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Wexiodisk WD-6 Installation And User Manual

Glass dishwasher
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GLASS DISHWASHER
WD-6, WD-7
WD-6 DUPLUS, WD-7 DUPLUS
(original documentation)
Read the manual before using the machine!
Installation and user manual
S/N:(En)
Valid from: 202202
Rev.: 2.0

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Summary of Contents for Wexiodisk WD-6

  • Page 1 GLASS DISHWASHER WD-6, WD-7 WD-6 DUPLUS, WD-7 DUPLUS (original documentation) Read the manual before using the machine! Installation and user manual S/N:(En) Valid from: 202202 Rev.: 2.0...

  • Page 3: Table Of Contents

    Glasstilt Rev. 2.0 (202202) 1. General instructions ................ 1 1.1 Symbols used ....................2 1.2 Machine rating ....................3 1.3 Checking that the machine and manual correspond ........3 1.4 EU Declaration of Conformity ................4 2. Safety instructions ................5 2.1 General information ..................
  • Page 4 4.3.1 Incorrect cleaning methods ..............42 4.3.2 Draining and internal cleaning, WD-6 and WD-7 ........43 4.3.3 Draining and internal cleaning, WD-6 DUPLUS and WD-7 DUPLUS ..45 4.3.4 Daily cleaning ..................48 4.3.5 Cleaning each week or as required ............48 4.3.6 Cleaning in the event of an alarm or 1 time / year ........

  • Page 5: General Instructions

    Glasstilt Rev. 2.0 (202202) General instructions 1. General instructions Read the instructions in this manual carefully as they contain important information regarding the correct, effective and safe installation, use and servicing of the machine. Service personnel should have access to all documentation for the machine.

  • Page 6: Symbols Used

    Glasstilt Rev. 2.0 (202202) General instructions 1.1 Symbols used This symbol warns of situations where a safety risk may arise. The instructions given should be followed in order to prevent injury and dangerous situations. This symbol on a machine part warns of electrical equipment. The machine must be entirely non-live during servicing, turn off the power at the power switch and if required, the switch should be locked to prevent unintentional operation.

  • Page 7: Machine Rating

    Glasstilt Rev. 2.0 (202202) General instructions 1.2 Machine rating The machine has two rating plates, one of which is placed at the bottom of one side of the machine and the other in the electrical cabinet. The technical information on the plates is also included on the machine's wiring diagram. The various rating fields show: Model: S/N:...

  • Page 8: Eu Declaration Of Conformity

    CE_16_2 Contact details of the manufacturer (Wexiödisk AB, Mårdvägen 4, SE- 35245 Växjö, SWEDEN, Tel.: +46 470 771200, Fax: +46 470 23752, E- mail: wexiodisk@wexiodisk.com). Representatives of Wexiödisk AB. Person responsible for the product’s documentation. Year of manufacture of the product.

  • Page 9: Safety Instructions

    Glasstilt Rev. 2.0 (202202) Safety instructions 2. Safety instructions Read the chapter GENERAL INSTRUCTIONS carefully before starting work. 2.1 General information The machine is CE marked, which means that it complies with the requirements of the EU Machinery Directive with regard to product safety. Product safety means that the design of the machine will prevent personal injury or damage to property.

  • Page 10: Transport

    Warranty repairs must be performed by an authorised company. Contact an authorised service company to draw up a programme of preventive care and maintenance. For authorised service companies, please see www.wexiodisk.com or contact Wexiödisk AB. • The regular checks described in the manual must be carried out in accordance with the instructions.

  • Page 11: Operation

    Glasstilt Rev. 2.0 (202202) Safety instructions 2.5 Operation Be very careful around the machine when it is in operation. 2.5.1 High temperatures • The temperature of the washing and rinsing water is 60° C and 65 -85° C. Do not open the machine until the washing and rinsing phases have finished.

  • Page 12: Installation Instructions

    If a WD-PRM 6/7 is being connected to a WD-6/7, it should have software version 4.7 or newer, and if it is being connected to a WD-6/7 DUPLUS, the software version should be 2.5 or newer. If you are using an earlier software version this should be updated.

  • Page 13: Power Supply

    Glasstilt Rev. 2.0 (202202) Installation instructions 3.2.3 Power supply Power supply connections are made by qualified personnel in a way that complies with local and national regulations. The machine’s capacity requirements are stipulated in TECHNICAL SPECIFICATIONS. 3.2.4 Water Water connections are made by qualified personnel in a way that complies with local and national regulations.

  • Page 14: Transport And Storage

    Glasstilt Rev. 2.0 (202202) Installation instructions 3.3 Transport and storage Always transport the machine in an upright position. Take care during transport, as there is a risk of tipping. N.B.! The machine must not be transported without a pallet or other support. Some form of support beam must always be used along the sides of the machine during transport.

  • Page 15: Installation

    Glasstilt Rev. 2.0 (202202) Installation instructions 3.4 Installation 3.4.1 Preparing for the installation Check that there is sufficient room for the machine at the installation location. • Check that correct connections are available for water, electricity, drainage and possibly steam at the installation location. See TECHNICAL SPECIFICATIONS.

  • Page 16: Connections

    A= Steam hood with extractor (option) • B= Condensation unit with heat recovery through the heat recovery unit (option) • *=Filter for recirculating rinse (only on WD-6/7 DUPLUS) Electrical connection Hot water connection Demi water connection Water outlet for detergent or water connection from below...

  • Page 17: Electrical Connection

    The machine is fitted with a "Break Tank" and the connection is fitted with a filter and non-return valve. WD-6 DUPLUS and WD-7 DUPLUS • N.B.! It is important that the water is connected in such a way that the booster heater fills with water! •...

  • Page 18: Drain/Waste Pipe Connection

    Glasstilt Rev. 2.0 (202202) Installation instructions 3.5.3 Drain/waste pipe connection The waste water system connected to (5) should consist of a 50 mm metal pipe that will withstand mechanical impacts. The drain must run to a floor drain, where its opening must be above the water level. Ensure that the drain connection is kept in place by using e.g.

  • Page 19: Ventilation

    Glasstilt Rev. 2.0 (202202) Installation instructions 3.5.4 Ventilation The machine’s heat load for the room is stipulated in TECHNICAL SPECIFICATIONS. 3.5.5 Bleeding the hood lifting cylinder (option) Close the hood. Loosen the hose connection of the first air cylinder approx. 2-3 turns using a 13 mm box wrench.

  • Page 20: Detergent And Drying Agent (Possible Option)

    Glasstilt Rev. 2.0 (202202) Installation instructions 3.5.6 Detergent and drying agent (possible option) • Check what your machine is equipped with, which depends on the model, machine type and country. • Use the same make and type of detergent and drying agent. •...
  • Page 21 Glasstilt Rev. 2.0 (202202) Installation instructions When drilling holes, it is important that the following points should be observed: • Use sharp tools so that panels do not become unnecessary hot. Red-hot panels can rust in the future. • Remove all metal shavings carefully both from the machine and tank before refilling with water.
  • Page 22 Glasstilt Rev. 2.0 (202202) Installation instructions 24V AC or 230V AC power supply for detergent and drying agent dosing via relay 9/J71 and relay 11/J73 The machine is supplied with a 230V closing function between J71-101 and J71- 102. The detergent and drying agent dosage system can take its power from two relays on the data card.
  • Page 23 Glasstilt Rev. 2.0 (202202) Installation instructions Relay 11/J73. Dead closing function (230V/400V 3-phase machine) To use the closing function without a power supply, follow these instructions: • Contact the equipment to be controlled to contacts J73-103 and J73-104. Relay 11/J73. 230V AC version (400V 3-phase machine) To connect a 230V AC power supply to the contact, follow these instructions: •...

  • Page 24: Adjustment Of Hinged Basket Conveyor

    Glasstilt Rev. 2.0 (202202) Installation instructions 3.5.7 Adjustment of hinged basket conveyor Glas_47747 • Adjust the machine so that it is level by adjusting all four feet so that they are in full contact with the floor. Use a spirit level. •...

  • Page 25: Condensation Unit With Heat Recovery Through The Heat Recovery Unit (Option)

    Glasstilt Rev. 2.0 (202202) Installation instructions 3.5.8 Condensation unit with heat recovery through the heat recovery unit (option) Always use cold water connection if the machine has a condensing unit. Kondens_Glas B=Condensing unit...
  • Page 26 Glasstilt Rev. 2.0 (202202) Installation instructions Fitting the condensation unit D337_1 Position of the mounting points for the condensation unit Bracket Screw Cover plate Condensing unit Screw and washer • When the machine is delivered, the condensation unit (5) is folded down on top of the machine.

  • Page 27: Steam Hood With Extractor (Option)

    Glasstilt Rev. 2.0 (202202) Installation instructions 3.5.9 Steam hood with extractor (option) 45089 Steam hood with extractor Existing screws Steam hood Bracket Connection for ventilation ø 160 mm • Undo the existing M4 screws at (1). • Replace the existing screws and washers with the longer M4 screws and the larger washers provided.

  • Page 28: Installation And Connection Of Auxiliary Equipment And Options

    Glasstilt Rev. 2.0 (202202) Installation instructions 3.6 Installation and connection of auxiliary equipment and options • Once the machine is in place and has been adjusted horizontally and vertically, the auxiliary equipment can be fitted. • The machine can be equipped with a number of options. Check what your machine is equipped with, which depends on the model, machine type and country.
  • Page 29 Glasstilt Rev. 2.0 (202202) Installation instructions Connection to the left- or right-hand side of the machine G_300730_R2b A - A Water connection Electrical connection Floor drain • Attach the sink connection to the machine and then adjust. • Drill two ø 4.5 mm holes through the sink connection and the machine, approx.
  • Page 30 Glasstilt Rev. 2.0 (202202) Installation instructions Connection to the front of the machine If the machine is to be corner-loaded, there must be at least 300 mm of free space in front of the machine to allow the electrical cabinet and the door of the storage cabinet for detergent and drying agent (option) to be opened.

  • Page 31: Trial Operation

    Bleed the hood lifting cylinder (option) as per the manual. • Check the final rinse flow during filling WD-6/7: The machine will fill in two minutes and 15 seconds at the correct flow. (machine with standard equipment). The flow is regulated by the built- in ball valve.

  • Page 32: Documentation

    Glasstilt Rev. 2.0 (202202) Installation instructions 5. Run a number of washes complete with loads and check: • There are no water leaks • The hood switch functions • The automatic hood functions (option) • Autostart function (option) • Tilt function •...

  • Page 33: Operating Instructions

    Glasstilt Rev. 2.0 (202202) Operating instructions 4. Operating instructions Read the chapters GENERAL INSTRUCTIONS and SAFETY INSTRUCTIONS carefully before starting work. This chapter describes what must be done with the machine: • Before washing • How washing should be performed •...

  • Page 34: Before Washing

    Glasstilt Rev. 2.0 (202202) Operating instructions 4.1 Before washing 4.1.1 Machine design...
  • Page 35 Lifting knob (the washing basket is tilted during the final rinse) Lever for Normal / Heavily soiled washes (on WD-7 and WD-7 DUPLUS) Filter for recirculating rinse (on WD-6/7 DUPLUS) Drain filter (on machines with a drain pump) Filter for recirculating rinse (on WD-6/7 DUPLUS) In the following chapter, figures are given in brackets to clarify what needs to be done.

  • Page 36: Preparations Before Filling

    Glasstilt Rev. 2.0 (202202) Operating instructions 4.1.2 Preparations before filling Check and fit: • That the machine and removable parts are complete and have been cleaned. If not – clean them • That no dirt is in the wash arms’ (17) or in the rinse pipes’ (15) nozzles •...

  • Page 37: Filling And Heating The Machine

    Glasstilt Rev. 2.0 (202202) Operating instructions Remember: • Ordinary washing-up liquid must not be used in the machine or for soaking. Contact your detergent supplier regarding the choice of a suitable detergent. Washing-up liquid causes a build-up of foam, produces poor wash results and can damage the machine.
  • Page 38 Once the correct temperature has been reached, the washing pump will start and run for a short period to mix the detergent. WD-6 DUPLUS and WD-7 DUPLUS • Switch on the power using the 0/1 button (9) on the panel.

  • Page 39: Washing

    Glasstilt Rev. 2.0 (202202) Operating instructions 4.2 Washing 4.2.1 Positioning of dishware in baskets The machine is supplied with a washing basket fitted with an elevation frame and dividers. Washing baskets adapted for glass washing 4.2.2 Tilting of the washing basket during the final rinse The knob (19) is used if the washing basket is to be tilted during the final rinse.

  • Page 40: Setting Heavily Soiled (+) And Normal Washes (-), Wd-7 And Wd-7 Duplus

    Glasstilt Rev. 2.0 (202202) Operating instructions 4.2.3 Setting Heavily soiled (+) and Normal washes (-), WD-7 and WD-7 DUPLUS The machine can be set for two wash modes on WD-7 and WD-7 DUPLUS. - = normal wash or + = heavily soiled wash. A lever (20) inside the machine is used to adjust the setting.

  • Page 41: Changing The Washing Temperature And Washing Time

    1.2 min. Standard glasses (P2) 1.0 min. 85° C 1.2 min. Wine glasses (P3) 2.0 min. 65° C 2.2 min. WD-6 DUPLUS and WD-7 DUPLUS Programme Chemical Rinsing Total washing time * temperature programme time ** Beer glasses (P1) 1.0 min.
  • Page 42 Glasstilt Rev. 2.0 (202202) Operating instructions Display for the table numbers and the row numbers of each table. Display of values and other information for all the row numbers in the tables. The "Beer glasses" is used to move between the programme button (P1) table rows or to reset the values to those last saved.

  • Page 43: Washing

    • The symbol (1) is lit during the washing phase. • WD-6 DUPLUS and WD-7 DUPLUS: The symbols (1, 2) will light up when the recirculating rinse is taking place. • Once the rinsing phase starts, the symbol (3) lights up. If the final rinse...

  • Page 44: Checking The Wash Result

    Glasstilt Rev. 2.0 (202202) Operating instructions 4.2.7 Checking the wash result The dishware should be checked after each wash for: PROBLEM CAUSES & MEASURES Starch spots • Scraping: Important to remove as much food particles as possible before washing. This also means that the water in the machine Misting does not need to be changed as often.

  • Page 45: Changing The Water

    To achieve the best possible washing results, it is important that the water is changed frequently. In the case of items subject to normal soiling, the water should be changed after approximately 50 washes for a WD-6 and WD-7 and after around 30 washes for a WD-6 DUPLUS and a WD-7 DUPLUS. However, always change the water in the event of foam problems in the tank.

  • Page 46: After Use - Cleaning

    Glasstilt Rev. 2.0 (202202) Operating instructions 4.3 After use – Cleaning HACCP is a preventive inspection system to ensure hygiene requirements are met during the washing process and cleaning of the machine. As a result of its design, the machine meets strict hygiene requirements. Regular, thorough cleaning is also important from a hygiene perspective.

  • Page 47: Draining And Internal Cleaning, Wd-6 And Wd-7

    Glasstilt Rev. 2.0 (202202) Operating instructions 4.3.2 Draining and internal cleaning, WD-6 and WD-7 Position of cleaned components after washing Machines without a drain pump When the machine is switched off, the number of baskets washed is displayed for around 5 seconds.
  • Page 48 Glasstilt Rev. 2.0 (202202) Operating instructions Machines with a drain pump (option) The “Beer glasses” button (P1) (6) is used to start and stop the drain pump. When the machine is switched off, the number of baskets washed is displayed for around 5 seconds.

  • Page 49: Draining And Internal Cleaning, Wd-6 Duplus And Wd-7 Duplus

    Glasstilt Rev. 2.0 (202202) Operating instructions 4.3.3 Draining and internal cleaning, WD-6 DUPLUS and WD-7 DUPLUS Position of cleaned components after washing Emptying the recirculating rinse tank The tank for the recirculating final rinse is emptied during the cleaning programme, which is started with button “Wine glasses” (P3).
  • Page 50 Glasstilt Rev. 2.0 (202202) Operating instructions Machines without a drain pump When the machine is switched off, the number of baskets washed is displayed for around 5 seconds. The upper display then shows "Sd", which indicates that the machine is in shut- down mode.
  • Page 51 Glasstilt Rev. 2.0 (202202) Operating instructions Machines with a drain pump (option) The “Beer glasses” button (P1) (6) is used to start and stop the drain pump. When the machine is switched off, the number of baskets washed is displayed for around 5 seconds.

  • Page 52: Daily Cleaning

    Glasstilt Rev. 2.0 (202202) Operating instructions 4.3.4 Daily cleaning Internally The interior of the machine will be rinsed clean when the machine is switched off in accordance with the manual. Externally Wipe the outside of the machine with a soft, damp cloth. •...

  • Page 53: Cleaning In The Event Of An Alarm Or 1 Time / Year

    Glasstilt Rev. 2.0 (202202) Operating instructions Cleaning the filter, WD-6 DUPLUS and WD-7 DUPLUS When cleaning the filter (21), the tank for the recirculating rinse water must be empty. The tank is emptied during the daily cleaning programme and when internal rinsing is started with the button “Wine glasses”...

  • Page 54: Operating Problems

    Glasstilt Rev. 2.0 (202202) Operating instructions 4.3.7 Operating problems Check: • Has the appliance been used according to the instructions? • Are all the removable parts in their correct place? • Is the main switch in the ON position? • Are there any error messages on the display? •...
  • Page 55 Clean the filter. The alarm can be reset by pressing 0/1 on not emptied when rinsing finishes. The the panel. Contact service personnel if the alarm recurs. filter in the tank is clogged. (WD-6/7 DUPLUS) Er32 Non-return valve for final rinse is faulty.
  • Page 56 Glasstilt Rev. 2.0 (202202) Operating instructions Troubleshooting The following errors can be dealt with by the operator. If the problem persists, contact authorised service personnel. PROBLEM CAUSE ACTION No indication on the control Power switch off. Switch on the power switch. panel display when the control button is pressed.
  • Page 57 Glasstilt Rev. 2.0 (202202) Operating instructions PROBLEM CAUSE ACTION The machine is not cleaning The rinse and wash nozzles are Check and clean the nozzles. properly. clogged with dirt. There is too little detergent. Check the amount of detergent. The hose ("thick") must be submerged in liquid and the filter in the hose must be clean.

  • Page 58: Technical Specifications

    Technical specifications 5. Technical specifications The manufacturer reserves the right to make changes to the technical data. TECHNICAL DATA WD-6 WD-7 WD-6 DUPLUS WD-7 DUPLUS Washing pump (kW) Pump motor, recirculating rinse (kW) 0.58 0.58 Pump motor, final rinse (kW) 0.58...
  • Page 59 Glasstilt Rev. 2.0 (202202) Technical specifications CAPACITY AND WD-6 WD-7 WD-6 DUPLUS WD-7 DUPLUS OPERATING DATA Total washing time “Beer glasses” (P1) (min.) ** Total washing time “Standard glasses” (P2) (min.) ** Total washing time “Wine glasses” (P3) (min.) ** Max.
  • Page 60 Glasstilt Rev. 2.0 (202202) Technical specifications SIZE AND WEIGHT FOR TRANSPORT WD-6 WD-7 WD-6 DUPLUS WD-7 DUPLUS Size, LxWxH (mm) ** 765x710x1560 765x805x1650 Weight (kg) ** 115 / 140 * 125 / 150 * * option ** Including packaging...

This manual is also suitable for:

Wd-7Wd-6 duplusWd-7 duplus

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