Related Manuals for Ingeteam Ingecon Sun Smart U
Summary of Contents for Ingeteam Ingecon Sun Smart U
- Page 1 INGECON SUN SMART U INSTALLATION AND OPERATION MANUAL 02/2011 Ingeteam Energy S.A.
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Page 2: Date: February
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 The copy, distribution or use of this document or of its content requires written authorisation. Any breach thereof will be reported for damages. All rights reserved including those of patent rights or design registration. The conformity of the document content with the hardware described has been checked. - Page 3 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 About This Manual Purpose The purpose of this manual is to describe the Ingecon Sun SMART 15U 208, 15U 480, 25U 208 and 25U 480 and to provide the information required for its correct operation, from reception to start-up, in addition to the preventive maintenance during operation.
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Page 4: Ingecon Sun 15U
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 IMPORTANT SAFETY INSTRUCTIONS SAVE THIS INSTRUCTIONS - DO NOT DISCARD This manual contains important instructions for Models Ingecon Sun 15U 208, Ingecon Sun 15U 480, Ingecon Sun 25U 208 and Ingecon Sun 25U 480 that shall be followed during installation and maintenance (blank space... - Page 5 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Work always without voltage. To consider an installation “without voltage”, at least the following five steps have to have been execu- ted: WARNING 1ª) Disconnect both DC and AC connections 2ª) Prevent any other feed. 3ª) Verify that the installation is “without voltage”.
- Page 6 INGETEAM ENERGY S.A. don’t asume any responsability derived from not obser- vance of this statement Personal Safety Equipment (PSE)
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Page 7: Ingecon Sun 15U
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Wiring requirements The correct wiring of the equipment to any PV installation will be done respecting the mandatory minimum section types of wire. We provide the minimum size standarized types of wire. Wider wires can be used whenever the wires would be compatible with the terminals, would have enough space to go through the conduit. -
Page 8: Date: February
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 AC Terminals Ingecon Sun 25U 480. Use 194ºF (90ºC) wire, either 10/AWG copper or 8/AWG aluminium: - Copper wires: Minimun 10/AWG 0.008in² - Aluminium wires: Minimun 8/AWG 0.012in² The wiring have to comply with the provisions of the National Electrical Code ANSI/NEPA70, Canadian Electrical Code CEC and other Local or State Codes. - Page 9 During the life of the equipments, they may need some maintenance, that could involve replacing some parts. Here is shown the list of the parts that has to be provided only by Ingeteam Energy S.A.: Ingecon Sun 15U 208 Reference...
- Page 10 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Ingecon Sun 15U 480 Reference units Description BF3, BF4 DC Fuseholders F4 (F3) Fuse to connect from one of DC poles to Earth. Q1, Q2 6-10A Contactor IQ1, IQ2, IQ3 Signaller for GV2-P MT Circuit Breaker 0,1-0,16A MT Breaker QAC.AUX TMAX T2 auxiliary MT Circuit Breaker...
- Page 11 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Ingecon Sun 25U 208 Reference units Description BF3, BF4 DC Fuseholders F4 (F3) Fuse to connect from one of DC poles to Earth. Q1, Q2 6-10A Contactor IQ1, IQ2, IQ3 Signaller for GV2-P MT Circuit Breaker 0,1-0,16A MT Breaker TMAX T2 AC 3P 90A 50kA MT Circuit Breaker QAC.AUX...
- Page 12 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Ingecon Sun 25U 480 Reference units Description BF3, BF4 DC Fuseholders F4 (F3) Fuse to connect from one of DC poles to Earth. Q1, Q2 6-10A Contactor IQ1, IQ2, IQ3 Signaller for GV2-P MT Circuit Breaker 0,1-0,16A MT Breaker TMAX T2 AC 3P 40A 50kA MT Circuit Breaker QAC.AUX...
- Page 13 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Inverter Marking The identifying marks of the inverter are: Phase 1 terminal and wire connection Phase 2 terminal and wire connection Phase 3 terminal and wire connection Neutral terminal and wire connection DC input.
- Page 14 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Related documentation CATALOGUES ® Ingecon Commercial Catalogue PC00ISA01_A MANUALS ® Ingecon Sun SMART U ® Ingecon Sun LITE U Installation & Operator Manual Installation & Operator Manual AAS2000IKI05 AAY2000IKI02 ® ® Ingecon Sun Manager Ingecon Sun POWER U...
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Page 15: Table Of Contents
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Index 1. Overview 1.1 Introduction 1.2 Description of the equipments 1.2.1 Models 1.2.2 Options 1.3 Technical data 1.4 Ratings 1.5 Compliance with Standards 2. Description of the system 2.1 Location 2.1.1 Site 2.1.2 NEMA rating 2.1.3 Ambient temperature 2.1.4 Atmospheric conditions... - Page 16 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 5. Installation 5.1 General installation requirements 5.2 Anchoring the equipment to the floor 5.3 Opening the equipment 5.4 Order of connection 5.5 GSM/GPRS - Modem communication connection 5.6 RS485 line - Communication connection 5.7 Ethernet - Communication connection 5.8 Grounding 5.9 Connection to the Power Grid...
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Page 17: Overview
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Overview 1.1 Introduction The purpose of this manual is to describe the INGECON SUN SMART U equipments and to provide adequate information for its correct location, installation, commissioning, maintenance and operation. 1.2 Description of the equipments An inverter is a circuit used to convert direct current into alternating current. -
Page 18: Technical Data
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 1.3 Technical data Product feautures Wide input voltage range (300 – 600 Vdc). Advanced system for maximum power point tracking (MPPT). Easy to install, with no need for additional components. DC, AC and communication quick plug-in. Built-in electrical protection. - Page 19 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Ac Output Ingecon®Sun 15U 208 15U 480 25U 208 25U 480 Output power factor rating >0.99 Operating voltage range 183 - 229 422.5 - 528 183 - 229 422.5 - 528 V ac V ac V ac V ac...
- Page 20 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Notes: 1. Utility Interconnection Voltage and Frequency Trip Limits and Trip Times: Condition Simulated utility source Maximum time (sec) at 60 Hz before cessation of current to the Voltage (V) Frequency (Hz) simulated utility <...
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Page 21: Compliance With Standards
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Compliance with Standards CAN/CSA-C22.2 No. 0-M91 - General Requirements - Canadian Electrical Code - Part II 0.4-04 - Bonding of Electrical Equipment 107.1-01 - General Use Power Supplies UL Std No. 1741 - First Edition - Inverters, Converters, Controllers and Interconnection System Equipment for Use With Distributed Energy Resources (Including Revisions through and including November 7, 2005) AAS2000IKI05... -
Page 22: Description Of The System
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Description of the system 2.1 Location The INGECON-SUN SMART U units need to be located at a site offering specific characteristics. This section provides guidelines for selecting and correctly adapting the equipment to a suitable site 2.1.1 Site Locate the units in a place which is easily accessible for installation and maintenance work, with sufficient room to operate the keyboard... -
Page 23: Atmospheric Conditions
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 2.1.4 Atmospheric conditions The surrounding air should be clean and the relative humidity should not exceed 50%, at more than +104ºF (+40ºC). Higher percentages of relative humidity, up to 95%, are tolerable at temperatures below +86ºF (+30ºC). Account should be taken of the fact that, occasionally, moderate conden- sation may occur as a result of temperature variations. -
Page 24: Contamination Rating
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 2.1.6 Contamination rating The equipment has been designed for a grade 3 contamination rating. Appropriate measures should be taken to ensure that the inverter air su- pply is dust free and of sufficient quality. 2.1.7 Noise contamination When operating, the inverters give off a slight buzzing sound. -
Page 25: Ground Requirements
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Ground Requirements The Ingecon Sun equipments have to be integrated in a permanently ® grounded electrical system conforming the provisions of the National Electrical Code ANSI / NFPA 70 and any other statal or local code requirements. - Page 26 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 INGECON SUN 15 U 208V with multi-inputs (optional) Inverter Breaker Contactor Transformer 3 X 208 Vac 60 Hz Fused Fuses Neutral disconnect switch AC voltage N MOV’s DC voltage surge arresters surge arresters PV Input Enclosure and other metal parts, always...
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Page 27: Conduit Entry
Don’t open any knockout that won’t be used. It could affect to NEMA degree. Knockouts have been designed to be used in wiring as picture shows. For a different use first ask INGETEAM. view of the base of the enclosure... - Page 28 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 In following tables are shown the conduits needed for each hole and the number of wires that can be used. The holes are the same for all INGECON SUN SMART U Holes Section Number of Required...
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Page 29: Operating, Storage And Transport Conditions
3.1 Safety notice Failure to comply with the instructions provided in this section could cause damage to the equipment. Ingeteam Energy S.A. assumes no liability whatsoever for any damage derived from non-compliance with these instructions. 3.2 Equipment reception WARNING: Equipment is heavy. -
Page 30: Handling And Unpacking
• Every effort is made to prevent vibrations which could lead to subse- quent malfunctioning. Should any anomaly be observed, please contact INGETEAM immediately. Disposal of the packaging All the packaging can be given to an authorised non hazardous waste manager. -
Page 31: Equipment Transport
Correct transport and storage are the first steps required for correct equipment use and operation. Considering the indications given in section 3.3 and as a preventive measure INGETEAM would recommend working with hauliers specialising in the transport of special and / or fragile equipment. -
Page 32: Storage
Should the packaging be damaged /cuts, holes, etc) the equipment will not be maintained in optimum condition before installation. INGETEAM ENERGY S.A. assumes no liability if this condition is not com- plied with. Page 32 AAS2000IKI05 Rev. -
Page 33: Waste Disposal
At the end of the equipment useful life, the waste must be given to an authorised manager. In this section, Ingeteam Energy S.A., in its commitment to an environmentally friendly policy, provides Authorised Managers with information on the location of the components to be decontaminated. -
Page 34: Safety Instructions
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Safety instructions 4.1 Contents This section contains the safety instructions to be followed when installing, operating and accessing the equipment. Failure to comply with these “Safety Instructions•may result in physical injury or even death, or cause damage to the equipment. Before operating the equipment, please read these “safety instructions”... -
Page 35: General Safety Conditions
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 4.3 General safety conditions The installation, commissioning, inspection and maintenance opera- tions may only be performed by suitably qualified personnel, trained to work with electrical equipment (hereinafter qualified personnel). You are reminded that it is mandatory to comply with all safety regu- lations and standards applicable to electrical work. -
Page 36: General Observations
Any work on any of this equip- ment and involving a change in the original electrical layout, must fist be proposed to INGETEAM. This proposed new layout must then be studied and authorised by INGETEAM. -
Page 37: Hazards Present And General Preventive Measures
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 4.4.1 Hazards present and general preventive measures • Impact against stationary objects: - Inform the workers of the hazard. - Adequate lighting. - Work carefully. - Maintain sufficient distance to avoid contact with the hazard (control rod on circuit breaker door). -
Page 38: Type Of Tasks To Be Performed
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Type of tasks to be performed Preventive maintenance tasks performed on the electric panels can involve Inspection, Operational or Manipulation tasks, depending on each particular case. It is strictly forbidden to access the enclosure through a cubicle other than the one described in this manual. -
Page 39: Personal Protection Equipment (Ppe)
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 1. Disconnect Open all possible voltage sources. Take into account the fact that capacitors or other devices powered from uninterrupted power sources (UPS - SAI) will still hold voltage after disconnection. 2. Prevent any possible reconnection of the power The switching devices used to disconnect the installation should be blocked to guard against any possible reconnection. -
Page 40: Installation
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Installation Before installing the INGECON SUN SMART U , the packaging should be removed, taking particular care not to damage the housing. The packaging interior should be checked for dampness. Should there be any signs of moisture, then the equipment should not be used until it has been shown to be completely dry. -
Page 41: Opening The Equipment
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 The system requires following next screwing prescriptions: - Minimun distance between the center of thedrill on the concrete slab to its borders of 3 in (76 mm). - Diameter of the drill on the concrete slab to its borders of 0.31 in (8 mm). - Minimun depth of thedrill on the concrete slab of 3 in (76 mm). -
Page 42: Order Of Connection
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 5.4 Order of connection Once the equipment has been mounted in its definitive location, the electrical connections can be made to the auxiliary equipment, the Power Grid and the PV array. The Ingecon Sun inverter electrical connection must be made by ®... -
Page 43: Ethernet- Communication Connection
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Ethernet- Communication connection At the installer’s request, optionally, the inverters may incorporate hardware to enable communication through Ethernet. This option of communication may be enabled by the the request and installation of the kit of Ethernet Communication. Consult the communication accessory installation manual «AAX2002IKI01 Communication accessories Installation Manual.»... -
Page 44: Grounding
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Grounding The metal parts of the inverter (equipment ground) are electrically connected to the earth bar located on the front of the unit. To guarantee personal safety, this point must be connected to the installation AC and DC Ground. -
Page 45: Connection To The Power Grid
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Connection to the Power Grid The ports for the Power grid connection cables are located on the cabinet base. If the distance between the inverter and the Grid connection point requires the use of a greater cable section, then the use of an external distribution box, located close to the inverter, is compulsory in order to change from one section to another. -
Page 46: Connection To The Pv Array
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 5.10 Connection to the PV array The cables connecting the equipment to the PV array access the unit through the PG cable glands located on the cabinet sides or base. Prior to any manipulation, always check to ensure there is no electrical hazard at the PV array voltage input. - Page 47 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 INGECON SUN 15 U 208V and INGECON SUN 15 U 480V with multi input. This units are equiped with a terminal strip of 10 connectors for each pole for wires with a maximum section AWG 6. Wires have to be equiped with insulated terminals.
- Page 48 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 INGECON SUN 25 U 208V and INGECON SUN 25 U 480V. These units are equipped with two copper plates with two M8 holes for wires with a maximum section AWG 2. DC plate DC plate To access these terminals, the protective polycarbonate strip needs to be removed in INGECON...
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Page 49: Commissioning
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Commissioning 6.1 Equipment inspection The INGECON SUN SMART U are equipped with thermal magnetic breakers to protect different parts of the installation. These breakers need to be closed prior to starting-up the installation. Prior to operating the thermal magnetic breakers, check that there is no electrical hazard at any point of the equipment interior. -
Page 50: Equipment Seal
Once the tasks described above have been performed, you can start-up the inverter. Non compliance with the above mentioned checking and inspection tasks shall exempt INGETEAM ENERGY S.A. from any type of liability with regard to possible damage to the installation or to the inverter itself and resulting from the said non-compliance. -
Page 51: Checking And Measurement
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 6.2.2 Checking and measurement Once the equipment has connected to the grid, the green LED will remain on. Check the display to ensure that no error-indicating LED is on. Check that the monitoring menu parameters are coherent: •... -
Page 52: Preventive Maintenance
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Preventive maintenance The recommended preventive maintenance tasks shall be performed on an ANNUAL basis, except for the inspection of fans and filters which should be conducted each MONTH. Maintenance operations must be performed by qualified personnel. There is an electrical discharge hazard. - Page 53 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Make a visual inspection to ensure that the bars connecting the AC lead-in maintain their safety distances and also their electrical properties. Check that there is no moisture in the cabinet interior. If moisture is detected, it is essential to dry it up before making the electrical connections.
- Page 54 - The filter should be replaced with a new one when it is very dirty and full of oil and / or grease. If the error persists, contact Ingeteam EnergyS.A. During operation, the inverters make a buzzing noise. Check the characteristics of the surroundings to ensure that this buzzing noise is not amplified or transmitted.
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Page 55: Troubleshooting
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Troubleshooting This is a guide to help resolve any problems that may arise during the ins- tallation of the INGECON SUN SMART U. An explanation is also given as to how to perform simple component repla- cement operations and adjustments of the equipment settings. -
Page 56: Orange Led
In this situation, check that the fans are operating, that the air inlets and outlets are free from obstacles and that there are no heat sources close to the inverter. If the error persists, contact Ingeteam Energy S.A. 8.1.3 Red LED This LED indicates that alarms have been triggered in the inverter. -
Page 57: List Of Alarms And Stop Reasons
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 8.2 List of alarms and stop reasons The following table shows the shutdown reasons that could be related to each alarm. ALARM STOP REASONS DESCRIPTION 0x0000 None No alarm, the unit should connect providing that it has sufcient power. -
Page 58: Inverter Alarms Triggered By Protections
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 8.3 Inverter alarms caused by protections 0100H, AC circuit protections. It appears when an AC protection has shotdown. Monitorised elements are: Which are the AC Filters and AC Measures Protections and AC Surge Arresters Protections and contactor. -
Page 59: Operating The Display
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Operating the display The Ingecon® Sun inverters are equipped with a “Screen and Keypad” set for man - machine communication. This interface allows the key internal parameters to be displayed and makes it possible to adjust the entire system during installation. The parameters, variables and commands are organised into menus and sub-menus. -
Page 60: Display
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 9.2 Display The display comprises: A top line showing the current date and time. The internal clock automatically changes from summer to winter time. Under the top line, to the left, there is the node nº for the data displayed. The centre displays the instantaneous values for the PV array voltage, power delivered by the inverter and output voltages.. -
Page 61: Main Menu
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 9.3 Main menu The main menu is structured into the following sub-menus: MONITORING: The menu displays the values of the principal parameters and internal va- riables, providing information on the equipment operating status. STOP REASONS: This option shows the five latest reasons for which the inverter has shut down. - Page 62 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Screen 2. Vdc: Voltage provided by the solar panels to the inverter in Volts. Vac1: Inverter output voltage for Power Grid phase 1 in volts. Vac2: Inverter output voltage for Power Grid phase 2 in volts. Vac3: Inverter output voltage for Power Grid phase 3 in volts.
- Page 63 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 Screen 6. Alarms: Current inverter alarm status. 0000H, Everything is operating correctly. 0001H, Grid frequency is out of range 0002H, Grid voltage is out of range 0004H, Current PI saturation (internal alarm) 0008H, Unexpected reset (internal alarm) 0010H,...
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Page 64: Stop Reasons
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 9.5 Stop reasons This menu lists the last five reasons for an inverter shutdown and the corresponding time and date. 12:00 09/01/09 STOP REASONS 13:43 (08/01) -> MANUAL STOP 17:30 (07/01) -> LOW POWER 17:37 (06/01) ->... -
Page 65: Settings
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 9.6 Settings Date and Time This menu serves to change the current time and date. The internal clock automatically changes from summer to winter time. Inverter number change This menu assigns the inverter a node number. This is required to configure communications. -
Page 66: Inverter Data
Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 9.7 Inverter data Inverter data are shown in this screen: 12:00 09/01/09 INVERTER DATA 011090102R34 Firm: AAS1040_P FirmDis: AAS1091_ BootDis: AAS1092_ Serial Number (SN) Number that identifies the inverter. Firmware Version (Firm) Name and Version of the Firmware of the inverter. - Page 67 Installation and Operation Manual INGECON®SUN SMART U AAS2000IKI05 NOTES AAS2000IKI05 Page 67 Rev. _ Date: February 2011...
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