake system ....................213 Brake pedal free play setting ........................214 Brake adjustment............................214 Adjustment of the lifting draw-bars of the hitch for a single-axle semi-trailer..........214 Adjusting the bowden cable........................214...

  • Page 12: Location Of Serial Numbers

    LOCATION OF SERIAL NUMBERS C18N029 1. Tractor data plate 2. Cab serial number 3. Engine serial number 4. Tractor serial number When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below. Tractor type Tractor serial number Engine serial number...
  • Page 13 LOCATION OF SERIAL NUMBERS The 'right', 'left', 'front' and 'back' indications refer to the driving direction of the tractor. C15N002...

  • Page 14: Safety Instructions For Users

    SAFETY INSTRUCTIONS FOR USERS Pay increased attention to the parts in the instructions for use and maintenance indicated with this symbol. The symbol can be found next to all important warnings related to the operational safety. Follow these warnings and be particularly careful in these situations! Inform your colleagues and other users about these warnings.

  • Page 15: Starting The Engine

    During aggregation of Zetor tractors with machines and implements with high tensile resistance when the engine speed drops and the engine tends to stall, the 1R, 2R reduced gears must not be used for...

  • Page 16: Risk Of The Tractor Overturning

    SAFETY INSTRUCTIONS FOR USERS Risk of the tractor overturning The risk of the tractor overturning is increased especially when the following is used: a narrow wheel gauge inappropriate tractor travelling speed travel on the slope along a contour line or turning on the slope driving through ditches, depressions, near edges of ditches, chuckholes, steep slopes or when driving on edges of water courses and water areas driving up the steep slope, risk of overturning the tractor back...

  • Page 17: Fire Prevention Principles

    SAFETY INSTRUCTIONS FOR USERS Leaving the tractor Park the tractor only on an even land and where not possible, support with a shim assy. Do not park the tractor with an attached implement in the lifted position. Usually use the left-hand side tractor door when leaving the tractor. Look round whether any vehicle is coming, that could jeopardize your safety when leaving the tractor.
  • Page 18 SAFETY INSTRUCTIONS FOR USERS Health and environment protection The tractors are not equipped with special filters of air aspirated to the cab. Therefore, they are not designed for work with aerosols and other harmful substances. Coolant, brake liquid, kerosene, diesel fuel, mineral oil and other oil products that are used for the operation and maintenance of the tractor may cause various skin disorders in case of direct contact with your skin and can irritate mucous membranes, eyes, the digestive system and upper respiratory ways.

  • Page 19: Preventive Daily Maintenance

    When handling the battery you must pay increased attention and avoid short-circuits. In tractors equipped with a battery disconnector switch the disconnector off when handling the battery. Zetor tractors must not be operated with a disconnected battery as this may lead to a serious failure of the tractor.

  • Page 20: Driver's Seat

    FH13N002 Protection of cab against aerosols The cab of Zetor tractors in standard design is not designed for work with aerosols and other health hazardous substances. The level of cab protection in standard design complies with EN 15695-1:2009 standard - level 2 (only dust proof cab).

  • Page 21: Level Of External And Internal Noise

    78.8 The level of vibrations on driver´s seat ZETOR tractors are classified in category A in class I / II / III. Category A includes all tractors with a specified vibration level due to similar design specifications. The table below shows the results of the test bench measurements according to EU Regulation 1322/2014, Annex XIV.

  • Page 22: Aggregation Tractor - Machine/Trailer

    Countries that are not part of the European Union must comply with the applicable local regulations. Zetor tractors are fitted with a cab roof which is not intended for tractors equipped with a front loader and which does not meet the OECD code 10 (FOPS) conditions.

  • Page 23: Principles For Operating Tractors Equipped With Front End Loader

    ZETOR´s ap-proval. The loader may become dangerous as a result of not observing these instructions. ZETOR TRACTORS shall not be held responsible in case of any damage or injury. Use front end loader without additional weights on the tractor (danger of mutual contact). The load of front and rear drive axle must not exceed the maximum permitted load listed in the manual.

  • Page 24: Zetor Tractors Used For Work In The Woods

    Standard tractors Zetor do not provide sufficient protection for operation in forest terrain as, for example, protection against a fal-ling tree or branch on a cab or penetration of objects to a cab. If Zetor tractor is utilized for forest work, a tractor operated within the European Union must be protected against these risks.
  • Page 25 NOTES  ...

  • Page 26: Preventive Daily Maintenance

    PREVENTIVE DAILY MAINTENANCE Preventive daily maintenance Perform this maintenance daily or after every 8 - 10 hours of operation at the latest. C18N037 Fuel system leaks Check the fuel system for leaks, including the fuel tank. Repair any leaks immediately. The hole for draining dirt from the fuel tank is found in its bottom.

  • Page 27: Windshield Washer Tank

    PREVENTIVE DAILY MAINTENANCE Windshield washer tank Windshield washer tank is placed on the rear wall of the cabin from the outside side. The washer tank capacity is 2 litres. In summer the reservoir should be filled with distilled water or mixture for washers. Antifreeze mixture for washers must be used in winter season for filling the washer tank.

  • Page 28: Hydrostatic Steering

    PREVENTIVE DAILY MAINTENANCE Hydrostatic steering check tightness of screws and nuts of the control rods and levers check state of all hoses of hydraulic control circuits whether they are not damaged and oil is not leaking C18N043 Air cleaner Repeated pressing the cup located on the bottom of the air cleaner cover in the direction of the arrows will blow out the dirt caught in the air cleaner cover.

  • Page 29: Hitches

    PREVENTIVE DAILY MAINTENANCE Hitches Check the condition of the hitching and attachment systems of the tractor and trailer. C18N045 Inspection of fouling of coolers Open the front cowl and check the plates of the engine radiator of engine cooling liquid and air conditioning condenser, the cooler of oil of the front PTO shaft and the cooler of the gear oil (if the tractor is equipped with them) for fouling.

  • Page 30: Tyres And Wheels

    PREVENTIVE DAILY MAINTENANCE Tyres and wheels Check the air pressure in the front and rear tyres. Depending on the character of work adjust the pressure to the recommended value. Check and if necessary retighten the bolts of the front and rear wheels. Never drive with loose wheel bolts! C18N046 Short functional test...
  • Page 31 NOTES  ...

  • Page 32: Acquaintance With The Tractor

    ACQUAINTANCE WITH THE TRACTOR Tractor user must be properly acquainted with recommended operating and safety rules for safe tractor operation in advance. It is too late to do it within operation! Safety cabin Use the left side of the tractor to enter and exit the cab.

  • Page 33: Rear Window

    ACQUAINTANCE WITH THE TRACTOR Rear window Is equipped with a handle and in an open position is locked by gas spruts. Rear window is heated. When driving on an uneven surface we recommend to secure the window in a closed position - danger of window cracking.

  • Page 34: Adjustable Screen And Cover Of The Swing Lid

    ACQUAINTANCE WITH THE TRACTOR Adjustable screen and cover of the swing lid Pull out the adjustable screen of the front window (1) by pulling the hand rail in the arrow direction. To return to the original position, shortly pull the hand rail in the direction of the arrow and release the hand rail.

  • Page 35: Internal Lighting

    ACQUAINTANCE WITH THE TRACTOR Internal lighting To be turned on and off by means of a button marked with the arrow. F13BN014 Cabin steps illumination The cabin light is located in the cab roof above the cabin door. The cabin steps illumination lights up for two minutes when the ignition key is moved from position I to position C18N030 If the cabin step illumination is on, do not disconnect the battery by the battery disconnect.

  • Page 36: Driver´s Seat

    ACQUAINTANCE WITH THE TRACTOR Driver´s seat FHD18N081 Only adjust the driver's seat when the tractor is stationary and is braked by the handbrake. There is a risk of injury or accident when adjusting the seat while driving. 1 - Bottom seat cushion - longitudinal adjustment controller (after lifting the controller, it is possible to adjust longitudinally only the bottom seat cushion) 2 - Seat turning controller (after lifting the controller the seat can be rotated) 3 - Seat height adjustment controller (after lifting the controller and relieving the seat the seat is raised to the...

  • Page 37: Passenger´s Seat

    ACQUAINTANCE WITH THE TRACTOR Passenger´s seat Passenger´s seat is tiltable and placed on the left mudguard of the cabin. C15N047 Seat tilting out Passenger´s seat to be tilted out in the direction of an arrow (1) upward. Locking of the seat is done automatically.

  • Page 38: Windscreen Wiper

    ACQUAINTANCE WITH THE TRACTOR Windscreen wiper The windscreen wiper switch is located on the right pillar of the cab. The two-speed windscreen wiper motor is controlled by a two-position switch. 0 - front wiper off 1 - slower windscreen wiper operation 2 - faster windscreen wiper operation FHD18N007 Front wiper speed switch...

  • Page 39: Upper Working Lights Switching On

    ACQUAINTANCE WITH THE TRACTOR Upper working lights switching on C18N056 The upper working lights are switched on by pressing the bottom of the switches located on the panel on the right pillar of the cab. Turning the lights on is indicated by the illuminated symbol on the switch. A - front working lights B - rear working lights Control panel on the right rear mudguard...

  • Page 40: Switches Located On The Control Panel

    ACQUAINTANCE WITH THE TRACTOR Switches located on the control panel FHD18N013 1 - Front drive axle control switch (more in the chapter 'RUNNING OPERATION') 2 - Differential locks switch (more in the chapter 'RUNNING OPERATION') 3 - Multiplier preselection switch (more in the chapter 'RUNNING OPERATION') 4 - Front drive axle suspension settings switch (more in the chapter RUNNING OPERATION) 5 - Front drive axle suspension lock switch (more in the chapter 'RUNNING OPERATION') 6 - Tractor front height adjustment switch (more in the chapter 'RUNNING OPERATION')

  • Page 41: Panel Of The Instrument Panel

    ACQUAINTANCE WITH THE TRACTOR Panel of the instrument panel a - light switch (off, parking, main) b - switch of dipped-beam in the tractor mask and work light on the tractor cab c - fog light switch (off - on). Turning the fog light on is signaled by the illuminated symbol on the switch.

  • Page 42: Lights Switch

    ACQUAINTANCE WITH THE TRACTOR Lights switch a - illumination off b - side and end point lights on, illumination of licence label, illuminated c - all devices on in 'b' position. Lower beam head lights or head beam lights are engaged (according to the position of direction lights, lights and horn switches).

  • Page 43: Switch Box

    ACQUAINTANCE WITH THE TRACTOR Switch box Switchbox is placed on the dashboard, see arrow. C15N053 Switch box key in the position (0) The voltage of all the equipment controlled via the key is disconnected. The key can be removed. C18N058 Switch box key in the position (I) The voltage is connected to all the equipment excluding starter.

  • Page 44: Manual Throttle

    ACQUAINTANCE WITH THE TRACTOR Manual throttle a - idle run b - maximum supply The lever enables to set engine revolutions in the whole range (a) to (b). FHD18N015 Pedals and levers 1 - travel clutch pedal 2 - foot brake pedals joint by a catch 3 - throttle pedal C18N061 Reversing lever...

  • Page 45: Gear Shifting Scheme

    ACQUAINTANCE WITH THE TRACTOR Gear shifting scheme Reversing speeds can be shifted only by means of reversing lever. The scheme is placed on the head of gear shifting lever. C18N063 Road and reduced speeds shifting lever The lever is placed on the right side of driver´s seat. Road speeds Neutral Reduced speeds...

  • Page 46: Battery Disconnector

    ACQUAINTANCE WITH THE TRACTOR Battery disconnector C18N064 The battery disconnector is located on the left side of the tractor behind the driver's stairs. A - Battery connected B - Battery disconnected C - Disconnector plate is located on the cover of the accumulator battery Attention! When the engine is switched off, the control unit of the engine and of the exhaust system remains active for about 2 minutes because of storage of the engine operation data and drawing of urea back into the tank.

  • Page 47: Heating Control Panel, * Air-Condition

    ACQUAINTANCE WITH THE TRACTOR Heating control panel, * air-condition The control panel of the heating and of the air conditioning is located on the right side of the lower view of the cabin roof. A - valve heating controller B - fan controller C - air conditioner switch D - controller of air circulation in the cabin C18N065...

  • Page 48: Air Circulation In Cabin Control (D)

    ACQUAINTANCE WITH THE TRACTOR Air circulation in cabin control (D) a - Surrounding (outside) air is sucked in through filters to cabin - sucking the air from cabin is closed. b - Air is sucked in from the space of the cabin and again blown off to the cabin (inner air recirculation for fast adjustment of temperature in the cabin).

  • Page 49: Immediately After Cooling The Cabin

    ACQUAINTANCE WITH THE TRACTOR Immediately after cooling the cabin Immediately after cooling the cabin and lowering the inner temperature on the required values, we recommend the following: - Switch over the control of air circulation (D) from position (b - air re-circulation) to position (a - outer air suction) - Do the continuous regulation of the air temperature with air condition on by opening the heating valve (A).

  • Page 50: Air-Condition And Heating Registers (A)

    ACQUAINTANCE WITH THE TRACTOR Air-condition and heating registers (A) F13BN010 Positionable heating and air-condition registers, front (A), rear (B). Front windshield (B) defrosting To ensure quick defrosting of the front windshield direct the central heating outlets (1) under the angle of approx. 45°...

  • Page 51: Air Filter With Active Carbon

    ACQUAINTANCE WITH THE TRACTOR *Air filter with active carbon F13BN015 Active carbon filters are installed in the placed of standard dust filter and the replacement is done in the same way as with standard filters. Filter must be inserted with the white side to the grid. Assembly instructions are found in the chapter 'Maintenance instructions'.

  • Page 52: Fuel Tank

    ACQUAINTANCE WITH THE TRACTOR Fuel tank By default, a plastic tank of 300 liters is fitted for all types of tractors. C18N075 Fuel tank drain plug Plug for draining dirt and fuel off the fuel tank is in its bottom. C18N076 Minimum fuel amount in the fuel tank It is not recommended to ride the tractor in terrain when...

  • Page 53: Urea Tank

    ACQUAINTANCE WITH THE TRACTOR Urea tank The tank for urea is located in the left side of the tractor and is equipped with the blue plug of the filling hole. The tank volume is 32 litres. C18N078 Add only urea! Other media, even a small amount (e.g.

  • Page 54: Instrument Panel

    INSTRUMENT PANEL Instrument panel - signal lamps P18N039 1 - green - signal lamp of left direction lamps 2 - blue - distance lights signal lamp Lights up with distance lights on. 3 - green - signal lamp of direction lights of the 1st trailer 4 - green - signal lamp of direction lights of the 2nd trailer 5 - orange - warning signal lamp 6 - blue - operational protection signal lamp.

  • Page 55: Instrument Panel - Instruments

    INSTRUMENT PANEL Instrument panel - instruments P18N040 A - coolant thermometer B - fuel gauge C - engine speedometer D - information display Instrument panel - buttons P18N041 A - reset button, exit from menu of the instrument panel B - enter button, entry to menu of the instrument panel, item selection confirmation in the instrument panel menu C - button for rolling up in the instrument panel menu D - button for rolling down in the instrument panel menu...

  • Page 56: Display Description

    INSTRUMENT PANEL Display description FHSX18N002 The basic display shows the following values: 1 - position of the reversing gear lever (more in the chapter RUNNING OPERATION) 2 - gear indicator of the torque multiplier, 1, 2 or 3 is displayed according to the selected gear 3 - position of the driving and reduced speed gear lever (more in the chapter RUNNING OPERATION) 4 - low air pressure indicator in the tractor's air pressure system 5 - graphical representation of the air pressure in the tractor's air pressure system...

  • Page 57: Display - Change Of Display

    INSTRUMENT PANEL Display - change of display P18N041 By repeated pressing of buttons (C) and (D) you can click between individual displays of data on the display (so called screens). Press the button (C) or (D) for longer time to initiate automatic switching between individual screens which is performed while you keep the button pressed.
  • Page 58 INSTRUMENT PANEL After about three seconds the main screen is displayed on the display. 1 - current coolant temperature 2 - current battery voltage 3 - current ambient air temperature C18N014 1 - total operating hours (the value cannot be reset) 2 - operating hours of the tractor since the last reset of the value 3 - total distance covered (the value cannot be reset)
  • Page 59 INSTRUMENT PANEL 1 - immediate fuel consumption in L/100 km 2 - average fuel consumption in L/100 km since the last reset of the value 3 - average fuel consumption in L/hour since the last reset of the value 4 - fuel consumed since the last reset of the value P18N046 There are data regarding automatic switching off of the rear PTO shaft;...

  • Page 60: Display - Display Of Air Pressure In The Air-Pressure System Of The Tractor

    INSTRUMENT PANEL Display - display of air pressure in the air-pressure system of the tractor P18N075 The air pressure in the tractor's air pressure system is displayed on the instrument panel display. 1 - the air pressure symbol, white illuminated, has no signaling function. 2 - Red display area, gradual filling of the field with red color indicates the increase of the air pressure in the tractor's air pressure system in the range of 0 bar to 10 bar.

  • Page 61: Display - Resetting Data

    INSTRUMENT PANEL Display - resetting data P18N047 The procedure for resetting data on the main screens where the data can be reset is as follows: 1 - Use the buttons (C) and (D) to select display of the corresponding main screen. 2 - Reset the data by longer pressing of the button (A) (RESET).

  • Page 62: Display - Service Menu

    INSTRUMENT PANEL Display - service menu Entering the service menu: Enter the service menu by longer pressing of the button (B) (ENTER). Use the buttons (C) and (D) to select the items. The selected item is marked with a frame. Exiting the service menu: Press the button (A) to return from the service menu to the main screen.

  • Page 63: Zeroing (Reset) Of The Indicator Of Service Inspection Intervals

    INSTRUMENT PANEL Zeroing (reset) of the indicator of service inspection intervals C18N019 When the maintenance was performed, zero (reset) the indicator of service inspection intervals. Enter the service menu by pressing the button (B) for a longer time. Use the (C) and (D) keys to select the settings item marked with the arrow (1). By pressing the button (B) enter the menu Use the (C) and (D) keys to select the service item marked with the arrow (2).

  • Page 64: Display - Error Messages

    INSTRUMENT PANEL Display - error messages During tractor operation, three types of error messages may appear in the display. A. - Warning of operational protection, that a small deviation from the set values or error by the operator occurred. The warning is displayed in the display for about 10 seconds and then the display is switched to the previously set main screen.

  • Page 65: Display - History Of Defects

    INSTRUMENT PANEL Display - history of defects C18N017 Press the button (B) to enter the service menu 1 - use the buttons (C) and (D) to select the item listing of defects; press the button (B) to enter the screen selection of tractor nodes from which you want the listing of defects to be displayed.

  • Page 66: Display - Backlight Of Display

    INSTRUMENT PANEL Display - backlight of display P18N097 Press the button (B) to enter the service menu a - use the buttons (C) and (D) to select the item Display settings, press the button (B) to enter the screen with the display settings menu. b - the display settings menu contains these items: 1 - day mode, high intensity of the display backlight 2 - night mode, low intensity of the display backlight...

  • Page 67: Display - Setting The Automatic Mode Of The Display Backlight

    INSTRUMENT PANEL Display - setting the automatic mode of the display backlight P18N099 Enter the display settings menu. a - Use the buttons (C) and (D) to select the item (1) for the automatic mode of the display backlight. Long press the button (B) to enter the screen for setting the automatic mode of the display backlight (b).

  • Page 68: Display - Setting And Calibration

    INSTRUMENT PANEL Display - setting and calibration C18N018 Press the button (B) to enter service menu 1 - with buttons (C) and (D) select Settings, by pressing (B) go to the setup menu screen. 1 - Calibration of the clutch couplings 2 - Calibration of the travel speed 3 - Calibration of the front axle sensors 2 - Resetting the service interval...

  • Page 69: Travel Speed Calibration

    INSTRUMENT PANEL Travel speed calibration C18N020 The instrument panel after assembly in the factory is calibrated. Perform a new calibration of the travel speed: - after a considerable tyre wear - when installing new tyres - during replacement of the instrument panel Calibration procedure - indicate the track of the length of 100 m on a suitable place - inflate the tractor tyres to the specified pressure;...

  • Page 70: Setting Of Steering Sensors Of The Front Axle

    INSTRUMENT PANEL Setting of steering sensors of the front axle C18N021 Front axle turn sensors - with any front axle geometry intervention. - When replacing the front axle turn sensors. - When replacing the instrument panel. - When replacing the front axle. Calibration procedure - Mark the 15 m long track in a suitable space.

  • Page 71: Machined Area Menu

    INSTRUMENT PANEL Machined area menu PHS18N009 Enter the service menu by longer pressing of the button (B). Use the buttons (C) and (D) to select the processed area item indicated with the arrow (a). Press the button (B) to enter the processed area menu (b). The processed area menu (b): (1) - user selection - adjustment of the width of the processed area (i.e., the work width of the tools) (2) - start of the recording of the processed area...

  • Page 72: The Processed Area - Setting Of The Width Of Aggregation

    INSTRUMENT PANEL The processed area - setting of the width of aggregation PHS18N011 In the aggregation width menu, each of the three preset values of the aggregation width can be changed for each user. Enter the aggregation setting menu for the selected user. Use the buttons (C) and (D) to select the aggregation that you can change and press the button (B).

  • Page 73: Machined Area Record

    INSTRUMENT PANEL Machined area record PHS18N012 Enter the aggregation settings menu. Make sure you have the correct user and the aggregate width (1) preset or set the user and the width of the aggregation. Each user has their own processed area values recorded; when a user changes, the processed area on the primary screen displays values valid for the selected user.

  • Page 74: Instrument Panel - Warning

    INSTRUMENT PANEL Instrument panel - warning Replenish fuel When the fuel signal lamp (orange) is lit up, the prompt to refill the fuel appears in the display for about 3 seconds. If the fuel is not refilled, the prompt always appears in the display when the key is moved from the position ´0´...

  • Page 75: High Temperature Of The Cooling Liquid

    INSTRUMENT PANEL High temperature of the cooling liquid PHS18N041 High temperature of the cooling liguid is indicated in several stages of warning A - informative - reduce the engine power B - warning - stop the tractor, set the engine to idling until the temperature of the cooling liquid is reduced C - caution - stop the engine, wait until the temperature of the cooling liquid is reduced and check the level of the cooling liquid;...

  • Page 76: High Temperature Of The Engine Oil

    INSTRUMENT PANEL High temperature of the engine oil C18N023 High temperature of the engine oil is indicated in several stages of warning A - informative - reduce the engine power B - warning - stop the tractor, set the engine to idling until the temperature of the engine oil is reduced C - caution - stop the engine, wait until the temperature of the engine oil is reduced and check the level of the engine oil;...

  • Page 77: Water In The Coarse Filter Of Fuel

    INSTRUMENT PANEL Water in the coarse filter of fuel C18N025 High water level in the coarse filter of fuel is indicated in several stages of warning A - informative - it will be necessary to perform defecation of the fuel coarse filter (see chapter Maintenance Guidelines) B - warning - it will be necessary to perform defecation of the fuel coarse filter (see chapter Maintenance Guidelines)

  • Page 78: Full Pushing Filter Of The Gearbox Distributor

    INSTRUMENT PANEL Full pushing filter of the gearbox distributor PHS18N043 A - Caution - Replace the gearbox oil filter cleaner insert (see the maintenance instructions chapter) B - Warning - Fault in the sensor circuit, contact service Signalling of driver's seat PHS18N047 A - signalling - the operator left the driver's seat, sit back on the driver's seat B - defect - there is a defect in the circuit of the safety switch of the driver's seat, some functions of the...

  • Page 79: Clutch Couplings Overheating Signalization

    INSTRUMENT PANEL Clutch couplings overheating signalization C18N090 The danger of overheating of the clutch couplings is indicated by several warning levels A - informative - a risk of overheating of the clutch couplings B - warning - a risk of overheating of the clutch couplings, adjust the working mode of the tractor so that the couplings are less loaded C - warning - overheated clutch couplings, stop the work, stop the tractor, let the engine idle, move the reversing lever to neutral position and wait until the temperature of the clutch couplings decreases (no...

  • Page 80: Rear Pto Speed Lever Position Indication

    INSTRUMENT PANEL Rear PTO speed lever position indication C18N029 If the rear PTO speed control lever (2) is in the neutral position, the notification on the dashboard appears when the rear PTO switch (1) is switched on.
  • Page 81 NOTES  ...

  • Page 82: System Of Additional Treatment Of Exhaust Gases

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES The tractor is equipped with the engine fulfilling emission limits STAGE IV and TIER 4f. The compliance with the emission limit is achieved, among others, by the combination of two systems of treatment of exhaust gases: a - Diesel Particulate Filter (DPF) designed for purification of exhaust gases.

  • Page 83: Dpf Filter Regeneration

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES DPF filter regeneration C18N033 By flashing the DPF orange light and turning on the orange warning light (A), the DPF signals the need to start the DPF filter regeneration. The operator must start the DPF filter regeneration in the instrument panel menu. Regeneration is carried out on a standing tractor with an idling engine that is braked by the handbrake (B), the reversing lever is moved to the neutral position (C) and the PTO clutch is off (D).

  • Page 84: Conditions For Scr System Operation

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES C18N036 8 - the regeneration of the DPF has begun, and the estimated time of the regeneration is displayed in the bottom line 9 - cooling the system after the regeneration is complete, DO NOT SWITCH OFF THE ENGINE! 10 - DPF filter regeneration is complete, you can continue to work with the tractor without restrictions Do not stop the engine during regeneration of DPF (the green signal lamp flashes) - there is a risk of damage of the system of treatment of exhaust gases.

  • Page 85: Urea (Aqueous Urea Solution Aus 32, Def)

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Urea (Aqueous Urea Solution AUS 32, DEF) The used reagent is a mixture of 32.5% solution of synthetic urea and demineralized water. It is used as a reducing agent NOx for additional treatment of exhaust gases by SCR (selective catalytic reduction) of motor vehicles with diesel engines.

  • Page 86: Error Signalling Of Scr System

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Error signalling of SCR system Defects of the SCR system when the engine is running are indicated by glowing of the red (1) or orange (2) signal lamp on the instrument panel and by the subsequent acoustic signal.

  • Page 87: Indication Of Amount Of Urea In The Tank

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Indication of amount of urea in the tank P18N030 The amount of urea in the tank is displayed on the instrument panel display on the primary screen. a - The actual urea state in percent is displayed. b - A low level of urea in the tank is signaled on the dashboard, the low urea level indicator red (1) or orange (2).

  • Page 88: Reduction Of The Engine Power And Engine Revolutions

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Reduction of the engine power and engine revolutions If there is a serious error in the system or if the level of urea in the tank is low, the reaction of the system is reduced engine power output and revolutions.

  • Page 89: Long-Term Shutdown Of Tractor

    SYSTEM OF ADDITIONAL TREATMENT OF EXHAUST GASES Long-term shutdown of tractor During a long-term shutdown of the tractor, the urea filling must be drained from the tank. Before operating the tractor, the urea tank must be filled with a new filling again and the urea filter element must be replaced and the urea tank must be refilled with fresh material.

  • Page 90: Driving Operation

    DRIVING OPERATION Before a drive with the new tractor get to know how to shift gears and try individual positions of the shifting lever when the engine is stopped. During normal operation and before you set up, make sure that the technical condition ensures safe operation of the tractor.

  • Page 91: If You Do Not Succeed In Starting The Engine

    DRIVING OPERATION If you do not succeed in starting the engine Return the key to '0' position. Wait 60 second and repeat the start. Never help the stopping engine by a starter. You are being exposed to the danger of starter damage.

  • Page 92: Error Signalling

    DRIVING OPERATION Error signalling Errors arising during tractor operation are indicated by switching the corresponding signal lamp, acoustic signal and error message in the instrument panel display. If the error is indicated, the signal lamp still glows, even though the display is switched to the next display. If the error is not eliminated or the indicated state has not returned to a normal state: the corresponding signal lamp glows...

  • Page 93: Diesel Particle Filter

    DRIVING OPERATION Diesel particle filter The exhaust system of a tractor is equipped with a diesel particle filter which serves for cleaning exhaust fumes. Solid particles (carbon particles) are collected and burned in diesel particle filter which originate by burning diesel. Filter of solid particles - indication of operation and failures of the system P18N058 The activity of a DPF filter is indicated by lights (1), (2) and (3) on the instrument panel.

  • Page 94: Reversing Lever

    DRIVING OPERATION Reversing lever The selection of the direction of travel drive is done by reversing lever (forward, backward). F - driving forward N - neutral R - driving backward The lever also serves for starting the tractor without the depressed clutch pedal.

  • Page 95: Road And Reducing Speeds Lever Position Signalization

    DRIVING OPERATION Road and reducing speeds lever position signalization The individual positions of a gear and reduced gearshift levers are indicated by a sign (1) on the instrument panel display. Road gear shifts Neutral shifts Reduced shifts FHSX18N022...

  • Page 96: The Principles Of Appropriate Use Of Tractors

    DRIVING OPERATION The principles of appropriate use of tractors The listed principles for tractor´s operation serve for facilitating the operation and guarantee corresponding service life of travel clutch! The description of the system of travel clutches The tractor is equipped with two individual travel clutches, one for travelling forward and one for travelling backward.

  • Page 97: Interrupted Sound Signal

    DRIVING OPERATION Interrupted sound signal PHS18N052 If the tractor speed is controlled by a partial pressing the clutch pedal at engine speeds above 1 200 rpm, an intermittent beep sounds and a warning on the instrument panel display is displayed. If this occurs, immediately depress the clutch pedal fully or release the clutch pedal to the upper position and wait until the acoustic signal ceases.

  • Page 98: Dead Start Of Tractor In Regular Operation - Automatic Dead Start Function

    DRIVING OPERATION Dead start of tractor in regular operation - automatic dead start function - Use the control of travel clutch by reversing lever under the steering wheel for dead start of the tractor. - Select the slowliest L gear of torque multiplier for dead start of the tractor. Note: When starting or stopping the engine of the tractor, the fastest gear H is always automatically shifted.

  • Page 99: Change The Direction Of Drive

    DRIVING OPERATION Change the direction of drive Change the direction of drive by means of reversing lever Change the direction of drive by means of reversing lever is done with travel speed lower than 10km/h. When you attempt to change the direction of drive in speed higher than 10 km/h, acoustic signal starts (uninterrupted tone) and the tractor engages neutral.

  • Page 100: Gear Shifting - Using The Clutch Control Button On The Head Of Gear Shifting Lever

    DRIVING OPERATION Gear shifting - using the clutch control button on the head of gear shifting lever Press the clutch control button on the head of gear shifting lever. At the same time release foot throttle pedal and shift the applicable gear speed. Release the button of clutch control (clutch is being engaged) and at the same time increase the engine revolutions.

  • Page 101: Description Of The Engine Speed Preselection Functions

    DRIVING OPERATION Description of the engine speed preselection functions FHD18N057 1 - Engine speed preselection system automatic button by pressing the button the automatic modes of preselected engine speed is enabled, it is signaled by the backlight of the button (1) Field mode a - memories 1 and 2 are automatically switched depending on the position of the external hydraulic circuit controllers...
  • Page 102 DRIVING OPERATION Set engine speed and store engine speed preset values FHD18N058 The basic settings can be made in several ways For a stationary tractor with an idle engine or for a moving tractor: Setting method 1 Set the base display (A) on the instrument panel display. On the motor speed preset button panel press the relevant memory button (4) or (5), the button pressing is signaled by the backlight.

  • Page 103: Driving The Tractor Using The Engine Speed Preselection System

    DRIVING OPERATION Driving the tractor using the engine speed preselection system On the motor speed preset button panel press the relevant memory button (4) or (5), the button pressing is signaled by the backlight. The engine speed is increased to the level according to the set values in the selected memory.

  • Page 104: Automatic Engine Speed Preset Mode

    DRIVING OPERATION Automatic engine speed preset mode FHD18N060 The automatic engine speed preset mode is controled by pressing the button (1) on the control panel on the right rear fender (A). Turn on the automatic mode by pressing the button (1), it is signaled by the backlight of the button (1). Press the (1) button again to deactivate, the button illumination (1) goes out.

  • Page 105: Automatic Engine Speed Preset Mode For Pto Operation In Stationary Mode

    DRIVING OPERATION Automatic engine speed preset mode for PTO operation in stationary mode FHD18N061 Stationary mode only works when starting the front or rear PTO shaft in the stationary mode of operation (more in the chapter 'AGRICULTURAL MACHINE DRIVE'). When the tractor is stationary, press the (1) button to turn on the automatic engine speed preselection mode (A).

  • Page 106: Three-Gear Torque Multiplier

    DRIVING OPERATION Three-gear torque multiplier Three-gear multiplier is a standard equipment of all types of tractors. Shifting individual gears of three-gear multiplier is controlled by two buttons on the head of main gear shifting lever. Increasing travel speed Decreasing travel speed It is done without travel clutch pedal depressed (under load).

  • Page 107: Multiplier Preselection Switch

    DRIVING OPERATION Multiplier preselection switch FHD18N019 The multiplier selector switch is located on the control panel on the right rear fender. Switching on is signaled by the on-screen symbol on the switch and the symbol on the dashboard display. If the preset switch is off, the multiplier gears can be set by the buttons on the gear shift lever. If the preset switch is on, multiplier gears are automatically set depending on the engine speed according to preset values.
  • Page 108 DRIVING OPERATION Display of values (engine revolutions) for automatic shifting of the multiplier The values (number of engine revolutions) stored by the system for automatic shifting of the multiplier when the buttons L and H are used are displayed on the corresponding main screen. More information in chapter INSTRUMENT PANEL.

  • Page 109: Front Drive Axle Control

    DRIVING OPERATION Front drive axle control FHD18N020 The front drive axle control button is located on the panel on the right rear fender. Pressing the part of the button marked with the front axle drive enabling switches on the manual drive mode of the front drive axle, after releasing the button returns to its original position.

  • Page 110: Automatically Disconnect The Front Axle - Manual Mode

    DRIVING OPERATION Automatically disconnect the front axle - manual mode If the drive speed exceeds 25 kph, the front axle drive is automatically disconnected. Automatic drive disconnection is signaled by flashing a symbol on the instrument panel display, dashboard light and a button symbol.

  • Page 111: Suspension Front Drive Axle

    DRIVING OPERATION Suspension front drive axle Tractors may also be equipped with a suspension of a front drive axle. The control buttons of the suspended front axle (1), (2) and (3) are located on the panel in the right rear fender. The button (1) is used to turn on the automatic suspension mode of the front drive axle.

  • Page 112: Height Adjustment Of The Front Part Of The Tractor

    DRIVING OPERATION Height adjustment of the front part of the tractor To adjust the height of the front of the tractor, press the button (3). The automatic mode and the front axle suspension must be switched off. Holding the top of the button for a long time, the front of the tractor rises up after a certain delay, rising up while holding the button until the end position of the suspension is reached.

  • Page 113: Automatic Axle Lock Control Of Rear And Front Axle

    DRIVING OPERATION Automatic axle lock control of rear and front axle To activate the differential lock in automatic mode press the button in its part with AUTO symbol, the button then returns to its original position after releasing. To deactivate the differential lock, press the button again. Switching on the differential lock in automatic mode is signaled by the on-screen symbol on the switch and the AUTO symbol on the instrument panel display.

  • Page 114: Foot Brakes

    DRIVING OPERATION Foot brakes Foot operated brakes are disc wet-type. The rear wheel brakes of the tractor are controlled by compressed air from the tractor's air pressure system, the front wheel brakes of the tractor are hydraulically controlled by the oil from the tank located on the right side of the engine.

  • Page 115: Turning On The One Pedal Braking System

    DRIVING OPERATION Turning on the one pedal braking system The one pedal brake system is switched on by pressing the button (1) on the panel on the right rear fender at a tractor speed below 13 km / h. This system is indicated by the illuminated symbol on the button (1).

  • Page 116: Emergency Braking

    DRIVING OPERATION Emergency braking If the air pressure in the tractor's air system drops below 10 bar while driving and the tractor's operation brakes stop working, use the handbrake for emergency braking of the tractor. If the air pressure in the hand brake circuit drops, the tractor automatically brakes regardless of the hand brake lever position.

  • Page 117: Hand Brake

    DRIVING OPERATION Hand brake FHD18N031 The handbrake lever is located on the panel to the left of the driver's seat. To brake the tractor, move the handbrake lever from the front (a) to the rear (b) in which the lever is automatically locked.

  • Page 118: Brakes Of Trailers And Semi-Trailers

    DRIVING OPERATION Brakes of trailers and semi-trailers When driving with a trailer or semi-trailer connected, the footbrake pedals must be connected and secured by a latch! Connection of the ABS system of the trailer or semi-trailer If the trailer or semi-trailer is equipped with the ABS system, insert the control cable of this system into the socket located in the rear part of the tractor, near outlets of the outer hydraulic circuit.

  • Page 119: Temporary Deactivation Of The Trailer Or Semi-Trailer Air Brakes Using The Handbrake Lever

    DRIVING OPERATION Temporary deactivation of the trailer or semi-trailer air brakes using the handbrake lever Before using the temporary deactivation of the brakes of a trailer or semi-trailer with a handbrake lever, there must always be sufficient free space in front of the tractor and behind a trailer or semi-trailer in which there are no obstructions or any persons in case the parking braking effect is not sufficient and the set moves.

  • Page 120: Air Brakes Of Trailers And Articulated Trailers

    DRIVING OPERATION Air brakes of trailers and articulated trailers Control of the brakes of the trailers or semi-trailers and control of the tractor brakes is made so that the braking effect of both vehicles is synchronized. C18N096 One-hose and two-hose brakes 1.

  • Page 121: Hydraulic Brakes Of Trailers

    DRIVING OPERATION Hydraulic brakes of trailers Connect the hydraulic brakes of the trailer or semi- trailer into the quick coupling marked with an arrow. The control of the hydraulic brakes of the trailer or semi- trailer and the brake control of the tractor is performed so that the braking effect of both vehicles is synchronized.

  • Page 122: Stopping The Tractor - Manual Brake

    DRIVING OPERATION Stopping the tractor - manual brake Stop the tractor slowly under standard conditions. Shortly before stopping: 1. Depress the clutch pedal. 2. Shift the main gear shifting lever to neutral position. 3. With every stopping, secure the tractor against spontaneous dead start by manual brake.

  • Page 123: Warning Signalization Of Hydrostatic Steering Failure

    DRIVING OPERATION Warning signalization of hydrostatic steering failure Hydrostatic steering pump failure is with oil pressure drop under 120 kPa behind a pump signalized on a dashboard by an applicable symbol. Note: When starting the tractor or with low engine revolutions, the control may blink, if it switches off after starting or increasing the revolutions, it is not a failure.

  • Page 124: Running In The Tractor

    RUNNING IN THE TRACTOR General principles of new tractor run-in in first 100 hours of operation During first 100 hours of operation: Load tractor in a normal way, avoid operation with low or maximum engine revolutions Avoid operation under partial loading of the engine Avoid excessive idle run operation Check oil levels in engine often (during this time increased oil consumption is normal) Check screw joints in particular in supporting parts of tractor...
  • Page 125 NOTES  ...

  • Page 126: Transportation

    TRANSPORTATION Before you start, make sure that the technical condition of the tractor corresponds to requirements for safe operation. When a trailer or implement is attached, check its connection and proper fixation of the load. Never leave the tractor while it is moving to connect the trailer by yourself.

  • Page 127: Height Adjustment And Disassembly Of The Cbm Stage Hitch

    TRANSPORTATION CBM stage quick-adjusting hitch It is designed for attachment of double-axle trailers or lighter single-axle semi-trailers. The guiding mouth is height adjustable. During work with various implements it may be necessary to adjust the height of the hitch or to disassemble the entire hitch.

  • Page 128: Modular System Of Hitches For Trailers And Semi-Trailers

    TRANSPORTATION Modular system of hitches for trailers and semi-trailers Module types: Fig. (B) - Swinging draw-bar console Fig. (C) - Swinging draw-bar console with a fixed pin Fig. (D) - Console with a ø 80 ball Disassembly, fig. (A): 1 - Remove the locking screw (1). 2 - Secure the module against sinking, release and disassemble the pins (2).

  • Page 129: Console With A Ø 80 Ball Module

    TRANSPORTATION Console with a ø 80 ball module The console with a ø 80 ball is only used to connect semi-trailers with a hitching device designed for a ø 80 ball. Releasing the hitch, fig. (A): By moving the lever (1) in the arrow direction you will remove the locking wedge (2).

  • Page 130: Maximum Permissible Vertical Static Load Of Hitches For Trailers And Semi-Trailers

    TRANSPORTATION Maximum permissible vertical static load of hitches for trailers and semi-trailers Hinge type Permissible ØHinge Hige type Permissible Ø Hinge vertical vertical static load static load 2 000 kg 31 mm 2 000 kg 38 mm CBM GTF30015 CBM GTF30014 2 000 kg 43 mm 2 500 kg...
  • Page 131 NOTES  ...

  • Page 132: Drive Of Agricultural Machinery

    DRIVE OF AGRICULTURAL MACHINERY Work with PTO shaft Before attaching of an implement, driven by means of the tractor PTO shaft, check the speed compatibility of both, it means tractor PTO shaft and implement driven shaft (540 rpm or 1,000 rpm). Different PTO speed values may cause serious damages and injuries.

  • Page 133: Display Of Revolutions Of Pto Shafts

    DRIVE OF AGRICULTURAL MACHINERY Display of revolutions of PTO shafts When the PTO shaft is switched on, the PTO shaft speed is displayed on the instrument panel display. 1 - RPM of the front PTO shaft 2 - RPM of the rear PTO shaft FHSX18N003 Replaceable end points of rear PTO shaft The tractor is equipped with six or twenty-one splined...

  • Page 134: Selection Switch Of Rear Pto Clutch Revolutions (P.t.o.)

    DRIVE OF AGRICULTURAL MACHINERY Selection switch of rear PTO clutch revolutions (P.T.O.) FHD18N042 The rear PTO shaft speed is set by the button located on the panel on the right rear fender. The default value is 540 rpm of the rear PTO shaft. By pressing the bottom of the button with the symbol the speed of 1000 rpm of the PTO shaft is shifted, the button returns to its original position after release.

  • Page 135: Standard And Economical Independent Revolutions Of Rear Pto Shaft

    DRIVE OF AGRICULTURAL MACHINERY Standard and economical independent revolutions of rear PTO shaft FHD18N044 The system used for the specific tractor is marked on the sticker located at the rear PTO shaft speed lever. This system only has independent rear PTO shaft revolutions speed. A - Standard PTO shaft speeds are shifted N - Neutral position (Rear PTO shaft terminal can be rotated freely.) B - Economic PTO shaft speeds are shifted...

  • Page 136: Automatic Disengagement Of Pto Clutch

    DRIVE OF AGRICULTURAL MACHINERY Automatic disengagement of PTO clutch FHD18N046 The function of automatic deactivation of the clutch of PTO shaft means that when the PTO shaft is activated and the arms of the rear three-point hinge are lifted, the clutch of the rear PTO shaft is automatically deactivated and the shaft is stopped;...

  • Page 137: Work With Automatic Disengagement Of Pto Shaft Clutch

    DRIVE OF AGRICULTURAL MACHINERY Work with automatic disengagement of PTO shaft clutch FHD18N047 Switch on automatic deactivation of the clutch of PTO shaft using the button (A) when the tractor is going or standing with the engine running. The activation of the function of automatic deactivation of the clutch of PTO shaft is indicated by the symbol A (1) on the display of the instrument panel (B).

  • Page 138: Facilitating Connection Of Joint Shaft Of An Aggregated Machine To The Tractor

    DRIVE OF AGRICULTURAL MACHINERY Facilitating connection of joint shaft of an aggregated machine to the tractor C18N106 The button (1) located on the rear mudguards can be used to facilitate connection of the transmission shaft of the aggregated machine to the tractor. When the engine is running and the switch of the rear PTO shaft is deactivated, the rear PTO shaft starts to rotate when you press the button (1).

  • Page 139: Activation Of The Rear Pto Shaft - Independent Revolutions - Common Working Mode

    DRIVE OF AGRICULTURAL MACHINERY Activation of the rear PTO shaft - independent revolutions - common working mode FHD18N048 PTO shaft revolutions speed is dependent on engine revolutions. With the engine running while the rear PTO shaft clutch disengaged: A - Select the appropriate operating mode by the PTO shaft speed selector lever. B - Select the appropriate speed using the rear PTO shaft speed selector button.

  • Page 140: Activation Of The Rear Pto Shaft - Independent Revolutions - Stationary Working Mode

    DRIVE OF AGRICULTURAL MACHINERY Activation of the rear PTO shaft - independent revolutions - stationary working mode FHD18N049 PTO shaft revolutions speed is dependent on engine revolutions. With the engine running while the rear PTO shaft clutch disengaged: A - Select the appropriate operating mode by the PTO shaft speed selector lever. B - Select the appropriate speed using the rear PTO shaft speed selector button.

  • Page 141: Deactivation Of The Rear Pto Shaft - Independent Revolutions

    DRIVE OF AGRICULTURAL MACHINERY Deactivation of the rear PTO shaft - independent revolutions FHD18N050 A - By pressing the button on the panel on right fender or the button on the rear fender of the tractor the rear PTO shaft turns off. B - This status is signaled by not showing the number of revolutions of the rear PTO on the dashboard display.

  • Page 142: Rear Pto Shaft Switch - Dependent Speed - Ordinary Mode Of Operation

    DRIVE OF AGRICULTURAL MACHINERY Rear PTO shaft switch - dependent speed - ordinary mode of operation FHD18N051 The number and the meaning of the speed is dependent on the gear and the position of the reversing lever. The reduction lever position does not affect the number of revolutions of the rear PTO shaft in dependent mode - normal mode.

  • Page 143: Front Pto Shaft

    DRIVE OF AGRICULTURAL MACHINERY Front PTO shaft Front PTO shaft is equipped with a solid six or twenty-one splined end point and it comes only in design of 1,000 revolutions. Tractor may be equipped with front PTO shaft with varied direction of spinning: In compliance with the direction of engine revolutions (standard)

  • Page 144: Activation Of The Front Pto Shaft - Stationary Working Mode

    DRIVE OF AGRICULTURAL MACHINERY Activation of the front PTO shaft - stationary working mode FHD18N053 PTO shaft revolutions speed is dependent on engine revolutions. With the tractor stopped while the engine is running: A - We brake the tractor by a handbrake. B - Reverse gearshift lever must be shifted to neutral position.

  • Page 145: Maximum Transferred Output

    DRIVE OF AGRICULTURAL MACHINERY Maximum transferred output PTO shaft Transferred output Front 1000 per minute 90 kW Rear 1000 per minute full engine output 540 per minute full engine output 1000E per minute 60 kW 540E per minute 60 kW F_02_46 Drive of machines with greater inertia masses.

  • Page 146: Hydraulic System

    HYDRAULIC SYSTEM Hydraulic system The system consists of the inner and outer circuit. The source of pressurized oil is a gear pump. Oil is drawn from the common filling of the gearbox and final drive housing. Indication of low oil temperature FHD18N062 If the temperature of the gear oil is lower than 20°C, it is not recommended to use the outer circuits of hydraulics.

  • Page 147: Control Elements Placement

    HYDRAULIC SYSTEM Control elements placement Control panel is placed on the right rear mudguard. 1. Electrohydraulics control 2. External hydraulic circuit control FHD18N063 Outer hydraulic circuit It delivers pressure oil for hydraulic appliances connected to the hydraulic outlets terminated by quick couplings.

  • Page 148: Amount Of Oil Taken From Outer Hydraulic Drives

    HYDRAULIC SYSTEM Amount of oil taken from outer hydraulic drives If the amount of oil in transmission decreases after disconnecting the tool due to its permanent outflow out of the tractor into the machine's hydraulic circuit, refill the oil missing. If the amount taken exceeds the limit, hydraulic pump can absorb air and can get damaged.

  • Page 149: External Hydraulic Circuit Controls

    HYDRAULIC SYSTEM External hydraulic circuit controls 1. system activation button 2. joystick activation or front outlets switch button 3. joystick 4. applicable hydraulic circuit controls 5. system status controls 6. pivoting selectors for setting the disengagement of applicable hydraulic circuit depending on time 7.

  • Page 150: External Hydraulic Circuit Controls Function

    HYDRAULIC SYSTEM External hydraulic circuit controls function FHD18N083 (N) - Neutral position. Outlets to quick coupler (2) and (1) are closed and oil in the connected hydraulic device is blocked. Control (I) is locked in this position. By moving the control from position (N) to the front, there is a gradual growth in the flow of pressurized oil to a quick coupler (2), quick coupler (1) is connected with the waste.

  • Page 151: External Hydraulic Circuits Control By Means Of A Joystick

    HYDRAULIC SYSTEM External hydraulic circuits control by means of a joystick FHD18N069 External hydraulic circuits control, controlled by controls (III) and (VI) can be switched to external hydraulic circuits control mode by means of a joystick (1). The switch is done by switching the switch (2), which is equipped with a lock against undesired pressing.

  • Page 152: Front Outlets Of External Hydraulic Circuit - Standard Version Of The Tractor

    HYDRAULIC SYSTEM Front outlets of external hydraulic circuit - standard version of the tractor FHD18N070 The front outlets of the outer circuit are located on the front panel of the tractor. Quick couplings (5) and (6) are pressure coupling, quick coupling (0) is directly connected to the transmission housing and is intended for return oil from external hydraulic appliances.

  • Page 153: Connecting Machines And Tools To External Hydraulic Circuit

    HYDRAULIC SYSTEM Connecting machines and tools to external hydraulic circuit Connecting rotation hydro engine If rotation engine is connected to the external hydraulic circuit, it is necessary to always connect the returning branch to the quick-coupler '0'. Connecting reversing hydro engine Reversing rotation hydro engine needs to be connected to quick couplers of one section for its function.

  • Page 154: Electro-Hydraulic System

    ELECTRO-HYDRAULIC SYSTEM Control element functions C18N109 1. Lifting switch a - Transport, lifting b - STOP c - Regularity of lowering (working) d - Free position, fast sinking- automatic return of lever to (c) position by a spring 2. Blocking (in transport position) 3.

  • Page 155: Blocking Cancellation

    ELECTRO-HYDRAULIC SYSTEM Blocking cancellation When you switch on the electric installation with the key of the switching box (I), the lifting device remains blocked electronically - the lifting and lowering function is deactivated; on the EHR-B control panel the diagnostic LED (7) and the vibration dampening LED (11) shortly light up - the system self-test is in progress.

  • Page 156: Transport Of Implements

    ELECTRO-HYDRAULIC SYSTEM Transport of implements Shift the lifting lever (1) to position 'a' and block it with the moving latch (2). Blocking the lifting lever (1) by the moving latch (2) in position (a): A - Lever movement blocked B - Lever movement not blocked When the tractor with an attached implement is stopped, the implement must be lowered onto the ground (it must not be left in the lifted position).

  • Page 157: Limitation Of The Upper Position Of The Three-Point Hitch

    ELECTRO-HYDRAULIC SYSTEM Limitation of the upper position of the three-point hitch It is activated with the control (5). The limitation can be implemented in the upper half of the three-point hitch lift. C18N117 Lowering speed The lowering speed of the three-point hitch is set with the control (3).

  • Page 158: Manual Setting Of Control Of Three-Point Hitch

    ELECTRO-HYDRAULIC SYSTEM Manual setting of control of three-point hitch C18N120 Perform according to 'Cancel blocking' part and set the required position of elements with regard for the nature of performed works. To reach the depth of working tools, there is a control (4). For setting the kind of control and its mixing, use a control (6).

  • Page 159: Using The Rear Control

    ELECTRO-HYDRAULIC SYSTEM Using the rear control The rear control is used to connect and disconnect implements. The lifting switching lever (1) on the EHR-B electro-hydraulic control panel must be in position (b) or (c). The designation symbols of buttons on both the tractor fenders correspond to the movement direction of the three-point hitch after their pressing.

  • Page 160: Indication Of Ehr-B Errors

    ELECTRO-HYDRAULIC SYSTEM Indication of EHR-B errors The electronic part of the electro-hydraulic system continuously checks proper functioning of the system. Possible errors are indicated by repeated flashing combinations of the diagnostic LED (7). After the remedy of the error the diagnostic LED (7) goes off.

  • Page 161: Description Of Minor Errors Of The Ehr-B Electro-Hydraulic System

    ELECTRO-HYDRAULIC SYSTEM Description of minor errors of the EHR-B electro-hydraulic system F_02_174 Flashing combination of the diagnostic LED (7). Error location Possible cause of the error Long Short pause pause flashes flashes Right dynamometric pin Faulty dynamometric pin Left dynamometric pin (A) Faulty contact or interrupted conductor of the dynamometric pin Short-circuit of the dynamometric pin conductor...

  • Page 162: Hitches

    HITCHES Rear three-point hitch It is intended for attaching carried or semi-carried agricultural machines and implements with hitching points of ISO category III. Category III. Hitch axis length 1010 mm Ø of openings of 37 mm connecting balls of the lower draw-bars according to ISO Ø...

  • Page 163: Safety Principles Of Working With The Three-Point Hitch

    HITCHES Safety principles of working with the three-point hitch Persons that are not authorized to work with the attached implement must not stand between the tractor and the hitched machine (implement) - (A). Do not park the tractor with an attached implement in the lifted position (B).

  • Page 164: Automatic Limiting Draw-Bars

    HITCHES Automatic limiting draw-bars FHD14N087 Both limiting drawbars must be mounted to the tractor at all times. The length adjustment of the left and right limiting drawbar is done by turning the tube of the drawbar ( 2) after heaving the securing block ( 1 ) in the direction of an arrow ( A ). Floating position of limiting drawbars ( B ).

  • Page 165: Upper Draw-Bar

    HITCHES Upper draw-bar The upper draw-bar (1) has adjustable length. It is attached to the tractor to the console openings. When extending the upper draw-bar you must make sure that both the joints are unscrewed from the draw-bar pipe to the same length. FHD14N084 *Front three-point hitch It is designed for attachment of frontally carried...

  • Page 166: Front Three-Point Hitch - Standard Version Of The Tractor

    HITCHES Front three-point hitch - standard version of the tractor FHD18N038 The front three-point hitch is controlled by the control (IV). In position (N), the front three-point hitch is blocked against the drop. Due to the leakage of the distributor, the front three-point hitch may fall. Move the control (IV) from the (N) position towards the rear to raise the arms of the front three-point hitch.

  • Page 167: Controlling Front Three-Point Hitch Mode - Tractor Version With Auxiliary Switchboard For Front Hydraulic Circuits

    HITCHES Controlling front three-point hitch mode - tractor version with auxiliary switchboard for front hydraulic circuits FHD18N039 Front three-point hitch is controlled only by a joystick. Turning on the control of the front three-point hitch is done by switching a switch (a), which is equipped with a latch against undesired pressing. Switching the switch (a) is not signalized.

  • Page 168: Hydraulic Lock Of The Front Three-Point Hitch

    HITCHES Hydraulic lock of the front three-point hitch Hydraulic locking of the front three-point hitch is performed in any position of the hydraulic cylinders with the ball valve in the front part of the tractor (2). Free position Valve levers are in the horizontal position - The hitch can be controlled from the cabin Locked position Valve levers are in the vertical position...
  • Page 169 NOTES  ...

  • Page 170: Wheel Track Chang

    WHEEL TRACK CHANG Front wheels track of front drive axle in tractors equipped with non-removable discs Front wheels track Tyre dimensions 16,9-24 2090 1840 420/85R24 2010 1960 480/70R24 1980 540/65R24 2014 1890 14,9-28 2090 1840 16,9-28 2090 1840 380/85R28 2090 1840 420/70R28 2014...

  • Page 171: Toe-In Of The Wheels Of The Front Driving Axle

    WHEEL TRACK CHANG Toe-in of the wheels of the front driving axle The correct front wheel toe-in or toe-out of the tractor with the front drive axle is measured on the rims of the wheels. Toe-in or toe-out is determined by the difference in measured values. Tractors with suspended front axle The S-value varies with the height setting of the front of the tractor (see the section 'RUNNING OPERATION').

  • Page 172: Front Drive Axle Fenders

    WHEEL TRACK CHANG Front drive axle fenders The front drive axle fenders are designed with rotating brackets, for which the axis of rotation only partially corresponds to the axis of rotation of the front wheel. This design makes allows setting of greater turning of front wheels.

  • Page 173: The Gauges Of The Tractor Rear Wheels Equipped With Solid Discs

    WHEEL TRACK CHANG The gauges of the tractor rear wheels equipped with solid discs Rear wheels track Tyre dimensions 18,4-38 2040 1660 460/85R38 2040 1660 520/70R38 2030 1670 520/85R38 2000 1690 580/70R38 1980 1720 600/65R38 1960 1640 650/65R38 1920 1770...

  • Page 174: Ballast Weights

    BALLAST WEIGHTS Ballast weights are necessary to additionally load the tractor axles and to ensure manoeuvrability and stability of the tractor. Note: The weight of all ballast may vary by up to 5%. *Rear wheel weights Combination Mass of weights of weights (kg) (pcs)

  • Page 175: Weight Of The Front Three-Point Hitch

    BALLAST WEIGHTS *Weight of the front three-point hitch Material Weight of ballast (kg) Cast iron C18N136 Material Weight of ballast (kg) Concrete Concrete 1200 C18N003 When using a ballast of 1200 kg in the front three-point hitch, a rear three-point hitch must carry the implement or a counterweight of min.

  • Page 176: Procedure Of Filling The Tyres With Liquid

    BALLAST WEIGHTS Procedure of filling the tyres with liquid F226 1. Unload the tyre by lifting the tractor and turn it with the valve upwards (A). 2. Deflate the tyre and unscrew the valve insert. 3. Screw the adapter for water filling on and attach the liquid supply hose to it. 4.

  • Page 177: Wedging The Front Wheels

    BALLAST WEIGHTS Wedging the front wheels Before lifting the rear wheels do not forget to secure the tractor against moving by wedging the front wheels. C18N091 An antifreeze solution may only be used for filling tyres if you have purchases additional tubes! Caution, the tractor is equipped with tubeless tyres by the manufacturer! Antifreeze solution for tyre filling Water for...

  • Page 178: Electric Installation

    ELECTRIC INSTALLATION No additional interventions may be carried out on electric installation of the tractor (connection of other electric consumers) due to its possible overloading! With repairs of electric installation pay special attention in particular to manipulation with the battery to avoid any contact of electrolyte with skin or clothing.

  • Page 179: Battery Disconnector

    ELECTRIC INSTALLATION Battery disconnector C18N138 The battery disconnector is located on the left side of the tractor behind the driver's stairs. A - Battery connected B - Battery disconnected C - Disconnector plate is located on the cover of the accumulator battery When the tractor is switched off, disconnect the battery using the battery disconnector.

  • Page 180: Accumulator Battery Maintenance

    ELECTRIC INSTALLATION Accumulator battery maintenance F298 Keep the accumulator battery clean and properly fixed to the vehicle. However, the fixing device must not deform the battery case. In the case of polypropylene batteries the electrolyte level must not be below the minimum mark indicated on the case.

  • Page 181: Alternator Maintenance

    ELECTRIC INSTALLATION Alternator maintenance When washing and cleaning the tractor protect the alternator from penetration of water or diesel fuel! During operation the alternator must not be disconnected from the battery! The alternator must never be put in operation without load, i.e. with the conductor disconnected from the '+B' terminal and the '+D' terminal connected.

  • Page 182: Fuse Panels

    ELECTRIC INSTALLATION Fuse panels C18N139 There are three fuse panels located on the tractor: The fuse panel (A) is located on the left side of the tractor behind the driver's stairs, not far from the battery disconnector and it is accessible from the outside of the tractor.
  • Page 183 ELECTRIC INSTALLATION Fuse panel (B) C18N004...
  • Page 184 ELECTRIC INSTALLATION Position: Fuse Protected system dimensioning brake lights, warning lights breaker horn, beacon Appliances powered when the key is turned on to position I High beam with indicator light left-hand side lights, instrument panel lighting, license plate illumination right side lights dimmed lights right, fog lamp with indicator light 7.5A dimmed lights left...
  • Page 185 ELECTRIC INSTALLATION Fuse Panel (C) Position: Fuse Protected system dimensioning Cabin outlet urea quality sensor 7.5A front loader Driver's seat heating lighting brakes control unit 7.5A Cabin outlet C18N005 drying of moisture in the braking system trailer braking system Engine diagnostic socket trailer braking system (EBS) electronic part of the braking system...

  • Page 186: Checking The Adjustment Of The Front Grill Headlights

    ELECTRIC INSTALLATION Checking the adjustment of the front grill headlights C18N139 During a check on a test wall the tractor must stand on a level surface and the tyres must be inflated to the prescribed pressure. The basic vertical setting is 3.5% at the shipping weight of the tractor.In the horizontal direction the light beams must be parallel with the longitudinal axis of symmetry of the tractor.

  • Page 187: List Of Lamps

    ELECTRIC INSTALLATION List of lamps C18N038 Position: Location of the bulb Voltage Power Bulb type Dipped beam High beam Working lamp Dipped beam Direction light P21W Side light Side / brake light 21W/5W P21/5W Illumination of license plate and interior...

  • Page 188: Tractor Maintenance

    Next service inspections always after covering another 500 EH but not later than 12 months after the previous service inspection. The service inspections are a part of tractor maintenance. The services authorized by Zetor will provide professional performance of service inspections according to the manufacturer's instructions.

  • Page 189: Steps Performed Outside The Interval Of 500 Hours Of Work

    TRACTOR MAINTENANCE Steps performed outside the interval of 500 hours of work Related to new tractor or tractor after overhaul then always after ... EH counter status 1,000 1,500 2,000 2,500 3,000 EH worked Inspection and adjustment of 2,000 valve clearance A/C Compressor drive belt 2,000 replacement...

  • Page 190: Filling And Filter Replacement

    TRACTOR MAINTENANCE Filling and filter replacement then always after ... EH EH counter status 1,000 1500 2,000 worked 500 or as per the warning Engine oil replacement on the display Engine oil cleaner insert 500 or as per the warning replacement on the display replacement of the urea pump...

  • Page 191: Used Operation Liquids And Filling - Quantities

    ZETOR service fillings To maintain best operational characteristics of your tractor, original operational Zetor fillings are recommended to be used. Oil in the gearbox and final drivehousing...

  • Page 192: Other Recommended Service Fillings Tested On Zetor Tractors

    TRACTOR MAINTENANCE Other recommended service fillings tested on Zetor tractors Oil to gear systems of tractors Manufacturer Oil designation Viscosity class Performance class API Paramo MOGUL Traktol STOU 10W - 30 GL-4 Aral Super Traktoral 10W - 30 GL-4 ÖMV...

  • Page 193: Oil For The Front Driving Axle

    TRACTOR MAINTENANCE Oil for the front driving axle Manufacturer Oil designation Viscosity class SAE Performance class API Shell Spirax AX 80W - 90 GL-5 Aral Fluid HGS GL-4 Agip Rotra Multi THT GL-4 Esso Torque Fluid 62 GL-4 Fuchs Titan Supergear 80W - 90 GL-4/GL-5 Titan Hydramot 1030MC...

  • Page 194: A/C Coolant

    TRACTOR MAINTENANCE A/C coolant Coolant R134a is used as the cabin air conditioning system. Liquid for the cooling system of the tractors Coolant and demineralized water in the ratio of 1:1.5 (carry out refilling of the mixture using this ratio). While changing or refilling the cooling fill in the engine always use a coolant complying with the prescribed specifications.

  • Page 195: Tractor Greasing Scheme

    TRACTOR MAINTENANCE Tractor greasing scheme Safety instructions for lubrication of the tractor The tractor maintenance may be performed only by the trained personnel thoroughly familiarized with operational and safety principles. During maintenance of the tractor wear appropriate (specified) personal protective equipment (occupational footwear, protective gloves, safety goggles, etc.).

  • Page 196: Suspension Front Drive Axle

    TRACTOR MAINTENANCE Suspension front drive axle FHD14N088 Position Name Number of number greasing points Greasing points Use grease with PTFE additives for greasing suspension front drive axle. Hitch for a single-axle semi-trailer Pos. Identification No. of lubrication points Hook pin bearings 0 to 4 (by version) C18N140...

  • Page 197: Three-Point Hitch

    TRACTOR MAINTENANCE Three-point hitch Pos. Identification No. of lubrication points Pins of auxiliary hydraulic cylinders Lifting draw-bars Hitch mouth for a trailer Pos. Identification No. of lubrication points Hitch mouth for a trailer C18N141 Technical maintenance of the tractors after a general overhaul of the main groups Run in the tractor after a general overhaul in accordance with the instructions for running in a new tractor.

  • Page 198: Maintenance Instructions

    MAINTENANCE INSTRUCTIONS Most of operations of planned maintenance may be carried out by the driver or other user of the tractor. In case you do not have sufficient technical equipment, let the difficult operations carried out by a specialised repair shop. All works, connected with cleaning, lubrication and adjustments of the tractor or coupled mechanisms may only be carried out after stopping of the engine and other movable components except checks of brakes, recharging and hydraulic system.

  • Page 199: Draining Oil From The Engine

    MAINTENANCE INSTRUCTIONS Draining oil from the engine C15N078 Oil draining from the engine is preferably carried out when the driving is finished or when the engine is heated to the operating temperature. Do not perform the oil draining until the tractor is standing horizontally and the engine is not running. Release the filling hole plug (2) of the engine oil during the oil draining.

  • Page 200: Replacing Full-Continuous Motor Oil Filter

    MAINTENANCE INSTRUCTIONS Replacing full-continuous motor oil filter The full flow oil filter is located in the right side of the engine and is accessible when the engine bonnet is open and the right bonnet sidewall is disassembled. The replacement of the filter element is performed after each oil change in the engine.

  • Page 201: Fuel Filtering

    MAINTENANCE INSTRUCTIONS Fuel filtering The fuel filters are located on the right side of the engine. The fuel filtration is two stage: preliminary fuel filter with desilter (1) fine fuel filter (2) C18N094 Raw fuel filter clearing You perform it while the engine is stopped and the key is in the switch box in the position 0.

  • Page 202: Cartridge Replacement In The Fine Fuel Filter

    MAINTENANCE INSTRUCTIONS Cartridge replacement in the fine fuel filter C15N079 1 - Cover 2 - Sealing ring 3 - Jacket 4 - Guide 5 - Filter element 6 - Clamp Procedure for filter element replacement Release the cover (1) by 2 to 3 revolutions and wait ca. 30 seconds. Unscrew the cover (1) in anticlockwise direction.

  • Page 203: Dry Air Cleaner Maintenance Instructions

    MAINTENANCE INSTRUCTIONS Dry air cleaner maintenance instructions Maintenance of the dry air cleaner includes the following activities: 1. Inspection of suction line (joint tightness, hose damage) 2. Checking the main filter cartridge (clogging, damage) 3. Checking the securing filter cartridge Replace damaged parts Air cleaner disassembly Disassemble the air cleaner according to the following...

  • Page 204: Reassembly Of The Air Cleaner Elements

    MAINTENANCE INSTRUCTIONS Reassembly of the air cleaner elements Carry out a reverse procedure in order to mount air filter cartridges back on. While mounting the cartridges back on mind: - The cleanness of contact surfaces - That the cartridges must not lose their shape while being mounted and they must not vibrate after their mounting has been finished - That after having closed the filter with the cover you must...

  • Page 205: Replacing Coolant

    MAINTENANCE INSTRUCTIONS Replacing coolant C18N013 Follow these steps: 1 - Open the heating cock (B) and release the overpressure plug (A) on the leveling container. 2 - Drain coolant from the radiator. The drain plug (C) is accessible after the bonnet has been removed. 3 - Drain the coolant from the engine block.

  • Page 206: Check And Replacement Of Oil In Gear Box

    MAINTENANCE INSTRUCTIONS Check and replacement of oil in gear box Draining and checking holes 1. drain plug of oil from clutch box 2. drain plug of oil from gearbox 3. drain plug of oil from final drive housing 4. drain plug of oil from final drive housing box 5.

  • Page 207: Replacement Of The Transmission Oil Cleaner Element With Hydraulic Pump Suction Filter

    MAINTENANCE INSTRUCTIONS Replacement of the transmission oil cleaner element with hydraulic pump suction filter The oil cleaner is placed on the left side of the gearbox. Before replacing the oil cleaner element, place a suitable vessel for dripping oil under the tractor. 1.

  • Page 208: Cleaner Insert In The Tractor's Brake Air Control Valve Replacement

    MAINTENANCE INSTRUCTIONS Cleaner insert in the tractor's brake air control valve replacement Prior to any handling of the cleaner liner on the tractor's brake air control valve, it is necessary to shut off the engine and release the compressed air from the circuit in which the liner is located. FHD18N078 The cleaner insert on the tractor's brake air control valve is located on the rear of the tractor (A).

  • Page 209: Replacement Of Filter Element Of Urea Filter

    MAINTENANCE INSTRUCTIONS Replacement of filter element of urea filter Before replacing the urea cleaner insert, place a suitable container under the tractor to catch the dripping urea. A - Urea cleaner is part of the urea pump unit and is accessible from the bottom of the tractor on the right side of the engine, see figure (A).

  • Page 210: Filling, Controlling And Draining Hole Of Oil Of Front Drive Axle

    MAINTENANCE INSTRUCTIONS Filling, controlling and draining hole of oil of front drive axle 1 - Transmission oil drain hole 2 - Transmission oil pouring and inspection opening (after unscrewing the check screw the oil level must reach the lower edge of the inspection hole) c18n009 Inspection, filling and draining oil is done by a one hole after turning reducer according to figure.

  • Page 211: Carbon Filter Installation Instructions

    MAINTENANCE INSTRUCTIONS Carbon filter installation instructions 1. Remove the old filter from the air duct orifice in the place of its mounting. 2. Remove the protective package from the new filter. 3. Insert the filter into the air duct orifice in such a way to make the air flow direction correspond to the flow direction through the filter in accordance with the arrow on the filter.

  • Page 212: Air-Conditioning Maintenance

    MAINTENANCE INSTRUCTIONS Air-conditioning maintenance The most important element of the maintenance of the air-conditioning system is cleaning of the cooler (condenser) of the air conditioning (it is located in front of the engine cooler). The full condenser of the air conditioning decreases not only the efficiency of the cooling of the air-conditioning system, but also the efficiency of the engine cooling.

  • Page 213: Maintenance And Treatment Of Tyres

    MAINTENANCE INSTRUCTIONS Maintenance and treatment of tyres FHD18N075 Regularly inspect the outer surface of the tire and verify that it has no defects in the lateral or overloaded parts and damaged skeleton. Tires that have defects have to be removed from further use. Tire inflation Basic values of recommended inflation are listed in the table.

  • Page 214: Adjustment

    ADJUSTMENT Almost all the following works require certain experience and more exacting service and diagnostic equipment. That's why we recommend to do the works at specialized or authorized workshops. Adjusting valve clearance Adjustment of the engine valves must be performed by an authorized service. Flat belt drive tension of accessories Flat belt drive tension of accessories (A) does not need to be adjusted.

  • Page 215: Brake Pedal Free Play Setting

    ADJUSTMENT Brake pedal free play setting Leave adjusting the brake pedals to an authorized Zetor service department. The Zetor Diagnoser diagnostic tool is required to adjust the brake pedals. Brake adjustment FHD18N079 Brake adjustment nuts are accessible from the rear of the tractor near the brake cylinders (A).

  • Page 216: Main Technical Parameters

    MAIN TECHNICAL PARAMETERS Main tractor's parameters (mm) Note Position length with the suspension without additional device with lowered front TPL 4388-5410 weights Position length with the suspension without additional device with front TPL 4388-4692 weights Width over rear mudguards 2117 according to the tyre Height to the exhaust muzzle 3040-3045...

  • Page 217: Permitted Maximum Load Of Front Axle (Kg)

    MAIN TECHNICAL PARAMETERS Permitted maximum load of front axle (kg) Travelling speed Wheel track (mm) (km/h) 1 924 4 500 The load only refers to the entire axle; the permissible load with regard to tyres is specified in the tab. 'Load- bearing capacity of the front tyres'.

  • Page 218: Front Tires Steerability

    MAIN TECHNICAL PARAMETERS Front tires steerability Tyre Travelling speed dimensions 40 km.h Tyreload-bearing capacity (kg) Tyre Axle Inflation 1 pc (kPa) 16,9-24 1650 4500 420/85R24 2300 4500 480/70R24 2575 4500 540/65R24 2740 4500 14,9-28 1500 4500 16,9-28 1950 4500 380/85R28 2060 4500 420/70R28...

  • Page 219: Bearing Capacity Of Rear Tires

    MAIN TECHNICAL PARAMETERS Bearing capacity of rear tires Travelling speed Tyre 40 km.h dimensions Tyreload-bearing capacity (kg) Tyre Axle Inflation 1 pc (kPa) 18,4-38 2180 6500 460/85R38 3250 6500 520/70R38 3350 6500 520/85R38 3875 6500 580/70R38 3875 6500 600/65R38 4000 6500 650/65R38 4500...

  • Page 220: Permitted Combinations Of Wheels For Tractors

    MAIN TECHNICAL PARAMETERS Permitted combinations of wheels for tractors Front wheels Rear wheels Combination dimension of tyre equivalent dimension of tyre equivalent 16,9-24 18,4-38 420/85R24 16,9R24 460/85R38 18,4R38 480/70R24 520/70R38 540/65R24 600/65R38 14,9-28 380/85R28 14,9R28 420/70R28 480/65R28 16,9-28 520/85R38 20,8R38 420/85R28 16,9R28 580/70R38...

  • Page 221: Speed Of Tractor With Engine Revolutions Of 2 100 Rpm And Parameter Of Rear Wheels (Km/H)

    MAIN TECHNICAL PARAMETERS Speed of tractor with engine revolutions of 2 100 rpm and parameter of rear wheels (km/h) Forward Reverse gear multiplier gear 460/85 R38 520/85R38 460/85 R38 520/85 R38 47.1 *) 49.1 *) 44.0 *) 45.9 *) 40.7 *) 42.4 *) 38.0 39.6...

  • Page 222: Dependent Pto Shaft Revolutions With Nominal Engine Revolutions

    MAIN TECHNICAL PARAMETERS Dependent PTO shaft revolutions with nominal engine revolutions *) With the threat of exceeding the travel speed of 40 km/h, the maximum engine revolutions are automatically reduced. This function cannot be switched off. Forward Reverse gear multiplier gear 1,000 1,000 1,593...

  • Page 223: Independent Rear Pto Shaft Revolutions

    MAIN TECHNICAL PARAMETERS Independent rear pto shaft revolutions PTO speed / engine speed PTO speed / engine speed 540/1913 593/2100 540E 540/1595 711/2100 1000 1000/1950 1077/2100 1000E 1000/1626 1292/2100 Speed of the Zuidberg front PTO Turning direction PTO speed / engine speed PTO speed / engine speed right (a) 1000 / 1920...

  • Page 224: Calculation Of Tractor Load Limit

    MAIN TECHNICAL PARAMETERS Calculation of tractor load limit Connection of machines to the front or rear hydraulic arms must not exceed the allowed total load of the tractor, individual axles and tractor tyres. Therefore make sure before buying the aggregation that these assumptions are fulfilled using the following calculation: The following data must be known for the calculation: (kg) - instantaneous mass...
  • Page 225 MAIN TECHNICAL PARAMETERS Rear carried machine or front and rear carried combination 1. Calculation of the minimum front axle load G V min The calculated value of the minimum front axle load should be recorded in the table. 2. Calculation of the minimum rear axle load G H min The calculated value of the minimum rear axle load should be recorded in the table.
  • Page 226 MAIN TECHNICAL PARAMETERS Allowed load of the tractor and axles Table The real value according to the calculation must be lower or equal to the allowed value specified by the tractor manufacturer. Allowed value Real value according to according to the calculation manufacturer Total tractor weight...
  • Page 227  ...

  • Page 228: Index

    INDEX A/C coolant Cab filtration Accumulator battery Cabin steps illumination Accumulator battery maintenance Calculation of tractor load limit Acquaintance with the tractor Carbon filter installation instructions Activation of the front PTO shaft - common working mode Cartridge replacement in the fine fuel filter Activation of the front PTO shaft - stationary working mode Cartridge replacement in the raw fuel filter Activation of the rear PTO shaft - independent revolutions -...
  • Page 229 INDEX Front wheels track of front drive axle in tractors equipped Draining oil from the engine with non-removable discs Drive of agricultural machinery Front windshield (B) defrosting Drive of machines with greater inertia masses. Front wiper speed switch Driver´s seat Fuel Driver´s seat - safety switch Fuel filtering...
  • Page 230 Opening the hood Setting oil flow through quick couplers Operation of heating or air-condition with tractor´s work Setting the control of three-point hitch Other recommended service fillings tested on Zetor tractors Setting wheel stops with front drive axle Outer hydraulic circuit Shelf...
  • Page 231 The socket for connection of the electrical installation of the trailer or semi-trailer Zeroing (reset) of the indicator of service inspection The way of controlling the travel clutch by intervals Three-gear torque multiplier Zetor service fillings Three-point hitch Zetor tractors used for work in the woods...
  • Page 232  ...
  • Page 233 Operator's manual Crystal HD 150 Crystal HD 170 Edition: 2-100-2018 Publication No.: 222.213.505 ZETOR TRACTORS a.s. Department of Technical Documentation Trnkova 111 628 00 Brno...
  • Page 234 Made in EU...

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