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Ingecon
μWind Interface
®
Installation manual

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Summary of Contents for Ingeteam Ingecon mWind Interface

  • Page 1 Ingecon μWind Interface ® Installation manual...
  • Page 2 AAY2000IKI06_ Ingeteam Power Technology, S.A. Energy 02/2012 Avda. Ciudad de la Innovación, 13 31621 SARRIGUREN (Navarra) - Spain Tel.: +34 948 28 80 00 Fax.: +34 948 28 80 01 e-mail: solar.energy@ingeteam.com Service Call Center: +34 948 698 715 The copy, distribution or use of this document or of its content requires written authorisation. Any breach thereof will be reported for damages.
  • Page 3 DIN VDE 0105-100 and DIN VDE 1000-10 in Germany. • UTE C15-400 in France. To check that no voltage is present, it is mandatory to use class III - 1000 Volt measuring devices. Ingeteam assumes no liability for any damage caused by the improper use of its equipment. AAY2000IKI06...
  • Page 4 Ingeteam Power Technology, S.A. Installation manual When performing any operating or manipulation task, first ensure that no voltage is present. As a minimum safety measure for this operation, the 5 Golden Rules must be followed: Disconnect. Prevent any possible re-connection.
  • Page 5 Installation manual Ingeteam Power Technology, S.A. Potential hazards for people The following warnings should be taken into account, in order to protect your safety. DANGER: Electric shock. The equipment may still carry a charge even after disconnecting it from the wind turbine and power supply.
  • Page 6 Ingeteam Power Technology, S.A. Installation manual Potential hazards for the equipment In order to protect the equipment, the following warnings should be heeded. CAUTION: Ventilation. The equipment requires a good quality airflow during operation. It is essential to keep the unit upright and not to obstruct the air inlets, in order to ensure that the equipment interior is well ventilated.
  • Page 7: Table Of Contents

    Installation manual Ingeteam Power Technology, S.A. Table of Contents 1. Overview ..............................9 1.1. Introduction .............................9 1.2. Equipment description ........................9 1.2.1. Functional diagram of the equipment ..................10 1.2.2. Options ..........................10 1.3. Compliance with standards and regulations ..................10 1.3.1. CE Marking ..........................10 Low Voltage Directive ........................10...
  • Page 8 Ingeteam Power Technology, S.A. Installation manual 5.3.6. DC output ..........................27 5.3.7. Connection of the braking resistors ...................28 5.3.8. Connection to the wind turbine ....................29 Connection to a wind turbine with an AC voltage output ..............30 Connection to a wind turbine with a DC voltage output ..............30 5.4.
  • Page 9: Overview

    Installation manual Ingeteam Power Technology, S.A. 1. Overview 1.1. Introduction This manual aims to describe the Ingecon μWind Interface (IWI) and provide adequate guidelines for correct recep- ® tion, installation, commissioning, maintenance and operation. 1.2. Equipment description The Ingecon μWind Interface has been designed to work together with the Ingecon µWind inverters in the control...
  • Page 10: Functional Diagram Of The Equipment

    Ingeteam Power Technology, S.A. Installation manual 1.2.1. Functional diagram of the equipment resistors* Ingecon μWind Interface ® interlock contactors rectifier controller analog inputs communications * resistors are not included with the equipment. 1.2.2. Options For special applications, the Ingecon μWind Interface features two digital opto-isolated inputs for voltages of 0 ~ ®...
  • Page 11: System Description

    Installation manual Ingeteam Power Technology, S.A. • EN 61000-6-3 Electromagnetic Compatibility. Part 6-3: Generic Standards - Emission for residential environments. Compliance with these standards makes it necessary to comply with limits and procedures from other standards in the same series.
  • Page 12: Noise Contamination

    Ingeteam Power Technology, S.A. Installation manual 2.1.6. Noise contamination When operating, the equipment makes a slight buzzing noise. Do not locate the equipment in an occupied room, or on lightweight supports that could amplify this buzzing noise. The mounting surface must be firm and adequate for the weight of the equipment.
  • Page 13: Environmental Characteristics

    Installation manual Ingeteam Power Technology, S.A. 2.2. Environmental characteristics The environmental operating conditions are: Environmental conditions Minimum temperature -20 ºC Minimum temperature of the surrounding air -20 ºC Maximum temperature of the surrounding air 70 ºC Maximum relative humidity with no condensation For more detailed information, please refer to Chapter “3.
  • Page 14: Operating, Conservation And Transport Conditions

    400 X 400 X 240 Unpacking the equipment The equipment is clearly identified by its own, unique serial number. This number should be referred to in all commu- nications with Ingeteam. It is indicated as S/N on the nameplate, as shown below. AAY2000IKI06...
  • Page 15: Handling

    The equipment is not knocked and/or dropped, which could affect its mechanical characteristics, for example, improper door closure, loss of IP rating, etc. • Vibrations are avoided as far as possible, which could lead to subsequent malfunctioning. Any anomaly observed should be reported to Ingeteam immediately. AAY2000IKI06...
  • Page 16: Transport

    Correct equipment transport and storage are the first steps required for correct use and operation. Taking account of the instructions given in section “3.2. Handling” and as a preventive measure, Ingeteam would advise working with hauliers specialising in the carriage of special and/or fragile equipment.
  • Page 17: Conservation

    At the end of the useful life of the equipment, the waste must be given to an authorised manager. In this section, Ingeteam, in its commitment to an environmentally friendly policy, provides Authorised Managers with information on the location of the components to be decontaminated.
  • Page 18: Safety Instructions

    Ingeteam Power Technology, S.A. Installation manual 4. Safety instructions 4.1. Contents This section contains the safety instructions to be followed when installing, operating and accessing the equipment. Failure to comply with these “Safety Instructions” may result in bodily injury or even death, or cause damage to the equipment.
  • Page 19: Inspection Tasks

    Ingeteam assumes no liability whatsoever for damages caused by the improper use of the equipment. Any work on any of this equipment and involving a change in the original electrical layout, must first be proposed to Ingeteam.
  • Page 20: Hazards Present And General Preventive Measures

    Ingeteam Power Technology, S.A. Installation manual requirements, the isolation distance values and the leakage lines for the voltages used. The tools and/or equipment used for the equipment manipulation tasks must have double reinforced insulation (class II). 4.4.1. Hazards present and general preventive measures Impact against stationary objects: •...
  • Page 21: Operational Work

    Installation manual Ingeteam Power Technology, S.A. 4.5.2. Operational work Manual start-up/shutdown of the wind turbine The IWI is equipped with an ON/OFF button to manually start-up / shutdown the wind turbine. When the button is enabled (the LED on the button is on) the IWI unblocks the wind turbine and allows it to operate normally. When the button is disabled (LED off), the IWI performs the wind turbine shutdown and subsequent blocking, guaranteeing that the wind turbine is stopped from moving.
  • Page 22: Installation

    Installation manual Any work on any of this equipment and involving a change in the original electrical layout, must first be proposed to Ingeteam. This proposed new layout must then be studied and authorised by Ingeteam 5. Installation Before installing the Ingecon μWind Interface, the packaging should be removed, taking particular care not to...
  • Page 23 Installation manual Ingeteam Power Technology, S.A. location of top screws location of bottom screws Drill the two bottom holes and insert the appropriate screws. Check that the equipment is firmly anchored in position. AAY2000IKI06...
  • Page 24: Electrical Connection

    Ingeteam Power Technology, S.A. Installation manual 5.3. Electrical connection Once the equipment has been mounted in its definitive location, and is firmly anchored in place, the next step is to make the electrical connections. ON/OFF switch wind turbine communication brake...
  • Page 25: Order In Which The Equipment Connections Should Be Made

    Installation manual Ingeteam Power Technology, S.A. 5.3.2. Order in which the equipment connections should be made Ensure that the connection polarity is correct in all cases The basic equipment connections should be made in the following order: Connection of the analog inputs (optional).
  • Page 26: Analog Inputs

    Ingeteam Power Technology, S.A. Installation manual Connection of the communications cable supplied with the equipment, to the quick connector located on the Ingecon µWind. The Ingecon μWind Interface communication kit (AAY0089) should be requested together ® ® with the Ingecon µWind.
  • Page 27: Dc Output

    Installation manual Ingeteam Power Technology, S.A. Check that the connector terminals have been correctly tightened. Re-insert the connector in the correct position. Tighten the cable gland to ensure that the equipment is airtight. The analog input cable diameter must not be greater than 9 mm.
  • Page 28: Connection Of The Braking Resistors

    Ingeteam Power Technology, S.A. Installation manual Run the cables through the Ingecon μWind Interface DC OUTPUT connector cable gland and then wire the ® cable terminals to the central terminal as shown in the following figure. Check that the cable terminals have been tightened correctly at the connector terminals.
  • Page 29: Connection To The Wind Turbine

    μWind Interface is able to brake the wind turbine in any wind ® conditions. If the wind turbine is operating outside the area established in the Ingeteam graph, then the Ingecon ® μWind Interface braking capacity is not guaranteed. 40000...
  • Page 30: Connection To A Wind Turbine With An Ac Voltage Output

    Any installation work requiring the equipment to be opened must be performed in a dry environment, to prevent the ingress of moisture that could condense and damage the electronics. Ingeteam assumes no liability for damages cause by the improper use of its equipment. AAY2000IKI06...
  • Page 31: Commissioning

    Installation manual Ingeteam Power Technology, S.A. 6. Commissioning 6.1. Equipment inspection This section contains the instructions for operating the equipment once it is correctly wired and sealed. The Ingecon μWind Interface units manage all or part of a generating plant. A check should be made to ensure that ®...
  • Page 32: Power-Up

    Ingeteam Power Technology, S.A. Installation manual 6.2. Power-up It is mandatory to perform the tasks indicated in this point with the equipment sealed, thereby avoiding any possible contact with live parts. Once you have made a general visual inspection, checked the wiring between the equipment and ensured that the equipment is sealed correctly, you can the proceed to power up the system.
  • Page 33: Troubleshooting

    Installation manual Ingeteam Power Technology, S.A. 8. Troubleshooting For any query or problem relating to the equipment, please call the Ingeteam customer service: Ingeteam Power Technology, S.A. Avda. Ciudad de la Innovación, 13 31621 SARRIGUREN (Navarra) - Spain Tel.: +34 948 28 80 00 Fax.: +34 948 28 80 01...
  • Page 34 Notes...
  • Page 35 Notes...
  • Page 36 Ingeteam Power Technology, S.A. Energy Avda. Ciudad de la Innovación, 13 31621 SARRIGUREN (Navarra) - Spain Tel.: +34 948 28 80 00 Fax.: +34 948 28 80 01 e-mail: solar.energy@ingeteam.com AAY2000IKI06_ Ingeteam S.r.l. 02/2012 Via Emilia Ponente, 232 48014 CASTEL BOLOGNESE (RA) - Italy Tel.: +39 0546 651 490...

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