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Troubleshooting
Related Manuals for Zetor HORTUS HS Series
Summary of Contents for Zetor HORTUS HS Series
- Page 1 HORTUS HS CL OPERATOR´S MANUAL 2/2019 Tractor is Zetor. Since 1946.
- Page 2 ZETOR This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully.
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Page 4: Table Of Contents
CONTENTS General Information ............................9 Exterior View ..............................9 Tractor Identification ............................ 12 Warranty of the Product ..........................13 Parts ................................13 About This Manual ............................13 Introduction & Description ........................... 14 Tractor an Introduction ..........................14 Description ..............................15 General Construction ........................... - Page 5 CONTENTS Don'ts-For Safe Operation ........................... 34 Safety Signs ..............................35 General Safety Information .......................... 35 Decals Mounting Location ........................... 35 Universal Symbols ............................41 Description of Tractor Controls ........................43 Instrument and switches ..........................43 CL Model ..............................43 HS Model ..............................44 Main Switch ..............................
- Page 6 Tire Size and Inflation Pressure ........................86 Filling Diagram & Capacity Table ........................ 87 Lubricants ..............................87 ZETOR service fillings ..........................88 Motor oils ..............................88 Oil to gear systems of tractors ........................88 Oil for the front driving axle .......................... 88 Opening Method of Hood ..........................
- Page 7 CONTENTS Change the Fuel Filter Cartridge ......................... 95 Hydraulic Oil Filter and Engine Oil Filter Cartridge ..................95 Replacing coolant ............................96 Anti Freeze ..............................96 Cleaning the Radiator ..........................97 Greasing the Tractor ............................ 97 Setting the play of controls .......................... 98 Adjusting the Clutch .............................
- Page 8 CONTENTS Interior Lamp ............................. 115 Blower Control Switch ..........................115 Temperature Control ..........................115 Air Control Switch ............................115 Ventilation ..............................116 External Circulation ........................... 116 Circulation Diffuser ............................ 116 Heating System ............................117 Heating System Configuration ........................117 Air-conditioning System ..........................118 Cab Filter ..............................
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Page 10: General Information
GENERAL INFORMATION Exterior View * The information in this manual is intended for HORTUS CL65 / HS65 model. HODP001 1 - Roof 2 - Outside Rearview Mirror 3 - Right Door 4 - Rear Fender 5 - Rear Tire 6 - Step 7 - Front Tire 8 - Headlight 9 - Lower Windshield... - Page 11 GENERAL INFORMATION HODP002 1 - Windshield 2 - Direction Indicator and Position Light 3 - Hood 4 - Left Door 5 - Muffler 6 - Side Window...
- Page 12 GENERAL INFORMATION HODP003 1 - Rear Wiper 2 - Rear Window 3 - License Plate 4 - Top Link 5 - Left Lift Link 6 - PTO 7 - Lower Hitch 8 - Lower Link 9 - Stabilizer Bar 10 - Right Lift Link 11 - Outlet of External Hydraulic Circuits 12 - Light Socket for Trailers 13 - Lower Rear Window...
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Page 13: Tractor Identification
GENERAL INFORMATION Tractor Identification The engine number is stamped on the left hand side of the engine block. The chassis number is shown on the left hand side of the tractor as shown in the drawing. HODP004 1 - Carved position of the Engine type or Number 2 - Carved position of the chassis number... -
Page 14: Warranty Of The Product
Prior to delivery, the tractor was carefully inspected, both at the factory and by your Zetor dealer/distributor, to ensure that it reaches you in optimum conditions. To maintain this condition and ensure trouble free performance. it is important that the routine services, as specified in this manual, are carried out at the recommended intervals. -
Page 15: Introduction & Description
If you need information not provided in this manual or require services of a trained mechanic, please contact Zetor dealer / distributor at your location. Dealers / distributors are kept informed about the latest service procedures for our tractors. They have specific spare parts in stock and they are provided ZETOR TRACTORS a.s company support. -
Page 16: Description
A single-disc dry clutch (diameter 11.81') is used on these tractors. The tractor with IPTO (independent rear Power Take-Off) is equipped with a hydraulic clutch assembly. The HORTUS HS65 transmission gear box has 24 forward and 24 reverse speeds in two high / low groups. At present, Zetor tractors are equipped with synchro mesh type gears. -
Page 17: Owner Assistance
The objective of the frame or cab structure is to protect the operator in the event of a roll over and they are designed to support the entire weight of the tractor in that event. Each Zetor ROPS frame or cab structure is designed and has been tested to meet industry and or government standards. -
Page 18: Damage Of The Rops
GENERAL INFORMATION Damage of the ROPS If the tractor has rolled over or the ROPS has damaged (such as striking an overhead object during transport), it must be replaced to provide the original protection. After an accident, check for damages to the 1. -
Page 19: Seat Back Reclining
GENERAL INFORMATION Seat Back Reclining To change the seatback angle, raise the lever on the left of the seat. Then, adjust the seatback angle with the lever pulled. Release the lever after adjustment . Make sure that the lever is returned and the seat is firmly fixed after adjustment. 1 - Seat belt 2 - Backrest angle adjustment lever HODP008... -
Page 20: Safety Precautions
SAFETY PRECAUTIONS Safety Instructions Recognize Safety Information This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Carefully read the message. Signal Words DANGER WARNING CAUTION A signal word 'DANGER, WARNING OR CAUTION' is used with safety alert symbol. DANGER identifies the most serious hazards. -
Page 21: Use Of Rops And Seat Belt
SAFETY PRECAUTIONS Use of ROPS and Seat Belt The Roll Over Protective Structure (ROPS) has been certified to industry and / or government standards. Any damage or alternation to the ROPS, mounting hardware, or seat belt voids the certification and will reduce or eliminate protection for the operator in the event of a roll- over. -
Page 22: Keep Riders Off Tractor
SAFETY PRECAUTIONS Keep Riders Off Tractor Do not allow other persons to ride on the tractor. Persons on the tractor are exposed to the risk of injury, e.g. due to the impact of a foreign object or falling from the tractor. -
Page 23: Practice Safe Maintenance
SAFETY PRECAUTIONS Practice Safe Maintenance Before starting work, make sure you understand the work procedures. Keep the tractor area clean and dry. Do not attempt to repair the tractor while it is in motion. Stay away (also keep your clothing away!) from the rotating shafts. -
Page 24: Prevent Battery Explosions
SAFETY PRECAUTIONS Prevent Battery Explosions Keep all flammable materials, open flames or other sources of ignition (such as sparks) away from the battery. The gas released from the battery during charging may be explosive. Never attempt to check the battery charge by connecting its poles with a conductive object. -
Page 25: Service Tractor Safely
SAFETY PRECAUTIONS Service Tractor Safely Do not wear ties, scarves, headscarves or any loose clothing when working near moving parts. Serious injury could occur if any of these items of clothing were caught by the rotating part. Do not wear rings or other jewelry to prevent electrical shorts or avoid getting caught in moving parts. -
Page 26: Emergency Exits
SAFETY PRECAUTIONS Emergency Exits If exit from the cab side doors is blocked (following an accident or vehicle overturn) the alternative safety exits are indicated by decals. The possible safety exits are: Rear window hatch (all tractors) Front window (for versions with openable front ... - Page 27 SAFETY PRECAUTIONS Important: ROPS (Roll Over Protective Structure), sun canopy or cabin are not a FOPS (Falling Object Protective Structure). It never can protect the riders against falling objects. Avoid driving the vehicle into a dangerous area such as falling rocks zone. HODP031 Do not allow the boom or attached adapter to come into contact with electrical lines or other electrical equipment.
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Page 28: Towing Equipment
SAFETY PRECAUTIONS Towing equipment For the maximum permissible load of the hitch, see 'Maximum permissible hitch load' chapter in the Specifications section. Maintain a suitable speed taking into account the weight of the load towed or carried by the tractor ... -
Page 29: Safe Operation Of Your Tractor
SAFETY PRECAUTIONS Safe Operation of Your Tractor The manufacturer of your tractor has made every effort to make it as safe as is humanly possible. Beyond this point it is the responsibility of the operator to avoid accidents and we ask that you read and implement our suggestions for your safety. -
Page 30: Mounting And Demounting Implements
SAFETY PRECAUTIONS Mounting and Demounting Implements 1. Make sure all implements are mounted and removed on a safe, flat surface. Make sure that no one is between the tractor and the implement or under the implement to prevent accidental injury. 2. -
Page 31: The Following Precautions Are Suggested To Help Prevent Accidents
SAFETY PRECAUTIONS The Following Precautions are Suggested to Help Prevent Accidents A careful operator is the best operator. Most accidents can be prevented by following safety precautions. Before operating the tractor, read the following measures and observe them to avoid accidents. The tractor may only be operated by authorized persons who are properly trained for this operation. -
Page 32: Operating The Tractor
(on models equipped with a manual transmission). On some models, the reverse shift lever and the PTO button must also be in the neutral position to start the starter circuit. Do not bypass or disable the starter safety switch. If the safety switch fails, contact a Zetor authorized service / dealer for advice. -
Page 33: Operating The Pto
SAFETY PRECAUTIONS Operating The PTO 1. When operating PTO driven equipment, shut off the engine and wait until the PTO stops before getting off the tractor and disconnecting the equipment. 2. Do not wear loose clothing when operating the power take-off or near rotating equipment. 3. -
Page 34: Do's And Don't's
SAFETY PRECAUTIONS Do's and Don't's DO- Ensure that the safety covers are in place and in good condition. DO- Read all operating instructions before starting the operation of the tractor. DO- Perform all maintenance tasks completely and faultlessly. DO- Keep the air filter clean. DO - Ensure that lubricating oils of the appropriate standard and quality are used and that they are changed at recommended intervals. -
Page 35: Don'ts-For Safe Operation
SAFETY PRECAUTIONS Don'ts-For Safe Operation DON'T - Run the engine with the air cleaner disconnected. DON'T - Start the tractor in an enclosed building unless the doors and windows are open for proper ventilation. DON'T - Operate the tractor or engine while lubricating or cleaning. DON'T - Allow the tractor to run out of diesel fuel otherwise it will be necessary to vent the system. -
Page 36: Safety Signs
SAFETY PRECAUTIONS Safety Signs General Safety Information Important: This ''General safety Information'' should be kept with the machine at all times as reference data. Caution: This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Follow recommended precautions and safe operating practice. - Page 37 SAFETY PRECAUTIONS HODP036 1- ROPS was tested in compliance with AS1636.1-1996 and OECD Standard (Code 7) for use on tractors with the maximum weight (GVM) of 2,600 kg. 2- Caution: Do not touch while the system is hot. It may cause severe burns. 3- Warning: Do not refuel if you are smoking or if there is an open flame or spark source nearby.
- Page 38 SAFETY PRECAUTIONS HODP037 1 - Warning: Work in ventilated Area. 2 - Operator's manual 3 - Danger: Periodic ventilation should be made to avoid suffocation while heating an air conditioning is used. Sleeping in the cab is prohibited. 4 - Warning: Always fasten Your seat belt. 5 - Caution: Keep hands and clothing away from rotating fan and belts to prevent serious injury.
- Page 39 SAFETY PRECAUTIONS HODP038 1 - Creep speed operation! Warning: Do not use creep speed for the below listed tasks. 1) Towing loads 2) Working with front loader 3) Working with blade 4) Construction work 5) Transporting the machine 6) Heavy applications Braking at creep speed.
- Page 40 SAFETY PRECAUTIONS 3- Warning: Fast - Slow (Hydraulic Flow Lock) Always lock when 1. Driving on the road. 2. Replacing blades on the implements. 3. Making adjustments on the implements. Sudden lowering of the implement can cause serious injuries or death.
- Page 41 SAFETY PRECAUTIONS HODP039 1- Warning: Use only the prescribed hitches when connecting trailers and implements. 2 - Danger: Contact with rotating parts can cause death. KEEP AWAY! Keep all protective equipment in place.
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Page 42: Universal Symbols
SAFETY PRECAUTIONS Universal Symbols Some of the universal symbols have been shown below with an indication of their meaning. Engine Air filter PTO engaged Parking brake speed rpm x 100) Hours, recorded Battery charge PTO disengaged Work lights Engine coolant Under pressure, 3-point hitch Differential lock... - Page 43 NOTES ...
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Page 44: Description Of Tractor Controls
If you have any doubts about any aspect of the tractor operation, consult your Zetor dealer / authorized Zetor service. Particular attention should be paid to the recommendations for tractor running-in. These recommendations shall ensure reliable operation and long life of your tractor for which it was designed. -
Page 45: Hs Model
DESCRIPTION OF TRACTOR CONTROLS HS Model HODP041 1 - Hazard Warning Signal S/W 2 - 4WD (4-Wheel Drive) Switch 3 - Turn Signal S/W 4 - Horn S/W 5 - Head Lamp S/W 6 - PTO mode S/W 7 - Key S/W 8 - Fuel Gauge 9 - Right Turn Indicator Lamp 10 - Tachometer... -
Page 46: Main Switch
DESCRIPTION OF TRACTOR CONTROLS Main Switch OFF - The key can be inserted or removed. ON - The electric circuit is on. START - The starter motor is engaged. When the key is released it will return to the ON position. GLOW - Glow plugs preheat the combustion ... -
Page 47: Tachometer
DESCRIPTION OF TRACTOR CONTROLS Tachometer This meter shows the revolutions of the engine and the PTO shafts as well as the travel speed in top gear. HODP044 Hour Meter It indicates the total time of use. The last digit indicates one tenth hours. -
Page 48: Warning Lights
DESCRIPTION OF TRACTOR CONTROLS HODP048 Warning Lights Charge Indicator Light The indicator light goes off as soon as the engine is running and the alternator starts charging. (Note that a broken V-belt may cause the control indicator to come on, in such case stop the engine as overheating might occur if the defect is not rectified immediately.) Oil Pressure Indicator Light The light comes on when engine oil lubrication problems occur. -
Page 49: Independent Pto
DESCRIPTION OF TRACTOR CONTROLS Independent PTO It must be noted that the PTO shift lever on the LHS below the driver seat should be shifted to position 1 (540 RPM) 0r 2 (750 RPM) depending upon the implement specification. In no case the specified speeds be crossed as serious damage to the tractor / implement to person can result because of this. - Page 50 DESCRIPTION OF TRACTOR CONTROLS The PTO shaft will not rotate if either of the two switches is in ''OFF'' position. The following table explains how the PTO operates at the two different (Manual & Auto) positions of the PTO control switch with the PTO ''On / Off'' switch in the on position.
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Page 51: Operation The Controls (Cl Model)
DESCRIPTION OF TRACTOR CONTROLS Operation The Controls (CL MODEL) HODP053 1. Steering Wheel 2. Reverse Shift Lever 3. Clutch Pedal 4. Parking Brake Lever 5. Reduced and Road Gears Shift Lever 6. Creep Shift Lever 7. Front Axle Drive Lever 8. -
Page 52: Operation The Controls (Hs Model)
DESCRIPTION OF TRACTOR CONTROLS Operation The Controls (HS Model) HODP054 1. Steering Wheel 2. Steering Wheel Adjustment Lever 3. Clutch Pedal 4. Parking Brake Lever 5. Reduced and Road Gears Shift Lever 6. Creep Shift Lever 7. PTO Shift Lever 8. -
Page 53: Hand Throttle (Throttle Lever)
DESCRIPTION OF TRACTOR CONTROLS Hand Throttle (Throttle Lever) Pulling the hand throttle towards the driver increases revolutions. Pushing it away from the driver decreases revolution. 1 - Throttle Lever HODP055 Clutch Disconnecting Arm For long term storage of the tractor it is possible to latch the clutch in the disengaged position. -
Page 54: Foot Operated Accelerator
DESCRIPTION OF TRACTOR CONTROLS Foot Operated Accelerator This pedal can override a fixed hand throttle setting. 1 - Acceleration Pedal HODP058 Parking Brake 1. Pull the Lever fully up to engage the park brake. 2. Press the button on the end of the lever and lower the lever to release the brake. -
Page 55: Shuttle Shift Lever - Cl Model
DESCRIPTION OF TRACTOR CONTROLS Shuttle Shift Lever - CL MODEL This control allows shifting from forward to reverse & reverse to forward. When stationary set the lever to ''N'' for neutral. Push the lever away from the driver engages forward. -
Page 56: Shuttle Shift Lever - Hs Model
DESCRIPTION OF TRACTOR CONTROLS Shuttle Shift Lever - HS Model This lever is to switch between forward driving and reverse driving. Set it in the position N unless driving. Forward driving - Pull up the lever and push it forward to drive forwards. -
Page 57: Sub Gear Lever (Linear Shift Lever)
DESCRIPTION OF TRACTOR CONTROLS Sub Gear Lever (Linear Shift Lever) Operate the sub gear lever using clutch to select the appropriate speed for different applications. It is located on the LHS of driver seat. 1. Seat Belts 2. Gear Shift Lever 3. -
Page 58: Creep Shift Lever
- Make sure that the parking brakes are released when starting to operate the tractor. Improper use of the brakes can cause damage to the transmission and is therefore unacceptable under Zetor warranty coverage. 4. The 'M' or 'H' reverse gear cannot be turned on when the creep speed is being used. -
Page 59: Diff-Lock Pedal
DESCRIPTION OF TRACTOR CONTROLS Diff-Lock Pedal 1 - Diff-lock Pedal In case of wheel slippage use the diff-lock by pushing down on the diff-lock pedal. To release it remove the foot from the pedal. HODP066 DANGER: It is difficult to turn the tractor when the differential lock is on. To prevent damage to the mechanism, turn the differential lock off before turning the steering wheel. -
Page 60: Front Wheel Drive Lever (Hs Model)
DESCRIPTION OF TRACTOR CONTROLS Front Wheel Drive Lever (HS Model) 1. Front Wheel Drive Switch ON - The front axle drive function is activated by pressing the top of the switch OFF - The front axle drive function is deactivated ... -
Page 61: Pto Gear Selection Lever
DESCRIPTION OF TRACTOR CONTROLS PTO Gear Selection Lever Your tractor is equipped with 2 Speed PTO to suit range of applications and conditions. 1 - PTO Shift Lever HODP071 MODEL POSITION HORTUS 1,000 CL65 / HS65 Important: Always use the clutch when engaging or disengaging the PTO or changing PTO speed. -
Page 62: Lowering Speed Control Knob For The 3 Point Hitch
DESCRIPTION OF TRACTOR CONTROLS Lowering Speed Control Knob for The 3 Point Hitch This knob controls the downward speed of the hydraulics three point linkage and is positioned at the front of the driver's seat. To slow the downward speed turn the knob clockwise. 1 - Adjusting knob of hydraulic decent speed HODP073 To increase the downward speed, turn the knob... -
Page 63: Exterior Hydraulic Lever (Optional)
DESCRIPTION OF TRACTOR CONTROLS Exterior Hydraulic Lever (Optional) Move the lever up or down and hold. This will raise or lower the implement. (Rotavator or hydraulic plow) Lever will return to neutral by itself. 1 - Position B 2 - Position C HODP075 IMPORTANT: Do not hold the levers in Push or Pull position once the remote cylinder has reached the end... -
Page 64: Operating The 3 Point Linkage (Tpi)
DESCRIPTION OF TRACTOR CONTROLS Operating The 3 Point Linkage (TPI) HODP077 1. Upper Link 2. Link Bracket 3. Lift Link 4. Stabilizer Bar 5. Lower Link Arm 6. Lower hitch 7. Length Adjustment of the Lift Link... -
Page 65: Adjustment Of The Stabilizer Bars
DESCRIPTION OF TRACTOR CONTROLS Adjustment of the Stabilizer Bars The stabilizer bars are designed to limit or prevent lateral movement of the implement. The length of the stabilizer bars is adjusted by removing the pin and rotating the turnbuckle nut by which the threaded ends are interconnected. -
Page 66: Adjustment Of The Lift Link On The Lower Link
DESCRIPTION OF TRACTOR CONTROLS Adjustment of the Lift Link on the Lower Link For various applications, the lift height change of the lower links can be adjusted by adjusting the pins in the holes of the lift links. There should be no clearance ('A' position) when transporting implements and working with seeders, drills, cutters and similar implements. -
Page 67: Lower Hitch Disassembly
DESCRIPTION OF TRACTOR CONTROLS Lower Hitch Disassembly After releasing the locking devices, remove the two pins (1). Remove the lower hitch by pulling it backwards in the direction of the arrow. Follow the reverse procedure to reassemble the lower hitch. UCL18NN009 Multi-level hitch Used to attach two-axle or lighter one-axle trailers. -
Page 68: Height Adjustment And Disassembly Of The Multi-Level Hitch Attachment Tail Piece
DESCRIPTION OF TRACTOR CONTROLS Height Adjustment and Disassembly of the Multi-level Hitch Attachment Tail Piece Remove the rear PTO cover and, if necessary, the lower hitch before handling the multi-level hitch attachment tail piece. Grasp the multi-level hitch attachment tail piece firmly. -
Page 69: Air Pressure Indication
DESCRIPTION OF TRACTOR CONTROLS Air pressure indication The air pressure in the trailer or semi-trailer air brakes is indicated by an air pressure gauge located on the instrument panel. If the air pressure gauge needle is in the red field, the air pressure in the trailer or semi-trailer air brake system is low. -
Page 70: Front Three-Point Hitch
DESCRIPTION OF TRACTOR CONTROLS * Front Three-point Hitch It is used for attachment of front mounted implements and tools with hitch points of category I according to ISO. UCL18NN005 Note: The required width of the front hydraulic arms can be adjusted to a certain extent by adjusting the end points. -
Page 71: Working And Transport Position Of The Front Three-Point Hitch
DESCRIPTION OF TRACTOR CONTROLS Working and transport position of the front three-point hitch Working position of the front three-point hitch Transport position of the front three-point hitch Changing the position of the draw-bars of the front three- point hitch: 1. Release and remove the pin (1) from the opening. 2. -
Page 72: Operation
OPERATION Starting the Engine Before starting the engine, check it according to the chapter Safety instructions for the user. 1. Sit into the driver's seat. 2. Depress the foot brake. 3. Move the hydraulic control levers to the lower position. 4. -
Page 73: Driving The Tractor
OPERATION Driving the Tractor Warming Up When starting the engine allow it to warm up to operating temperature by allowing it to idle 5-10 minutes to ensure full lubrication and operating temperature. Failure to do so can shorten engine life substantially. Warming Up in Cold Weather Cold weather changes the viscosity of the oil, resulting in a reduction in the performance of the engine oil pump, which can cause engine damage if not heated properly. -
Page 74: Tight Turns In The Field
OPERATION Tight Turns in the Field Disconnect the latch connecting left and right brake pedals to allow the use of individual pedals. To make a tight turn use both the steering wheel and the brake pedal at the same time. For a left turns use the left pedal and a right turn the right pedal. -
Page 75: Uphill Starts On A Steep Slope
OPERATION Uphill Starts on a Steep Slope With the pedals connected together push down on the brake pedals and push down the clutch. Set all gear levers to low and the throttle to medium engine speed. Release the clutch and as it engages release the brake pedals. -
Page 76: Check During Driving
OPERATION Check During Driving Constantly monitor the warning lights on the dash and if any comes on stop the tractor to determine the cause. Oil Pressure Light If the oil pressure indicator light comes on, check the oil level first. If the oil level is correct, ask your dealer / authorized service center to remove the cause of the defect. -
Page 77: Check During Driving
OPERATION Check During Driving As HORTUS CL65 / HS65 models of Zetor are front wheel assist the front track can be set in 2 positions. The rear track can be set in 4 positions as illustrated. HODP089... -
Page 78: Connecting And Disconnecting Implement
OPERATION Connecting and Disconnecting Implement Connection 1. Do not forget to stop the engine before connecting the implement. 2. Depressurize the external hydraulic circuit by repeatedly moving the control lever to the end positions. Otherwise the couplers may be difficult to connect or the oil may expand from the hoses when connecting. 3. -
Page 79: Mounting Implement
OPERATION Mounting Implement If the PTO is used, remove the safety cover from the PTO shaft. Adjust the three-point hitch to allow trouble-free attachment of the implement. 1. PTO Cover HODP090 Connect the PTO shaft to the tractor and make sure it is secure. Adjust the three-point hitch and secure the set positions. -
Page 80: Assembly Of The Front Loader
OPERATION Assembly of the Front Loader For detailed information, see the instructions for assembly and operation of the specific loader. Fixation Points of Loader Screw size: M16 X 2 Screw strength: 9T Number: 20 HODP092 HODP093... -
Page 81: Joystick Lever
OPERATION Joystick lever To control the front loader and the front three-point hitch, the joystick lever is used. It allows to control the lifting, lowering and unloading of the front loader with one lever. To lift the front loader: Pull the lever backwards. To lower the front loader: Push the lever forwards. -
Page 82: Maintenance
Next service inspections always after covering another 500 EH but not later than 12 months after the previous service inspection. The service inspections are a part of tractor maintenance. The services authorized by Zetor will provide professional performance of service inspections according to the manufacturer's instructions. -
Page 83: Engine Oil
MAINTENANCE Engine Oil Remove the dipstick, wipe it and immerse in the oil pan. Make sure the oil level is between the upper and lower mark, near the upper mark. If the oil level is not as specified, top up with the specified oil. 1. -
Page 84: Transmission Oil
MAINTENANCE Transmission Oil Check the level using the dipstick at the top of the transaxle at the rear of the tractor. If the level is too low, add oil to the specified level. 1. Maximum Level 2. Minimum Level HODP099 1. -
Page 85: Fuel
MAINTENANCE Fuel Use the fuel gauge to check the fuel level and top up if too low. It is a good practice to refill the tank immediately after use to avoid condensation. 1 - Fuel tank cap HODP103 Tire Pressure Tire pressure has a direct impact on tire life and its off-road characteristics. -
Page 86: Maintenance And Adjustment Schedule
MAINTENANCE Maintenance and Adjustment Schedule Periodical Check and Service Table Caution: These intervals are for operation under normal conditions and need to be reviewed under severe conditions to a greater frequency. O Check, top-up or adjust, X Replace, XX First replacement No. -
Page 87: Tire Size And Inflation Pressure
MAINTENANCE O Check, Top-up or Adjust, xx First Replacement x Replace, Clean or Wash No. Item Daily Serviceinterval(Hourmeter,Mark) Year Year 100 150 200 250 300 350 400 450 500 Clutchpedal play Stateof bothbrake ped-als Operationof each lever Freeplay of steeringwheel Toe-in Greasein frontwheelhub... -
Page 88: Filling Diagram & Capacity Table
MAINTENANCE Filling Diagram & Capacity Table HODP105 Lubricants No. Fillingpoint Fillings QuantityLiter(gal.) Radiator DQC CA-14,DQC CB-14, DQC CC-14(Fresh 2.64 USgal (10L) cleanWater) Engine Deutz quality class DQCIIILA DQCIVLA API:CJ-4grade RecomendedSAEviscositygrades A: Viscosity B: Temperature TransmissionCase SAE 80W / 90APIGL-4Grade 11.1US gal (42L) FrontAxle SAE 80W / 90APIGL-4Grade... -
Page 89: Zetor Service Fillings
MAINTENANCE ZETOR service fillings To maintain best operational characteristics of your tractor, original operational Zetor fillings are recommended to be used. Motor oils Motor oil Zetor 10W40 L-SAPS Oil to gear systems of tractors (gearbox with final drive housing, portals of the rear axle) -
Page 90: Fuel
MAINTENANCE Fuel Use clean diesel fuel only. IMPORTANT: The diesel fuel system is susceptible to dirt and water, so minimize the risk of system contamination. Bleeding the Fuel System HODP108 1 - Fuel Tank 2 - Coarse Fuel Filter 3 - Supply Fuel Pump (Electrically Powered) 4 - Fine Fuel Filter 5 - High Pressure Pump with FCU Control Unit (Fuel Control Unit) 6 - High Pressure Rail (Rail) -
Page 91: Changing The Oils In The Tractor
MAINTENANCE Changing the Oils in the Tractor Always use the oil types and classes according to relevant specifications and observe the oil change intervals. (see Tractor Maintenance chapter). 1. Engine Oil Filler HODP109 1. Engine Oil Dipstick 2. Engine Oil Drain Plug HODP110 Changing Engine Oil Park tractor on level surface, shutoff engine. - Page 92 MAINTENANCE 1. Maximum Level 2. Minimum Level HODP113 Remove the drain plug from the bottom of the transmission and drain the oil. Check and install the drain plug. Fill the transmission oil to the correct level according to the dipstick. Capacity 18 US gal (68 L) ...
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Page 93: Changing Oil In The Front Axle
MAINTENANCE Changing Oil in the Front Axle 1. Maximum Level 2. Minimum Level HODP115 Refill the transmission to the correct level on the dipstick with new oil. Capacity: 4.3 US gal (16.4L) 1 - Top Plug (Vent Plug) HODP116 1. -
Page 94: Cleaning And Changing Filters
MAINTENANCE Cleaning and Changing Filters Engine Oil Filter Using the oil filter wrench to loosen the filter, turn the filter anticlockwise to remove it. Lightly grease the new oil filter sealing to fix it in the correct position and perfect tightness. -
Page 95: Empty Water Tank
MAINTENANCE Empty Water Tank Turn off the engine. Place a suitable collection container under the filter. Electrical connection - Disconnect the cable connections. Loosen the drain plug. Drain the liquid until pure diesel fuel comes out. ... -
Page 96: Change The Fuel Filter Cartridge
HODP121 Lightly apply fuel on the sealing of the new original ZETOR filter element. Manually screw on the new filter until the sealing gets touches the sealing surface and tighten of: 10 - 12 Nm. -
Page 97: Replacing Coolant
MAINTENANCE Replacing coolant 1. Open the drain tap in front of the engine oil filter to drain the coolant. 2. Open the coolant expansion vessel cap at the same time. 3. For thorough cleaning, rinse the cooling circuit with running water. 4. -
Page 98: Cleaning The Radiator
MAINTENANCE Cleaning the Radiator Insects, grass blades and dust can block the radiator and reduce its efficiency. Remove the radiator cover. Loosen the screw and pull out the cover. Then clean the radiator surface and fins. HODP165 IMPORTANT: Water or air under high pressure can deform the cooling fins and reduce the efficiency of the radiator. -
Page 99: Setting The Play Of Controls
MAINTENANCE Setting the play of controls Adjusting the Clutch Using the clutch over a period of time will increase the free play. The correct free play of the pedal is 0.78~1.18 in. (20~30 mm). To adjust, loosen the locknut on the turnbuckle and adjust. Check the adjustment and tighten the locknut if the free play is correct. -
Page 100: Adjusting The Throttle Leve
MAINTENANCE Adjusting the Throttle Leve If the hand throttle lever is loose or does not move properly, contact an authorized service center to solve the problem. Adjusting Toe-in If the convergence is set incorrectly, it can cause severe vibration of both the steering wheel and the tractor. The correct free play is 2 ~ 6 mm (0.08 ~ 0.24 in.). -
Page 101: Battery Charging
MAINTENANCE Battery Charging A boost charge is only for emergencies. It will partially charge the battery at a high rate and in a short time. HODP135 When using the battery boost charge, it should be fully recharged as soon as possible. Failure to do so will shorten the service life of the battery. -
Page 102: Battery Disconnect
MAINTENANCE Battery Disconnect The function of the battery disconnection switch is to disconnect the supply voltage from the electrical system by interrupting the connection to the battery. The main benefits of this solution are: 1. Short circuit protection of the electrical system; 2. -
Page 103: Other Maintenance
MAINTENANCE Other Maintenance Checking the Belt Drive CAUTION: Perform any maintenance only when the engine is at a standstill. After repair work: Check that all covers have been correctly installed and all tools have been removed from the engine. Check the entire drive belt for damage. -
Page 104: Cautions For Inspection And Service Of Air Cleaner
MAINTENANCE Cautions for inspection and service of air cleaner (1) Use the specified filter replacement parts. (2) Thoroughly remove dust from the cover. (3) Mount it firmly so that dust cannot enter under the cover. (4) Never drive with the element and the fine filter removed. (5) Replace the air cleaner filter and filter element according to their replacement plan or when the indicator light comes on, whichever comes first. -
Page 105: Replacing Fuses
MAINTENANCE Replacing Fuses 1 - Normal condition 2 - Blown HODP141 The circuit has 8 blade type fuses in its wiring circuit. When a fuse has blown replace it with one of the same value. Using a large capacity fuse or wire burn out the wiring system. Use fuse tongs to replace fuses. -
Page 106: Position Of The Fuse
MAINTENANCE Position of the Fuse HODP163... -
Page 107: Wiring Diagram Of The Electric Instrument
MAINTENANCE Wiring Diagram of the Electric Instrument HODP166 1. Headlight (12V 55 W) 2. Fuse 3. Turn Signal Lights Relay 4. PTO Indicator Light 5. Fuse Box 6. Power Supply Fuse for Maximum Ampere Value 7. Rear Headlight (12V 21 W) 8. -
Page 108: Service Prior To Daily And Short Terms Storage
MAINTENANCE Service Prior to Daily and Short Terms Storage Wash the tractor and keep it clean. Refuel the fuel tank to avoid condensation in the tank and corrosion of the fuel system. Lower the attached implement to the ground before parking the tractor. For Daily or Short Term Storage Clean the tractor and remove all dirt. -
Page 109: Fuel Saving Tips
MAINTENANCE Fuel Saving Tips In order to save fuel and ensure maximum oil service life, observe the following: Air Cleaning System 1. Clean the air cleaner regularly to prevent dust build-up. 2. Every 50 hours and every day in dusty conditions. Clean the air filter element with compressed air. -
Page 110: Winter Operation With Diesel Fuel
MAINTENANCE Winter Operation with Diesel Fuel The winter operation of the diesel engine is subject to different demands (filterability) than the operation during other seasons. Special demands are placed on the cold behaviour (temperature limit value of the filtrability) for winter operation. -
Page 111: Water Quality
MAINTENANCE Water Quality The right water quality is important for the coolant correct operation. Clear, clean water within the following analysis values should be used: Analysisvalues min max ASTM phvalue D1293 Chlorine [mg/l] D512 (Cl) D4327 Sulphate [mg/l] D516 (SO4) Totalhardness [mmol/l] 3,56... -
Page 112: Cabin System
CABIN SYSTEM Major Features The cab fully complies with international safety and soundproofing standards. The cab can be provided with ventilation, heating and air conditioning system. The cab is available in the following versions: The cab with ventilation and heating system ... -
Page 113: Instrument And Related Parts
CABIN SYSTEM Instrument and Related Parts Doors The doors are provided with key locks. To open from the outside, when unlocked, depress the push button. To open from inside, push the lever downwards. HODP146 Rear Window The rear window is fitted with central handle for opening. When opened it is held in place by two dampers. -
Page 114: Working Lamps (Front And Rear)
CABIN SYSTEM Working Lamps (Front and Rear) The working lamps are located on the cab roof (Two in the front and two in the rear). They are switched on by means of the special switches on the roof console. 1 - Working Lamp HODP149 1 - Working Lamp HODP150... -
Page 115: How To Control Cabin
CABIN SYSTEM How to Control Cabin Interior Devices 1 - Roof Hatch 2 - Air Recirculation 3 - Radio 4 - Rotary Vents 5 - Interior Lights 6 - Air Conditioning and Heating Control HODP151 Switches on the right cab column 1 - Wiper Switches 2 - Windscreen Washer Switches 3 - Work Light Switches... -
Page 116: Interior Lamp
CABIN SYSTEM Interior Lamp Push the button to light on and push it again to light off. 1 - Interior Lamp HODP152 Blower Control Switch Three position rocker switch. HODP155 Temperature Control Set temperature control as required, fully clockwise. For maximum cool and fully counterclockwise for heat. HODP154 Air Control Switch The fan must be turned on to operate the air conditioner. -
Page 117: Ventilation
CABIN SYSTEM Ventilation The ventilation unit is housed in the cab ceiling. To switch it on and adjust it, turn the electrical fan switch to the desired speed. The cab becomes slightly pressurized when the ventilation system is in operation, so that the fresh air can enter only by way of the filter installed in the rear section of the cab roof. -
Page 118: Heating System
CABIN SYSTEM Heating System The heating is switched on and set by rotating the control knob in the roof console, turning on the fan and setting the selector to the desired speed. Warm the cab up quickly, the knob should be rotated fully clockwise and the blower set to speed 3. The screen is demisted or defrosted by air directed through a slot vent. -
Page 119: Air-Conditioning System
CABIN SYSTEM Air-conditioning System The system is designed to provide optimum temperature inside the cab, maximum operator's comfort and safety. Any repairs and servicing of the system should be carried out in an authorized service center. Do not approach the system with open flames, as any escape from the circuit may produce explosive gas. 1. -
Page 120: Radio, Cd Player (If Equipped)
CABIN SYSTEM Radio, CD Player (If Equipped) For operation refer to the Radio, CD player manufacturers instructions. HODP162 Ash Tray Located at right side of near side window in cabin. 1 - Cigarette Lighter 2 - Ash Tray 3 - Cup Holder Cup Holder It serves for storing drinks and small objects. -
Page 121: Checking The Air Conditioning System
CABIN SYSTEM Checking the Air Conditioning System 1. Environment-friendly refrigerant: R134a (0.7 ~ 0.85 kg) The presence of air and water in the system could jeopardize its efficiency. The air is uselessly compressed by the compressor and no cooling effect is produced. ... -
Page 122: Diagnosing Malfunctions
CABIN SYSTEM Diagnosing Malfunctions 1. Tracing Faults PROBLEM CONDITION CAUSE CORRECTIVE MEASSURE Abnormal sound Inlet sound Insufficient Replenish Compressor lubrication Outlet sound Insufficient belt Adjust tension Released holder Tighten connections Clutch failure Check Abnormal revolutions Drive interruption Damaged parts Check, replace Clutch slipping Check, replace Lack of lubricant... -
Page 123: Check Of The Air Conditioning With A Pressure Gauge
CABIN SYSTEM 2. Check of the air conditioning with a pressure gauge. To connect with manifold pressure gauge can find the cause of air conditioning system. Because manifold pressure gauge is various sensibly. (Ambient Temp. is based on 30~35 °C) Caution: Operating E/G RPM 1500~2000 is must, and so to that you can check the correct cause and air conditioning. -
Page 124: Specification
SPECIFICATION Technical data Major Specifications Model HORTUS CL65 HORTUS HS65 Manufacturer Deutz Deutz Model TCD2.9L4 TCD2.9L4 Type CRDI,vertical,water- CRDI,vertical,water- cooled, 4-cycle, diesel cooled, 4-cycle, diesel Number of cylinders Engine 2,925 2,925 Total displacement, cm Nominal power kW (PS) 50.0 (67.9) @ 2,200 rpm 50.0 (67.9) @ 2,200 rpm Rated speed (rpm) 2,200 rpm... -
Page 125: Permitted Towed Vehicle Weight
SPECIFICATION Model HORTUS CL65 HORTUS HS65 Type Independent Independent Control Electrohydraulic Electrohydraulic Rear rpm 540/750/1000 540/750/1000 Diameter mm 35 mm, 6 splines 35 mm, 6 splines Volumes of Fuel tank Liquids Cooling system Crankcase with filter Transmission and hydraulic system Front axle 16.4 16.4... -
Page 126: Traveling Speed
SPECIFICATION Traveling Speed Operating the Lever Traveling speed Creep Rangeshift Mainshift Forward Reverse 0.39 (0.28) 0.28 (0.20) 0.57 (0.40) 0.42 (0.30) 0.82 (0.58) 0.6 (0.43) 1.09 (0.77) 0.79 (0.56) 1.24 (0.88) 0.90 (0.64) 1.82 (1.29) 1.33 (0.94) 2.61 (1.85) 1.9 (1.35) 3.48 (2.47) 2.54 (1.80) 3.95 (2.80) -
Page 127: Noise Levels
SPECIFICATION Noise Levels The tractor is approved in accordance with the applicable EC Directives. To avoid increased noise levels proceed as follows: After maintenance operations or repairs refit all the sound-deadening panels and materials correctly Do not make changes to the tractor that may lead to an increase in noise emissions. ... -
Page 128: Vibration Referred To The Operator Position
SPECIFICATION Vibration Referred to the Operator Position The value is referred to the amount of mechanical vibration transmitted by the tractor to WHOLE-BODY as defined by UNI ISO2631-1:2008. Said value must be utilised for assessment of the vibration exposure risk, but it cannot cover all the possible conditions of use of the tractor since it may vary in accordance with parameters that are not always related to the tractor (terrain, implements, etc.). - Page 129 NOTES ...
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Page 130: Troubleshooting
TROUBLESHOOTING Engine Troubleshooting TROUBLE PROBABLE CAUSE SOLUTION ENGINE Starter does not Clutch pedal released Depress the clutch pedal work PTO switch set to ON Set the PTO switch to the position OFF position Defective safety switch Have it repaired by an ... - Page 131 TROUBLESHOOTING TROUBLE PROBABLE CAUSE SOLUTION Engine Irregular Clogged injection nozzle Have it repaired by an engine authorized service operation Fuel system leaks Tighten the connections, replace the pipe and sealing washers Fuel injection malfunction Have it repaired by an ...
- Page 132 TROUBLESHOOTING TROUBLE PROBABLE CAUSE SOLUTION Engine The engine produces Clogged air cleaner Check and cleanit white smoke Excessive engine oil amount Check and set it to the proper amount Insufficient fuel supply amount Have it repaired by ...
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Page 133: Clutch, Brake And Hydraulic System Troubleshooting
TROUBLESHOOTING Clutch, Brake and Hydraulic System Troubleshooting PROBLEM CAUSE CORRECTIVE MEASSURE Clutch Clutch slips Incorrect adjustment Adjust the clearance Worn or burned lining Have it repaired by an authorized service The clutch does Incorrect adjustment, Adjust the clearance, ... -
Page 134: Steering Wheel And Electric Instruments Troubleshooting
TROUBLESHOOTING Steering Wheel and Electric Instruments Troubleshooting SYMPTOM CAUSE REMEDY Steering wheel Steering wheel shaking Wrong toe-in Adjust toe-in Unequal tire pressure Inflate both to correct pressure Loose component Tighten or replace if worn Excessive play in the Worn steering shaft Contact dealer for repair... -
Page 135: Towing The Tractor
TROUBLESHOOTING Towing the Tractor The tractor can be towed only for short distances, such as, for example, from inside to outside a building. HODP164 A broken down tractor should be towed for the minimum indispensable distance to remove it from potentially dangerous conditions. -
Page 136: Towing With The Engine Running
TROUBLESHOOTING Towing with the Engine Running Towing with the engine running is necessary due to forced lubrication of the gearbox, observe the following Engine speed between 1,200 - 1,300 rpm. Maximum towing speed 8 km/h Maximum towing distance 1 km ... - Page 137 NOTES ...
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Page 138: Index
INDEX 1. Tracing Faults Cooling System Corrosion Protection Agent 2. Check of the air conditioning with a pressure gauge. Creep Shift Lever 3. gauge pressure conversion Cunshion Strength Adjustment Cup Holder About This Manual Adjusting the Brakes Damage of the ROPS Adjusting the Clutch Decals Mounting Location Adjusting the Throttle Leve... - Page 139 INDEX Recognize Safety Information Refitting the knob Independent PTO Remote Hydraulic Control Valve Coupler Connecting Inspection and Disconnecting Instrument and Related Parts Removal of the knob Instrument and switches Replace V-rib Belt Interior Devices Replacing coolant Interior Lamp Replacing Fuses Introduction &...
- Page 140 Warming Up in Cold Weather Work Light Switches Warming Up Time Working and transport position of the front three-point Warning Lights hitch Warranty of the Product Working Lamps (Front and Rear) Water Quality Water Temperature Windscreen Washer Tank ZETOR service fillings ...
- Page 141 Operator's manual Hortus HS 65 Hortus CL 65 Edition: 2-100-2019 Publication No.: 222.213.537 2/2020 ZETOR TRACTORS a.s. Department of Technical Documentation Trnkova 111 628 00 Brno...
- Page 142 Made in EU...