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CRYSTAL HD Series
Zetor CRYSTAL HD Series Manuals
Manuals and User Guides for Zetor CRYSTAL HD Series. We have
1
Zetor CRYSTAL HD Series manual available for free PDF download: Operator's Manual
Zetor CRYSTAL HD Series Operator's Manual (234 pages)
Brand:
Zetor
| Category:
Tractor
| Size: 21.4 MB
Table of Contents
Table of Contents
4
Location of Serial Numbers
12
Safety Instructions for Users
14
General Safety Regulations
14
Proper Clothing
14
Starting the Engine
15
Driving Operation
15
Risk of the Tractor Overturning
16
Transportation of Persons, Operation
16
Fire Prevention Principles
17
Preventive Daily Maintenance
19
Driver's Seat
20
Front Passenger´s Seat Notification
20
Protection of Cab against Aerosols
20
Level of External and Internal Noise
21
The Level of Vibrations on Driver´s Seat
21
Aggregation Tractor - Machine/Trailer
22
Tractors Equipped with Front End Loader
22
Principles for Operating Tractors Equipped with Front End Loader
23
Zetor Tractors Used for Work in the Woods
24
Safety Labels
24
Preventive Daily Maintenance
26
Fuel System Leaks
26
Engine Oil Level
26
Cooling System
26
Windshield Washer Tank
27
Washer Nozzle
27
Fluid Reservoir for Front Axle Brake Control
27
Hydrostatic Steering
28
Air Cleaner
28
Cab Filtration
28
Hitches
29
Inspection of Fouling of Coolers
29
After Work with Front Implements and in Case of Cooler Clogging
29
Tyres and Wheels
30
Short Functional Test
30
Tractor Operation Brakes
30
Trailer Brakes
30
Acquaintance with the Tractor
32
Safety Cabin
32
Opening the Door from the Outside
32
Opening the Door from the Inside
32
Rear Window
33
Side Window
33
Emergency Exits
33
Hinged Lid
33
Adjustable Screen and Cover of the Swing Lid
34
Shelf
34
Rear View Mirrors
34
Internal Lighting
35
Cabin Steps Illumination
35
Aggregation Opening
35
Driver´s Seat
36
Passenger´s Seat
37
Tilting and Protrusion of Steering Wheel
37
Control Panel on the Right Column of the Cabin
37
Windscreen Wiper
38
Front Wiper Speed Switch
38
Rear Window Wiper
38
Windscreen Washer
38
Upper Working Lights Switching on
39
Control Panel on the Right Rear Mudguard
39
Switches Located on the Control Panel
40
Panel of the Instrument Panel
41
Lights Switch
42
Lights Switch between the Grill and the Cabin
42
Direction Lights, Lower Beam Head Lights, Head Lights and Horn Switches
42
Switch Box
43
Switch Box Key in the Position (0)
43
Switch Box Key in the Position (I)
43
Switch Box Key in the Position (II)
43
Manual Throttle
44
Pedals and Levers
44
Reversing Lever
44
Gear Shifting Lever
44
Gear Shifting Scheme
45
Road and Reduced Speeds Shifting Lever
45
PTO Revolutions Preselection Lever
45
Manual Brake Lever and Coupling for Semi-Trailer Control Lever
45
Battery Disconnector
46
Heating Control Panel, * Air-Condition
47
Heating Valve Control (A)
47
Switch Air-Condition (C)
47
Air Circulation in Cabin Control (D)
48
Proper Function of the Heating and Air-Condition System
48
Fast Heating of the Cabin Area
48
Fast Cooling of the Space of the Cabin
48
Immediately after Cooling the Cabin
49
Operation of Heating or Air-Condition with Tractor´s Work
49
Air-Condition and Heating Registers (A)
50
Front Windshield (B) Defrosting
50
Air Filter with Active Carbon
51
Fuel Tank
52
Fuel Tank Drain Plug
52
Minimum Fuel Amount in the Fuel Tank
52
Urea Tank
53
Instrument Panel
54
Instrument Panel - Signal Lamps
54
Instrument Panel - Instruments
55
Instrument Panel - Buttons
55
Display Description
56
Display - Change of Display
57
Display - Display of Air Pressure in the Air-Pressure System of the Tractor
60
Display - Warning of Low Air Pressure in the Air-Pressure System of the Tractor
60
Display - Resetting Data
61
Display - Manual Brake
61
Display - Service Menu
62
Service Menu
62
Display - Indicator of Service Inspection Intervals
62
Exceeding the Service Interval
62
Zeroing (Reset) of the Indicator of Service Inspection Intervals
63
Error Signalling
63
Display - Error Messages
64
Description of the Display of Error Messages
64
Symbols of Tractor Nodes
64
Display - History of Defects
65
Display - Setting Language Mutation
65
Display - Backlight of Display
66
Display - Setting of Day and Night Backlight of the Display
66
Display - Setting the Automatic Mode of the Display Backlight
67
Display - Setting and Calibration
68
Travel Speed Calibration
69
Setting of Steering Sensors of the Front Axle
70
Display - Machined Area
70
Machined Area Menu
71
Processed Area - User Selection
71
The Processed Area - Setting of the Width of Aggregation
72
Machined Area Record
73
System of Treatment of Exhaust Gases - Setting
73
Instrument Panel - Warning
74
Replenish Fuel
74
Add Urea
74
High Temperature of the Cooling Liquid
75
Low Level of the Cooling Liquid
75
High Temperature of the Engine Oil
76
High Air Temperature in the Engine Air Intake System
76
Water in the Coarse Filter of Fuel
77
High Oil Temperature in the Gearbox
77
Full Pushing Filter of the Gearbox Distributor
78
Signalling of Driver's Seat
78
Indication of Speed and Engine Power Reduction
78
Clutch Couplings Overheating Signalization
79
Signalization of a Need to Replace Engine Oil Outside the Service Interval
79
Rear PTO Speed Lever Position Indication
80
System of Additional Treatment of Exhaust Gases
82
Conditions for DPF Operation
82
DPF Signalization
82
DPF Filter Regeneration
83
Conditions for SCR System Operation
84
Urea (Aqueous Urea Solution aus 32, DEF)
85
Principles for Safe Handling of Urea (aus 32, DEF)
85
Error Signalling of SCR System
86
Indication of DPF and SCR Errors on the Display of the Instrument Panel
86
Indication of Amount of Urea in the Tank
87
Reduction of the Engine Power and Engine Revolutions
88
Long-Term Shutdown of Tractor
89
Repairs and Maintenance of the System of Additional Treatment of Exhaust Gases
89
Driving Operation
90
Starting the Engine
90
Blocking of the Start
90
Non-Permitted Starting
90
If You Do Not Succeed in Starting the Engine
91
Immediately after Start
91
Engine Heating
91
Error Signalling
92
Indication of the Limitation of the Engine Power and Engine Revolutions
92
Signalling Errors in the System of Additional Treatment of Exhaust Gases
92
Diesel Particle Filter
93
Filter of Solid Particles - Indication of Operation and Failures of the System
93
Diesel Particle Filter Regeneration
93
Driver´s Seat - Safety Switch
93
Reversing Lever
94
Reversing Lever Position Signalization
94
Gear Shifting
94
Shifting Road and Reduced Speeds
94
Road and Reducing Speeds Lever Position Signalization
95
The Principles of Appropriate Use of Tractors
96
The Description of the System of Travel Clutches
96
The Way of Controlling the Travel Clutch by
96
The Differences in Ways of Controlling the Travel Clutch by
96
Interrupted Sound Signal
97
Dead Start of the Tractor
97
Dead Start of Tractor in Regular Operation - Automatic Dead Start Function
98
Dead Start by Means of Automatic Dead Start Function
98
Dead Start of Tractor in Regular Operation - Clutch Pedal
98
Dead Start - Using the Clutch Pedal
98
Change the Direction of Drive
99
Change the Direction of Drive by Means of Reversing Lever
99
Change the Direction of Drive - Using the Clutch Pedal
99
Gear Shifting
99
Gear Shifting - Using the Clutch Pedal
99
Gear Shifting - Using the Clutch Control Button on the Head of Gear Shifting Lever
100
Blocking the Automatic Dead Start Function
100
Engine Speed Preselection System
100
Description of the Engine Speed Preselection Functions
101
Driving the Tractor Using the Engine Speed Preselection System
103
Automatic Engine Speed Preset Mode
104
Automatic Engine Speed Preset Mode for Operation in Field Mode
104
Automatic Engine Speed Preset Mode for PTO Operation in Stationary Mode
105
Three-Gear Torque Multiplier
106
Signalization of Multiplier Function
106
Increasing, Decreasing the Travel Speed by Two Gears
106
Multiplier Preselection Switch
107
Automatic Multiplier Shifting
107
Front Drive Axle Control
109
Driving with Engaged Front Axle Drive
109
Front Drive Axle Control - Manual Mode
109
Automatically Disconnect the Front Axle - Manual Mode
110
Front Drive Axle Control - Automatic Mode
110
Automatic Front Axle Control Mode
110
Suspension Front Drive Axle
111
Automatic Front Axle Suspension Mode
111
Front Axle Suspension Suspension Blocking Mode
111
Height Adjustment of the Front Part of the Tractor
112
Axle Lock Control of Rear and Front Axle
112
Automatic Axle Lock Control of Rear and Front Axle
113
Automatic Mode of Differential Lock Control
113
Driving up the Slope
113
Driving down the Slope
113
Foot Brakes
114
Braking with One Brake Pedal
114
Turning on the One Pedal Braking System
115
Warning Signalization of Air Pressured Drop
115
Emergency Braking
116
Unblocking the Tractor Brakes When the Air Pressure Drops
116
Hand Brake
117
Manual Brake - Signalization
117
Brakes of Trailers and Semi-Trailers
118
Connection of the ABS System of the Trailer or Semi-Trailer
118
Button to Temporarily Deactivate the Trailer or Semi-Trailer Hydraulic Brakes
118
Temporary Deactivation of the Trailer or Semi-Trailer Air Brakes Using the Handbrake Lever
119
Air Brakes of Trailers and Articulated Trailers
120
One-Hose and Two-Hose Brakes
120
One-Hose Brakes
120
Two-Hose Brakes
120
Hydraulic Brakes of Trailers
121
Connecting and Disconnecting Quick Couplings of Trailer Hydraulic Brakes
121
The Socket for Connection of the Electrical Installation of the Trailer or Semi-Trailer
121
Stopping the Tractor - Manual Brake
122
Stopping the Engine
122
Leaving the Tractor
122
Warning Signalization of Hydrostatic Steering Failure
123
Important Warnings
123
Limiting Travel Speed
123
Running in the Tractor
124
General Principles of New Tractor Run-In in First 100 Hours of Operation
124
In First 10 Hours of Operation
124
From 100 Hours of Operation
124
Transportation
126
Front Hook
126
Height Adjustment and Disassembly of the CBM Stage Hitch
127
Automatic Mouth of the CBM Stage Hitch
127
Swing Drawbar
127
Modular System of Hitches for Trailers and Semi-Trailers
128
Swinging Draw-Bar Console Module
128
Swinging Draw-Bar Console with a Fixed Pin Module
128
Console with a Ø 80 Ball Module
129
Hitch for a Single-Axle CBM Semi-Trailer
129
Uncoupling of a Single-Axle Trailer
129
Coupling of a Single-Axle Trailer
129
Maximum Permissible Vertical Static Load of Hitches for Trailers and Semi-Trailers
130
Drive of Agricultural Machinery
132
Work with PTO Shaft
132
Display of Revolutions of PTO Shafts
133
Replaceable End Points of Rear PTO Shaft
133
Control Elements of PTO Shafts
133
The Buttons for Activation of PTO Shafts
133
Selection Switch of Rear PTO Clutch Revolutions (P.T.O.)
134
Rear PTO Shaft Revolutions Preselection Lever
134
Standard and Economical Independent Revolutions of Rear PTO Shaft
135
Dependent and Independent Rear PTO Shaft Revolutions
135
Automatic Disengagement of PTO Clutch
136
Setting Automatic Disengagement of PTO Shaft Clutch - Display Description
136
Automatic Disengagement of PTO Shaft Clutch - Return to Basic Setting
136
Work with Automatic Disengagement of PTO Shaft Clutch
137
Facilitating Connection of Joint Shaft of an Aggregated Machine to the Tractor
138
Working Modes of PTO Shafts
138
Activation of the Rear PTO Shaft - Independent Revolutions - Common Working Mode
139
Activation of the Rear PTO Shaft - Independent Revolutions - Stationary Working Mode
140
Deactivation of the Rear PTO Shaft - Independent Revolutions
141
Rear PTO Shaft Switch - Dependent Speed - Ordinary Mode of Operation
142
Front PTO Shaft
143
Activation of the Front PTO Shaft - Common Working Mode
143
Activation of the Front PTO Shaft - Stationary Working Mode
144
Deactivation of the Front PTO Shaft
144
Maximum Transferred Output
145
Drive of Machines with Greater Inertia Masses
145
Hydraulic System
146
Indication of Low Oil Temperature
146
Hydraulic Pump
146
Control Elements Placement
147
Outer Hydraulic Circuit
147
Connecting and Disconnecting Quick-Couplers
147
Quick-Couplings with Drip Collection
147
Amount of Oil Taken from Outer Hydraulic Drives
148
External Hydraulic Circuit Controls
149
Controls of External Hydraulic Circuit Description
149
External Hydraulic Circuit Controls Activation
149
External Hydraulic Circuit Controls Function
150
Setting Oil Flow through Quick Couplers
150
External Hydraulic Circuits Control by Means of a Joystick
151
External Hydraulic Circuit Front Outlets and Front Three-Point Hitch
151
Front Outlets of External Hydraulic Circuit - Standard Version of the Tractor
152
Front Outlets of External Hydraulic Circuit - Tractor with Auxiliary Switchboard for Front Hydraulic Circuits
152
Connecting Machines and Tools to External Hydraulic Circuit
153
Electro-Hydraulic System
154
Control Element Functions
154
Equipment 'OFF
154
Blocking Cancellation
155
Quick Sinking
155
Transport of Implements
156
Stop Position
156
Vibration Compensator (Damper)
156
Limitation of the Upper Position of the Three-Point Hitch
157
Lowering Speed
157
Free Position
157
Setting the Control of Three-Point Hitch
157
Manual Setting of Control of Three-Point Hitch
158
Automatic Control of Three-Point Hitch
158
Using the Rear Control
159
External Control Buttons of the Electro-Hydraulic System
159
Indication of EHR-B Errors
160
Description of Signals of EHR-B Electro-Hydraulic System Errors
160
Description of Minor Errors of the EHR-B Electro-Hydraulic System
161
Hitches
162
Rear Three-Point Hitch
162
Safety Principles of Working with the Three-Point Hitch
163
Height Adjustment of the Lifting Draw-Bars
163
Fixed and Free Position of the Lower Hydraulic Draw-Bars
163
Limiting Draw-Bars
163
Automatic Limiting Draw-Bars
164
Lower Draw Bar with CBM Hooks
164
Securing Lower Draw Bars with CBM Hooks
164
Upper Draw-Bar
165
Front Three-Point Hitch
165
Front Three-Point Hitch - Standard Version of the Tractor
166
Controlling Front Three-Point Hitch Mode - Tractor Version with Auxiliary Switchboard for Front Hydraulic Circuits
167
Adjusting the Lowering Rate of the Front Three-Point Hitch
167
Hydraulic Lock of the Front Three-Point Hitch
168
Working and Transport Position of the Front Three-Point Hitch
168
Driving with Agricultural Machines Attached to the Front Three-Point Hitch
168
Wheel Track Chang
170
Front Wheels Track of Front Drive Axle in Tractors Equipped with Non-Removable Discs
170
Toe-In of the Wheels of the Front Driving Axle
171
Adjustment of Toe-In of the Wheels of the Front Driving Axle
171
Front Drive Axle Fenders
172
Setting Wheel Stops with Front Drive Axle
172
The Gauges of the Tractor Rear Wheels Equipped with Solid Discs
173
Ballast Weights
174
Rear Wheel Weights
174
Front Weights
174
Weight of the Front Three-Point Hitch
175
Valve for Filling Tyre Tubes with Liquid
175
Procedure of Filling the Tyres with Liquid
176
Procedure of Draining Liquid from the Tyres
176
Wedging the Front Wheels
177
Antifreeze Solution for Tyre Filling
177
Electric Installation
178
Basic Service Information
178
Accumulator Battery
178
Battery Disconnector
179
Accumulator Battery Maintenance
180
Alternator
180
Alternator Maintenance
181
Electric Installation Overload
181
Fuse Panels
182
Checking the Adjustment of the Front Grill Headlights
186
Adjusting the Front Grill Headlights
186
List of Lamps
187
Tractor Maintenance
188
Service Inspections
188
Steps Performed Daily before the Start of Work
188
Steps Performed Every 50 Hours of Work
188
Steps Performed Every 100 Hours of Work
188
Steps Performed Every 500 Hours of Work
188
Steps Performed Outside the Interval of 500 Hours of Work
189
Monthly Performed Actions
189
Filling and Filter Replacement
190
Used Operation Liquids and Filling - Quantities
191
Zetor Service Fillings
191
Oil in the Gearbox and Final Drivehousing
191
Oil for the Front Driving Axle
191
Motor Oils
191
Specification of the Oil for the Gearbox Housing and the Final Drive Housing
191
Specification of Oil for the Front Driving Axle
191
Other Recommended Service Fillings Tested on Zetor Tractors
192
Oil to Gear Systems of Tractors
192
Front PTO Oil
192
Oil for the Front Driving Axle
193
Hydraulic Brake Liquid for the Tractors
193
Plastic Lubricant for the Tractor
193
A/C Coolant
194
Liquid for the Cooling System of the Tractors
194
Fuel
194
Urea (Urea Solution aus 32)
194
Tractor Greasing Scheme
195
Safety Instructions for Lubrication of the Tractor
195
Bearing Housing of the Front Axle Drive Shaft
195
Suspension Front Drive Axle
196
Hitch for a Single-Axle Semi-Trailer
196
Front Three-Point Hitch
196
Three-Point Hitch
197
Hitch Mouth for a Trailer
197
Technical Maintenance of the Tractors after a General Overhaul of the Main Groups
197
Maintenance Instructions
198
Opening the Hood
198
Checking the Oil Level in the Engine
198
Draining Oil from the Engine
199
Filling the Engine with Oil
199
Replacing Full-Continuous Motor Oil Filter
200
Fuel Filtering
201
Raw Fuel Filter Clearing
201
Cartridge Replacement in the Raw Fuel Filter
201
Cartridge Replacement in the Fine Fuel Filter
202
Fuel System Venting
202
Dry Air Cleaner Maintenance Instructions
203
Air Cleaner Disassembly
203
Recovery of the Mainair Cleaner Element
203
Replacing the Safety Element of the Air Cleaner
203
Reassembly of the Air Cleaner Elements
204
Bleeding the Hydraulic Circuit of the Hydrostatic Steering
204
Replacing the Hydrostatic Steering Hoses
204
Replacing Coolant
205
Check and Replacement of Oil in Gear Box
206
Draining and Checking Holes
206
Checking the Oil in Gearbox
206
After Draining Oil
206
Replacement of the Transmission Oil Cleaner Element with Hydraulic Pump Suction Filter
207
Insertion Piece Replacement of the Oil Cleaner with Delivery Filter of the Gearbox Switchboard
207
Cleaner Insert in the Tractor's Brake Air Control Valve Replacement
208
Replacement of Filter Element of Urea Filter
209
Filling, Controlling and Draining Hole of Oil of Front Drive Axle
210
Filling, Controlling and Draining Hole of Oil of Front Wheels Reducers
210
Front PTO
210
Carbon Filter Installation Instructions
211
Cleaning the Heating Filters
211
Air Filter with Active Carbon
211
Air-Conditioning Maintenance
212
Checking the Air Systems for Leaks
212
Maintenance and Treatment of Tyres
213
Tractor Shutdown and Recommended Points for Tractor Lifting
213
Adjustment
214
Adjusting Valve Clearance
214
Flat Belt Drive Tension of Accessories
214
Bleeding the Front Drive Axle Brake System
214
Brake Pedal Free Play Setting
215
Brake Adjustment
215
Adjustment of the Lifting Draw-Bars of the Hitch for a Single-Axle Semi-Trailer
215
Adjusting the Bowden Cable
215
Main Technical Parameters
216
Main Tractor's Parameters (MM)
216
Technical Data of Engines
216
Permitted Maximum Load of Front Axle (Kg)
217
Permitted Maximum Load of Rear Axle (Kg)
217
Permitted Maximum Weight of Set 'Tractor + Mounted Machine' (Kg)
217
Manoeuvrability Condition
217
Front Tires Steerability
218
Change of the Load-Bearing Capacity of the Front Tyres (%)
218
Bearing Capacity of Rear Tires
219
Change of the Load Capacity of the Rear Tyres (%)
219
Permitted Combinations of Wheels for Tractors
220
Performance on Rear PTO Shaft
220
Lifting Force of the Three-Point Hitch
220
Tensile Force
220
Speed of Tractor with Engine Revolutions of 2 100 Rpm and Parameter of Rear Wheels (Km/H)
221
Dependent PTO Shaft Revolutions with Nominal Engine Revolutions
222
Independent Rear Pto Shaft Revolutions
223
Speed of the Zuidberg Front PTO
223
Clearance-Circle and Turning Circle Diameter
223
Calculation of Tractor Load Limit
224
Index
228
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