Related Manuals for Wexiodisk WD-18CW
Summary of Contents for Wexiodisk WD-18CW
- Page 1 TROLLEY DISHWASHER WD-18CW (translation of the original documentation) Read the manual before using the machine! Installation and user manual S/N: (En) Valid from: 201802 Rev.: 3.0...
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Page 3: Table Of Contents
WD-18CW Rev. 3,0 (201802) 1. General information ................. 1 1.1 Symbols used in this manual ................2 1.2 Symbols on the dishwasher ................3 1.2.1 Machine marking ..................3 1.3 Checking that the machine and the manual correspond ........3 1.4 EC Declaration of Conformity ................ - Page 4 WD-18CW Rev. 3,0 (201802) 3.5 Connections ....................13 3.5.1 The machine installed on the floor ............13 3.5.2 The machine recessed into the floor ............14 3.5.3 Electrical connection ................15 3.5.4 Water connection ..................15 3.5.5 Compressed air connection ..............15 3.5.6 Steam connection (option) ..............
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Page 5: General Information
WD-18CW Rev. 3,0 (201802) General information 1. General information Read the instructions in this manual carefully as they contain important informa- tion regarding the correct, effective and safe installation, use and servicing of the dishwasher. The dishwasher is intended to be used for washing items that are found in the general catering and restaurant trade. -
Page 6: Symbols Used In This Manual
WD-18CW Rev. 3,0 (201802) General information 1.1 Symbols used in this manual This symbol warns of situations where a safety risk may arise. The instructions given should be followed in order to prevent injury. This symbol on a machine part warns of electrical equipment. The machine must be entirely non-live during service, turn off the power at the power switch and if required, the switch should be locked to prevent unintentional operation. -
Page 7: Symbols On The Dishwasher
WD-18CW Rev. 3,0 (201802) General information 1.2 Symbols on the dishwasher This symbol on a machine part warns of electrical equipment. The machine must be entirely non-live during service, turn off the power at the power switch and if required, the switch should be locked to prevent unintentional operation. The component may only be removed by a qualified electrician. -
Page 8: Ec Declaration Of Conformity
WD-18CW Rev. 3,0 (201802) General information 1.4 EC Declaration of Conformity A so-called EC Declaration of Conformity is provided on delivery of the product. CE_16_2 Contact details of the manufacturer (Wexiödisk AB, Mårdvägen 4, SE-35245 Växjö, SWEDEN, Tel: +46 470 771200, Fax: +46 470 23752, E-mail: wexiodisk@wexiodisk.com). -
Page 9: Safety Instructions
Contact an authorised service company to draw up a programme of pre- ventative care and maintenance. For authorised service companies, please see www.wexiodisk.com or contact Wexiödisk AB. Dangerous situations may arise if the instructions above are not followed. Before using the machine, ensure that personnel are given the necessary training in operating and maintaining the machine. -
Page 10: Installation
WD-18CW Rev. 3,0 (201802) Safety instructions 2.3 Installation The machine is intended for fixed electrical installation. This symbol on a machine part warns of electrical equipment. The machine must be entirely non-live during service, turn off the power at the power switch and if required, the switch should be locked to prevent unintentional operation. -
Page 11: Operation
WD-18CW Rev. 3,0 (201802) Safety instructions 2.5 Operation If the machine will not be used for a longer period, the power to the machine should be turned off using the power switch and the water supply turned. 2.5.1 Hot water The temperature of the wash and rinse water is 60°... -
Page 12: Repairing And Servicing The Dishwasher
If none of the above solves the problem, authorised service personnel must be called to check the machine. For authorised service companies, please see www.wexiodisk.com or contact Wexiödisk AB. 2.9 Recycling the machine When the dishwasher has reached the end of its service life, it must be recycled in accordance with current regulations. -
Page 13: Installation
WD-18CW Rev. 3,0 (201802) Installation 3. Installation 3.1 General information The machine must be installed by authorised personnel only. Read these instructions carefully as they contain important information about the correct installation method. The instructions should be used together with the machine’s wiring diagram and flow diagrams for water and steam. -
Page 14: Transport And Storage
WD-18CW Rev. 3,0 (201802) Installation 3.3 Transport and storage Always transport the machine in an upright position. Take care during transport, as there is a risk of the machine tipping over. NOTE: The machine must not be transported without a pallet or other support. Some form of support beam must always be used along the sides of the machine during transport. -
Page 15: Installation
WD-18CW Rev. 3,0 (201802) Installation 3.4 Installation Parts which must be assembled are prepacked inside each machine section, to- gether with the necessary bolts, nuts etc. There are two installation options for the machine: free-standing in the room (1 door) or with a clean and dirty side (2 doors). -
Page 16: Positioning The Machine
WD-18CW Rev. 3,0 (201802) Installation 3.4.2 Positioning the machine Check the following points before the machine is placed in position: • Check that the fuse for the machine at the site is off and non-live. • Remove the protective plastic on the sides which are to be stood against a wall. -
Page 17: Connections
WD-18CW Rev. 3,0 (201802) Installation 3.5 Connections 3.5.1 The machine installed on the floor 27841_R2 Hot water connection Cold water connection Compressed air connection Condensation connection (option) Steam connection (option) Electrical connection Ventilation connection Floor drain... -
Page 18: The Machine Recessed Into The Floor
WD-18CW Rev. 3,0 (201802) Installation 3.5.2 The machine recessed into the floor 27840_R2 Hot water connection Cold water connection Compressed air connection Condensation connection (option) Steam connection (option) Electrical connection Ventilation connection Floor drain... -
Page 19: Electrical Connection
WD-18CW Rev. 3,0 (201802) Installation 3.5.3 Electrical connection The machine is intended for fixed electrical installation This symbol on a machine part warns of electrical equipment. The machine must be entirely non-live during service, turn off the power at the power switch and if required, the switch should be locked to prevent unintentional operation. -
Page 20: Steam Connection (Option)
WD-18CW Rev. 3,0 (201802) Installation 3.5.6 Steam connection (option) The steam connection (5) is fitted with a shut-off valve and filter. When connecting a pipe from the ceiling, it is taken into the same area as the water pipes behind the cover plate next to the electrical cabinet. -
Page 21: Adjusting The Rotation Table
WD-18CW Rev. 3,0 (201802) Installation 3.6 Adjusting the rotation table D335_1 Floor of the machine showing rotation table and floor plates Rotation table Support rollers Sill plate Location of support legs Rotation table start position markers • After installing the machine, the rotation table (1) needs to be adjusted to the correct level. -
Page 22: Adjusting The Locking Arms
WD-18CW Rev. 3,0 (201802) Installation 3.7 Adjusting the locking arms D336_3 D336_4 18CW_336_r1 The control button (6) must be switched on in exactly the right position. Locking arm Upper gate bar Circular rod, Ø 6 mm Sensor plate Screw Locking arm control button... -
Page 23: Installing Detergent And Drying Agent Equipment
WD-18CW Rev. 3,0 (201802) Installation 3.8 Installing detergent and drying agent equipment The machine comes ready for fitting detergent and drying agent equipment, but this is not included with the machine. To avoid making unnecessary holes in the machine, the equipment should be placed on the wall behind the machine on the outfeed side. -
Page 24: Electrical Connection Of The Equipment
WD-18CW Rev. 3,0 (201802) Installation 3.8.1 Electrical connection of the equipment Contact a suitable supplier to arrange for the equipment to be installed. 3.8.2 Detergent dosing system • The water outlet for the detergent dosing system is on the incoming hot wa- ter pipe. -
Page 25: Trial Operation
WD-18CW Rev. 3,0 (201802) Installation 3.9 Trial operation Prepare the machine for trial operation by following the INSTRUCTIONS FOR USE. The instructions describe the measures that must be taken to prepare the machine for operation. 3.9.1 Start-up schedule This should be completed and signed by the customer on start-up. - Page 26 WD-18CW Rev. 3,0 (201802) Installation 1. Check before start: • Connections for water, drain and compressed air • That the dishwasher is connected with the correct phase sequence. • That the overheating protection devices are reset • That the rotating table is adjusted to the right level •...
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Page 27: Technical Documentation
WD-18CW Rev. 3,0 (201802) Installation 4. Run a number of washes complete with loads and check that: • There are no water leaks • Steam valves opens and closes properly (steam heated dishwasher) • Condenser conductors opens and closes properly (steam heated dish- washer) •... -
Page 28: Instructions For Use
WD-18CW Rev. 3,0 (201802) Instructions for use 4. Instructions for use If the machine will not be used for a longer period, the power to the machine should be turned off using the power switch, the water supply turned off and hood should be left open. - Page 29 WD-18CW Rev. 3,0 (201802) Instructions for use Display LEDs which indicate the choice of programme LED which indicates that the diagnostics function is activated LED for the alarm function (flashes in the case of an alarm that can be re- set) LED which lights when the power is switched on.
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Page 30: Preparations Before Filling
WD-18CW Rev. 3,0 (201802) Instructions for use 4.1.2 Preparations before filling Numbers in brackets refer to the diagram in the chapter "The machine's design". Check: • that the machine has been cleaned and that the stopcocks on the water supply are open. -
Page 31: Positioning The Items
WD-18CW Rev. 3,0 (201802) Instructions for use 4.1.4 Positioning the items Examples of the different types of cart and other items that can be washed. Note that carts and other wheeled items do not need to be secured. All you need to do is wheel the items in, close the gates, locking arms and doors to start the washing cycle. - Page 32 WD-18CW Rev. 3,0 (201802) Instructions for use 1=Table cart 2=Transport cart 3=Other item...
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Page 33: Using The Machine
WD-18CW Rev. 3,0 (201802) Instructions for use 4.2 Using the machine Numbers in brackets refer to the diagram in the chapter "The machine's design". In the various stages of the wash cycle, the items rotate as follows: • Washing, approx. 10 rpm •... -
Page 34: Choosing The Wash Programme
WD-18CW Rev. 3,0 (201802) Instructions for use 4.2.1 Choosing the wash programme The machine has six wash programmes (P1-P6) which can be selected using the three programme selection buttons (10) P1, P2 and P3. Each programme button can be used to select two programmes. By pressing a programme button repeat- edly, you can switch between the two wash programmes and pause mode. - Page 35 WD-18CW Rev. 3,0 (201802) Instructions for use Wash programmes with a spin cycle The display (1) shows which programme has been selected. The programme times depend on the water pressure during the final rinse. • P1=Programme time approx. 1,2 minutes. (Factory setting) •...
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Page 36: Starting The Wash Programme
WD-18CW Rev. 3,0 (201802) Instructions for use 4.2.2 Starting the wash programme Machine with a single door • Push in the carts and close the gates (17). Lower the locking arms by pressing control button (12). Close the door by pressing control button (13). -
Page 37: Checking The Wash Result
WD-18CW Rev. 3,0 (201802) Instructions for use 4.2.4 Checking the wash result The items should be checked after each wash for: PROBLEMS CAUSES & MEASURES Starch spots • Scraping: Important to remove as much food particles as possible before washing. This also means that the water in the Misting machine does not need to be changed as often. -
Page 38: Changing The Water
WD-18CW Rev. 3,0 (201802) Instructions for use 4.2.6 Changing the water To achieve the best possible washing results, it is important that the water is changed frequently. NOTE: The water in the wash tank must be changed regularly, otherwise foam will start to form and the washing results will deteriorate. - Page 39 WD-18CW Rev. 3,0 (201802) Instructions for use Recommendations • Change the water if a large amount of foam forms. • If a large number of items need washing before lunch and relatively few during the afternoon, change the water directly after the lunchtime wash.
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Page 40: After Use - Cleaning
WD-18CW Rev. 3,0 (201802) Instructions for use 4.3 After use – cleaning Numbers in brackets refer to the diagram in the chapter "The machine’s design". HACCP is a preventive inspection system to ensure hygiene requirements are met during the washing process and cleaning of the machine. As a result of its design, the machine meets strict hygiene requirements. -
Page 41: Machine With Double Doors
WD-18CW Rev. 3,0 (201802) Instructions for use 4.3.2 Machine with double doors Machines with double doors have a programme for cleaning the inside of the doors manually. Start by cleaning the doors and then clean and empty the ma- chine. -
Page 42: Incorrect Cleaning Methods
WD-18CW Rev. 3,0 (201802) Instructions for use 4.3.5 Incorrect cleaning methods NOTE: An incorrect cleaning method may damage the machine. The following points must be observed: • Do NOT use steel wool as it will cause corrosion to form on the machine. -
Page 43: Operating Problems
WD-18CW Rev. 3,0 (201802) Instructions for use 4.3.7 Operating problems Machine faults and user errors Machine faults and user errors are shown as messages on the display (1). The alarms indicated with a flashing LED (4) can be reset by pressing button (7) when the cause of the alarm has been rectified. - Page 44 WD-18CW Rev. 3,0 (201802) Instructions for use ALARM TEXT ACTION (37) Reset the alarm by pressing button (7). LOW FLOW DURING FINAL RINSE PRESS RESET (38) HACCP ALARM Check that the stopcocks on the incoming water supply are open. Reset the NO FLOW DURING alarm by pressing button (7).
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Page 45: Troubleshooting
WD-18CW Rev. 3,0 (201802) Instructions for use Troubleshooting The following errors can be dealt with by the operator. If the problem persists, contact authorised service personnel. PROBLEM CAUSE ACTION No indication on the control panel dis- The mains switch is off. -
Page 46: Technical Specifications
WD-18CW Rev. 3,0 (201802) Technical specifications 5. Technical specifications We reserve the right to be change technical data. TECHNICAL DATA Washing pump (kW) Return pump (kW) Booster pump (kW) 0,58 Rotating table motor (kW) 0,56 Condensing fan (kW) Drive motor for door (kW) (Single door) - Page 47 WD-18CW Rev. 3,0 (201802) Technical specifications CAPACITY AND OPERATING DATA Total washing time programme 1 (min) * Total washing time programme 2 (min) * Total washing time programme 3 (min) * Total washing time programme 4 (min) * (without spin)
- Page 48 WD-18CW Rev. 3,0 (201802) Technical specifications WATER, DRAIN AND VENTILATION CONNECTIONS Water quality, hardness (° dH) Hot water connection 50-65ºC (internal thread) R¾ Cold water connection 5-12ºC (internal thread) R¾ Compressed air 600kPa (internal thread) R½ Drain connection, PP pipe (ø mm)