Page 1: Troubleshooting Guide
® CELL-DYN 3000/3500 SAMPLE LOADER TROUBLESHOOTING GUIDE EXIT CATALOG NO. 8921133701 CD-ROM Click on item below: Troubleshooting Error Messages Parts Lists Verification Procedures Sensors, LEDs, POTs Abbott Laboratories © 1997 Abbott Laboratories Abbott Park, IL 60064...
Page 2 Abbott Laboratories equipment as specified in the operating instructions. The Guide is copyrighted by Abbott. No part of this document may be reproduced, stored, or transmitted in any form or by any means electronic, mechanical, photocopied, recorded, or otherwise without the prior written permission of Abbott Laboratories.
Page 3 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 REVISION LOG The Revision Status of this guide is indicated below. Be sure that the guide contains the latest revision number of all pages. Additional copies of this guide may be ordered using Catalog Number 8921133701.
Page 4 ® CELL-DYN 3/35 Sample Loader TS Guide Search Book TOC Go Back 9140234B-June 1997 HAZARDS General Biosafety WARNING: Potential Biohazard. Consider all clinical specimens and reagent controls that contain human blood or serum (calibrators, etc.) and contaminated instruments as potentially infectious. Wear gloves, lab coats, and safety glasses, and follow other biosafety practices as specified in the OSHA Bloodborne Pathogen Rule (29 CFR Part 1910.1030) or other equivalent biosafety procedures.
Page 5 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Decontamination Procedures The OSHA Bloodborne Pathogen Rule (20 CFR 1910.1030) requires the decontamination of laboratory equipment prior to servicing or shipment. (Note: see Operations Manual, Section 9, Service and Maintenance) Needles Flush the needles with a disinfectant solution, if possible, or a buffer or water solution used in the...
Page 6 ® CELL-DYN 3/35 Sample Loader TS Guide Search Book TOC Go Back 9140234B-June 1997 Electrical Shock Hazard WARNING: Electrical Shock Hazard. Basic electrical hazard awareness is essential to the safe operation of any electrical device. Personnel must practice good habits of electrical safety such as the following: •...
Page 7 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 3. Attach the other end of the ground clip cable and the connector from the wrist strap to the work mat. (Exception: Some wrist strap cables provide a clip to connect to the same ground source as the mat cable.) 4.
Page 8 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 How to Identify a CE MARK Loader The previous version of the Guide (ISA 95-049 Attachment) used [NEW] and [OLD] references. These have been replaced with [CE MARK] and [NON-CE MARK]. To determine if the Loader is CE MARK Certified, look for the CE Label affixed to the front cover near the Power Input Panel (See ).
Page 9 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Power Input Panel CE MARK Label SL-276 Figure i - 1 CE MARK Label Location How to Identify a CE MARK Loader viii...
Page 10 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 CHAPTER 1 TABLE OF CONTENTS IP - 12 Alarm 4 (f) Time-out Moving Pusher Y-Axis 1.1 OVERVIEW IP - 13 Alarm 4 (g and k) Time-out Moving 1.2 ERROR MESSAGES Needles 1.3 ISOLATION PROCEDURES...
Page 11 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 1.1 OVERVIEW b. When an error occurs, either observed or displayed, look up the error in Sec- This chapter contains the following information tion 1.2, Error Messages table. for Type E, F, &...
Page 12 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 1.2 ERROR MESSAGES Table 1 - 1 Error Messages CORREC- MESSAGE TIVE ACTION Alarms Fault Message None Alarm 1 (v) Last message sent to Analyzer was acknowledged negatively IP - 21 (improper format or improper information.
Page 13 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 1 - 1 Error Messages(continued) CORREC- MESSAGE TIVE ACTION Alarm 4 (b) X Origin and Limit Sensors BOTH ON at Power On. IP - 8 (X Transport Home and Limit Sensors both active during initialization of Sample Loader.) Alarm 4 (c)
Page 14 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 1 - 1 Error Messages(continued) CORREC- MESSAGE TIVE ACTION Alarm 4 (g) Time-out in an attempt to drive the Venting/Sampling needle’s axis IP - 13 mechanism to/from its origin.
Page 15 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 1 - 1 Error Messages(continued) CORREC- MESSAGE TIVE ACTION Alarm 4 (s) Sample Tube not sensed correctly. IP - 18 Alarm 4 (t) Safety Cover removed during sample processing. IP - 19 Alarm 4 (u) Rack Number Misread.
Page 16 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 1 - 1 Error Messages(continued) CORREC- MESSAGE TIVE ACTION Emergency STOP Switch Pressed None End Magazine (Rack) Detected None Erratic Results IP - 2 Incomplete Aspiration (or Sampling Error) IP - 4 Laser OFF None...
Page 17 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 1 - 1 Error Messages(continued) CORREC- MESSAGE TIVE ACTION Request to Clean Venting Needle Clean Venting Needle Operator Manual Reset Started None Sample is at Mixing Position None Sample Loader Dead - No Lights -No Sound IP - 6...
Page 18 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 1.3 ISOLATION PROCEDURES TROUBLESHOOTING 1.3 ISOLATION PROCEDURES 1 - 9...
Page 19 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 1 Blood Detected In Sample Line, 1 of 3 S T ART C h e c k fo r B lo o d in F ro m th e D a ta S ta tio n M a in M e n u S a m p le L in e N e a r - G o to S p e c ia l P ro to c o ls a n d P re ss...
Page 20 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 1 Blood Detected In Sample Line, 2 of 3 P u ll S a m p le L in e T h ro u g h S e n s o r A b o u t 1 /2 "...
Page 21 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 1 Blood Detected In Sample Line, 3 of 3 [NON-CE MARK] Pin 17 Blood In-Line [CE MARK] Pin 23 Blood In-Line CPU Main Bd. Blood In-Line Sensor = +5.0V With Blood <0.2V Without (See Figure)
Page 22 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 2 Erratic Results, 1 of 2 S T AR T P e rfo rm P rec is io n R u n in O P E N R e s u lt m o d e .
Page 23 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 2 Erratic Results, 2 of 2 In s p e c t/C orre c t W a s h B lo c k (s ) - E n s u re W a s h T u b in g C o n n e c tio n s a re In s pe c t/C o rre c t M ixin g M o to r(s ) - P erfo rm A ll M ixin g C h e ck s ,...
Page 24 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 3 Mixing Fault, 1 of 2 S T AR T In s p e c t C u sto m e r S a m p le s a n d R a c k s U s e d W h e n F a u lt O c c u rred - L a b e lin g C o n d itio n P a s s es...
Page 25 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 3 Mixing Fault, 2 of 2 Replace Mixing Motor Asm ( PL-4.1 Mixer Motor See Interrelationship Matrix - Pg. 3-4 Perform Total Call TROUBLESHOOTING IP - 3 Mixing Fault, 2 of 2 1 - 16...
Page 26 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 4 Incomplete Aspiration, 1 of 2 - O b s e rv e s a m p le in s a m p le lin e d urin g o p e ra tio n - E n s u re b lo o d s a m p le re a c h e s le ft s id e o f S a m p le D e te c to r s e ns o r o n A n a ly z e r.
Page 27 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 4 Incomplete Aspiration, 2 of 2 In s p e c t a n d T ig h te n th e F o llow in g T u b in g C o n n e c tio n s : A N A L Y Z E R - P e ris ta ltic P u m p - S a m ple V a lv e...
Page 28 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 5 No Lights, Some Other Functions Work, 1 of 3 S T AR T [NON- CE MARK] [CE MARK ] Pin 17 to GND = +5V Pin 17 to GND = +5V - E n s u re P o w e r C o rd P ro p e rly C o n n e c ted a n d S a m p le L o a d er...
Page 29 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 5 No Lights, Some Other Functions Work, 2 of 3 C P U M a in B d . C N 1 P in 1 (+ ) to G N D = + 5 V ±0 .2 [C E M A R K ] - C h e c k p o larity o f...
Page 30 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 5 No Lights, Some Other Functions Work, 3 of 3 C P U M a in B d . C N 2 C o n n e c to r (N O T C a b le) P in 1 7 (+ ) to G N D = + 5 V ±0 .2 P in 17 (+ 5V ±0.2)
Page 31 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 6 Sample Loader Dead, No Lights, No sounds, 1 of 4 ST AR T V oltage S e lect P ower Input S witch [O LD O nly] P anel - V e rify O n ly T e n (1 0 ) R a c k s Insert Flat B lade...
Page 32 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 6 Sample Loader Dead, No Lights, No Sounds 2 of 4 Pow er Inpu t Pan el - D is c o n n e ct C N 1 o n C P U M a in B d . W ith F u s e R e m o v e d , - P e rfo rm P o w e r S u p p ly C h e c k V P -1...
Page 33 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 6 Sample Loader Dead, No Lights, No Sounds, 3 of 4 [NON- CE MARK] [CE- MARK] - In s ta ll F u se White Gray White...
Page 34 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 6 Sample Loader Dead, No Lights, No Sounds, 4 of 4 Replace AC Line Filter (PL-10.2 AC Power Between AC Filter Output Gray and White Wires R ear Power Input P anel...
Page 35 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 7 Alarm 4 (a) Needle Home & Limit Sensors, 1 of 2 C ollars S T AR T - P o w e r S a m p le L o a d er O F F N eedle H om e - V e rify G o o d E le c tric al...
Page 36 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 7 Alarm 4 (a) Needle Home & Limit Sensors, 2 of 2 R e p la c e D e fe c tive S e n s o r (P L -5 .2 S e e In te rre la tio n sh ip M a trix - P g .
Page 37 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 8 Alarm 4 (b) X-Axis Home And Limit Sensors, 1 of 1 S T AR T P ro b le m Y e s P e rfo rm T o ta l C a ll - P o w e r S am p le L o a d e r O F F C o rre c te d...
Page 38 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 9 Alarm 4 (c) Mixing Home And Contact Sensors, 1 of 3 - P o w e r S a m p le L o a d e r O F F - V e rify G o o d E le c tric a l C o n n e c tio n at B o th H o m e a n d C o nta c t S e n s o rs , S T AR T a n d a t C P U M a in B d .
Page 39 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 9 Alarm 4 (c) Mixing Home And Contact Sensors, 2 of 3 [N O N- C E M A R K ] M A R K] Pin 6 Mixing Contact TP11 Pin 2 Mixing Home...
Page 40 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 9 Alarm 4 (c) Mixing Home And Contact Sensors, 3 of 3 Perform VP-6.4 Mixing Contact Sensor Check/Adjustment Problem Y e s Perform Total Call Corrected Replace Contact Sensor ( PL-4.8;...
Page 41 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 10 Alarm 4 (d) Mixing Home And Limit Sensors, 1 of 1 S T AR T P ro b le m Y e s P e rfo rm T o ta l C a ll C orre c te d - P o w e r S a m p le L o a d e r O F F...
Page 42 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, 1 of 8 S T AR T - P o w e r S a m p le L o a d e r O F F - R e m o v e C o v e r - E n te r M an u a l M o d e - S e t B AR (1/0) S w itch to 1...
Page 43 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, 2 of 8 - Check Sensor Connections X-Axis - Check CPU Main Bd. Home Sensor & Limit CN4 for Proper Sensor = +5.0V Blocked, Connection...
Page 44 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, 3 of 8 - Check Connection of Motor Wires at CPU Main Bd. CN7 Pins 1, 2, 3, &...
Page 45 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, 4 of 8 [ N O N - [ C E C E M A R K ] M A R K ] C P U M a in B d .
Page 46 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, 5 of 8 M e a s u re O h m s a t X -A xis M o to r S id e o f In -L in e C o nn e c tio n ≈...
Page 47 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, 6 of 8 X -A xis H o m e R e p la c e S e n s o r a t C P U M a in X -A xis D e fe c tiv e S e n s o r...
Page 48 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, 7 of 8 S o le n o id s O p e ra te Y e s C o rre c tly R e p la ce C P U M a in B d .
Page 49 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 11 Alarm 4 (e and j) Time-out Moving X-Axis, 8 of 8 W IT H O U T M O V IN G P L A T E N - R e m o v e A n y O b s tru c tio n s : U m b re lla J a m B e a m B lo c k T a p e...
Page 50 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 12 Alarm 4 (f) Time-out Moving Pusher Y-Axis, 1 of 5 S T AR T - P e rform V P -3 .1 4 P u s h e r A rm to P la te n C h e c k - C le a n &...
Page 51 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 12 Alarm 4 (f) Time-out Moving Pusher Y-Axis, 2 of 5 Y -P u s h e r H o m e S e n so r a t R e p la c e Y -P u s h e r H o m e S e n s o r C P U M a in B d .
Page 52 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 12 Alarm 4 (f) Time-out Moving Pusher Y-Axis, 3 of 5 - E n s u re Y -P u s h e r M o tor W ire s a re M a k in g C o n ta c t in C P U M a in B d .
Page 53 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 12 Alarm 4 (f) Time-out Moving Pusher Y-Axis, 4 of 5 C P U M a in B d . C N 1 P in 3 to G N D Y e s = + 2 4 V ±1 [N O N -...
Page 54 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 12 Alarm 4 (f) Time-out Moving Pusher Y-Axis, 5 of 5 M e a s u re O h m s a t Y -P u s h e r M o to r S id e o f In -L in e C o n n e c tio n ≈...
Page 55 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 13 Alarm 4 (g and k) Time-out Moving Needles, 1 of 6 - P o w e r S a m p le L o a d e r O F F - C le a n a n d L u b e N e e d le R a ils - E n te r M a n u a l M o d e ST AR T...
Page 56 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 13 Alarm 4 (g and k) Time-out Moving Needles, 2 of 6 - E n su re N e e d le (Z 1 ) M o tor W ire s a t C P U M a in B d .
Page 57 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 13 Alarm 4 (g and k) Time-out Moving Needles, 3 of 6 [NON- CE MARK] Pin 15 Needle Limit [CE MARK] R u n s Pin 13 Needle Home O K W ith o u t N e e d le s...
Page 58 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 13 Alarm 4 (g and k) Time-out Moving Needles, 4 of 6 - E n s u re S e ns o r F la g s a re P o s ition e d P ro p e rly - P e rfo rm N ee d le S e n s o rs C h e c k (V P -8 .1 - P e rfo rm N ee d le C h e c k s...
Page 59 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 13 Alarm 4 (g and k) Time-out Moving Needles, 5 of 6 C P U M a in B d . S ide o f C P U M a in B d .
Page 60 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 13 Alarm 4 (g and k) Time-out Moving Needles, 6 of 6 M e a su re O h m s a t N e e d le (Z 1 ) M o to r S id e o f In-L in e C o n n e c tion ≈...
Page 61 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 14 Alarm 4 (h) Time-out Moving Mixing Paddle, 1 of 4 ST AR T Mixing (Z2) Motor R e p la c e M ixin g Mixing Coupler Contact...
Page 62 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 14 Alarm 4 (h) Time-out Moving Mixing Paddle, 2 of 4 M ixin g H o m e S e n s o r a t P erfo rm C P U M a in B d .
Page 63 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 14 Alarm 4 (h) Time-out Moving Mixing Paddle, 3 of 4 - E ns u re M ixin g (Z 2 ) M o to r W ire s a t C N 8 P in s 1 &...
Page 64 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 14 Alarm 4 (h) Time-out Moving Mixing Paddle, 4 of 4 [C E M A RK ] C P U M a in B d . - R e p la ce P o w e r S u p p ly (P L -10 .7 C N 1 P in 3 to G N D =...
Page 65 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 15 Alarm 4 (i) Time-out Moving X-Axis, 1 of 4 S T A R T - P o w e r S am p le L o a d e r O F F W ith o u t R e m o v in g P la te n X-Limit - C le a n a n d L u b e R a ils...
Page 66 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 15 Alarm 4 (i) Time-out Moving X-Axis, 2 of 4 S lo w d o w n - C le a n S lo w d o w n S e n s o r S e n s o r a t C P U M a in B d .
Page 67 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 15 Alarm 4 (i) Time-out Moving X-Axis, 3 of 4 X -A xis R e p la c e X -A xis H o m e S e n s o r to H o m e S e n s o r X -A xis G N D a t C P U M a in B d .
Page 68 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 15 Alarm 4 (i) Time-out Moving X-Axis, 4 of 4 C P U M a in B d . - E n s u re G o o d M o to r W ire C o n n e c tio n C N 7 P in s 1 , 2 , 3 , &...
Page 69 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle, 1 of 7 N O T E : - If a la rm 4 (h ) als o d isp la ye d , g o to IP -14 a n d tro ub le sh o o t (h ) firs t. - If a la rm 4 (s ) als o d isp la ye d , g o to IP-18 a n d tro ub les h o o t (s) first.
Page 70 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle, 2 of 7 - R e s e at C N 5 o n C P U M a in B d .
Page 71 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle, 3 of 7 M ixe r H o m e a n d Lim it S e n s o rs R e p la c e D e fe ctiv e S e n s o r a t M a in B d .= + 5 .0 V (P L -4 .1 1...
Page 72 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle, 4 of 7 [C E M A R K ] M ixin g C o n ta c t S e n s or T P 1 1 a t M a in B d .
Page 73 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle, 5 of 7 [ N O N - C E C P U...
Page 74 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle, 6 of 7 V o lta g e A c ro s s C P U M a in B d .
Page 75 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 16 Alarm 4 (l) Time-out Moving Mixing Paddle, 7 of 7 [C E M AR K] - R e p la c e P o w e r S u p p ly (P L -1 0.7 C P U M a in B d .
Page 76 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 17 Rack Fault or Alarm 4 (m, n, o, p, q, r) Rack Sensors, 1 of 3 S T AR T - R e s e a t C N 3 o n C P U M a in B d . - P e rfo rm V P -4 .1 R a c k S e n s o r C h e c k...
Page 77 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 17 Rack Fault or Alarm 4 (m, n, o, p, q, r) Rack Sensors, 2 of 3 S W IT C H E S (B L O C K E D B Y R A C K S E N S O R S (U N B L O C K E D )
Page 78 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 17 Rack Fault or Alarm 4 (m, n, o, p, q, r) Rack Sensors, 3 of 3 R e p la c e C P U M a in B d . (P L -8 .1;...
Page 79 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 18 Alarm 4 (s) Sample Tube Not Sensed Properly, 1 of 4 - C le a n C o n ta c t S e ns o r - C h e c k M in im u m T u b e H e ig h t [C E M A R K ] S T AR T...
Page 80 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 18 Alarm 4 (s) Sample Tube Not Sensed Properly, 2 of 4 - R e s e a t C N 5 o n C P U M a in B d . - P e rfo rm V P -6.4 C P U...
Page 81 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 18 Alarm 4 (s) Sample Tube Not Sensed Properly, 3 of 4 LED - Black Beam Block Detector - W hite Beam Block S e a t C N 5 a t C P U M a in P e rfo rm V P -5 .1...
Page 82 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 18 Alarm 4 (s) Sample Tube Not Sensed Properly, 4 of 4 R e p la c e D e te c to r V o lta g e (W h ite B e a m B lo c k P L -2 .5...
Page 83 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 19 Covers Open or Alarm 4 (t) Safety Cover Removed, 1 of 1 S T AR T - S e a t P la s tic C o v e r o n - C h e c k W irin g o f C o v e r K n u rl S cre w o n T o w e r C P U M a in B d.
Page 84 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 20 Alarm 4 (u) Rack Number Misread, 1 of 6 S T AR T - R e m o v e C o v e rs - [N O N -C E M AR K ] In s p e c t B a rc o d e - E n te r M a nu a l M o d e C a b le fro m D e c o d er B d J 1 to...
Page 85 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 20 Alarm 4 (u) Rack Number Misread, 2 of 6 R a c k s P e rfo rm B a rc o d e a n d P a tie n t B a rc o d e - R e m o v e La s e r S h ie ld...
Page 86 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 20 Alarm 4 (u) Rack Number Misread, 3 of 6 S a m p le L o a d e r in E u ro p e [C E MAR K ] R e p la c e B a rc o d e H e a d (P L -5 .5...
Page 87 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 20 Alarm 4 (u) Rack Number Misread, 4 of 6 C H 2 R e p lac e C P U T X D S ig n a l ≈...
Page 88 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 20 Alarm 4 (u) Rack Number Misread, 5 of 6 R e p la c e ± 1 2V P o w e r R e pla c e B a rc o d e D e c o d e r S u p p ly...
Page 89 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 20 Alarm 4 (u) Rack Number Misread, 6 of 6 - R e m o v e M a in C P U B d. C o n n e ctio n - C h e c k C o n n e c tio n a t P o w e r U s in g...
Page 90 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 21 Alarm 1 (v, w, y, z) Communications Problem, 1 of 1 R e p la ce 6 8 K B d . ST ART in A n a lyze r V isu a lly Insp e ct/ C o rre ct...
Page 91 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 22 Alarm 2, Mixing Failure 1 of 6 Mixing (Z2) Motor ST AR T Mixing Contact Flag Sensor - E n te r M a n u a l M o d e Mixing V e rify A la rm 2 fa ilu re a s - M o v e M ixin g A s s e m b ly U p...
Page 92 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 22 Alarm 2, Mixing Failure 2 of 6 M ixin g R e p la c e M ixin g - E n s u re M ixin g (Z 2 ) M o to r H o m e S e n s o r a t H o m e S e n s o r W ire s a t C N 8 P in s 1 &...
Page 93 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 22 Alarm 2, Mixing Failure 3 of 6 [C E M AR K ] - R ep la c e P o w e r S u p p ly (P L-1 0 .7 V o lta g e = C P U M a in B d...
Page 94 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 22 Alarm 2, Mixing Failure 4 of 6 [C E M A R K ] M ix in g C on ta ct S e n so r C o n ta c t - T u rn S a m p le L o a d e r P o w e r O F F In -Lin e C o n n e c to r...
Page 95 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 22 Alarm 2, Mixing Failure 5 of 6 [N O N - C E M A R K ] M ARK] Pin 6 M ixing Contact TP 11 Pin 2 M ixing Hom e M ixing...
Page 96 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 IP - 22 Alarm 2, Mixing Failure 6 of 6 P u s h u p w ith fin g er o n [CE M ARK] e a c h M ixin g P a d dle .
Page 97 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back CHAPTER 2 TABLE OF CONTENTS 2.1 OVERVIEW 2.2 PARTS LISTS CROSS REFERENCE PL - 1 Covers PL - 2 Platen PL - 3 Below Platen PL - 4 Tower 1 PL - 5 Tower 2 PL - 6 Tower 3 PL - 7 Tower Tubing...
Page 98 9140234B-June 1997 Search Book TOC Go Back 2.1 OVERVIEW This chapter contains Parts Identification information for the CELL-DYN 3000/3500 type E, F and G Sample Loaders. It includes: • Alphabetical Listing of Parts and a cross-reference to the PL and item number where the part is listed (Example: the listing for Platen is PL-2.7, which means item number 7 in Parts List 2 is...
Page 99 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back 2.2 PARTS LISTS CROSS REFERENCE Description Location Cable, Tower Solenoid Vent Valve PL-8.13 Description Location CN10 (Pins 3 & 4) and Wash Valve AC Line Filter PL-10.2 (Pins 7&8) Barb Reducer...
Page 100 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back Description Location Description Location Laser Shield Glass PL-6.4 Sample Loader Rear Cover PL-1.5 Main Board Asm PL-8.1 Sample Needle PL-5.14 Mixing Motor Asm PL-4.1 Sample Tubing PL-7.8 Mixing Paddle PL-4.6...
Page 101 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back Description Location Tower Solenoid, 2 Way Valve, N/C PL-5.7 --- END --- 1.6MM ID Tower Solenoid, 2 Way Valve, N/O PL-5.1 1.6MM ID Tube Pusher Solenoid w/Plunger PL-5.4 Tubing PL-7...
Page 102 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 1 Covers Item E (3500) F (3000) G (3500) Description 8931125501 8931125501 8931125501 [NON-CE MARK] Tower Cover 9330291 9330291 9330291 Safety Cover 9311483 9311483 9311483 [CE MARK] Tower Cover 9311484...
Page 103 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 1 Covers S 32 Existing Covers New Covers SL-301 PARTS LISTS PL - 1 Covers 2 - 7...
Page 104 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 2 Platen Item E (3500) F (3000) G (3500) Description 8370180701 8370180701 8370180701 Sensor, Safety Cover 04H91-01 04H91-01 03H65-01 Rack Kit (w/Labels) 9230693 9230693 9230693 Sheet of Rack Labels 9301106...
Page 105: Parts Lists
® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 2 Platen S 19 S 1 6 S 2 3 S 25 S 10 S L-302 PARTS LISTS PL - 2 Platen 2 - 9...
Page 106 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 3 Below Platen Item E (3500) F (3000) G (3500) Description 8700101701 N/A 8700101701 Y-Axis Solenoid w/Plunger 8370830201 8370830201 8370830201 Sensor, Y-Axis 9330287 9330287 9330287 Shield, Rubber X-Axis Solenoid Umbrella (Not used on CE MARK Slider)
Page 107 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 3 Below Platen S 11 S 14 S 21 S 29 S 30 S L-303 PARTS LISTS PL - 3 Below Platen 2 - 11...
Page 108 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 4 Tower 1 Item E (3500) F (3000) G (3500) Description 8921165201 N/A Dual Mixing Motor Asm 8921170901 8921170901 Single Mixing Motor Asm 8700101801 8700101801 8700101801 Motor, Z2 Motor (UP/DN) Asm. 7003010 7003010 7003010...
Page 109 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 4 Tower 1 [A ssem bly Includes 1, 2, 6, 8, 9 and 11] S 26 S L-304 PARTS LISTS PL - 4 Tower 1 2 - 13...
Page 110 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 5 Tower 2 Item E (3500) F (3000) G (3500) Description 8934004701 N/A 8934004701 Tower Solenoid, 2 Way Valve, N/O 1.6MM ID 8370830101 8370830101 8370830101 Sensor, Needle Drive 7001020 7001020...
Page 111 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 5 Tower 2 E Loader F & G Loaders S L-305 PARTS LISTS PL - 5 Tower 2 2 - 15...
Page 112 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 6 Tower 3 Item E (3500) F (3000) G (3500) Description 9211655 9211655 Tube Sensor LED, White Beam Block 9320525 Tube Sensor Detector, Black Beam Block Detector 9311477 9311477...
Page 113 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 6 Tower 3 S 2 0 S 2 9 S 2 2 S L-31 0 PARTS LISTS PL - 6 Tower 3 2 - 17...
Page 114 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 7 Tower Tubing Item E (3500) F (3000) G (3500) Description 3106519 3106519 3106519 Red Tubing 1/16" ID x 1/8" OD, Clear Plastic Wash Block 3106632 Tygon, Red Stripe, .125 ID, .250 OD, Brown Plastic Wash Block...
Page 115 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 7 Tower Tubing (E Loader) (8 .75 "/22.2cm ) B lood In-Lin e E Loader S ensor (8 "/20.3cm ) Vent to A ir (3"/7.6cm ) To w er S o lenoid (0.75"/1.9cm )
Page 116 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 7 Tower Tubing (F Loader) (8.75"/22.2cm ) B lood In-Line S ensor (3"/7.6cm ) F Loader (3"/7.6cm ) B ubble Trap (3.5"/8.9cm ) (1"/2.5cm ) (3"/7.6cm ) (1"/2.5cm ) (3"/7.6cm )
Page 117 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 7 Tower Tubing (G Loader) (8"/20.3cm ) U pper Tow er S olenoid Blood In-Line G Loader Sensor (8.75"/22.2cm ) Vent (12"/30.5cm ) to Air S am ple N eedle (3"/7.6cm ) Bubble Trap...
Page 118 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 8 Main Board/Cables Item E (3500) F (3000) G (3500) Description 8921181801 8921181701 9601800 [CE MARK] Main Bd. Asm w/Eprom 8960000601 8960000601 8960000601 [NON-CE MARK] Main Bd. Asm PL-2, Item 9520664 9520664...
Page 119 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 8 Main Board/Cables C N 1 0 S L-307 PARTS LISTS PL - 8 Main Board/Cables 2 - 23...
Page 120 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 9 Keyboard Item E (3500) F (3000) G (3500) Description 9520660 9520660 9520660 Cable, Keyboard to CN2 9330294 9330294 9330294 [CE MARK] Cover, Keyboard Diagnostic 7015007 7015007 7015007...
Page 121 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 9 Keyboard S 31 S 32 S L-3 0 8 PARTS LISTS PL - 9 Keyboard 2 - 25...
Page 122 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 10 Power Item E (3500) F (3000) G (3500) Description 2400516 2400516 2400516 Power Cord, 110 VAC/220 VAC 2704008 2704008 2704008 AC Line Filter 4056254 [NON-CE MARK] Barcode Power Supply (F Only) 9520644...
Page 123 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back PL - 10 Power S 34 S L -30 9 PARTS LISTS PL - 10 Power 2 - 27...
Page 124 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back 2.4 COMMON HARDWARE Item Part No. Description 9330290 SENSOR STANDOFF, SL VER E/F/G 2802246 NUT, KEP, 4-40 2802634 SCR PAN PH M2 X 8MM LG STL/Z 2802692 SCR PAN, PHIL, M4 X 8MM LG ST 2802705...
Page 125 ® CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Search Book TOC Go Back Item Part No. Description 2802829 SCR FLT, PHIL, M2.6 X 4MM LG 2801466 SCR, MACH , 4-40X1/4” PHOL PAN STL/Z 2802653 SCR PAN, PHIL, M2 6 X 6MM LG 2801272 SCR PAN, PHIL, 4-40 .250"...
Page 126 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Chapter 3 Table of Contents VP - 3.11 X-Axis Solenoids to Platen Channel Adjustment 3.1 OVERVIEW VP - 3.12 Platen to Laser Shield Check 3.2 INTERRELATIONSHIP MATRIX VP - 3.13 Platen to Laser Shield Adjustment 3.3 VERIFICATION PROCEDURES VP - 3.14 Pusher Arm to Platen Check...
Page 127 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 6.5 Mixing Limit Sensor Check/Adjustment VP - 10.2 Tube Positioning Arm Alignment VP - 7.1 Mixing Paddle Overcurrent Alarm VP - 11.1 Barcode Check Check VP - 11.2 Barcode Adjustment VP - 7.2 Mixing Paddle Overcurrent Alarm...
Page 128 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 3.1 OVERVIEW This chapter contains: • Interrelationship Matrix • Adjustment and Alignment Procedures (called Verification Procedures) for the Sample Loader (Type E, F and G) The Interrelationship Matrix identifies the Alignments and Adjustments (VPs) required when various parts are replaced.
Page 129 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 3.2 INTERRELATIONSHIP MATRIX When the part listed in the Interrelationship Matrix is replaced or disturbed, perform the indicated VPs, in the sequence indicated (1, then 2, then 3, etc.) to ensure the Sample Loader is functioning correctly and will not require a repeat call.
Page 130 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 3 - 1 Interrelationship Matrix (continued) VP to do when the Europe Part below is Only Replaced or VP 15 Adjusted Platen Rack Sensors A, B, C, D, or E Barcode Window Glass...
Page 131 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 3 - 1 Interrelationship Matrix (continued) VP to do when the Europe Part below is Only Replaced or VP 15 Adjusted X-Axis Motor X Axis Solenoid Y-Pusher Home Sensor Y-Pusher Limit...
Page 132 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 3 - 1 Interrelationship Matrix (continued) VP to do when the Europe Part below is Only Replaced or VP 15 Adjusted Sample Needle (Type E ,F and G) Only Mixing Home Sensor...
Page 133 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 3 - 1 Interrelationship Matrix (continued) VP to do when the Europe Part below is Only Replaced or VP 15 Adjusted Tube Positioning Arm Solenoid Cleaning Block (Vent) Cleaning Block...
Page 134 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 3.3 VERIFICATION PROCEDURES VP - 1 Power Supply Check [NON-CE MARK] Purpose: Perform this procedure to verify operation of Non-CE Mark Loader Power Supplies. Special Tools DESCRIPTION None 1.
Page 135 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 4. Verify the following: • LED on +24V Power Supply ON. LED on +5V Power Supply ON (E and G Loaders - View from Front; F Loader - View from •...
Page 136 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 P5 to Decoder Bd Green -12V +5V P.S. CPU Main Bd Black +12V White +24V Use Pin 1 (GND) to Measure P5 Voltage Barcode +5V Supply Black Black Input...
Page 137 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 P5 to Decoder Bd Green -12V White Black +12V CPU Main Bd White Use Pin 1 (GND) to Measure P5 Voltage +24V +5/+12/-12V P.S. White White Input Purple P.S.
Page 138 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 1A Power Supply Check [CE MARK] Purpose: Perform this procedure to verify operation of CE Mark Loader Power Supplies. Special Tools DESCRIPTION None 1. Ensure Line Fuse is Correct, see Table 3 - Table 3 - 3 Voltage...
Page 139 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 3 - 4 Voltage Range Location ±0.2V CN1 Pin 1 (CPU Main Bd) +12V ±0.4V CN1 Pin 5 (CPU Main Bd) -12V ±0.4V CN1 Pin 6 (CPU Main Bd) +24V ±1.0V CN1 Pin 3 (CPU Main Bd)
Page 140 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Barcode Main Bd Reader Wht/Blk Wht/Red 9 10 Power Supply Green Gray Input Power Switch Gray Fuse SL-248 Figure 3-3 [CE MARK] Power Distribution Diagram - All Loaders --- END --- VERIFICATION PROCEDURESVP - 1A Power Supply Check [CE MARK] 3 - 15...
Page 141 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 2 Keyboard Test Purpose: Perform this procedure to verify Keyboard, Status LED, and Alarm LED operation. Special Tools DESCRIPTION None 1. Turn Sample Loader OFF. 2.
Page 142 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 1SOL2 INIT START PAUSE REPEAT START PAUSE REPEAT RESET E/STOP ALARM ALARM RESET E/STOP SL-105A Figure 3-4 Keyboard --- END --- VP - 2 Keyboard Test VERIFICATION PROCEDURES 3 - 17...
Page 143 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.1 Platen Pre Check Purpose: Perform this procedure to ensure all hardware is secure, keyboard settings are correct, and needle is home before performing Platen Checks / Adjustments. Special Tools DESCRIPTION None...
Page 144 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Pusher Arm Sensor 4 Places Laser Shield Screws Pusher Screws (2) Platen Mounting Hardware 4 Places SL-185A Figure 3-5 Platen --- END --- VERIFICATION PROCEDURES VP - 3.1 Platen Pre Check 3 - 19...
Page 145 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.2 Platen Wall Check Purpose: Perform this procedure to verify Platen Walls are square to one another and Rack Guides and Beam Block are aligned. Special Tools DESCRIPTION Rack Guide...
Page 146 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Beam Block Rack Flanges Left Rack Right Rack Guide Guide Tight Fit Tool Will Not Lie Flat In Tight Fit Tool Seats Fully Areas 2, 3. Stand Tool On Tool Seats Fully End With Cut Out Facing Up.
Page 147 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.3 Platen Wall Adjustment Purpose: Perform this procedure to adjust Platen Walls, Rack Guides, and Beam Block. Special Tools DESCRIPTION Rack Guide 9420084 Alignment Tool 1.
Page 148 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 P la t e n W a ll H a r d w a r e ( N o n - W e ld e d ) 1 4 P la c e s S L - 1 5 8 A Figure 3-7 Non-Welded Platen c.
Page 149 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 4. Align Welded Platen: a. Welded Platen walls cannot be straightened. If walls are not square, replace Platen. b. It may be necessary to adjust Rack Guide and/ or Beam Block for Tool to fit properly. To Adjust Rack Guide: Loosen (2) screws attaching Rack Guide to Platen.
Page 150 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Beam Block Rack Flanges Left Rack Right Rack Guide Guide Tight Fit Tool Will Not Lie Flat In Tight Fit Tool Seats Fully Areas 2, 3. Stand Tool On Tool Seats Fully End With Cut Out Facing Up.
Page 151 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.4 Rack Clearance Check Purpose: Perform this procedure to verify clearance between Rack and Beam Block, Figure 3-9. Special Tools DESCRIPTION Feeler Gauge Set 1-43627-01 1.
Page 152 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 .030 in (0.75mm) Feeler Gauge Inserted Between Rack and Beam Block Beam Block Rack SL-160B Figure 3-9 Rack to Beam Block Clearance --- END --- VERIFICATION PROCEDURESVP - 3.4 Rack Clearance Check 3 - 27...
Page 153 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.5 Rack Clearance Adjustment Purpose: Perform this procedure to adjust Rack to Beam Block clearance, Figure 3-10. Special Tools DESCRIPTION Rack Guide 9420084 Alignment Tool Feeler Gauge Set 1-43627-01 1.
Page 154 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 .030 in (0.75mm) Feeler Gauge Beam Block Screws Inserted Between Rack and Beam Block Through Bottom of Platen Beam Block Right Rack Left Rack Guide Guide Place Rack Guide Alignment Tool On End With Cut Out Facing Up.
Page 155 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 D isconnect D isconnect Tube D etector C N 3 C onnector P laten M ounting S crew s P usher H ead S crew s (2) R em ove P laten R em ove R ight...
Page 156 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.6 X-Axis Solenoid to Guide Rod Check Purpose: Perform this procedure to verify that the X-Axis Solenoid Slide is square (perpendicular) to the X-Axis Guide Rods, Figure 3-13.
Page 157 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 [C E M A R K ] F la g [N O N C E - M A R K ] F la g S L -2 5 6 Figure 3-12 X-Axis Sensor Flags 5.
Page 158 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 tinue with Step 5b. b. Install Rack Guide Alignment Tool on right side of Platen. c. Press ( ) to move X-Axis Solenoids to edge of tool. ←...
Page 159 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 D istance B etw ee n S oleno id an d T ool M ust B e . T h e S a m e (±.0 0 5 in .12 7m m ) R a ck G u ide A lig n m ent T ool Inse rt F ee ler...
Page 160 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 c. Check distance between Tool and solenoids using a Feeler Gauge. Distances should be the same (±.005 in., 0.127mm). d. If Check is OK, Install Platen then go to “VP - 3.8 Rack to Laser Shield Check”...
Page 161 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.7 X-Axis Solenoid to Guide Rod Adjustment Purpose: Perform this procedure to adjust the X-Axis Soleniod Slide so that it is perpendicular to the X-Axis Guide Rods, Figure 3-16.
Page 162 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 D is c o n n e c t D is c o n n e c t T u b e D e te c to r C N 3 C o n n e c to r P la te n...
Page 163 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 9. Go to “VP - 3.8 Rack to Laser Shield Check” (Page 3-39). S a m e D is ta n c e L o o s e n ( 3 ) S c re w s 1 /2 T u r n A lig n m e n t T o o l...
Page 164 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.8 Rack to Laser Shield Check Purpose: Perform this procedure to ensure Platen is aligned (side to side) with the Tower. Special Tools DESCRIPTION Rack Guide 9420084 Alignment Tool...
Page 165 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 10.IF Check is OK, go to “VP - 3.10 X-Axis Solenoids to Platen Channel Check” (Page 3-43). 11.IF Check Fails, go to “VP - 3.9 Rack to Laser Shield Adjustment” (Page 3-41).
Page 166 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.9 Rack to Laser Shield Adjustment Purpose: Perform this procedure to align the Platen (side to side) with the Tower. Special Tools DESCRIPTION Rack Guide 9420084 Alignment Tool 1.
Page 167 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Platen Mounting Screws SL-183A 4 Places Figure 3-18 Adjusting Rack to Laser Shield --- END --- VERIFICATION PROCEDURESVP - 3.9 Rack to Laser Shield Adjustment 3 - 42...
Page 168 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.10 X-Axis Solenoids to Platen Channel Check Purpose: Perform this procedure to verify Platen Channels are parallel to X-Axis Guide Rods. Special Tools DESCRIPTION None 1.
Page 169 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Solenoid Platen Channel SL-236B Figure 3-19 Solenoid Centering in Platen --- END --- VERIFICATION PROCEDURESVP - 3.10 X-Axis Solenoids to Platen Channel Check 3 - 44...
Page 170 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.11 X-Axis Solenoids to Platen Channel Adjustment Purpose: Perform this procedure to align the Platen Channels with the X-Axis Guide Rods. Special Tools DESCRIPTION None 1.
Page 171 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Platen Mounting Screws SL-183A 4 Places Figure 3-20 Location of Platen Screws --- END --- VERIFICATION PROCEDURESVP - 3.11 X-Axis Solenoids to Platen Channel Adjustment 3 -...
Page 172 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.12 Platen to Laser Shield Check Purpose: Perform this procedure to verify Platen is aligned (front to back) with the Tower. Special Tools DESCRIPTION None 1.
Page 173 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Insert Feeler .050-.060" Gauge (.050-.060") (1.25-1.5mm) Between Straight Edge and Barcode Platen Window Barcode Wall Window Platen Wall Straight Edge End View of Loader SL-168B Figure 3-21 Laser Shield Check --- END --- VERIFICATION PROCEDURESVP - 3.12 Platen to Laser Shield Check 3 - 48...
Page 174 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.13 Platen to Laser Shield Adjustment Purpose: Perform this procedure to align the Platen (front to back) with the Tower. Special Tools DESCRIPTION None 1.
Page 175 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 7. Go to “VP - 3.14 Pusher Arm to Platen Check” (Page 3-51). Bolts, 2 per Guide Rod Bracket Guide Rod Bracket Guide Rod Bracket SL-237 Figure 3-22 Platen to Laser Shield Adjustment --- END --- VERIFICATION PROCEDURESVP - 3.13 Platen to Laser Shield Adjustment...
Page 176 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.14 Pusher Arm to Platen Check Purpose: Perform this procedure to verify the X-Axis Pusher Arms are aligned in the Platen Wall Cutout, Figure 3-23.
Page 177 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Ensure Push Arm Head Neither Protrudes Beyond Nor Touches Platen Wall Front View Straightedge Side View SL-238 Figure 3-23 Pusher Alignment --- END --- VERIFICATION PROCEDURESVP - 3.14 Pusher Arm to Platen Check 3 - 52...
Page 178 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.15 Pusher Arm to Platen Adjustment Purpose: Perform this procedure to align the X-Axis Pusher Arms in the Platen Cutouts. Special Tools DESCRIPTION None CAUTION:Do not remove Platen to perform this adjustment.
Page 179 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Straight Ensure Head Edge Does Not Pusher Touch Platen Pusher Head Head (Recess Platen ≈ 1/2 Platen Loosen Pusher Wall Arm (2) Screws Thickness) Front Side View View Pusher Head...
Page 180 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.16 X-Axis Solenoid to Rack Guide Check Purpose: Perform this procedure to verify alignment of X-Axis Solenoids with Rack Guides, Figure 3-25. Special Tools DESCRIPTION None 1.
Page 181 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 • IF Check is OK, Platen Procedure is Complete. • IF Check Fails, go to “VP - 3.17 X-Axis Solenoid to Rack Guide Adjustment” (Page 3-57). Straight Edge X-Axis...
Page 182 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 3.17 X-Axis Solenoid to Rack Guide Adjustment Purpose: Perform this procedure to align X-Axis Solenoids with Rack Guides. Special Tools DESCRIPTION None 1. Perform Check procedure “VP - 3.16 X-Axis Solenoid to Rack Guide Check”...
Page 183 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 f. Check Left Rack Guide in same manner. Remember to stop Solenoids before driving to left (Limit) Sensor. g. Repeat check (“VP - 3.8 Rack to Laser Shield Check” (Page 3-39).
Page 184 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 4.1 Rack Sensor Check Purpose: Perform this procedure to verify Rack Sensor Operation. Special Tools DESCRIPTION Feeler Gauge Set 1-43627-01 All Loaders 1. Remove all Racks from Sample Loader. 2.
Page 185 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 1/2 Thickness Of Wall Sensor Must NOT Protrude Beyond Platen Wall Platen Wall SL-156A Figure 3-27 Rack Sensor Side View 6. Check Rack Sensors. a. Ensure Platen is clear of loose items and all ALARM LEDs are OFF. b.
Page 186 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 When E Sensor is blocked, any other sensors blocked will cause a Flashing LED for that sensor. Example: B blocked and E blocked = LED II Flashing B blocked, E NOT blocked, = LED II ON.
Page 187 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 LED II FLASHES - Normal Rack LED II ON - End Rack Sensor B - Top LED II Sensor A LED I Sensor E - Bottom 0.1 in (2.5mm) Shim Sensor C...
Page 188 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 4.2 Rack Sensor Adjustment Purpose: Perform this procedure to adjust Rack Sensor position and sensitivity. Special Tools DESCRIPTION Feeler Gauge Set 1-43627-01 1. Perform Check procedure “VP - 4.1 Rack Sensor Check”...
Page 189 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 3 - 5 Sensor Pots Sensor Alarm LED [NON-CE MARK] MARK] B (Top) E (Bottom) Makes LED II Flash* *Using Normal Rack VERIFICATION PROCEDURESVP - 4.2 Rack Sensor Adjustment 3 - 64...
Page 190 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 [NON- CE MARK] [CE MARK] SL-264 Figure 3-29 Pot Locations on CPU Main Board --- END --- VERIFICATION PROCEDURESVP - 4.2 Rack Sensor Adjustment 3 - 65...
Page 191 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 5.1 Tube Detect Sensor (Beam Block) Check Purpose: Perform this procedure to verify Tube Detect (Beam Block) Operation, Figure 3-30 Figure 3-31. l Special Tools DESCRIPTION None Tube in...
Page 192 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 2. Put Sample Loader in Manual Mode. a. Press and Hold MAN and START. b. Turn Power ON, hold keys down until BEEPING stops. 3. Set BAR (1/0) Switch to 1. Detector SL-225 Figure 3-31 White Beam Block...
Page 193 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 5. Put tube in position #1 of Rack #1 (closest to tower), Figure 3-32. 6. Push (Y) to move racks toward tower. 7. MAN LED should flash with tube in #1 position and Rack #1 under tower (Figure 3-32).
Page 194 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Tube in Rack #1, Position #1 Rack #2, Position #1 SL-191 Figure 3-32 Beam Block Check Tube Positions --- END --- VERIFICATION PROCEDURESVP - 5.1 Tube Detect Sensor (Beam Block) Check 3 - 69...
Page 195 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 5.2 Tube Detect Sensor (Beam Block) Adjustment Purpose: Perform this procedure to align Tube Detector (Beam Block). Special Tools DESCRIPTION Resistor 3.92k 4703062 Ω ([NON-CE MARK] only) 1.
Page 196 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 4. Black Beam Block Only - Tube Detect LED Alignment. a. Loosen set screw holding beam block (Figure 3-33, Page-3-72). b. Set volt meter to DC volts and connect(+) probe to TP6 [CE MARK] or TP22 [NON-CE MARK] and (-) probe to GND.
Page 197 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Rotate Beam Block Loosen Set Screw (1.5mm Allen) SL-187 Figure 3-33 Black Beam Block Mechanical Adjustment 5. Perform Electrical Adjustment as follows: • [NON-CE MARK] Perform Steps 6 and 7. •...
Page 198 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 6. [NON-CE MARK ONLY] - Adjust Gain (Figure 3-34). a. Attach Resistor tool between TP22 and GND (TP23). b. Set volt meter to AC volts. c. Connect positive (+) lead to R12 at end near RA14. Connect negative (-) lead to GND (TP23) (Figure 3-34).
Page 199 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Measure C37 Here Measure R12 Here TP22 TP23 SL-186D [OLD CPU MAIN BOARD] Figure 3-34 Beam Block Test Points - [NON-CE MARK] d. With No Racks on Loader, turn VR8 fully counter-clockwise and verify that voltage (volt meter on AC) drops below .010 VAC.
Page 200 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 e. Turn VR8 clockwise until voltage is .020 +/- .005 VAC. (This sets signal level to where ampli- fier just begins to saturate.) f. Move the positive (+) lead of the volt meter to C37 on side near RA11 and record the AC volt- age.
Page 201 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 [CE MARK] Tube Detect TP10 [CE MARK] SL-140 Figure 3-35 [CE MARK] Beam Block Test Point / POT --- END --- VERIFICATION PROCEDURESVP - 5.2 Tube Detect Sensor (Beam Block) Adjustment 3 - 76...
Page 202 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 6.1 Mixing Head Position Check Purpose: Perform this procedure to verify alignment of Mixing Assembly. Special Tools DESCRIPTION Mixing Head 9420082 Adjustment Tool Rack Guide 9420084 Alignment Tool 1.
Page 203 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Tower Rear View (2) Ball Slide Paddle Screws Motor Barcode Reader SL-242 Figure 3-36 Tower Rear View d. Ensure Ball Slide play is not excessive. VERIFICATION PROCEDURESVP - 6.1 Mixing Head Position Check 3 - 78...
Page 204 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 e. Place straight edge on platen against Beam Block and confirm Mixing Assembly is parallel with the straight edge (Figure 3-37). • If OK, go to Step 2, Page 3-80, Mix Head Alignment Check.
Page 205 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 2. Perform Mix Head Alignment Check as follows: E and F Loader a. Put Sample Loader in Manual Mode. Press and Hold MAN and START. Turn Power ON, hold keys down until BEEPING stops. b.
Page 206 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Mixing Paddle Place Rack Guide Alignment Tool with Cutout Up Mixing Head and Facing Left Alignment Tool SL-243 Figure 3-38 Location of Adjustment/Alignment Tools d. Load Mixing Head Alignment Tool in Position # 4 of Rack and Place Rack on Left End of Platen.
Page 207 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 e. Press ( X → ) key to move Rack into cutout. Mixing Head Tool should be under Mixing Paddle (Figure 3-38). f. Observe tool while moving mixing paddles (Z ) all the way down.
Page 208 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 h. Mixing Head should fit completely into Tool without shifting tool or Rack . No Play between Tool and Mixing Head. If Check Fails, go to “VP - 6.2 Mixing Head Position Adjustment”...
Page 209 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Tube Must Be Centered in Rack While Rotating SL-197 Figure 3-40 Sarstedt Tube --- END --- VERIFICATION PROCEDURESVP - 6.1 Mixing Head Position Check 3 - 84...
Page 210 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 6.2 Mixing Head Position Adjustment Purpose: Perform this procedure to align the Mixing Assembly. Special Tools DESCRIPTION Mixing Head 9420082 Adjustment Tool Rack Guide 9420084 Alignment Tool 1.
Page 211 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 d. Tighten hardware. G Loader a. While Tube is Rotating, loosen Mixing Paddle Assembly bracket screws (Figure 3-43, Page-3-88) and adjust Assembly to center tube in rack. Tighten hardware. 5.
Page 212 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Ensure Paddle is Parallel to Ruler Beam Block Ruler or Straightedge Platen Surface SL-241 Figure 3-42 Mixing Assembly Vertical Alignment VERIFICATION PROCEDURESVP - 6.2 Mixing Head Position Adjustment 3 - 87...
Page 213 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Loosen (2) Mixing Assembly Screws SL-198A Figure 3-43 Mixing Head Assembly Screw Location --- END --- VERIFICATION PROCEDURESVP - 6.2 Mixing Head Position Adjustment 3 - 88...
Page 214 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 6.3 Mixing Home Sensor Check/Adjustment Purpose: Perform this procedure to verify and adjust Mixing Head Assembly Home Position. Special Tools DESCRIPTION None All Loaders 1.
Page 215 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Mounting Screws on Opposite Side of Sensor Mounting Bracket Home Sensor Limit Sensor Adjust Home Sensor To Set Mix Paddle - Platen Clearance E & F= 3.8 in. (96.5mm) Platen Surface G= 3.5 in.
Page 216 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 6.4 Mixing Contact Sensor Check/Adjustment Purpose: Perform this procedure to verify and adjust the Tube Contact Sensor Position and Sensitivity (Figure 3-45) . Special Tools DESCRIPTION Feeler Gauge Set 1-43627-01...
Page 217 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Mixing Contact Sensor E-Loader Shown F- Loader Contact Sensor on Right Side SL-268 Figure 3-45 Mixing Contact Sensor VERIFICATION PROCEDURESVP - 6.4 Mixing Contact Sensor Check/Adjustment 3 - 92...
Page 218 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 5. Verify Contact Sensor Board Position. E and F Loaders [CE MARK] Top of Mixing Paddle must be .040-.060 in. (1-1.5 mm) below bottom of Sensor when Mixing Head is in Home Position (Z ).
Page 219 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 [CE MARK and NON-CE MARK] .040 - .060 in (1.0 - 1.5 mm) F-Loader SL-270 Figure 3-47 [NON-CE MARK] F Loader - Top of Mixing Paddle must be 0.040-0.60in.(1.0-1.5mm) below bottom of Sensor (when Mixing Assembly is home, Figure 3-47).
Page 220 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Contact [NON- CE MARK] Sensor Top of Paddle Flush with Bottom of Sensor SL-277 Figure 3-48 [NON-CE MARK] E Loader Contact Sensor G Loader [CE MARK and NON-CE MARK] Top of Mixing Paddle must be flush with bottom of Sensor (Figure 3-49) when Mixing Head is...
Page 221 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Flush With Bottom of Sensor All G Loaders G Loader SL-271 Figure 3-49 6. Verify Contact Sensor clearance. [ CE MARK ] Clearance Check is NOT required. [NON- CE MARK ] Mixing Paddle must clear Sensor by .010-015in.
Page 222 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 7. If Step 5 or 6 fails, loosen screws on Sensor Bracket and adjust Contact Sensor. 0.010 -0.015 in. (0.015 Preferred) (0.254-.381mm) Mixing Sensor Paddle Push Up With Finger SL-200E Figure 3-50 [NON-CE MARK] Contact Sensor to Mixing Paddle Clearance...
Page 223 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 8. Verify Contact Sensor switching point. All Loaders a. Ensure Loader is in Manual Mode. b. Press (← X) to move X-Axis Solenoids to left stop. c.
Page 224 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Mixing Paddle Place Rack Guide Alignment Tool with Cutout Up Mixing Head and Facing Left Alignment Tool SL-243 Figure 3-51 VERIFICATION PROCEDURESVP - 6.4 Mixing Contact Sensor Check/Adjustment 3 - 99...
Page 225 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 3 - 6 CE MARK NON-CE MARK 1/2 Blocked 3/4 Blocked 3/4 Blocked 3/4 Blocked 2/3 Blocked 2/3 Blocked C ontac t S ens or 1/2 B loc ked by M ixing P addle S L -2 7 8...
Page 226 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 g. Verify REPEAT LED Flashers. CAUTION:Ensure slot in Paddle faces Sensor. h. Verify Contact Sensor turns Off. [CE MARK] Release the Mixing Paddle. Verify the Sensor is unblocked and REPEAT LED is Off.
Page 227 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 [NON- CE MARK] DO NOT [CE MARK] EXCEED SL-249 Figure 3-53 Contact Sensor Pot Location --- END --- VERIFICATION PROCEDURESVP - 6.4 Mixing Contact Sensor Check/Adjustment 3 - 102...
Page 228 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 6.5 Mixing Limit Sensor Check/Adjustment Purpose: Perform this procedure to verify and Adjust Mix Assembly Limit Sensor. Special Tools DESCRIPTION Rack Guide 9420084 Alignment Tool Mixing Head 9420082 Alignment Tool...
Page 229 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Mounting Screws on [CE MARK] Opposite Side of Sensor Mounting Bracket Home Sensor Limit Sensor E Loader Limit Sensor Platen Surface 3.28in.(83.0mm) SL-262 Figure 3-54 [CE MARK] E Loader Limit Sensor Adjustment VERIFICATION PROCEDURESVP - 6.5 Mixing Limit Sensor Check/Adjustment 3 - 104...
Page 230 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 E Loader [NON-CE MARK] 1. Put Sample Loader in Manual Mode. a. Press and Hold MAN and START. b. Turn Power ON, hold keys down until BEEPING stops. 2.
Page 231 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Mixing Paddle Place Rack Guide Alignment Tool with Cutout Up Mixing Head and Facing Left Alignment Tool SL-243 Figure 3-55 Placing Alignment Tools ([NON-CE MARK] E Loader) 4.
Page 232 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 6. Ensure REPEAT LED is flashing. 7. Loosen limit sensor mounting screws. 8. Put volt meter lead on TP Pin 4 (Figure 3-56). 9. Put volt meter lead on GND.
Page 233 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 11.Tighten screws. 12.Ensure TP Pin 4 = 0.0V (unblocked). ≈ Mounting Screws on Opposite Side of Sensor Mounting Bracket Home Sensor Limit Sensor SL-229 Figure 3-57 Mounting Screws on Rear of Tower VERIFICATION PROCEDURESVP - 6.5 Mixing Limit Sensor Check/Adjustment 3 - 108...
Page 234 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 F Loader 1. Put Sample Loader in Manual Mode. a. Press and Hold MAN and START. b. Turn Power ON, hold keys down until BEEPING stops. 2.
Page 235 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 5. If check fails, adjust Limit Sensor. Mounting Screws on [All F- Loaders] Opposite Side of Sensor Mounting Bracket Home Sensor Limit Sensor Platen Surface F Loader Limit Sensor 3.25 in.
Page 236 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 G Loader 1. Put Sample Loader in Manual Mode. a. Press and Hold MAN and START. b. Turn Power ON, hold keys down until BEEPING stops. 2.
Page 237 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Move Vent Wash Block to Adjust Needle Loosen Sensor Bd Vent Wash Block is Retaining Mounting Bracket Parallel to Sensor Bd Mounting Bracket Mixing Assembly Mounting Plate Wash Block Laser...
Page 238 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 7.1 Mixing Paddle Overcurrent Alarm Check Purpose: Perform this procedure to verify Mixing Paddle Overcurrent Alarm. NOTE:[NON-CE MARK] only. [CE MARK] is not adjustable. Special Tools DESCRIPTION Mixing Motor...
Page 239 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Unsolder Here if Old Type Without In-Line Connector Mixing Motor # 1 Mixing Motor # 2 Mixing Motor Current Tool SL-175D Figure 3-60 Check Locations 5. Connect Mixing Motor Current Tool. VERIFICATION PROCEDURESVP - 7.1 Mixing Paddle Overcurrent Alarm Check 3 - 114...
Page 240 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 6. Press R on keyboard to turn on mixing assembly. 7. Verify Loader beeps. For F or G Loader go to Step 11. • For E Loader go to Step 9. •...
Page 241 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 7.2 Mixing Paddle Overcurrent Alarm Adjustment Purpose: Perform this procedure to adjust Mixing Paddle Overcurrent Alarm. NOTE:[EUROPE] Perform this adjustment on CE MARK and NON-CE MARK loaders [REST OF WORLD] Perform this adjustment on NON-CE MARK Loaders only.
Page 242 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 TP15 TP15 SL-265 Figure 3-61 Cut TP 15 to Activate R84 VERIFICATION PROCEDURESVP - 7.2 Mixing Paddle Overcurrent Alarm Adjustment 3 - 117...
Page 243 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 [CE MARK] CPU, Main Bd. TP15 [NON- CE MARK] CPU, Main Bd. VR-10 SL-266 Figure 3-62 Overcurrent Potentiometer Locations E Loader Only e. Reconnect Motor # 1. VERIFICATION PROCEDURESVP - 7.2 Mixing Paddle Overcurrent Alarm Adjustment 3 - 118...
Page 244 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 f. Connect Mixing Motor Current Tool to Mixing Motor #2 (Figure 3-63, Page-3-120). g. Press R. Loader should beep. h. If no beep, turn R - 84 Clockwise until Loader beeps. i.
Page 245 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Mixing Motor # 1 Mixing Motor # 2 SL-209D Figure 3-63 Overcurrent Test Location --- END --- VERIFICATION PROCEDURESVP - 7.2 Mixing Paddle Overcurrent Alarm Adjustment 3 - 120...
Page 246 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 8.1 Needle Sensors Check/Adjustment Purpose: Perform this procedure to verify and adjust Aspiration Needle Home and Limit Position. Special Tools DESCRIPTION None 1. Remove Racks and any loose items under Needle(s). 2.
Page 247 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Collars Needle Home Needle Limit Needle Sensors SL-120B Figure 3-64 Needle Home and Limit Sensor Location VERIFICATION PROCEDURESVP - 8.1 Needle Sensors Check/Adjustment 3 - 122...
Page 248 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 N) key to move Needle to Home position (UP). 7. Press ( ↑ 8. Ensure aspiration hole in needle is centered in waste cavity line and tip of needle is flush with bottom of Wash Block.
Page 249 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 F and G LOADER F and G Home = Flush or Recessed G Limit= to .040 in. 1.0"-1.1" (25.4mm-27.9mm) Limit = 0.5" (12.7mm) Floor of Platen SL-109B Figure 3-66 Sample Needle Home and Limit Clearances 9.
Page 250 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 9.1 Sample Wash Block Check/Adjustment Purpose: Perform this procedure to verify and adjust Aspiration Needle Alignment. Special Tools DESCRIPTION Needle Alignment 9420081 Tool Rack Guide 9420084 Alignment Tool 1.
Page 251 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Drive Needle into Hole in Tool ( ↑ N ↓ ) Place Rack Guide Alignment Tool with Cutout Up Needle Alignment Tool and Facing Left in Tube Position # 3 SL-179A Figure 3-67 Sample Needle Alignment Setup 6.
Page 252 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 b. Loosen Wash Block Mounting Screws (Figure 3-68). NOTE:E Loader - If a spacer has been added under the left side of the mounting block, DO NOT REMOVE.
Page 253 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Loosen (2) Wash Screws Block Move Wash Block to Align Needle SL-180A Figure 3-68 Sample Needle Alignment --- END --- VERIFICATION PROCEDURESVP - 9.1 Sample Wash Block Check/Adjustment 3 - 128...
Page 254 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 9.2 Vent Wash Block Check/Adjustment- (F Loader Only) Purpose: Perform this procedure to verify and adjust Vent Needle Alignment, F Loader Only, Figure 3-70. Special Tools DESCRIPTION Needle Alignment...
Page 255 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Vent Needle Needle at Has Hole at Home (N ) Bottom of Probe NOT at Side Needle Hole Faces Wash Port Vent Wash Block Wash Port SL-273 Figure 3-69 Vent Needle Orientation 3.
Page 256 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Vent Needle Drive Vent Needle into Hole in Tool ( ↑ N ↓ ) Place Rack Guide Alignment Tool with Cutout Up and Facing Left SL-181A Figure 3-70 Vent Needle Alignment Setup VERIFICATION PROCEDURESVP - 9.2 Vent Wash Block Check/Adjustment- (F Loader Only)
Page 257 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 5. If check fails, adjust Vent Wash Block. a. Perform “VP - 3.8 Rack to Laser Shield Check” (Page 3-39) “VP - 3.16 X-Axis Solenoid to Rack Guide Check”...
Page 258 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 10.1 Tube Positioning Arm Check Purpose: Perform this procedure to verify Tube Positioning Arm Operation and Alignment, Figure 3-72. NOTE:E and F Loaders Only - G Loader does not have a Tube Positioning Arm. Special Tools DESCRIPTION None...
Page 259 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 8. If incorrect, perform “VP - 10.2 Tube Positioning Arm Alignment” (Page 3-135). Laser Shield Non Engerized Slightly Recessed Tube Positioning .32 - .40" (8.1 - 10.2 mm) Energized Platen Wall Tube Positioning Arm...
Page 260 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 10.2 Tube Positioning Arm Alignment Purpose: Perform this procedure to adjust Tube Positioning Arm Length, Energized and Non-Energized. NOTE:E and F Loaders Only - G Loader does not have a Tube Positioning Arm. Special Tools DESCRIPTION None...
Page 261 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Top View - From Rear of Instrument Flush or Slightly 0.32-0.40in (8-10mm) Recessed from Platen from Platen Wall Wall (Non-Energized) (Energized) Platen Wall Tower Loosen Solenoid Clamp Screw Clamp Wires Not...
Page 262 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 6. Ensure tube positioning arm(s) does not drag on top of platen. If necessary, loosen solenoid bracket screws and adjust. Only [OLD] F Loader with Clamp - (Others not Adjustable) a.
Page 263 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Rear View DO NOT Loosen Bar Code Reader Adjustment Screws Solenoid Mounting Bracket Screws Solenoid Bracket SL-220B Figure 3-74 Tube Positioning Arm Vertical Adjustment VERIFICATION PROCEDURESVP - 10.2 Tube Positioning Arm Alignment 3 - 138...
Page 264 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 7. Adjust energized arm length. [NON-CE MARK] F Loader a. Loosen clamp slightly to slide solenoid (Figure 3-75). b. Adjust solenoid until check OK (Figure 3-72). All Other Loaders a.
Page 265 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Top View - From Rear of Instrument Flush or Slightly 0.32-0.40in (8-10mm) Recessed from Platen from Platen Wall Wall (Non-Energized) (Energized) Platen Wall Tower Loosen Solenoid Clamp Screw Clamp Wires Not...
Page 266 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 11.1 Barcode Check Purpose: Perform this procedure to verify Barcode Reader Operation. Special Tools DESCRIPTION Needle Alignment 9420081 Tool 1. Perform Platen checks VP-3.8,VP-3.10, VP-3.16.
Page 267 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 g. When Mixing Paddle starts down, press E/STOP. Remove Laser Shield NO GAP (Glass Must Touch Top of Platen) SL-103 Figure 3-76 Laser Shield Glass Check VERIFICATION PROCEDURES VP - 11.1 Barcode Check 3 - 142...
Page 268 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Tool in front of Needle Barcode Reader Alignment Tool in Tube Position #1 SL-101C Figure 3-77 Barcode Alignment Tube Position 4. Put Sample Loader in Manual Mode. a.
Page 269 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 6. Perform Barcode Alignment Test. a. From Data Station Main Menu press: *DIAGNOSTICS *MORE *MORE *MORE *MORE *BARCODE ALIGNMENT b. At Barcode Alignment Screen: Type TEST (all capital letters). Press [ENTER].
Page 270 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 11.2 Barcode Adjustment Purpose: Perform this procedure to adjust Barcode Reader. Special Tools DESCRIPTION None 1. Perform Check procedure “VP - 11.1 Barcode Check” (Page 3-141).
Page 271 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Old Style Laser Shield Push Glass Down Until Flush With Platen Laser Shield Bend Tabs Back Approximately 1/8" (3mm) SL-104 Figure 3-78 Old Style Laser Shield Glass Adjustment VERIFICATION PROCEDURESVP - 11.2 Barcode Adjustment 3 - 146...
Page 272 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 4. Align Barcode Beam Position: a. Remove covers. b. Block safety cover sensor (rear of unit, left of tower). c. Set up Sample Loader according to Steps 1, 2, and 3 of “VP - 11.1 Barcode Check”...
Page 273 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Barcode Beam Centered on Tool Loosen Screws to Adjust SL-102B Figure 3-79 Barcode Head Bracket Screws Location --- END --- VERIFICATION PROCEDURESVP - 11.2 Barcode Adjustment 3 - 148...
Page 274 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 12.1 Blood In-Line Sensor Check/Adjustment Purpose: Perform this procedure to verify and adjust Blood In-Line Sensor Operation, Figure 3-82, Page-3-153. Special Tools DESCRIPTION None 1.
Page 275 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 3. Check operation of LED. = OFF When Blood is in Line. = ON With Clean Line. 4. Create a Sample with an RBC count of 0.80±0.1M/µl by diluting a Low Control: a.
Page 276 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 5. Place 0.80 M/µl sample in position 1 of rack 1 (Figure 3-80). 0.8 m/ul Dilution SL-106 Figure 3-80 Dilution Location 6. Minimum Volume - 1.0 ml. 7.
Page 277 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 8. Run the 0.80 sample or inject sample into line with syringe. With Blood in the In-Line Sensor, TP4 (+) = +2.4 to +2.6VDC. Test pins on opposite Blood in side of board Sensor Path...
Page 278 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 11.If either check fails: a. Loosen or Remove (if necessary) Blood In-Line Sensor Board screws to gain access to Potentiometer R1. Lean out to Adjust R1 Loosen Screws SL-108...
Page 279 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 13.1 Lead Bubble Check/Adjustment Purpose: Perform this procedure to verify and adjust Lead Bubble on E Loaders with old style (clear plastic) Wash Blocks. Special Tools DESCRIPTION None...
Page 280 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 d. Aspirate remaining cleaner by manually opening Solenoid 96 and release lever from Sample Peristaltic Pump P2. Cleaner moves through Shear Valve via Peristaltic Pump to Waste Chamber 2. NOTE:The typical clot is in the T-fitting that joins the peristaltic pump to the Shear Valve and Solenoid 92.
Page 281 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 8. Observe Lead Bubble during operation. Blood In-Line Diluent Sensor Good Lead Bubble Poor Lead Bubble Needle Sample SL-115C Figure 3-83 Lead Bubble Examples VERIFICATION PROCEDURESVP - 13.1 Lead Bubble Check/Adjustment 3 - 156...
Page 282 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 9. If Incorrect: E Loader with old (clear plastic) Wash Block. • Install new (brown plastic) Wash Block PL-5.13 or, • Adjust Wash block until lead bubble is correct. Place shim (≈...
Page 283 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Adjust shim to achieve conditions at top and bottom of Wash block, Figure 3-84 E Loader with new (brown plastic) Wash Block. • Replace Wash Block. F, G Loader.
Page 284 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 14.1 Y-Axis Operation Check/Adjustment Purpose: Preform this procedure to verify and adjust Y-Axis Pusher Arm Operation. Special Tools DESCRIPTION None 1. Put Sample Loader in Manual Mode. a.
Page 285 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 b. Press Y again. Pusher Arm should retract immediately and not extend farther into Platen. 5. If Step 3 check fails, perform the following steps: a. Remove Platen. b.
Page 286 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Disconnect Disconnect Tube Detector Connector Platen Mounting Screws Pusher Head Screws (2) Remove Platen Remove Right Mounting Pusher Head Screws SL-164D 4 Places Figure 3-85 Platen Removal VERIFICATION PROCEDURESVP - 14.1 Y-Axis Operation Check/Adjustment 3 - 161...
Page 287 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Home Slot Sensor Home Front Sensor Connecting Limit Sensor Loosen Set Screws Rear Connecting Limit Sensor Belt Motor SL-119D Figure 3-86 Y-Axis Alignment VERIFICATION PROCEDURESVP - 14.1 Y-Axis Operation Check/Adjustment 3 - 162...
Page 288 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 VP - 15.1 Barcode Reader Configuration (Europe Only) Purpose: Perform this procedure to verify and edit Barcode Reader configuration, Europe Only. Special Tools DESCRIPTION [US] N/A [Europe] VBCDIAG Program CAUTION:This procedure supersedes ACS product info #97-005, CD 012A and 97-H-1996-007.
Page 289 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 7. Insert Service Disk into Data Station floppy disk drive. 8. Turn Sample Loader and Data Station power ON. 9. At A:> prompt, type VBCDIAG and press [ENTER]. 10.Data Station displays: •...
Page 290 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 a. Press [F5]. Main Menu displays MAIN ---> COMMUNICATIONS message at bottom of screen. b. Press CapsLock key. CapsLock is activated. NOTE:VBCDIAG requires commands in capital letters. c.
Page 291 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Press [ENTER]. CURRENT SETTINGS FOR CODE TYPES ------------------------------------------------------------------------ CODE 39 | CODABAR | I 2 OF 5 | | CODE 128 | ----------------|----------|----------|----------|----------|----------| CODE TYPE | ENABLED | ENABLED | ENABLED | DISABLED | DISABLED |...
Page 292 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Press [ESC] key. Press [E] key. Press [Y] key. Loader beeps to confirm new settings. 14.Press [F10] to Exit to the A:\ prompt. Computer B C R C a b l e S h o u l d b e ≈2m (6ft) Long [female]...
Page 293 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Appendix 3 A - Sensors, LEDs and POTs Table 3 - 7 Sensor Test Point Normal Voltages POT VP# A Rack Sensor Alarm LED I CE MARK: TP 5 CE MARK Blocked: 0.5 - NON-CE MARK: TP 1.0V...
Page 294 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 3 - 7 Sensor Test Point Normal Voltages POT VP# E Rack Sensor Other Active CE MARK: TP 1 CE MARK Blocked: 0.5 - (below B Sensors Flash NON-CE MARK: TP 1.0V...
Page 295 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 3 - 7 Sensor Test Point Normal Voltages POT VP# Mixer, Limit CE MARK: CN 5, PIN Blocked: 5V UnBlocked: NON-CE MARK: TP Header, Pin 4 Needle, Home CE MARK: CN 5, PIN Blocked: 5V...
Page 296 ® Search Book TOC Go Back CELL-DYN 3/35 Sample Loader TS Guide 9140234B-June 1997 Table 3 - 7 Sensor Test Point Normal Voltages POT VP# X-Axis, Limit CE MARK: CN 4, PIN Blocked: 5V 3.16 UnBlocked: 3.17 NON-CE MARK: TP Header, Pin 7 Y-Axis, Home CE MARK: CN 4, PIN...

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