Zetor HORTUS HS CL Operator's Manual
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Zetor HORTUS HS CL Operator's Manual

Zetor HORTUS HS CL Operator's Manual

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HORTUS HS CL
OPERATOR´S MANUAL
1/2018
65
Tractor is Zetor. Since 1946.

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Summary of Contents for Zetor HORTUS HS CL

  • Page 1 HORTUS HS CL OPERATOR´S MANUAL 1/2018 Tractor is Zetor. Since 1946.
  • Page 2 ZETOR This Operator’s Manual for the Zetor tractors, which we are presenting to you will help you to become familiar with the operation and maintenance of your new tractor. Although many of you have rich experience with the operation of other tractors, please, read the information contained in this Operator’s Manual very carefully.

  • Page 4: Table Of Contents

    CONTENTS General Information ............................9 Exterior View ..............................9 Tractor Identification ............................ 12 Warranty of the Product ..........................13 Service ................................. 13 Parts ................................13 About This Manual ............................13 Introduction & Description ........................... 14 Tractor an Introduction ..........................14 Description ..............................
  • Page 5 CONTENTS Do's and Don't's ............................33 Don'ts-For Safe Operation ........................... 34 Safety Signs ..............................35 General Safety Information .......................... 35 Decals Mounting Location ........................... 35 Universal Symbols ............................41 Description of Tractor Controls ........................43 Instrument and switches ..........................43 Main Switch ..............................
  • Page 6 Tire Size and Inflation Pressure ........................82 Filling Diagram & Capacity Table ........................ 83 Lubricants ..............................83 ZETOR service fillings ..........................84 Motor oils ..............................84 Oil to gear systems of tractors ........................84 Oil for the front driving axle .......................... 84 Opening Method of Each Cover ........................
  • Page 7 CONTENTS Battery Charging ............................97 Battery Disconnect ............................98 Removal of the knob ............................ 98 Refitting the knob ............................98 Other Maintenance ............................99 Checking the Belt Drive ..........................99 Replace V-rib Belt ............................99 Check and Clean the Air Cleaner According to the Following Instructions ..........99 Cautions for inspection and service of air cleaner..................
  • Page 8 CONTENTS Checking the Air Conditioning System ...................... 119 Checking the Air Conditioning System Charge ..................119 Diagnosing Malfunctions ........................... 120 1. Tracing Faults ............................120 2. How to check the air conditioning system with the needle of high low gauge ........121 3.
  • Page 9 NOTES  ...

  • Page 10: General Information

    GENERAL INFORMATION Exterior View * Figures in this manual are based on the model HORTUS CL65/HS65. HODP001 1 - Roof 2 - Outside rearview mirror 3 - Door (RH) 4 - Sub-fender 5 - Tire (Rear) 6 - Step 7 - Tire (Front) 8 - Headlamp 9 - Windshield (Lower) 10 - Wiper (Front)
  • Page 11 GENERAL INFORMATION HODP002 1 - Windshield (Upper) 2 - Turn signal lamp, Position lamp 3 - Hood 4 - Door (LH) 5 - Muffler 6 - Side window...
  • Page 12 GENERAL INFORMATION HODP003 1 - Wiper (Rear) 2 - Rear glass (Upper) 3 - License plate 4 - Top link 5 - Lift rod (LH) 6 - PTO shaft 7 - Towing hitch 8 - Lower link 9 - Check link 10 - Lift rod (RH) 11 - External hydraulic port 12 - Power connector for trailer...

  • Page 13: Tractor Identification

    GENERAL INFORMATION Tractor Identification The engine number is stamped on the left hand side of the engine block. The chassis number is shown on the left hand side of the tractor as shown in the drawing. HODP004 1 - Carved position of the Engine type or Number 2 - Carved position of the chassis number...

  • Page 14: Warranty Of The Product

    Prior to delivery, the tractor was carefully inspected, both at the factory and by your Zetor dealer/distributor, to ensure that it reaches you in optimum conditions. To maintain this condition and ensure trouble free performance. it is important that the routine services, as specified in this manual, are carried out at the recommended intervals.

  • Page 15: Introduction & Description

    If you need any information not given in this manual, or require the services of a trained mechanic, please get in touch with the Zetor dealer / distributor in your locality. Dealer / Distributors are kept informed of the latest methods of servicing tractors. They stock genuine spare parts and are backed by the company's full support.

  • Page 16: Description

    HORTUS HS65 with high-low selector lever, Presently, Zetor tractors are fitted with partial synchro mesh type gears. Brakes Zetor tractors are provided with independent disc brakes operated by two road travel. Hand brake lever is fitted for parking. Rear axle & wheels This is mounted on ball bearings and is enclosed in removable housing which are bolted to the transmission case.

  • Page 17: Owner Assistance

    GENERAL INFORMATION Owner assistance We at Zetor company and your Zetor Dealer / Distributor wants you to be completely satisfied with your investment. Normally any problems with your equipment will be handled by your Dealer / Distributor's Service Departments, however, misunderstanding can occur. If you feel that your problem has not been handled to your satisfaction, we suggest the following.

  • Page 18: Damage Of The Rops

    GENERAL INFORMATION Damage of the ROPS If the tractor has rolled over or the ROPS has damaged (such as striking an overhead object during transport), it must be replaced to provide the original protection. After an accident, check for damages to the 1.

  • Page 19: Seat Sliding

    GENERAL INFORMATION Seat Sliding Before operating a tractor it is important to adjust the seat to the most comfortable position & check whether it is properly locked in its position. Note: Do not use solvents to clean the seat. Use warm water with a little detergent added. Caution: Do not put a hand between the seat and the slides when adjusting the seat position.

  • Page 20: Safety Precautions

    SAFETY PRECAUTIONS Safety Instructions Recognize Safety Information This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Carefully read the message. Signal Words DANGER WARNING CAUTION A signal word 'DANGER, WARNING OR CAUTION' is used with safety alert symbol. DANGER identifies the most serious hazards.

  • Page 21: Use Of Rops And Seat Belt

    SAFETY PRECAUTIONS Use of ROPS and Seat Belt The Roll Over Protective Structure (ROPS) has been certified to industry and / or government standards. Any damage or alternation to the ROPS, mounting hardware, or seat belt voids the certification and will reduce or eliminate protection for the operator in the event of a roll- over.

  • Page 22: Keep Riders Off Tractor

    SAFETY PRECAUTIONS Keep Riders Off Tractor Do not allow riders on the tractor. Riders on tractor are subject to injury such as being stuck by foreign objects and being thrown off of the tractor. HODP015 Stay Clear of Rotating Shafts Entanglement in rotating shaft can cause serious injury or death.

  • Page 23: Practice Safe Maintenance

    SAFETY PRECAUTIONS Practice Safe Maintenance Understand service procedure before doing work. Keep the surrounding area of the tractor clean and dry. Do not attempt to service tractor when it is in motion. Keep body and clothing away from rotating shafts. Always lower equipment to the ground.

  • Page 24: Prevent Battery Explosions

    SAFETY PRECAUTIONS Prevent Battery Explosions Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. Never check battery charge by placing a metal object across the poles. HODP021 Prevent ACID Burns Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, cause holes in clothing and cause blindness if found entry into eyes.

  • Page 25: Service Tractor Safely

    SAFETY PRECAUTIONS Service Tractor Safely Do not wear a necktie, scarf or loose clothing when you work near moving parts. If these items were to get caught, severe injury could result. Remove rings and other jeweler to prevent electrical shorts and entanglement in moving parts. HODP024 Work in Ventilated Area Do not start the tractor in an enclosed building unless the...

  • Page 26: Emergency Exits

    SAFETY PRECAUTIONS Emergency Exits If exit from the cab side doors is blocked (following an accident or vehicle overturn) the alternative safety exits are indicated by decals. The possible safety exits are: Rear window hatch (all tractors) Front window (for versions with openable front window) HODP027 Safety Precautions When Using The Loader...
  • Page 27 SAFETY PRECAUTIONS Important: ROPS (Roll Over Protective Structure), sun canopy or cabin are not a FOPS (Falling Object Protective Structure). It never can protect the riders against falling objects. Avoid driving the vehicle into a dangerous area such as falling rocks zone. HODP031 Do not allow loader arms or attachment to contact electrical power lines.

  • Page 28: Towing Safely

    SAFETY PRECAUTIONS Towing Safely For the maximum towable loads, refer to the paragraph ''Maximum towable loads'' in the Technical Data section. Maintain a suitable speed taking into account the weight of the trailed load and the gradient, remembering that braking distances will be greater than with just the tractor. Trailed loads with or without brakes that are too heavy for the tractor or that towed at too high speed may cause the operator to loose of control of the tractor.

  • Page 29: Safe Operation Of Your Tractor

    SAFETY PRECAUTIONS Safe Operation of Your Tractor The manufacturer of your tractor has made every effort to make it as safe as is humanly possible. Beyond this point it is the responsibility of the operator to avoid accidents and we ask that you read and implement our suggestions for your safety.

  • Page 30: Mounting And Demounting Implements

    SAFETY PRECAUTIONS Mounting and Demounting Implements 1. 1. Ensure that all mounting and removal of implements is done on safe flat ground. Ensure no one is between the tractor and implement and do not get under the implement to avoid accidental injuries. 2.

  • Page 31: The Following Precautions Are Suggested To Help Prevent Accidents

    SAFETY PRECAUTIONS The Following Precautions are Suggested to Help Prevent Accidents A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. Read and take the following precautions before operating the tractor to prevent accidents. Tractor should be operated only by those who are responsible and properly trained to do so.

  • Page 32: Operating The Tractor

    Do not bypass the safety starter switch. Consult your Zetor tractor dealer / distributor if safety starting switch malfunctions. 4. Avoid accidental contact with the gear shifter lever while the engine is running. Unexpected tractor movement can result from such contact.

  • Page 33: Operating The Pto

    SAFETY PRECAUTIONS Operating The PTO 1. When operating PTO driven equipment, shut off the engine and wait until the PTO stops before getting off the tractor and disconnecting the equipment. 2. Do not wear loose clothing when operating the power take-off or near rotating equipment. 3.

  • Page 34: Do's And Don't's

    SAFETY PRECAUTIONS Do's and Don't's DO - Ensure that safety shields are in place and in good condition. DO - Read all operating instructions before commencing to operate tractor. DO - Carry out all maintenance tasks without fail. DO - Keep the air cleaner clean. DO - Ensure that the correct grade of lubricating oils is used and that they are replenished and changed at the recommended intervals.

  • Page 35: Don'ts-For Safe Operation

    SAFETY PRECAUTIONS Don'ts-For Safe Operation DON'T - Run the engine with the air cleaner disconnected. DON'T - Start the tractor in an enclosed building unless the doors and windows are open for proper ventilation. DON'T - Operate the tractor or engine while lubricating or cleaning. DON'T - Allow the tractor to run out of diesel fuel otherwise it will be necessary to vent the system.

  • Page 36: Safety Signs

    SAFETY PRECAUTIONS Safety Signs General Safety Information Important: This ''General safety Information'' should be kept with the machine at all times as reference data. Caution: This symbol means ATTENTION! YOUR SAFETY IS INVOLVED. The message that follows the symbol contains important information about safety. Follow recommended precautions and safe operating practice.
  • Page 37 HODP036 1 - This ROPS was tested in accordance with AS1636.1-1996 and OECD Standard (Code 7) for use on the following Zetor tractor model: MAJOR HS 65with a maximum weight (GVM) of 2 600 kg. Manufacturer by Zetor. 2 - Caution: Do not touch while the system is hot. It cause serious burns.
  • Page 38 SAFETY PRECAUTIONS HODP037 1 - Warning: Work in ventilated Area. 2 - Operator's manual 3 - Danger: Periodic ventilation should be made to avoid suffocation while heating an air conditioning is used. Sleeping in the cab is prohibited. 4 - Warning: Always fasten Your seat belt. 5 - Caution: Keep hands and clothing away from rotating fan and belts to prevent serious injury.
  • Page 39 SAFETY PRECAUTIONS HODP038...
  • Page 40 SAFETY PRECAUTIONS 1 - Creep speed Operation! warning: Don't use creep speed as shown below works. 1) Tow Loads 2) Front loader 3) Blade work 4) Civil Engineering work 5) In & out the jobsite 6) Heavy industry Brake engagement at creep speed. 1) Be sure to depress clutch pedal before depress brake pedal.
  • Page 41 SAFETY PRECAUTIONS HODP039 1 - Warning: Attach implements and trailers to the tractor only using the prescribed drawbar or hitch. 2 - Danger: Rotating driveline contact can cause death. KEEP AWAY! Keep all drive line. Tractor and equipment shields in place during operation.

  • Page 42: Universal Symbols

    SAFETY PRECAUTIONS Universal Symbols Some of the universal symbols have been shown below with an indication of their meaning. Engine speed rev / Power take off Air filter Parking brake min x 100) engaged Power take off Hours, recorded Battery charge Work lamps Disengaged Engine coolant...
  • Page 43 NOTES  ...

  • Page 44: Description Of Tractor Controls

    It is too late to learn once the tractor is moving. If in doubt about any aspect of the operation of the tractor consult your Zetor tractor dealer / distributor. Particular attention should be paid to the recommendations for running-in to ensure that your tractor will give long life and dependable service for which it was intended.
  • Page 45 DESCRIPTION OF TRACTOR CONTROLS HS Model HODP041 1 - Hazard Warning Signal S/W 2 - 4WD (4-Wheel Drive) Switch 3 - Turn Signal S/W 4 - Horn S/W 5 - Head Lamp S/W 6 - PTO mode S/W 7 - Key S/W 8 - Fuel Gauge 9 - Right Turn Indicator Lamp 10 - Tachometer...

  • Page 46: Main Switch

    DESCRIPTION OF TRACTOR CONTROLS Main Switch OFF - The key can be inserted or removed. ON - The electric circuit is on. START - The starter motor is engaged. When the key is released it will return to the ON position. HODP042 Head lamp, turn signal switch and horn Head lamp switch...

  • Page 47: Hour Meter

    DESCRIPTION OF TRACTOR CONTROLS Hour Meter It indicates the total time of use. The last digit indicates one tenth hours. (decimal place) While the hour meter on the left most section is in operation, the lamp below it blinks. HODP045 Fuel Gauge Shows the amount of fuel in the tank when the ignition switch is ''ON''.

  • Page 48: Warning Lights

    DESCRIPTION OF TRACTOR CONTROLS HODP048 Warning Lights Charge lamp This light will go off as soon as the engine starts to run to indicate that the alternator is changing. (Please note, as broken fan belt can cause the light to come on, please stop the engine as overheating can occur if not rectified immediately) Oil pressure lamp The lamp comes on when an engine oil lubrication problem occurs.

  • Page 49: Independent Pto

    DESCRIPTION OF TRACTOR CONTROLS Independent PTO It must be noted that the PTO shift lever on the LHS below the driver seat should be shifted to position 1 (540 RPM) 0r 2 (750 RPM) depending upon the implement specification. In no case the specified speeds be crossed as serious damage to the tractor / implement to person can result because of this.
  • Page 50 DESCRIPTION OF TRACTOR CONTROLS The PTO shaft will not rotate if either of the two switches is in ''OFF'' position. The following table explains how the PTO operates at the two different (Manual & Auto) positions of the PTO control switch with the PTO ''On / Off'' switch in the on position.

  • Page 51: Operation The Controls (Cl Model)

    DESCRIPTION OF TRACTOR CONTROLS Operation The Controls (CL MODEL) HODP053 1 - Steering Wheel 2 - Shutle Shift Lever 3 - Clutch Pedal 4 - Parking brake Lever 5 - Sub Shift Lever 6 - Creep Shift Lever 7 - 4WD Shift Lever 8 - PTO Shift Lever 9 - Auxiliary Valve Lever 10 - Draft Control Lever...

  • Page 52: Operation The Controls (Hs Model)

    DESCRIPTION OF TRACTOR CONTROLS Operation The Controls (HS Model) HODP054 1 - Steering Wheel 2 - Tilt Lever 3 - Clutch Pedal 4 - Parking brake Lever (EU ONLY) 5 - Sub Shift Lever 6 - Creep Shift Lever 7 - PTO Shift Lever 8 - Auxiliary Valve Lever 9 - Draft Control Lever 10 - Position Lever...

  • Page 53: Hand Throttle (Throttle Lever)

    DESCRIPTION OF TRACTOR CONTROLS Hand Throttle (Throttle Lever) Pulling the hand throttle towards the driver increases revolutions. Pushing it away from the driver decreases revolution. 1 - Throttle Lever HODP055 Clutch Disconnecting Arm For long term storage of the tractor it is possible to latch the clutch in the disengaged position.

  • Page 54: Foot Operated Accelerator

    DESCRIPTION OF TRACTOR CONTROLS Foot Operated Accelerator This pedal can override a fixed hand throttle setting. 1 - Acceleration Pedal HODP058 Parking Brake Park Brake (Hand Operated Park Brake) - EU Only 1. Pull the Lever fully up to engage the park brake. 2.

  • Page 55: Shuttle Shift Lever - Cl Model

    DESCRIPTION OF TRACTOR CONTROLS Shuttle Shift Lever - CL MODEL This control allows shifting from forward to reverse & reverse to forward. When stationary set the lever to ''N'' for neutral. Push the lever away from the driver engages forward. Pulling the lever towards the driver engages reverse.

  • Page 56: Shuttle Shift Lever - Hs Model

    DESCRIPTION OF TRACTOR CONTROLS Shuttle Shift Lever - HS Model This lever is to switch between forward driving and reverse driving. Set it in the position N unless driving. Forward driving - Pull up the lever and push it forward to drive forwards. Reverse driving - Pull up the lever and pull it backward to drive backwards.

  • Page 57: Sub Gear Lever (Linear Shift Lever)

    DESCRIPTION OF TRACTOR CONTROLS Sub Gear Lever (Linear Shift Lever) Operate the sub gear lever using clutch to select the appropriate speed for different applications. It is located on the LHS of driver seat. 1 - Seat belt 2 - Main shift Lever 3 - Cushion control knob 4 - Seat adjusting Lever 5 - Sub shift Lever...

  • Page 58: Creep Shift Lever

    - When starting to operate the tractor, be sure to release the parking brakes. Misuse of the brakes may cause damage to the transmission and is therefore not acceptable to Zetor for coverage under the warranty.

  • Page 59: Diff-Lock Pedal

    DESCRIPTION OF TRACTOR CONTROLS Diff-Lock Pedal 1 - Diff-lock Pedal In case of wheel slippage use the diff-lock by pushing down on the diff-lock pedal. To release it remove the foot from the pedal. HODP066 Danger: Tractor will be difficult to turn if the diff-lock is engaged, ensure the lock is disengaged before turning the steering wheel.

  • Page 60: Driver's Seat

    DESCRIPTION OF TRACTOR CONTROLS Important: Do not use front wheel drive at high speed or on the road as premature wear of components will result. Important: Always use the clutch when using the front wheel drive lever. Use of front wheel drive improves traction performance. Driver's Seat 1 - Shift belt 2 - Cushion Control Knob...

  • Page 61: Pto Gear Selection Lever

    DESCRIPTION OF TRACTOR CONTROLS PTO Gear Selection Lever Your tractor is equipped with 2 Speed PTO to suit range of applications and conditions. 1 - PTO Shift Lever HODP071 MODEL POSITION HORTUS 1,000 CL65 / HS65 Important: Always use the clutch when engaging or disengaging the PTO or changing PTO speed.

  • Page 62: Lowering Speed Control Knob For The 3 Point Hitch

    DESCRIPTION OF TRACTOR CONTROLS Lowering Speed Control Knob for The 3 Point Hitch This knob controls the downward speed of the hydraulics three point linkage and is positioned at the front of the driver's seat. To slow the downward speed turn the knob clockwise. 1 - Adjusting knob of hydraulic decent speed HODP073 To increase the downward speed, turn the knob...

  • Page 63: Exterior Hydraulic Lever (Optional)

    DESCRIPTION OF TRACTOR CONTROLS Exterior Hydraulic Lever (Optional) Move the lever up or down and hold. This will raise or lower the implement. (Rotavator or hydraulic plow) Lever will return to neutral by itself. 1 - Position B 2 - Position C HODP075 Important: Do not hold the lever in the ''Pull'' or ''Push'' position once the remote cylinder has reached the...

  • Page 64: Operating The 3 Point Linkage (Tpi)

    DESCRIPTION OF TRACTOR CONTROLS Operating The 3 Point Linkage (TPI) HODP077 1 - Top Link 2 - Link Bracket 3 - Lift Rod 4 - Check Link 5 - Lower Link Arm 6 - Draw bar 7 - Adjusting Handle...

  • Page 65: Turn Buckle Stabilizers Adjustment (Check Link)

    DESCRIPTION OF TRACTOR CONTROLS Turn Buckle Stabilizers Adjustment (Check Link) The stabilizers are intended for limiting or preventing implement side movement. The length of stabilizers is adjusted by removing the pin and rotating the turn buckle barrel by which the threaded ends are interconnected.

  • Page 66: Adjustment Of The Lift Link On The Lower Link

    DESCRIPTION OF TRACTOR CONTROLS Adjustment of the Lift Link on the Lower Link For different applications change the position of the yoke rod on the lowerlinks as shown. There should be no clearance (Position ''A'') during implement transport and when working with grades, rollers mowers, seeders, drills and similar implements.
  • Page 67 NOTES  ...

  • Page 68: Operation

    OPERATION Starting the Engine Before starting the engine carry out the pre-operational checks as set out on page 2-10. 1. Sit on the driver seat. 2. Apply the footbrake. 3. Put the hydraulic lever in the down position. 4. Push down the clutch pedal to activate the safety- starting switch.

  • Page 69: Driving The Tractor

    OPERATION Driving the Tractor Warming Up When starting the engine allow it to warm up to operating temperature by allowing it to idle 5-10 minutes to ensure full lubrication and operating temperature. Failure to do so can shorten engine life substantially. Warming Up in Cold Weather Cold weather will change the viscosity of the oil, resulting in a reduced oil pumping capacity, which can cause damage to the engine if it is not warmed up correctly.

  • Page 70: Tight Turns In The Field

    OPERATION Tight Turns in the Field Disconnect the latch connecting left and right brake pedals to allow the use of individual pedals. To make a tight turn use both the steering wheel and the brake pedal at the same time. For a left turns use the left pedal and a right turn the right pedal.

  • Page 71: Driving Downhill

    OPERATION Driving Downhill Use the engine's ability to brake when traveling downhill. Never rely on the brakes only and never travel downhill with the gears in neutral. Caution: When operating in hilly terrain the risk of the rollover is increased substantially, please drive with extra care.

  • Page 72: Battery Charging

    OPERATION Battery Charging If the alternator warning light comes on check all connections and ensure that the fan belt is not broken. If all connections and the fan belt are intact consult your dealer to determine the cause of the problem. HODP087 Fuel Gauge To avoid excessive condensation in the fuel tank refill at...

  • Page 73: Check During Driving

    OPERATION Check During Driving As HORTUS CL65 / HS65 models of Zetor are front wheel assist the front track can be set in 2 positions. The rear track can be set in 4 positions as illustrated. HODP089...

  • Page 74: Connecting And Disconnecting Implement

    OPERATION Connecting and Disconnecting Implement Connection 1. Make sure to stop the engine before connecting it. 2. Move the double acting valve lever forward and backward for 4 to 5 times to release the pressure in the hydraulic line of the tractor. Otherwise, it is hard to connect the couplers, and hydraulic fluid can be sprayed from the line and get in to your eyes while connecting them.

  • Page 75: Mounting Implement

    OPERATION Mounting Implement If the PTO is used, remove the safety cover off the PTO shaft. Adjust the yoke rod on the lower links to suit the implement in use. Attach the left lower link, then attach the right lower link using the adjusting handle on the leveling box if required.

  • Page 76: Fixation Points Of Loader

    OPERATION Fixation Points of Loader Screw size: M16 X 2 Screw strength: 9T Number: 20 HODP092 HODP093...
  • Page 77 NOTES  ...

  • Page 78: Maintenance

    Next service inspections always after covering another 500 EH but not later than 12 months after the previous service inspection. The service inspections are a part of tractor maintenance. The services authorized by Zetor will provide professional performance of service inspections according to the manufacturer's instructions.

  • Page 79: Engine Oil

    MAINTENANCE Engine Oil Pull out the stick, wipe it and dip in the oil sump. Ensure that oil level is between the upper and lower mark near the upper mark. If too low add oil, but never excess 100 hrs. 1 - Lower level 2 - Upper level HODP096...

  • Page 80: Transmission Oil

    MAINTENANCE Transmission Oil Check the level with the dipstick on top of the transmission in rear of the seat. If the level is low add oil through the filler hole. 1 - Upper level 2 - Lower level HODP099 1 - Oil Filler HODP100 1 - Oil Level Gauge HODP101...

  • Page 81: Fuel

    MAINTENANCE Fuel Use the fuel gauge to check the fuel level and top up if too low. It is a good practice to refill the tank immediately after use to avoid condensation. 1 - Fuel tank cap HODP103 Tire Pressure The air pressure used in the tires has a direct bearing on the life of the tire and its performance in the field.

  • Page 82: Maintenance And Adjustment Schedule

    MAINTENANCE Maintenance and Adjustment Schedule Periodical Check and Service Table Caution: These intervals are for operation under normal conditions and need to be reviewed under severe conditions to a greater frequency. Check, Top-up or Adjust, Replace, Clean or Wash, First Replacement No.

  • Page 83: Tire Size And Inflation Pressure

    MAINTENANCE Check, Top-up or Adjust, Replace, Clean or Wash, First Replacement No. Item Daily Serviceinterval(Hourmeter,Mark) Year Year 100 150 200 250 300 350 400 450 500 Clutchpedal play Stateof bothbrake ped-als Operationof each lever Freeplay of steeringwheel Toe-in Greasein frontwheelhub Checkthesteeringwheel joint Wheelnut...

  • Page 84: Filling Diagram & Capacity Table

    MAINTENANCE Filling Diagram & Capacity Table HODP105 Lubricants No. Fillingpoint Fillings QuantityLiter(gal.) Radiator DQC CA-14,DQC CB-14, DQC CC-14(Fresh 2.64 USgal (10L) cleanWater) Engine Deutz quality class DQCIIILA DQCIVLA API:CJ-4grade RecomendedSAEviscositygrades A: Viscosity B: Temperature TransmissionCase SAE 80W / 90APIGL-4Grade 11.1US gal (42L) FrontAxle SAE 80W / 90APIGL-4Grade 4.33US gal (16.4L)

  • Page 85: Zetor Service Fillings

    MAINTENANCE ZETOR service fillings To maintain best operational characteristics of your tractor, original operational Zetor fillings are recommended to be used. Motor oils Motor oil Zetor 10W40 L-SAPS Oil to gear systems of tractors (gearbox with final drive housing, portals of the rear axle)

  • Page 86: Fuel

    MAINTENANCE Fuel Use clean diesel fuel only. Important: As diesel fuel equipment is susceptible to contamination by dust or water, ensure that all dust and water is kept well away from the fuel tank. Bleeding the Fuel System HODP108 1 - Fuel tank 2 - Fuel pre-filter 3 - Fuel pump (electrically powered) 4 - Exchangeable fuel filter...

  • Page 87: Changing The Oils In The Tractor

    MAINTENANCE Changing the Oils in the Tractor Always use quality oils as engine or transmission oil. 1 - Engine oil filler HODP109 1 - Engine oil drain plug 2 - Engine oil gauge HODP110 Changing Engine Oil Park tractor on level surface, shutoff engine. Remove sump plug & drain oil. Replace and check the sump plug and refill the engine with oil to the correct level on the dipstick.

  • Page 88: Changing The Transmission Oil

    MAINTENANCE Changing the Transmission Oil 1 - Drain plug HODP111 1 - Upper level 2 - Lower level HODP113 Remove the drain plug from bottom of the transmission and drain the oil. Replace and check the drain plug. Refill the transmission to the correct level on the dipstick with new oil. Capacity: 18 US gal (68L)
  • Page 89 MAINTENANCE 1 - Oil Filler HODP113 1 - Oil Level Gauge HODP114 Important: Always use the same grade and specified oil as replacements. Dispose off the old oil as per local regulations.

  • Page 90: Changing Oil In The Front Axle

    MAINTENANCE Changing Oil in the Front Axle 1 - Upper Level 2 - Lower Level HODP115 Refill the transmission to the correct level on the dipstick with new oil. Capacity: 4.3 US gal (16.4L) 1 - Top Plug (Vent Plug) HODP116 1 - Level Gauge &...

  • Page 91: Cleaning And Changing Filters

    MAINTENANCE Cleaning and Changing Filters Engine Oil Filter Using a filter wrench turn the filter anti clockwise to remove it. Lightly smear the rubber seal on the new filter with oil to ensure, turn it clockwise until the seal contacts the base and then turn it another 2/3 turn to tighten it.

  • Page 92: Empty Water Tank

    MAINTENANCE Empty Water Tank Switch off the engine. Place suitable collecting containers underneath. Electrical connection - Disconnect cable connections. Loosen drain plug. Drain fluid until pure diesel fuel runs out. Mount drain plug. Tightening torque 1.6 ±0.3 Nm Electrical connection - Connect cable connections.

  • Page 93: Change The Fuel Filter Cartridge

    MAINTENANCE Change the Fuel Filter Cartridge Danger: The filter cartridge should never be prefilled. There is a danger of dirt contamination! Remove clamps when twist protection mounted (optional). Loosen and unscrew filter with tool (order no.: 0189 9142) Catch any escaping fuel. Clean the sealing surface of the filter support with a lint-free, clean cloth.

  • Page 94: Replacing Coolant

    MAINTENANCE Replacing coolant 1. Open the drain cock in front of the engine oil filter to drain the coolant. 2. Open the Coolant cap at the same time. 3. To give a thorough clean run a hose into the radiator and flush it out. 4.

  • Page 95: Cleaning The Radiator

    MAINTENANCE Cleaning the Radiator Insects, grass straw and dust can all block the radiator, condenser and reduce its efficiency. Remove the radiator cover to clean it and the radiator. Release the bolt and pull to remove the cover. Then clean the radiator between the fins and tube by using clean water.

  • Page 96: Gap Adjustment

    MAINTENANCE Gap Adjustment Adjusting the Clutch Using the clutch over a period of time will increase the free play. The correct free play of the pedal is 0.78~1.18 in. (20~30 mm). To adjust, loosen the locknut on the turnbuckle and adjust. Check the adjustment and tighten the locknut if the free play is correct.

  • Page 97: Adjusting The Throttle Leve

    MAINTENANCE Adjusting the Throttle Leve If this lever is either loose or difficult to move please consult your dealer for rectification of the problem. Adjusting Toe-in If the toe-in adjustment is incorrect it can cause severe shaking of both the steering wheel and the entire tractor.

  • Page 98: Battery Charging

    MAINTENANCE Battery Charging A boost charge is only for emergencies. It will partially charge the battery at a high rate and in a short time. HODP135 When using a boost-charged battery, it is necessary to recharge the battery as early as possible. Failure to do this will shorten the battery's service life.

  • Page 99: Battery Disconnect

    MAINTENANCE Battery Disconnect The function of the battery disconnect switch is to disconnect the power supply to the electrical system by interrupting the connection to the battery. This has benefits for tractor safety and operation, in particaular: 1. Protects the electrical system against short circuit; 2.

  • Page 100: Other Maintenance

    MAINTENANCE Other Maintenance Checking the Belt Drive Caution: Only carry out work on the belt drive with the engine at a standstill ! After repair work: Check that all guards have been replaced and that all tools have been removed from the engine. Check the whole belt drive visually for damage.

  • Page 101: Cautions For Inspection And Service Of Air Cleaner

    MAINTENANCE Cautions for inspection and service of air cleaner (1) Use the standard element and filter and do not apply oil on them. (2) Remove any dust in the cover thoroughly. (3) Install it firmly so that dust does not enter below the cover. (4) Never drive with the element and filter removed.

  • Page 102: Replacing Fuses

    MAINTENANCE Replacing Fuses 1 - Normal 2 - Blown Out The circuit has 8 blade type fuses in its wiring circuit. When a fuse has blown replace it with one of the same value. Using a large capacity fuse or wire burn out the wiring system.

  • Page 103: Position Of The Fuse

    MAINTENANCE Position of the Fuse HODP163...

  • Page 104: Wiring Diagram Of The Electric Instrument

    MAINTENANCE Wiring Diagram of the Electric Instrument HODP166 1 - Head lamp (12 V 55 W) 2 - Slow blow fuse 3 - Units for direction signal relay for the power 4 - PTO monitor 5 - Fuse box 6 - Coupler for the power max rated ampere 7 - Back lamp (12 V 21 W) 8 - Coupler for the trailer 9 - Working lamp (12 V 35 W)

  • Page 105: Service Prior To Daily And Short Terms Storage

    MAINTENANCE Service Prior to Daily and Short Terms Storage Wash the tractor and keep it clean. Fill the tank to avoid condensation and rust. Lower any attached implement to the ground before parking the tractor. For long-term storage consult your dealer. For Daily or Short Term Storage Clean the tractor and remove all dirt from field work.

  • Page 106: Fuel Saving Tips

    MAINTENANCE Fuel Saving Tips To save fuel & oil in your tractor, following things should always be kept in mind. Air Cleaning System 1. Clean the air cleaner regularly so that dust does not settle down. 2. For every 50 hours & everyday in sandy/dusty conditions. Clean the air cleaner filter element with compressed air.

  • Page 107: Permissible Fuels

    MAINTENANCE Permissible Fuels If other fuels are used which do not meet the requirements of the operating manual, the warranty will be voided. Winter Operation with Diesel Fuel Special demands are placed on the cold behaviour (temperature limit value of the filtrability) for winter operation.

  • Page 108: Water Quality

    MAINTENANCE Water Quality The right water quality is important for conditioning the coolant. Clear, clean water within the following analysis values should always be used: Analysisvalues min max ASTM phvalue D1293 Chlorine [mg/l] D512 (Cl) D4327 Sulphate [mg/l] D516 (SO4) Totalhardness [mmol/l] 3,56...
  • Page 109 NOTES  ...

  • Page 110: Cabin System

    CABIN SYSTEM Major Features The cab fully conforms to the international standard as far as safety and soundproofing are concerned. It can be provided with ventilation, heating and air-conditioning system. It is available in the following version: Cab with ventilation and heating systems. Cab with ventilation, heating and air-conditioning systems.

  • Page 111: Instrument And Related Parts

    CABIN SYSTEM Instrument and Related Parts Doors The doors are provided with key locks. To open from the outside, when unlocked, depress the push button. To open from inside, push the lever downwards. HODP146 Rear Window The rear window is fitted with central handle for opening. When opened it is held in place by two dampers.

  • Page 112: Working Lamps (Front And Rear)

    CABIN SYSTEM Working Lamps (Front and Rear) The working lamps are located on the cab roof (Two in the front and two in the rear). They are switched on by means of the special switches on the roof console. 1 - Working Lamp HODP149 1 - Working Lamp HODP150...

  • Page 113: How To Control Cabin

    CABIN SYSTEM How to Control Cabin Interior Devices 1 - Sun Roof 2 - Recirculation inlet 3 - Cassette streo 4 - Pivotable diffuser 5 - Interior Lamp 6 - Air conditioner, Heater control HODP151 Ventilation The ventilation unit is housed in the cab ceiling. To switch it on and adjust it, turn the electrical fan switch to the desired speed.

  • Page 114: Wiper Control Switch

    CABIN SYSTEM Wiper Control Switch On Switch Wind screen wiper operation. Continuous pushing button op- erates wiper and washer pump. Off Switch Wind screen wiper ''Off'' and operates washer pump. Windscreen Washer Tank Check the level of windscreen washer fluid in the plastic reservoir located on the rear side of tractor.

  • Page 115: Temperature Control

    CABIN SYSTEM Temperature Control Set temperature control as required, fully clockwise. For maximum cool and fully counterclockwise for heat. HODP154 Air Control Switch To operate the air conditioner, the blower must be on.The blower speed temperature control and all vents must be adjusted to obtain the best cooling for the ambient temperature and dust conditions.

  • Page 116: Heating System

    CABIN SYSTEM Heating System The heater is switched on and adjusted by rotating the control knob at the roof console, then switching on the blower and setting the selector at the preferred speed. Warm the cab up quickly, the knob should be rotated fully clockwise and the blower set to speed 3. The screen is demisted or defrosted by air directed through a slot vent.

  • Page 117: Heating Air Conditioner System

    CABIN SYSTEM Heating Air Conditioner System The system is designed to ensure optimum temperature inside the cab and maximum comfort and safety for the operator. However, it is advisable to consult our specialized workshops whenever repairs or adjustments need to be performed.

  • Page 118: Cab Air Intake Filter

    CABIN SYSTEM Cab Air Intake Filter The ''paper'' filter is not suitable for the treatment of pesticides and so must be replaced by an ''active carbon'' filter available optionally. Once the pesticide treatment is finished, it is necessary to once again replace the ''Active carbon'' filter with the paper filter, since this is the only type suited for filtering foreign particles from the air.P>...

  • Page 119: Ash Tray

    CABIN SYSTEM Ash Tray Located at right side of near side window in cabin. 1 - Cigarette Lighter 2 - Ash Tray 3 - Cup Holder Cup Holder Put the bottles and Personal belongings. Cigarette Lighter Push the button. Use that is retune to original position. HODP163...

  • Page 120: Checking The Air Conditioning System

    CABIN SYSTEM Checking the Air Conditioning System 1. Economic friendly refrigerant : R134a (0.7 ~ 0.85 Kg) The presence of air and water in the system could jeopardize its efficiency. The air is uselessly compressed by the compressor and no cooling effect is produced. The moisture has a tendency rise to obstructions which prevent the cooling efficiency.

  • Page 121: Diagnosing Malfunctions

    CABIN SYSTEM Diagnosing Malfunctions 1. Tracing Faults Symptom Condition Cause Remedy Abnormal sound Inlet sound Insufficient Lub Replenish Compressor Outlet sound Belt tension release Adjust Release the bracket Tightenthe bolts Clutch fail Check Abnormal revolution Inlet cause Damaged parts Check, Replace Slip the clutch Check, Replace Not Lub...

  • Page 122: How To Check The Air Conditioning System With The Needle Of High Low Gauge

    CABIN SYSTEM Symptom Condition Cause Remedy Noise Regular noise irregular Interference with Control the compressor Clutch noise pulley direction Disengage Engaged sometimes Wire defect Check wire Engaged to push with hand Clutch gap large Adjust Low voltage Check battery No defect wire Malfunction Replace Slip...
  • Page 123 NOTES  ...

  • Page 124: Specification

    SPECIFICATION Technical data Major Specifications Model HORTUS CL65 HORTUS HS65 Engine Manufacturer Deutz Deutz Model TCD2.9L4 TCD2.9L4 Type CRDI,vertical,water- CRDI,vertical,water- cooled,4-cyclediesel cooled,4-cyclediesel Number of Cylinders 2925 2925 Total Displacement cm GrossPower kW(PS) 50.0(67.9)@2200rpm 50.0(67.9)@2200rpm Rated Speed rpm 2200rpm 2200rpm Maximum Torque N-m@rpm 272@1600rpm 272@1600rpm Electrical...
  • Page 125 SPECIFICATION Model HORTUS CL65 HORTUS HS65 Type Independent Independent Control Electric/Hydro Electric/Hydro Mid(Option) Rear 540/540E/1000 540/540E/1000 Shaft Diameter 35 mm, 13/8in.(35), 6 splines 6 splines FluidCapacities Fuel Tank Liter Cooling System Liter Crankcase (with filter) Liter Trans.&Hydr.System Liter FrontAxle Liter 16.4 16.4 Dimensions...

  • Page 126: Traveling Speed

    SPECIFICATION Traveling Speed Operating the Lever Traveling speed Creep Rangeshift Mainshift Forward Reverse 0.39 (0.28) 0.28 (0.20) 0.57 (0.40) 0.42 (0.30) 0.82 (0.58) 0.6 (0.43) 1.09 (0.77) 0.79 (0.56) 1.24 (0.88) 0.90 (0.64) 1.82 (1.29) 1.33 (0.94) 2.61 (1.85) 1.9 (1.35) 3.48 (2.47) 2.54 (1.80) 3.95 (2.80)

  • Page 127: Noise Levels

    SPECIFICATION Noise Levels The tractor is approved in accordance with the applicable EC Directives. To avoid increased noise levels proceed as follows: After maintenance operations or repairs refit all the sound-deadening panels and materials correctly Do not make changes to the tractor that may lead to an increase in noise emissions. Beware of any anomalous noise or vibration if you notice anomalous noise or vibration, park the tractor in a safe position and perform the stopping procedure.

  • Page 128: Vibration Referred To The Operator Position

    SPECIFICATION Vibration Referred to the Operator Position The value is referred to the amount of mechanical vibration transmitted by the tractor to WHOLE-BODY as defined by UNI ISO2631-1:2008. Said value must be utilised for assessment of the vibration exposure risk, but it cannot cover all the possible conditions of use of the tractor since it may vary in accordance with parameters that are not always related to the tractor (terrain, implements, etc.).
  • Page 129 NOTES  ...

  • Page 130: Troubleshooting

    TROUBLESHOOTING Engine Troubleshooting TROUBLE PROBABLE CAUSE SOLUTION Engine The start motor does not run Clutch pedal Depress the clutch pedal even when turning the main released switch. PTO switch set to Set the PTO switch to the OFF ON position position Defective safety Have it repairedor replaced by...
  • Page 131 TROUBLESHOOTING TROUBLE PROBABLECAUSE SOLUTION Engine The engine runs Clogged injection nozzle Have it repaired by workshop irregularly Fuel leak at pipe Tighten the clamp, replace the pipe and machine and attach the copper washer Poor fuel injection quality Have it repaired by workshop Engine stops at Defective injection pump Have it repaired by workshop...
  • Page 132 TROUBLESHOOTING TROUBLE PROBABLE CAUSE SOLUTION Engine The engine produces Clogged air cleaner Check and cleanit white smoke Excessive engine oil amount Check and set it to the proper amount Insufficient fuel supply amount Have it repaired by workshop The engine produces Low quality fuel Add the specified fuel black smoke...

  • Page 133: Clutch, Brake And Hydraulic System Troubleshooting

    TROUBLESHOOTING Clutch, Brake and Hydraulic System Troubleshooting SYMPTOM CAUSE REMEDY Clutch The clutch slips Incorrect adjustment Adjust to correct free play Worm or burnt lining Contact dealer for repair The clutch does Incorrect adjustment Rusty Adjust to correct free play not disengage clutch lining Contact dealer for repair...

  • Page 134: Steering Wheel And Electric Instruments Troubleshooting

    TROUBLESHOOTING Steering Wheel and Electric Instruments Troubleshooting SYMPTOM CAUSE REMEDY Steering wheel Steering wheel shaking Wrong toe-in Adjust toe-in Unequal tire pressure Inflate both to correct pressure Loose component Tighten or replace if worn Excessive play in the Worn steering shaft Contact dealer for repair steering Worn components...

  • Page 135: Towing The Tractor

    TROUBLESHOOTING Towing the Tractor The tractor can be towed only for short distances, such as, for example, from inside to outside a building. HODP164 A broken down tractor should be towed for the minimum indispensable distance to remove it from potentially dangerous conditions.

  • Page 136: Towing With The Engine Running

    TROUBLESHOOTING Towing with the Engine Running Towing with the engine running can be performed if forced gearbox lubrication is ensured: Engine speed between 1200 - 1300 rpm. Maximum towing speed 8 km/h Maximum towing distance 1 km For towing the tractor use only a standard bar applied to the front towing hitch approved by the manufacturer. Make sure to use the correct pin for the towing hitch and that it is secured with its locking pin.
  • Page 137 NOTES  ...

  • Page 138: Index

    INDEX Engine Engine Oil About This Manual Engine Oil Filter Adjusting the Brakes Engine Troubleshooting Adjusting the Clutch Exterior Hydraulic Lever (Optional) Adjusting the Throttle Leve Exterior View Adjusting Toe-in Adjustment Method Falling object protective structure (FOPS) Adjustment of the Lift Link on the Lower Link Filling Diagram &...
  • Page 139 Work in Ventilated Area Re-use After Long Term Storage Working Lamp Switch Roll Over Protective Structures (ROPS) Working Lamps (Front and Rear) Roof Hatch (if equipped) ROPS (Roll Over Protective Structures) Zetor service fillings Safe Operation of Your Tractor Safety Instructions...
  • Page 140 INDEX...
  • Page 141 Operator's manual Hortus CL 65 Hortus HS 65 Edition: 1-100-2018 Publication No.: 222.213.436 ZETOR TRACTORS a.s. Department of Technical Documentation Trnkova 111 628 00 Brno...
  • Page 142 Made in EU...

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