Page 1 Service manual IC44819 – 4821 – 4825 – 4828 – 4832 LF/FLF/R/FR Flatwork ironers 04106016/GB 21-2012...
Page 2 This page is left blank on purpose.
Page 3: Table Of Contents
Table of contents ChapTeRS Safety rules ....................1 Technical characteristics ................2 Description of principal components ............3 electrical heating ..................4 electrical heating with air circulation ............5 Gas heating ....................6 Steam heating ....................7 Ventilation ..................... 8 Length folding ....................
Page 4 This page is left blank on purpose.
Page 5: Safety Rules
Service Safety rules Manual 04106016/GB 43-09...
Page 6 This page is left blank on purpose.
Page 7 Service Safety rules Manual • The machine should not be used by children. • This ironer must be used exclusively for textiles appropriate for machine ironing, which have been previously and exclusively washed in water. • Blankets should not be ironed. •...
Page 8 This page is left blank on purpose.
Page 9: Technical Characteristics
Service Technical characteristics Manual Contents Ironer ............................... 3 Ironer with length folding ......................... 5 Ironer with feeding and length folding....................7 Ironer with rear load removal ......................9 Ironer with feeding and rear load removal ..................11 04106016/GB 43-09...
Page 10 Service Technical characteristics Manual Front view Ø 60 (2.36”) 140 (5.51”) Back view 1070 (42.13”) 950 (37.40”) 130 (5.12”) 155 (6.10”) Right view 40 (1.57”) 70 (2.76”) X = 0 80 mm (3.15”) 110 (4.33”) 335 (13.19”) 875 (34.45”) 40 (1.57”) 190 (7.48”) 40 (1.57”) Top view...
Page 11 Service Technical characteristics Manual Ironer Diagram no. 07100117 Characteristics 4819 4821 4825 4828 4832 Ø cylinder Gas / Electric heating Steam heating Effective working width 1910 2120 2540 2750 3170 Ironing speed Mini m/min Maxi m/min Heating surface Gas / Electric heating m²...
Page 12 Service Technical characteristics Manual Front view Ø 60 (2.36”) 140 (5.51”) Back view 1070 (42.13”) 950 (37.40”) 130 (5.12”) 155 (6.10”) Right view 40 (1.57”) 70 (2.76”) X = 0 80 mm (3.15”) 110 (4.33”) 335 (13.19”) 875 (34.45”) 40 (1.57”) 190 (7.48”) 40 (1.57”) Top view...
Page 13 Service Technical characteristics Manual Ironer with length folding Diagram no. 07100118 Characteristics 4819LF 4821LF 4825LF 4828LF 4832LF Ø cylinder Gas / Electric heating Steam heating Effective working width 1910 2120 2540 2750 3170 Ironing speed Mini m/min Maxi m/min Heating surface Gas / Electric heating m²...
Page 14 Service Technical characteristics Manual Front view Ø 60 (2.36”) 140 (5.51”) Back view 1280 (50.39”) 1160 (45.67”) 130 (5.12”) 155 (6.10”) Right view 40 (1.57”) 70 (2.76”) X = 0 80 mm (3.15”) 110 (4.33”) 335 (13.19”) 875 (34.45”) 40 (1.57”) 190 (7.48”) Top view 40 (1.57”)
Page 15 Service Technical characteristics Manual Ironer with feeding and length folding Diagram no. 07100120 Characteristics 4819FLF 4821FLF 4825FLF 4828FLF 4832FLF Ø cylinder Gas / Electric heating Steam heating Effective working width 1910 2120 2540 2750 3170 Ironing speed Mini m/min Maxi m/min Heating surface Gas / Electric heating...
Page 16 Service Technical characteristics Manual Front view Ø 60 (2.36”) 140 (5.51”) 1070 (42.13”) 950 (37.40”) 670 (26.38”) 800 (31.5”) 155 (6.10”) Right view 40 (1.57”) X = 0 80 mm (3.15”) 875 (34.45”) 40 (1.57”) Back view 130 (5.12”) 190 (7.48”) Top view 40 (1.57”) 70 (2.76”)
Page 17 Service Technical characteristics Manual Ironer with rear load removal Diagram no. 07100119 Characteristics 4819R 4821R 4825R 4828R 4832R Ø cylinder Gas / Electric heating Steam heating Effective working width 1910 2120 2540 2750 3170 Ironing speed Mini m/min Maxi m/min Heating surface Gas / Electric heating m²...
Page 18 Service Technical characteristics Manual Front view Ø 60 (2.36”) 140 (5.51”) 1280 (50.39”) 1160 (45.67”) 670 (26.38”) 800 (31.5”) 155 (6.10”) Right view X = 0 80 mm (3.15”) 40 (1.57”) 875 (34.45”) 40 (1.57”) Back view 130 (5.12”) 190 (7.48”) Top view 40 (1.57”) 70 (2.76”)
Page 19 Service Technical characteristics Manual Ironer with feeding and rear load removal Diagram no. 07100121 Characteristics 4819FR 4821FR 4825FR 4828FR 4832FR Ø cylinder Gas / Electric heating Steam heating Effective working width 1910 2120 2540 2750 3170 Ironing speed Mini m/min Maxi m/min Heating surface...
Page 20 This page is left blank on purpose.
Page 21: Description Of Principal Components
Service Description of principal components Manual Contents Description............................1 Operation ............................3 04106016/GB 43-09...
Page 22 This page is left blank on purpose.
Page 23 Service Description of principal components Manual Description The machines described in this handbook have a ironing capacity of 190, 210, 250, 280, 320 cm wide depending on the type. They are available with steam, electric, gas or thermal fluid heating. A version of the machine with a fully automatic folding system enables one or two persons to dry, iron and fold sheets longitudinally.
Page 24 Service Description of principal components Manual 04106016/GB 43-09...
Page 25 Service Description of principal components Manual Operation This section is an overview of the different functions of the machines. Most functions are then presented in detail in the other sections of this manual. electronic control panel feeding system clamp system left smoothing right smoothing ventilation system...
Page 26 Service Description of principal components Manual suction feeding table (feeding system) evacuation table (folding system) reception vat 04106016/GB 43-09...
Page 27 Service Description of principal components Manual right smoothing system right air circulation (heating system) motion system clutch (folding system) heating elements (heating system) left air circulation (heating system) electric cabinet (smoothing system) electric cabinet (folding system) electric plate (heating system) 04106016/GB 43-09...
Page 28 Service Description of principal components Manual rotating steam joint (heating system) eject / evacuation (folder system) motion (feeding system) gas pipe burning (gas heating system) electrovalve (gas heating system) gas heating control plate (gas heating system) 04106016/GB 43-09...
Page 29 Service Description of principal components Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 30 This page is left blank on purpose.
Page 31: Electrical Heating
Service electrical heating Manual Contents Description............................1 Operation ............................3 Heating elements ........................3 Contactors KM6, KM7 & KM8 ..................... 3 Temperature sensor B20, B21 & B22 ..................3 Temperature safety sensor B3 ....................3 Repair .............................. 5 Heating elements ........................5 Temperature sensor (PT100) B20, B21, B22 and Safety sensor B3 ..........
Page 32 This page is left blank on purpose.
Page 33: Description
Service electrical heating Manual Description The system « Electric heating » includes the following elements : * 9 Heating elements * 1 Heating control plate with 3 heating contactors : KM6, KM7 & KM8 * 3 Temperature sensor : B20, B21 & B22 * 1 Temperature safety sensor : B3 (&...
Page 34 Service electrical heating Manual ironing cylinder heating elements left casing electric plate 04106016/GB 43-09...
Page 35: Operation
Service electrical heating Manual Heating elements KM6 KM7 KM8 A2 Ironer interconnection board J20.3 X6 X11 Power supply A1 Control display X11.5 X11.2 Operation heating elements : Powered on and off by the KM6, KM7, and KM8 contactors, the heating elements are used to heat the ironing cylinder.
Page 36 Service electrical heating Manual spacer end flange protection panel heating element insulator insulator end flange resistors support protection panel end flange ironing cylinder strips bar terminal block ground terminal stop end flange 04106016/GB 43-09...
Page 37: Temperature Sensor (Pt100) B20, B21, B22 And Safety Sensor B3
Service electrical heating Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair heating elements : Checking - Check the wiring and the power supply. - Check the ohmic value of each resistors with a ohmmeter. If the ohmic value is equal to 0, it means that the resistor is faulty.
Page 38 This page is left blank on purpose.
Page 39: Electrical Heating With Air Circulation
Service electrical heating with air circulation Manual Contents Description............................1 Operation ............................4 Heating elements ........................4 Contactors KM6, KM7, KM8, KM9 and KM10 ................4 Air circulation motors M4 and M5 ....................4 Temperature sensors B20, B21 and B22 ..................4 Temperature safety sensors B3 ....................
Page 40 This page is left blank on purpose.
Page 41: Description
Service electrical heating with air circulation Manual Description The system « Electric heating with air circulation » includes the following elements : * 9 Heating elements * 1 Air circulation control plate : - 3 Contactors : KM6, KM7 & KM8 - 2 Motor contactors : KM9 &...
Page 42 Service electrical heating with air circulation Manual ironing cylinder air circulation heating elements air circulation left casing KM10 electric plate 04106016/GB 43-09...
Page 43 Service electrical heating with air circulation Manual Heating elements KM6 KM7 KM8 A2 Ironer interconnection board J20.3 Power supply X6 X11 A1 Control display X11.5 X11.2 KM10 T3°c (B22) T1°c (B20) Heating elements Right vacuum chamber Left vacuum chamber T2°c (B21) Heating elements Discharge chambers 04106016/GB...
Page 44: Air Circulation Motors M4 And M5
Service electrical heating with air circulation Manual Operation heating elements : Powered on and off by the KM6, KM7, and KM8 contactors, the heating elements are used to heat the ironing cylinder. Contactors KM6, KM7, KM8, KM9 and KM10 : Controlled by the A2 ironer interconnection board (J20-3), the KM6, KM7, and KM8 contactors power on and off the heating elements.
Page 45 Service electrical heating with air circulation Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 46 Service electrical heating with air circulation Manual end flange motor M5 protection panel end flange insulator motor bracket protection panel turbine turbine protection panel insulator motor M4 end flange motor bracket cable retainer 04106016/GB 43-09...
Page 47: Repair
Service electrical heating with air circulation Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair heating elements : Checking - Check the wiring and the power supply. - Check the ohmic value of each resistors with a ohmmeter.
Page 48 Service electrical heating with air circulation Manual terminal block KM10 stop ground terminal stop end flange ironing cylinder strips bar 04106016/GB 43-09...
Page 49: Contactors Km6, Km7, Km8, Km9 And Km10
Service electrical heating with air circulation Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Contactors KM6, KM7, KM8, KM9 and KM10 : Checking - Check the wiring. - Power on the machine, supply the contact coil manually, and check the contacts.
Page 50 This page is left blank on purpose.
Page 51: Gas Heating
Service Gas heating Manual Contents Description............................1 Operation ............................3 Gas ignitor RV0541 ........................3 Time-limit relay KA9 ........................3 Relay fault gas ignitor KA8 ......................3 Gas electrovalve set Y1/Y2 ......................4 Electrode set E1/E2/E3 ....................... 4 Pressostat B4 ..........................4 Temperature sensors B20, B21 &...
Page 52 This page is left blank on purpose.
Page 53: Description
Service Gas heating Manual Description The system « Gas heating » includes the following elements : • 1 gas pipe burner • 1 gas electric control board : - 1 electrode assembly : e1/e2/e3 - 1 pressure switch : B4 - 1 ignitor : RV0541 - 1 time-relay : Ka9 - 1 relay : Ka8...
Page 54 Service Gas heating Manual gas pipe burner left casing electric control plate - gas heating Ka9 Ka8 04106016/GB 21-12...
Page 55: Operation
Service Gas heating Manual KA8 KA9 J19.4 J19.3 J20.3 A2 Ironer interconnection board A1 Control display X11.5 X11.2 RV0541 Gas ignitor Operation Gas ignitor RV0541 : Powered on and off by the KA9 time relay, the RV0541 gas ignitor controls the Y1/Y2 gas electrovalve and the E1/E2/E3 electrode set.
Page 56: Gas Electrovalve Set Y1/Y2
Service Gas heating Manual Operation (next) Gas electrovalve set Y1/Y2 : Connected to the RV0541 gas ignitor (5 and 6), the Y1/Y2 electrovalve is activated when heating initiation is requested. electrode set e1/e2/e3 : Connected to the RV0541 gas ignitor (10 and HT), the E1/E2 electrode is used to create the electric arc required by gas combustion, and the E3 electrode to detect the presence of a flame on the gas ramp.
Page 57 Service Gas heating Manual Heating Exhaust requested pressure switch Heating regulation OK ? A2_J19.4 / J19.3 Delay depends of Timer machine type/size & country rules Rotation sensor OK ? A5_J103 Ignitor test all internal Power on ignitor functions, sign of this test is activation of the error output Safety chain...
Page 58 Service Gas heating Manual ceramic plate electrode fender waling extension element electrode support pipe body burner hood spacer feeding tank injector filter casing strainer venturi insulator support tap stop lever electrovalve block elbowed flange 04106016/GB 21-12...
Page 59: Repair
Service Gas heating Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Gas electrovalve set Y1/Y2 : Checking - Check the wiring. - Using an ohmmeter, check the ohmic value of coil. If the ohmic value is different from 0, the electrovalve is faulty.
Page 60 Service Gas heating Manual ceramic plate electrode gas pipe burner Fig. 1 Fig. 2 setting screw MACHINE Ω Fig. 3 exhaust gas outlet 04106016/GB 21-12...
Page 61: Pressostat Gas B4
Service Gas heating Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair electrode set e1/e2/e3 : Setting - Adjust the electrode to 2 mm compared to the ceramic plates like opposite. pressostat gas B4 : Checking - Check the wiring.
Page 62 Service Gas heating Manual Fig. 1 Fig. 2 setting screw MACHINE Ω Fig. 3 exhaust gas outlet 04106016/GB 21-12...
Page 63 Service Gas heating Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair pressostat gas B4 : Setting (next) 10. Once the adjustment is complete, block the setting screw of the pressostat with varnish (Fig.1).
Page 64 Service Gas heating Manual gas ignitor RV 0541 Ka9 Ka8 pressostat 04106016/GB 21-12...
Page 65: Temperature Sensors B20, B21, B22 And Safety Sensors B3
Service Gas heating Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Temperature sensors B20, B21, B22 and safety sensors B3 : Checking the temperature sensors B20, B21, and B22 (PT100) ) - Check the wiring.
Page 66: Error Gas Ignitor
Service Gas heating Manual Error Gas Ignition Control the valve of arrival gas of the customer Opened Closed Open the valve of arrival gas Control the condition of the filter of the gas regulator at the inlet of the machine Clean Clogged Clean the filter or...
Page 67 Service Gas heating Manual previous page Control the safetry thermostat B3 standard machine a1_Display (B3A / B3B; A1: X11-5/X11-4) and B1 Dubixium option (B3A / B3B; A1: X11-5/X11-3) Good Stop all supply of the machine and replace the faulty thermostat Dubixium machine a1_Display Control the thermal-fuse F2...
Page 68 Service Gas heating Manual previous page a5_Control rotation Control the rotation sensor B13 (A5: J103-1/J103-2/J103-3) X103 Good Stop all supply of the machine and replace the faulty rotation sensor Control the temperature sensors B20, B21, B22 PT100* (A1, X2) * sonde PT100 Good Activate the «Service Option»...
Page 69 Service Gas heating Manual previous page Control the supply voltage of the ignitor between the terminals: 2 and 5 (RV500) 1 and 2 (RV541) 230 V Control again the safety chain (safety thermostat, sensor, PT100 sensor, thermal-fuse ...) Control the electrode of ignition, after 30 seconds it must to be activated Activated...
Page 70 Service Gas heating Manual previous page Control the operation of the ionization electrode Detection of Not detection flame, but the of flame ignition stops after 5 seconds 1. Check the cable of the electrode Call the factory 2. Check the distance between After Sales Department the electrode and the ceramic plate (±...
Page 71 Service Gas heating Manual This page is left blank on purpose. 04106016/GB 21-12...
Page 72 This page is left blank on purpose.
Page 73: Steam Heating
Service Steam heating Manual Contents Description............................1 Operation ............................2 Temperature probe B20 ......................2 Rotating steam joint ........................2 Repair .............................. 5 Temperature probe ........................5 Rotating steam joint ........................5 04106016/GB 43-09...
Page 74 This page is left blank on purpose.
Page 75 Service Steam heating Manual Description The system « Steam heating » includes the following elements : • 1 Rotating steam joint • 1 Temperature probe The temperature probe is fitted on the rotating steam joint and is accessible by removing the machine’s left cover and the protection cover.
Page 76 Service Steam heating Manual Operation Temperature probe B20 : Connected to A1 control display (X2), the probe is used by the A1 control display to display the steam temperature. Rotating steam joint : Fitted between the steam inlet and the ironing cylinder, the rotating joint is used to distribute steam and recover water (from condensation) during the rotation of the ironing cylinder.
Page 77 Service Steam heating Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 78 Service Steam heating Manual plate disc bearing spacer test Kit steam cylinder bearing plate grease flange nipple steam turning joint Union elbow and pipe union hood heat sensor heating element pipe union steam flexible pipe 04106016/GB 43-09...
Page 79 Service Steam heating Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Temperature probe : Checking - Check the wiring. - Check correspondence with the following table : Correspondence Pressure Steam / Temperature Manometric pressure 1000...
Page 80 This page is left blank on purpose.
Page 81: Ventilation
Service Ventilation Manual Contents Description............................1 Operation ............................2 Motor M1 ............................. 2 Contactor KM1 ..........................2 Three-pole breaker Q1 ....................... 2 Repair .............................. 5 Ventilation motor M1 ........................5 Contactor KM1 ..........................5 04106016/GB 43-09...
Page 82 This page is left blank on purpose.
Page 83 Service Ventilation Manual Description The « ventilation » system includes the following elements : • 1 cooler fan motor : M1 • 1 three-pole breaker : Q1 • 1 contactor : KM1 The M1 ventilation motor is fitted on to the machine’s frame. It is accessible by removing the right side frame of the machine.
Page 84 Service Ventilation Manual Operation Motor M1 : Powered on and off by the KM1 contactor on the A2 ironer interconnection board (J3-3, J3-4 and J3-5), the M1 motor is used to ventilate the machine and evacuate steam generated by ironing, as well as non-burnt gases (gas heating). Contactor KM1 : Fitted on the A2 ironer interconnection board the KM1 contactor is used to power on and off the M1 motor.
Page 85 Service Ventilation Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 86 Service Ventilation Manual extensible hose extensible hose nozzle tee-square spiral turbine motor bracket right casing nozzle M1 motor left casing A2_Interconnexion electric cabinet 04106016/GB 43-09...
Page 87 Service Ventilation Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Ventilation motor M1 : Checking - Check the wiring. - Power on the machine and check that the M1 motor is running. Otherwise, the motor is faulty.
Page 88 This page is left blank on purpose.
Page 89: Length Folding
Service Length folding Manual Contents Description............................1 Operation ............................3 Photocells B6 & B7 : ........................3 Positions switch S8 and S9 : ..................... 3 Contactors KM3, KM4 and KM5 : ..................... 3 Folding arm clutch Y5 : ......................3 Motor reducer M3 : ........................
Page 90 This page is left blank on purpose.
Page 91 Service Length folding Manual Description The system « Longitudinal folding » includes the following elements : • 2 Photocells : B6 et B7 • 1 Rotation detection : B8 • 2 Position sensors : B9 & B10 • 2 Positions switch : S8 & S9 •...
Page 92 Service Length folding Manual folding arm clutch eject motor left casing right casing evacuate table folding 04106016/GB 43-09...
Page 93: Operation
Service Length folding Manual Operation photocells B6 & B7 : Connected to the A2 ironer interconnection board (J-14) , the B6 photocell is used by the A4 folder PLC (I0.1) to detect the sheet on the feeding table and to determine the length of the sheet for the folding.
Page 94 Service Length folding Manual position sensors B9 and B10 : Connected to the A2 ironer interconnection board (J-11), the B9 position sensor is used by the A4 folder PLC (I0.5) to detect that the folding arm is on FRONT position. Connected to the A4 folder PLC input I0.6, the B10 position sensor is used by the A4 folder PLC to detect that the folding arm is on BACK position.
Page 95 Service Length folding Manual Feeding table Drap Reception Folding arm 04106016/GB 43-09...
Page 96 Service Length folding Manual G7_RaZ & Selection _Mode RAZ, vat in position folding, %M0, %I0.4 arm behind, %I0.6 arm ahead, %I0.5 arm control (forwards) %Q0.0 arm ahead, %I0.5 evacuation tempo. %TM0 to evacuate %Q0.1 evacuation temporization, %TM0.Q RAZ in progress %M0 raising tempo. TM2 to raise roller %Q0.2 Roller in top, RAZ in progress, %I0.3, %M0 auto mode %M7 auto mode %M8 folding_mode = without, %MW201 = 0 and M5...
Page 97 Service Length folding Manual G7_aUTOMaTIC G7 RAZ & Selection arm behind %I0.6 arm control (backwards) %Q0.0 set M8 sheet folding presence, folding_mode <> Auto, sheet folding presence %I0.2 %I0.2, %MW201 <> 1 sheet folding presence, %I0.2 meter of 1 fold finished, %C2.D Bras en AV, %I0.5 arm control (forwards) %Q0.0 arm behind, %I0.6...
Page 98 Service Length folding Manual G7_evacuation RAZ in progress. ask evacuation, %M0 et %M5 arm behind %I0.6 arm control (forwards) %Q0.0 arm ahead, %I0.5 set %M9 Evacuation Timer %TM0 to evacuate %Q0.1 Evacuation Timer, %TM0.Q M7 et %I0.2 M8 et %I0.2 evacuation temporization, %TM2 to evacuate,%Q0.2 roller in top, %I0.3 ask evacuation, reset M5...
Page 99 Service Length folding Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 100 Service Length folding Manual finger protection feeding table feeding table cells support antistatic brush cells support reflector B6 photocell B7 photocell folder stop tube feeding table B6 photocell 04106016/GB 43-09...
Page 101: Repair
Service Length folding Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair photocells B6 and B7 : Checking the B6 cell - Check the wiring. - Power on the machine, check the following conditions : sheet presence : B6 indicator on, A4 folder PLC input I0.1 indicator on no sheet present : B6 indicator off, A4 folder PLC input I0.1 indicator off...
Page 102 Service Length folding Manual right casing rotation detection disk disc spacer cell support ball bearing détecteur inductif inductive folding arm detector corner element inductive detector bearing 04106016/GB 43-09...
Page 103: Rotation Detection B8
Service Length folding Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Rotation detection B8 : Checking - Check the wiring. - Machine running, check that the detector’s indicator is blinking, otherwise, the detector is faulty.
Page 104 Service Length folding Manual switch lifting arm pressure satellite lifting arm cone ferrule cone ferrule bearing receipt tray spring bearing switch left casing A2_Interconnection electric cabinet 04106016/GB 43-09...
Page 105: Positions Switch S8 And S9
Service Length folding Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair positions switch S8 and S9 : Checking - Check the wiring. - Using an ohmmeter, check the ohmic value between the switch’s two contacts in the actuated position.
Page 106 Service Length folding Manual right casing shaft rod linkage plate ball bearing bearing end piece plate plate brake clutch plate bearing 04106016/GB 43-09...
Page 107: Folding Arm Clutch Y5
Service Length folding Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Folding arm clutch Y5 : Checking - Check the wiring. - Check the power supply voltage (= 230V) on the clutch electromagnet, if the voltage is correct and if the folding arm does not tilt, the clutch is faulty.
Page 108 Service Length folding Manual left casing plate disc shaft reducer M3 motor 04106016/GB 43-09...
Page 109: Motor Reducer M3
Service Length folding Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Motor reducer M3 : Checking - Check the wiring. - Power on the machine, check that the evacuation table is activated when actuating the KM4 contactor manually.
Page 110 This page is left blank on purpose.
Page 111: Feeding : Smoothing System
Service Feeding : Smoothing system Manual Contents Description............................1 Operation ............................2 Smoothing motors M3 and M4 ....................2 Contactor KM203 ........................2 Inductive detector B203 ......................2 Repair .............................. 5 Smoothing motors M3 and M4 ....................5 Inductive detector B203 ......................7 Contactor KM203 ........................
Page 112 This page is left blank on purpose.
Page 113: Description
Service Feeding : Smoothing system Manual Description The system « smoothing » includes the following elements : • 2 Motors : M3 & M4 • 1 Contactor : KM203 • 1 Inductive detector : B203 • 1 PLC TWIDO : A1 The M3 and M4 smoothing motors are fitted on each side of the machine.
Page 114: Operation
Service Feeding : Smoothing system Manual Power supply Q201 A2 Feeder KM203 interconnection board J203 B203 J202.4 A1 TWIDO Q0.6 Feeder PLC Operation Smoothing motors M3 and M4 : Connected to the A2 feeder interconnection board (J215 and J214), the M3 and M4 motors are powered on and off by the KM203 contactor.
Page 115 Service Feeding : Smoothing system Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 116 Service Feeding : Smoothing system Manual belt belt drive pulley ball bearing pulley pulley ball bearing shaft shaft motor bracket motor motor smoothing satellite motor smoothing pulley feeding vat smoothing B203 support photocell 04106016/GB 43-09...
Page 117: Repair
Service Feeding : Smoothing system Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Smoothing motors M3 and M4 : Checking - Check the wiring. - Power on the machine, supply the coil on the KM2 contactor manually, and check that the motors are running.
Page 118 Service Feeding : Smoothing system Manual smoothing satellite left smoothing motor smoothing support B203 photocell Feeding A2_interconnection plate left casing KM203 Feeding electric cabinet 04106016/GB 43-09...
Page 119: Inductive Detector B203
Service Feeding : Smoothing system Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Inductive detector B203 : Checking - Check the wiring. - Power on the machine, hide the detector, and check that the indicator for the I0.12 input for A1 feeder PLC is lit.
Page 120 This page is left blank on purpose.
Page 121: Feeding : Feeding Clamps
Service Feeding : Feeding clamps Manual Contents Description............................1 Operation ............................2 Electromagnets E1 and E2 ......................2 Relays KA1 and KA2 ........................2 Inductive detectors B201 and B202 .................... 2 Repair .............................. 5 Relays KA1 and KA2 ........................5 Inductive detectors B201 and B202 ....................
Page 122 This page is left blank on purpose.
Page 123: Description
Service Feeding : Feeding clamps Manual Description The system « Feeding clamps » includes the following elements : • 2 Electromagnets : e1 & e2 • 2 Relays : Ka1 & Ka2 • 2 Inductive detectors : B201 & B202 •...
Page 124 Service Feeding : Feeding clamps Manual Power supply A2 Feeder interconnection board J202.12 J210 J202.10 J202 J205 J206 J230 J226 B201 A3 Interconnection board B202 J227 J221 J222 Q0.0 Q0.1 A1 TWIDO Feeder PLC Operation electromagnets e1 and e2 : Connected to the A3 interconnection board (J221 and J222), the E1 and E2 electromagnets are powered on and off by the KA1 and KA2 relays.
Page 125 Service Feeding : Feeding clamps Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 126 Service Feeding : Feeding clamps Manual left casing A2 Feeder interconnection plate feeder electric cabinet electromagnet axle return spring electromagnet block electromagnet axle pliers return O-ring spring block sensor electromagnet O-ring splash guard 04106016/GB 43-09...
Page 127: Repair
Service Feeding : Feeding clamps Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Relays Ka1 and Ka2 : Checking - Check the wiring. - Power on the machine, supply the relay coil, and check the contacts. If the contacts do not stick, the relay is faulty.
Page 128 Service Feeding : Feeding clamps Manual electromagnet axle return spring electromagnet block electromagnet axle pliers return O-ring spring block sensor electromagnet O-ring splash guard 04106016/GB 43-09...
Page 129: Electromagnets E1 And E2
Service Feeding : Feeding clamps Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair electromagnets e1 and e2 : Checking - Check the wiring. - Using a multi-meter, check the coil’s ohmic value. If it equals 0, the electromagnet is faulty. Replacing - Remove the splash guard from the clamp having a faulty electromagnet.
Page 130: Setting Of The Feeding Clamp
Service Feeding : Feeding clamps Manual Repair Setting of the feeding clamp : electromagnet 1. Unscrew the screw ‘A’, 2. Adjust the cam in order to have a plier distance to 12mm between these and the electromagnet, 3. Screw the screw ‘A’ back on, 4.
Page 131 Service Feeding : Feeding clamps Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 132 This page is left blank on purpose.
Page 133: Feeding : Motion System
Service Feeding : Motion system Manual Contents Description............................1 Operation ............................3 Position switches FC4, FC5, FC201, FC202 and FC203 : ............3 Push button indicator BP202 / H201 : ..................3 Push button BP3 and BP201 : ....................3 Switch 3 positions S201 : ......................
Page 134 This page is left blank on purpose.
Page 135: Description
Service Feeding : Motion system Manual Description The system « Feeding motion » includes the following elements : • 5 Position switches : FC4, FC5, FC201, FC202 and FC203 • 1 Indicator (default) : h201 • 3 Push buttons : Bp3, Bp201 and Bp202 •...
Page 136 Service Feeding : Motion system Manual Front / Back clamps motor space clamps motor Power supply FC201 FC202 FC203 Q201 Bp201 J207 J207 J207 J226 J202 A2 Feeder A1 TWIDO Feeder PLC KM201 KM202 interconnection board QO.2, Q0.3, Q0.4 & Q0.5 J208 J204 Bp202...
Page 137: Operation
Service Feeding : Motion system Manual Operation position switches FC4, FC5, FC201, FC202 and FC203 : Connected to the A3 interconnection board (J224), the FC4 end stop is used by the A1 feeder PLC to detect the clamps position when opening up. Connected to the A3 interconnection board (J225), the FC5 position switch is used by the A1 feeder PLC (I0.9) to detect the position of the claws when they are closing.
Page 138: Contactors Km201 And Km202
Service Feeding : Motion system Manual Contactors KM201 and KM202 : Connected to the feeder interconnection board A2, the KM201 and KM202 contactors are controlled by the Q0.2 and Q0.3 outputs on the A1 feeder PLC. They are used to power the M1 motor on and off.
Page 139 Service Feeding : Motion system Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 140 Service Feeding : Motion system Manual control satellite cogged belt pulley safety support support table trolley interconnection circuit aluminium profile electronic rectifier main switch support profile limit switch FC203 FC201 drive pulley FC202 motor bracket limit switch M2 motor cogged belt control satellite safety support...
Page 141 Service Feeding : Motion system Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair position switches FC4, FC5, FC201, FC202 and FC203 : Checking - Check the wiring. - Power on the machine, actuate the end stops manually one by one, and check on the A1 feeder PLC that the indicator for the end stop actuated is lit.
Page 142 Service Feeding : Motion system Manual control satellite cogged belt pulley safety support support table trolley interconnection circuit aluminium profile electronic rectifier main switch support profile limit switch FC203 FC201 drive pulley FC202 motor bracket limit switch M2 motor cogged belt control satellite safety support...
Page 143: Motor M2
Service Feeding : Motion system Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Motor M2 : Checking - Check the wiring. - Check the condition of the 4 carbons in the motor. Replacing - Remove the protection cover from the feeding clamps guiding rail.
Page 144 Service Feeding : Motion system Manual control panel - feeder BP201 H201 S201 BP201 04106016/GB 43-09...
Page 145: Switch 3 Positions S201
Service Feeding : Motion system Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Switch 3 positions S201 : Checking - Check the wiring. - Using a multi-meter, check the push button’s continuity when it is actuated. Replacing - Remove the protection cover from the clamp guiding rail.
Page 146 Service Feeding : Motion system Manual control panel - feeder BP201 H201 S201 BP201 left casing KM202 KM201 A2 Feeder interconnection plate feeder electric cabinet 04106016/GB 43-09...
Page 147: Push Button Bp3 And Bp201
Service Feeding : Motion system Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair push button Bp3 and Bp201 : Checking the BP3 push button - Check the wiring. - Using a multi-meter, check the push button’s continuity when it is actuated.
Page 148: Clamps Motion Control Board
Service Feeding : Motion system Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Clamps motion control board : Power supply 24V DC (J250) Potentiometer Clamps control Red LED (C) Green LED (B) Red LED (A)
Page 149 Service Feeding : Motion system Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 150 This page is left blank on purpose.
Page 151: Feeding : Feeding Table With Suction
Service Feeding : Feeding table with suction Manual Contents Description............................1 Operation ............................2 Suction motor M5 : ........................2 Contactor KM204 : ........................2 Repair .............................. 5 Suction motor M5 : ........................5 Contactor KM204 : ........................5 04106016/GB 43-09...
Page 152 This page is left blank on purpose.
Page 153: Description
Service Feeding : Feeding table with suction Manual Description The system « Suction feeding table » includes the following elements : • 1 Motor : M5 (+ M6 for cylinder = 3.2m) • 1 Contactor : KM204 • 1 PLC : TWIDO A1 Motor M5 is fitted on the Box spar.
Page 154: Operation
Service Feeding : Feeding table with suction Manual Power supply A1 feeder PLC Q201 Q0.7 J202 KM204 A2 Feeder interconnection board J217 Operation Suction motor M5 : Connected to the A2 feeder interconnection board (J217), the M5 suction motor is powered on and off by the KM204 contactor.
Page 155 Service Feeding : Feeding table with suction Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 156 Service Feeding : Feeding table with suction Manual upper side finger protection casing disc microswitch bearing feeding table feeding strip flange ferrule cone pipe cone bearing ferrule hose motor M5 support turbine spiral left casing PLC Twido contactor KM204 04106016/GB 43-09...
Page 157: Repair
Service Feeding : Feeding table with suction Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Suction motor M5 : Checking - Check the wiring. - Power on the machine, supply the coil on the KM204 contactor manually, and check the motor is running.
Page 158 This page is left blank on purpose.
Page 159: Feeding : Twido Plc
Service Feeding : TWIDO pLC Manual Contents Description............................1 Operation ............................1 Suction motor M5 ........................2 Contactor KM204 ........................2 04106016/GB 04106016/GB 43-09 43-09...
Page 160 This page is left blank on purpose.
Page 161 Service Feeding : TWIDO pLC Manual Description The TWIDO PLC is fitted in the feeder’s electric cabinet. It is accessible by removing the ma- chine’s left cover. left casing PLC TWIDO A1 switch cabinet feeder Operation Inputs : I0.0 push-button «Emergency stop»...
Page 162 Service Feeding : TWIDO pLC Manual Power supply A1 feeder PLC Q201 Q0.7 J202 KM204 A2 Feeder interconnection board J217 Operation Suction motor M5 : Connected to the A2 feeder interconnection board (J217), the M5 suction motor is powered on and off by the KM204 contactor. It is used to hold the sheet on the feeding table by suction.
Page 163 Service Feeding : TWIDO pLC Manual Init PB Reset Mode > Without Mode = Without Clamps closing Clamps closing Clamps closed Mode > Without Clamps backward movement Recul pinces Clamps in the rear position Clamps spaced .... Sheet in the left clamp Sheet in the Mode = Without Mode >...
Page 164 This page is left blank on purpose.
Page 165: Diamms Kit
Service DIaMMS kit Manual Contents Description :............................. 1 Operation ............................2 Repair .............................. 5 DIAMMS settings ..........................5 «Service Option» access ......................5 P1 and P2 potentiometers settings ..................... 6 Mini. and Maxi speed of DIAMMS setting ................... 7 Checking and setting of the «Value of Length» ................8 DIAMMS adjustment : .........................
Page 166 This page is left blank on purpose.
Page 167: Description
Service DIaMMS kit Manual Description : The DIAMMS kit includes the following elements : • 2 Humidity sensors comb • 2 Comb supports • 2 Corner elements • 3 m. Cables • 1 DIAMMS program memory The DIAMMS kit is fitted on the separator bar. It is accessible by the front of the machine, by removing the feeding tray.
Page 168 Service DIaMMS kit Manual 04106016/GB 43-09...
Page 169 Service DIaMMS kit Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 170 Service DIaMMS kit Manual DIAMMS Option comb support corner element comb support Humidity sensor comb corner element linen guide 04106016/GB 43-09...
Page 171: Repair
Service DIaMMS kit Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Checking - Check the wiring. - Ensure contact between the two humidity sensors comb and check that the value «Moisture»...
Page 172 Service DIaMMS kit Manual • The «Service Option» menu displays as opposite. Service Option • Press on «Set 1». Value Set 1 Set 2 • After completing the adjustments, put back the left side frame of the machine. p1 and p2 potentiometers settings Scroll menus with the left key up to the menu here opposite.
Page 173: Mini. And Maxi Speed Of Diamms Setting
Service DIaMMS kit Manual Mini. and Maxi speed of DIaMMS setting Scroll menus with the left key up to the menu here opposite. D. Start Spe 3,0 m/min eNTeR This screen allows to adjust the minimum speed of starting of DIAMMS (from 1.5 to 9 m/min). aTTeNTION : The modification of the start minimum speed may leads to a bad operation of the DIaMMS system which will be on your reponsability.
Page 174: Checking And Setting Of The «Value Of Length
Service DIaMMS kit Manual Checking and setting of the «Value of Length» isolated figure Scroll menus with the left key up to the menu here opposite. Value of Length 1550 0 eNTeR This screen allows to set the distance (in mm) between the cell (B6) of the feeding table and the moisture sensor.
Page 175 Service DIaMMS kit Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 176 This page is left blank on purpose.
Page 177 Service Manual Contents Equipment required to use the TWIDO ................... 2 TWIDOSOFT SOFTWARE ......................2 Installation of the software ......................2 Description of the TWIDOSOFT application windows ..............3 To connect with PLC ........................3 Recover the program from the PLC .................... 5 Open a program from a disk .......................
Page 178 This page is left blank on purpose.
Page 179 Service Manual pLC TWIDO Terminal connector (RS 485, miniDin) Numeric value (accessible by internal potentiometer) Location for the second communication port (miniDin or Terminal strip) 04106016/GB 43-09...
Page 180: Equipment Required To Use The Twido
Service Manual equipment required to use the TWIDO : • 1 PC, preferably laptop, for easier use on customer site • 1 TSXPCX 1031 cable on position 2 (item code: 96072012) • 1 TWIDOSOFT package from Telemecanique TWIDOSOFT SOFTWaRe Installation of the software : The following instructions explain how to perform the standard installation from the CD-ROM.
Page 181: Description Of The Twidosoft Application Windows
Service Manual Description of the TWIDOSOFT application windows : Tools bar PLC control Addition of material Configuration Editor Selecting Application Display Program Editor Symbol Editor Animation Table Documentation Application Navigator To connect with pLC : 1. Launch TWIDOSOFT 04106016/GB 43-09...
Page 182 Service Manual Shortcut connection with the PLC : Animate Initialize Stop Disconnect Connect 2. Click the menu «Automate» and «Connecter», or click the shortcut «Connecter» 04106016/GB 43-09...
Page 183: Recover The Program From The Plc
Service Manual 3. The PLC program is transferred to the PC. Recover the program from the pLC : Once the PC is connected to the automaton, the automaton program loads automatically on the PC, just save it on the PC. 1.
Page 184: Open A Program From A Disk
Service Manual Open a program from a disk : 1. Click the menu «Fichier» and «Ouvrir», or click the shortcut «Ouvrir» 2. Click the menu «Recherche dans». 3. Select «Disquette 3 (A:)». 4. Select the program file required and click «Ouvrir» or double-click it. Select the program you need Transfer the program from the pC to the pLC : 1.
Page 185 Service Manual 3. Click the menu «Automate» and «Transfert PC => Automate» 4. Click «OK» to validate. During transfer, the «ERR» indicator on the automaton blinks red. 04106016/GB 43-09...
Page 186 Service Manual 5. Click the menu «Automate» 6. Click «Backup...» to save the program into the EEPROM. 7. Return the automaton to RUN mode by clicking menu «Automate» and «Exécuter (RUN)». 8. Click «OK» to validate. 04106016/GB 43-09...
Page 187 Service Manual animation table : (pLC in «RUN» mode) 1. Click the menu «Programme» 2. Click «Editeur de tables d’animation» 3. Click case «Repère» 4. Enter the value for to change and click «Entrée» 5. Click icon «Basculer l’animation» 04106016/GB 43-09...
Page 188 Service Manual 6. Click on the case «Courant» 7. Click on the icon «Ecrire la valeur» 8. Enter the new value and click «OK» Once the value is found, quit the animation table, return to mode «» to change the program’s values.
Page 189: View The Status Of The Variables In The Plc Program When The «Run» Mode
Service Manual View the status of the variables in the pLC program when the «RUN» mode : 1. Click the menu «Automate» and «Basculer l’animation» or click the shortcut «Basculer l’animation» Change the value of a timer : 1. Click the menu «Edition» and «Rechercher...» . 2.
Page 190: Find And Change The Value Of A Variant : (Example Value Of A Fold)
Service Manual Once the timer found, double-click it, and change according to the new values. 3. Click «OK» to validate. value to modify Find and change the value of a variant : (example value of a fold) 1. Click the menu «Automate» and «Arrêter (STOP)» or click the shortcut «STOP» to set the PLC to STOP mode.
Page 191 Service Manual 4. Click the menu «édition» and «Rechercher...». 5. Enter the name of the variable to find, and click «OK». Enter the name of the variable to find %MW... The variable sought is framed in red. 6. Click «Suivant» to access the next location of the variable to find To change the value of the variable, double-click the variable and «Enter»...
Page 192 Service Manual During the transfer, the «ERR» indicator on the automaton blinks red 10. Return the automaton to the RUN mode by clicking the «Automate» and «Exécuter (RUN)» 11. Click «OK» to validate. 04106016/GB 43-09...
Page 193: Inputs/Outputs Folder Plc
Service Manual Inputs/Outputs folder pLC : Inputs I0.0 B8 detector «Metering» I0.1 B6 detector «Sheet present on feeding table» I0.2 B7 detector on reflector «Sheet present before folding» I0.3 S8 position switch «Position sheet eject roller» I0.4 S9 position switch «Position reception vat»...
Page 194: Inputs/Outputs Feeder Plc
Service Manual Inputs/Outputs feeder pLC : Inputs I0.0 Emergency push-button «Emergency stop» I0.1 BP201 push-button «Departure of cycle» I0.2 BP202 push-button «Initialization» I0.3 S201 interrupt 3 positions «Feeding / position 1» I0.4 S201 interrupt 3 positions «Feeding / position 2» I0.5 FC201 limit switch «Clamp back»...
Page 195 Service Manual Folding parameters in «pLIVIT» mode : Length folding setting : 4 folds mode MW11 MW13 Length sheet fold 1 fold 2&3 fold (in cm) (+MW6->C4.p) (+MW4->C2.p) (+MW5->C3.p) %MW300.H %MW300.B 90 < Length <= 95 %MW301.H %MW301.B 95 < Length <= 100 %MW302.H %MW302.B 100 <...
Page 196 Service Manual Length folding setting : 6 folds mode MW11 MW12 MW13 MW14 Length sheet 1 fold 2&3 fold 4&5 fold 6 fold (in cm) (+MW4->C2.p) (+MW5->C3.p) (+MW6->C4.p) (+MW7->C5.p) %MW360.H %MW313.H %MW313.B 155 < Length <= 160 %MW360.H %MW314.H %MW314.B 160 <...
Page 197 Service Manual Length folding setting : 8 folds mode MW11 MW12 MW13 MW14 MW15 Length sheet 1 fold 2&3 fold 4&5 fold 6&7 fold 8 fold (in cm) (+MW4->C2.p) (+MW5->C3.p) (+MW6->C4.p) (+MW7->C5.p) (+MW8->C6.p) %MW360.H %MW333.H %MW333.B %MW334.H 240 < Length <= 245 %MW360.H %MW334.B %MW335.H...
Page 198 Service Manual Length folding setting : 10 folds mode MW11 MW12 MW13 MW14 MW15 Length sheet 10 fold 1 fold 2&3 fold 4&5 fold 6&7 fold 8 fold (in cm) (+MW4->C2.p) (+MW5->C3.p) (+MW6->C4.p) (+MW7->C5.p) (+MW8->C6.p) %MW360.H %MW360.B %MW351.H %MW351.B %MW352.H 320 <...
Page 199: Folding Parameters In «Fix» Mode
Service Manual Folding parameters in «FIX» mode : Nb. of fold Offset Offset Length sheet 1st fold last fold 04106016/GB 43-09...
Page 200 Service Manual Folding parameters in «FIX» mode : Nb. of fold Offset Offset Length sheet fold last fold 04106016/GB 43-09...
Page 201: Addressing
Service Manual addressing : Designation Mnemo Comment address %MW0 Free %MW1 measured sheet on feeding L_DRAP := LONG_CORE %MW2 Free %MW3 Free = factory constant %MW4 1st fold correction (back fold) CPLI1 fold 1 + KW0 = factory constant %MW5 2 &...
Page 202 Service Manual addressing : (next) Designation Mnemo Comment address %MW87 The next fold instruction in manual CONS_M %MW88 Ironer input length intermediate INT_LONGE %MW89 Data capture stage ETAP_ACQ %MW90 Register destocking stage ETAP_DESTOCK %MW91 Ironer outputs correct length in cm LONG_CORS Intermediate for 1st fold calculation %MW92...
Page 203 Service Manual Designation Mnemo Comment address %MW200 length fold (strong P) and offset (weak P) L_PLI_RETRAIT Folding mode, 0 = without, %MW201 MODE_PLI 1 = Auto, 2 = Manu Folding error ERREUR 0 = no error %MW202 1 = reception vat 2 = roller not raised %KW0 1st fold fine adjusting to the back (manual)
Page 204 Service Manual addressing : (next) Designation Utilisation Mnemo Comment address ironer outputs counter Manu - Auto COMPT_SORTIE ironer inputs counter Auto COMPT_ENTREE 1 fold counter Auto C_PLI_1 2 & 3 folds counter Auto C_PLI_23 4 & 5 folds counter Auto C_PLI_45 6 &...
Page 205 Service Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 206 This page is left blank on purpose.
Page 207: Control Display
Service Control display Manual Contents Control display ..........................2 Menu / display ..........................2 Service program ..........................2 Switching to «Service Option» Mode» ..................2 Selecting Value mode ........................4 Service Option screen ........................ 4 Cylinder temperature and heating parameters display ............... 4 Inputs display of the control panel ....................
Page 208 Service Manual Ironing speed display mode selection screen ................12 Minimum ironing speed selection screen .................. 13 Maximum ironing speed selection screen ................. 13 Control display upgrade :....................... 14 04106016/GB 43-09...
Page 209 Service Control display Manual This indicator lights up when the linen removed Display screen from the dryer-ironer is not completely dry. Functions keys Function key assignments Emergency vary according to the stop button menu displayed on the screen during operation X2 Sensor T1 (right side) X2 Sensor T2 (center) X2 Sensor T3 (left side)
Page 210: Menu / Display
Service Control display Manual Control display : See operating handbook, Chapter 3 page 2 Menu / display : See operating handbook, Chapter 3 page 7 Service program : Switching to «Service Option» Mode» The machine has been set in the factory to specific values of heating, folding, temperature, ironing speed, operating language, etc.
Page 211 Service Control display Manual Service Option Value Set 1 Set 2 D. Start Spe 3,0 m/min Heating: T1: 150°C T2: 150°C T3: 150°C ENTER STEAM GAS ELEC C: 1 Fan1: 0 Fan2:0 I10 I21 I31 I41 I51 D. End Spe 6,0 m/min Cylinder Type ENTER Dubixium...
Page 212: Selecting Value Mode
Service Control display Manual Selecting Value mode Note: pressing the middle button while in any of the menus allows you to exit Value mode and return to Client Mode. The lateral buttons allow to go to the previous menu and to the next menu.
Page 213: Inputs Display Of The Control Panel
Service Control display Manual Inputs display of the control panel I10 I21 I31 I41 I51 This screen displays the state of the various inputs of the control panel, coming from the parts of the machine. • The parameter I1 give information on the sheet detection cell of the feeding table : - the digit 0 after this parameter means that there is no sheet on the feeding table - the digit 1 after this parameter means that there is a sheet on the feeding table...
Page 214: Display The Total Operating Time And The Maximum Value Of Temperatures
Service Control display Manual Display the total operating time and the maximum value of temperatures Work Time : 00000:00 MaxT : 00C 00C 00C This screen displays the total operating time and the maximum value readied by the temperatures sensors (in the event of rupture of the thermal fuse) since the machine was first started-up.
Page 215: Selecting Set1 & Set2 Mode
Service Control display Manual Moisture content display (Only used when the machine is equipped with the DIAMMS option) Moisture: 000 Moisture In: 015 This screen displays the humidity values: • The first line indicates the moisture content of the linen at the exit of the ironing cylinder. This value does not correspond in any event to the actual moisture content of the linen.
Page 216: Selecting Set 1 Mode
Service Control display Manual Selecting Set 1 mode Service Option Value Set 1 Set 2 DIAMMS mini. speed adjust selection screen D. Start Spe 3,0 m/min ENTER This screen allows to adjust the minimum speed of starting of Diamms (from 1.5 to 9 m/min). ATTENTION : The modification of the start mini speed may leads to a bad operation of the DIAMMS system which will be on your...
Page 217: Machine Parameter Length Adjustment Screen
Service Control display Manual Machine parameter length adjustment screen Value of Length 1550 0 This screen allows to set the distance in mm ENTER between the cell of the feeding table and the moisture sensor. This factory default setting for this parameter is the value displayed (minimum display value = 100 mm ;...
Page 218: Machine Model Selection Screen
Service Control display Manual Machine model selection screen (Only used when the machine is equipped Model Number: 000 with the CMIS) ENTER This screen allows to select a machine model number according to its type and characteristics. This parameter is set in the factory and must not be changed if the machine characteristics remain unchanged.
Page 219: Selecting Set 2 Mode
Service Control display Manual Selecting Set 2 mode Service Option Value Set 1 Set 2 Heating type selection screen Heating: This screen allows to select the type of heating STEAM GAS ELEC system used with the machine. This parameter is set in the factory during machine testing and should not normally be altered.
Page 220: Ironing Speed Display Mode Selection Screen
Service Control display Manual With folding/Without folding option selection screen Folder RS485 This screen allows to select the machine according to its configuration. This parameter is set in the factory during machine testing and should not normally be altered. • NO selects a machine that is not equipped with the automatic folding option.
Page 221: Minimum Ironing Speed Selection Screen
Service Control display Manual Minimum ironing speed selection screen Min Speed 1.5m/min This screen allows to define the minimum ENTER ironing speed. The default factory setting is 1.5 m/min (minimum display value = 1 m/min or 3.2 f/min). • (-) reduces the minimum ironing speed. The speed can be altered in increments of 1/10 of a metre.
Page 222: Control Display Upgrade
Service Control display Manual Control display upgrade : - Switch off the machine. - Remove the left cover. - Disconnect all wires connected to the programmer. - Remove the panel from its housing. - Remove the upper electronic card from the programmer. - Remove the language IC, and replace it with the new one.
Page 223 Service Control display Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 224 This page is left blank on purpose.
Page 225: Plugs Identification
Service plugs identification Manual Contents A1 Control display board ......................... 1 A2 Ironer interconnection board ...................... 4 PLC plate ............................8 Power plate............................ 10 Gas heating electric plate .......................11 Electric heating plate ........................12 Electric heating plate + air circulation .................... 13 A2 Feeder interconnection plate ....................
Page 226 This page is left blank on purpose.
Page 227: A1 Control Display Board
Service plugs identification Manual a1 Control display board (RS485) Clavier CMIS Wire Connector Designation / Function N° black black B24 Moisture sensor braid Option Option Option braid white B20_Temperature sensor T1°C right side braid white B21_Temperature sensor T2°C center braid white B22_Temperature sensor T3°C left side...
Page 228 Service plugs identification Manual a1 Control display board Wire Connector Designation / Function N° J8-1 J8-2 A2_Ironer interconnection ground J8-3 Free Free I0.4 J8-4 J8-5 Gas default J8-6 A2_Ironer interconnection J8-7 J8-8 X17-2 A1_Control display X13-5 J18-10 A2_Ironer interconnection Sortie chauffage X12.2 Shunt Free...
Page 229 Service plugs identification Manual Wire Connector Designation / Function N° CMIS 04106016/GB 43-09...
Page 230: A2 Ironer Interconnection Board
Service plugs identification Manual a2 Ironer interconnection board J17J16 J14 J13 04106016/GB 43-09...
Page 231 Service plugs identification Manual Wire Connector Designation / Function N° A3_Frequency converter Free A3_Frequency converter Y5_Arm folder clutch Q0.2 S8_Ejection limit switch I0.3 X6-1 X6-2 ground X6-3 I0.4 X6-6 A1_Control display X6-7 X6-8 X6-9 X6-10 J101-2 A5_Rotation control J101-1 J203-1 J203-2 A2_Feeder interconnection J203-3...
Page 232 Service plugs identification Manual a2 Ironer interconnection board Wire Connector Designation / Function N° blue black B8_Counting detector brown blue black B7_Presence linen detector before folding brown blue black B6_Feeding table detector brown DC IN I0.0 I0.0 I0.1 I0.2 I0.2 I0.3 I0.3 TWIDO PLC...
Page 233 Service plugs identification Manual Wire Connector Designation / Function N° Shunt Shunt DC IN I0.0 I0.1 I0.2 A1_Control display I0.3 I0.4 I0.5 I0.7 J104-2 A5_Rotation control J104-1 B4_Combustion pressure KM6, KM7, KM9 and KM10 Free KM6, KM7 and KM8 KM9_Left air circulation contactor KM10_Right air circulation contactor KA8_Gas faulty relay / KM8 KA9_Gas ignitor relay / KM6...
Page 234 Service plugs identification Manual pLC plate J101 J102 KM11 J103 J104 Wire Connector Designation / Function N° T5_Vacuum table timer J10-4 A2_Ironer interconnection L111 L112 Q5_Vacuum table breaker KM11 (option) L113 L114 L115 M6 / M7 Vacuum table motor L116 Q0_Power breaker (option) L111...
Page 235 Service plugs identification Manual Wire Connector Designation / Function N° a5_J101 T2_Transfo. 400V-24Vdc a5_J102 Free a5_J103 B3_Rotation control detector J19-2 a5_J104 A2_Ironer interconnection J19-1 04106016/GB 43-09...
Page 236: Power Plate
Service plugs identification Manual power plate Wire Connector Designation / Function N° Q0_Power breaker KM1, KM4, KM5 T1_Transfo. 400V-230V Q0_Power breaker J17-2 A2_Ironer interconnection T2_Transfo. 400V-24Vdc J17-1 A2_Ironer interconnection T2_Transfo. 400V-24Vdc T1_Transfo. 400V-230V J17-2 A2_Ironer interconnection Q4_Secondary breaker J17-1 A2_Ironer interconnection Q4_Secondary breaker J101-2 A5_Rotation control...
Page 237: Gas Heating Electric Plate
Service plugs identification Manual Gas heating electric plate RV0541 Wire Connector Designation / Function N° J19-3 A2_Ironer interconnection J19-4 A6_Gas igniter J20-3 A2_Ironer interconnection A6_Gas igniter A6_Gas igniter J20-6 A2_Ironer interconnection KA8_Gas faulty relay J20-3 J20-1 A2_Ironer interconnection J20-7 KA8_Gas faulty relay KA9_Gas ignition relay RV541_J601 KA8_Gas faulty relay...
Page 238: Electric Heating Plate
Service plugs identification Manual electric heating plate Wire Connector Designation / Function N° Heating element group 1 Q0_Power breaker J20-3 A2_Ironer interconnection J20-1 Heating element group 2 Q0_Power breaker J20-3 A2_Ironer interconnection J20-1 Heating element group 3 Q0_Power breaker J20-3 A2_Ironer interconnection J20-1 04106016/GB...
Page 239: Electric Heating Plate + Air Circulation
Service plugs identification Manual electric heating plate + air circulation KM10 Wire Connector Designation / Function N° KM6, KM7 and KM8 see previous page M4_Fan motor Q2_Air circulation breaker J20-5 A2_Ironer interconnection J20-1 M5_Fan motor KM10 Q2_Air circulation breaker J20-4 A2_Ironer interconnection J20-1 Q0_Power breaker...
Page 240: A2 Feeder Interconnection Plate
Service plugs identification Manual a2 Feeder interconnection plate J201 J202 J203 J204 J205 J206 J207 J208 J217 J216 J215 J214 J213 J212 J211 J210 J209 Wire Connector Designation / Function N° L203 J201 L202 Q2014_Power breaker L201 Q0.8 default indicator COM2 Q0.7 vacuum...
Page 241 Service plugs identification Manual Wire Connector Designation / Function N° J10-1 J10-2 A2_Ironer interconnection J10-3 J203 J10-4 (W10) liaison Free Sécheuse J10-6 J10-7 A2_Ironer interconnection J10-8 J251-1 J204 A5_Power supply of motors clamps (W11) J251-2 I0.13 presence of line on feeding table I0.12 presence of linen in smoothing J205...
Page 242 Service plugs identification Manual a2 Feeder interconnection plate Wire Connector Designation / Function N° J228-1 departure of cycle J228-2 init J228-3 feeding J228-4 J208 (W7) Interconnection J228-5 spacing clamps J228-6 closing clamps J228-7 presence of linen in left clamp J228-8 presence of linen in right clamp J209 B203_Smoothing detector...
Page 243 Service plugs identification Manual Wire Connector Designation / Function N° J215 M3_Left smoothing motor (M3) J216 M6_Vacuum table motor (M6) J217 M5_Vacuum table motor (M5) 04106016/GB 43-09...
Page 244 Service plugs identification Manual a3 Interconnection board J228 J227 J226 J225 J231 J224 J225 J229 J221 J230 J222 Wire Connector Designation / Function N° J221 E1_Electromagnet of left clamp (W15) J222 E2_Electromagnet of right clamp (W14) S201_3 positions switch BP202_Initialization J223 (W2) BP3_Emergency push button...
Page 245 Service plugs identification Manual Wire Connector Designation / Function N° J226 B201_Left clamp detector (W5) J227 B202_Right clamp detector (W6) J208-1 departure of cycle J208-2 Init J208-3 3 positions switch J208-4 J228 Ironer (W7) J208-5 spacing clamps interconnection J208-6 closing clamps J208-7 left clamp detector J208-8...
Page 246 Service plugs identification Manual a4 & a5 Clamps motion control board J253 J250 J252 J251 Wire Connector Designation / Function N° J229-1 J229-2 closing clamps J250 A3_Interconnection (W17) J229-3 J229-4 spacing clamps J204-1 J251 A2_Feeder interconnection (W11) J204-2 J252 M2_Spacing clamps motor (W16) J253 P1_Clamps potentiometer motor...
Page 247 Service plugs identification Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 248 This page is left blank on purpose.
Page 249: Frequency Converter
Service Frequency converter Manual Contents Frequency converter Télémécanique_Altivar 11 (ATV11) ............... 1 Frequency converter Leroy Somer SKA 1200075 ................4 Frequency converter Schneider Electric_ATV12 ................6 04106016/GB 21-12...
Page 250 This page is left blank on purpose.
Page 251 Service Frequency converter Manual Frequency converter Telemecanique_altivar 11 (aTV11) Wiring diagram : a2_Inter-connection J4-4 J4-5 J4-2 J4-1 L1 L2 +15V Télémécanique aTV11 Cooler fan Motion of casing 04106016/GB 21-12...
Page 252 Service Frequency converter Manual Structure of menus : 04106016/GB 21-12...
Page 253 Service Frequency converter Manual Frequency converter aTV11_0.37kW IC4 48xx_IC4 48xx LF/FLF parameters modified in factory : Code Function Setting Type convertor ready Display Linear acceleration ramp Setting Linear deceleration ramp Setting Low speed Setting High speed Setting Motor thermal protection Setting U parameter in tension Setting...
Page 254 Service Frequency converter Manual Frequency converter Leroy Somer SKa 1200075_0.75 kW IC4 48xx Wiring diagram : a2_Inter-connection B5 or B6 according to the direction of the motor rotation J4-4 J4-5 J4-2 J4-1 L1 L2 B1 B2 B3 B4 B5 B6 B7 Leroy Somer SKa 1200075_0.75 kW Cooler fan Motion...
Page 255 Service Frequency converter Manual Process to modify the value of the parameter: Switch on, the converter is locked. Push on The digit «01» flashes, the parameter «01» (level 1) is activated. Push on The digit «00» flashes, the value of the parameter «01» can be modified. Push on to change the value.
Page 256 Service Frequency converter Manual Frequency converter Schneider electric_aTV12 aTV12 Wiring diagram : a2_Inter-connection J4-4 J4-5 J4-2 J4-1 +24V Schneider electric aTV12 Cooler fan Motion of casing 04106016/GB 21-12...
Page 257 Service Frequency converter Manual Structure of menus : MODe 04106016/GB 21-12...
Page 258 Service Frequency converter Manual parameters of machine IC448_IC448 LF / FLF : ATV12_0.75 kW Configuration of IC448_IC448 LF/FLF Converter - 71082663 - - 32106001 - Value by Setting default motor 0.37Kw COnF configuration mode low speed high speed motor power 0.37 motor current FULL...
Page 259 Service Frequency converter Manual parameters of machine IC448_IC448 LF / FLF_400V 60hz : ATV12_0.75 kW Configuration of IC448_IC448 LF/FLF 400V/60hz Converter - 71082663 - - 32106038 - Value by Setting default motor 0.37Kw COnF configuration mode motor frequency low speed high speed motor power 0.37...
Page 260 Service Frequency converter Manual parameters of machine IC448 R / FR : ATV12_0.75 kW Configuration of IC448 R/FR Converter - 71082663 - - 32106074 - Value by Setting default motor 0.75Kw COnF configuration mode low speed high speed motor power 0.75 motor current FULL...
Page 261 Service Frequency converter Manual This page is left blank on purpose. 04106016/GB 21-12...
Page 262 This page is left blank on purpose.
Page 263: Anti-Static Bar
Service anti-static Bar Manual Contents Description............................1 OPERATION ............................ 3 Generator T3 ..........................3 Timer Relay T4 ........................... 3 Electrostatic bar .......................... 3 Repair .............................. 4 Generator T3 ..........................4 Timer Relay T4 ........................... 4 Electrostatic bar .......................... 4 04106016/GB 43-09...
Page 264 This page is left blank on purpose.
Page 265: Description
Service anti-static Bar Manual left case T3 generator Description The system « electrostatic bar » includes the following elements : • 1 generator : T3 • 1 timer relay : T4 (only for machine without folding) • 1 Twido PLC (only for machine with folding) •...
Page 266 Service anti-static Bar Manual VeRSION WITh FOLDING Power supply Folding TWIDO COM1 Q0.4 A2 Ironer interconnection board T3 Generator Electrostatic bar VeRSION WIThOUT FOLDING T3 Generator Power supply Electrostatic bar T4 Timer J10-1 J10-2 J10-4 A2 Ironer interconnection board 04106016/GB 43-09...
Page 267: Operation
Service anti-static Bar Manual OpeRaTION Generator T3 : Controlled by the folder PLC (output Q0.4) in version with folding, the T4 timer relay in version without folding, the T3 generator supplies the electrostatic bar. Timer Relay T4 : Connected on A2 Ironer interconnection board (terminals J10-1, J10-2 & J10-4) the timer relay power ON and OFF the electrostatic bar.
Page 268: Repair
Service anti-static Bar Manual Before any intervention it is essential to cut off all supply of the machine (electricity, steam, water, gas, compressed air...). Repair Generator T3 : Checking - Check the wiring. - Power on the machine, hide B6 cell (version without folding) or B7 (version with folding), and checked that there is a decrepitation on the electrostatic bar, or approached a insulated screwdriver to 1 cm of spikes bar and a control that if there is a electric arc.
Page 269 Service anti-static Bar Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 270 This page is left blank on purpose.
Page 271 Service Troubleshooting Manual Contents Code errors on display ........................1 Overheating of cylinder sides ..................... 1 Overheating of centre of cylinder ....................1 Message : ‘Converter failure’ ...................... 1 Message : ‘Emergency stop-check button’ ................. 1 Message : ‘Gas ignition fault’ ...................... 2 Message : ‘Reset igniter’...
Page 272 This page is left blank on purpose.
Page 273: Code Errors On Display
Service Troubleshooting Manual Before any intervention, it is essential that all machine feeds be cut (electricity, steam, water, compressed air...) Code errors on display Overheating of cylinder sides (when feeding is carried out on the centre of the cylinder too often) error Overheating on side This error displays alternately with the service screen...
Page 274: Message : 'Gas Ignition Fault
Service Troubleshooting Manual Before any intervention, it is essential that all machine feeds be cut (electricity, steam, water, compressed air...) Message : ‘emergency stop-check button’ (next) eMeRGeNCY STOp Once the emergency stop button deactivated, the pReSS aNY KeY opposite message displays. Press on any button on the panel to return to the operation mode.
Page 275: Message : 'Com. Error Folder
Service Troubleshooting Manual Message : ‘Com. error Folder’ anomalie This error displays alternately with the service screen erreur Com. Folder when there is a communication failure between the control panel and the folding programmable logic controller. • Check the link between the control panel and the programmable logic controller.
Page 276: Feeder Functioning Schematic
Service Troubleshooting Manual Feeder functioning schematic interconnection board pLC TWIDO Ironer J212/13 J205/6 J202 J204 Feeding position micro J211 J210 J208 J207 switches J251 power supply Front / Back Space clamps 24Vdc clamps motor motor J231 J230 J228 J250 J229 J224/25 J253 clamps position...
Page 277: Activation Clamps
Service Troubleshooting Manual activation clamps interconnection board pLC TWIDO Ironer J212/13 J205/6 J202 J204 Feeding position micro J211 J210 J208 J207 switches J251 power supply Front / Back 24Vdc Space clamps clamps motor motor J231 J230 J228 J250 J229 J224/25 J253 clamps position J226/27...
Page 278: Clamps Moving Aside
Service Troubleshooting Manual Clamps moving aside pLC TWIDO interconnection board Ironer J212/13 J205/6 J202 J204 Feeding position micro J211 J210 J208 J207 switches J251 power supply Front / Back 24Vdc clamps motor J231 J230 J228 J250 J229 J224/25 J253 clamps position J226/27 movement Space clamps...
Page 279: Feeding Trolley Moving Forward
Service Troubleshooting Manual Feeding trolley moving forward interconnection board pLC TWIDO Ironer J212/13 J205/6 J202 J204 Feeding position micro J207 J211 J210 J208 switches J251 power supply Front / Back Space clamps 24Vdc clamps motor motor J231 J230 J228 J250 J229 J224/25 J253...
Page 280: Automatic Activation For Trolley Back
Service Troubleshooting Manual automatic activation for trolley back pLC TWIDO interconnection board Ironer J212/13 J205/6 J202 J204 Feeding position micro J207 J211 J210 J208 switches J251 power supply Front / Back 24Vdc clamps motor J231 J230 J228 J250 J229 J224/25 J253 clamps position J226/27...
Page 281: Feeding Trolley And Clamps In Initial Position
Service Troubleshooting Manual Feeding trolley and clamps in initial position pLC TWIDO interconnection board Ironer J212/13 J205/6 J202 J204 Feeding position micro J211 J210 J208 J207 switches J251 power supply Front / Back 24Vdc clamps motor J231 J230 J228 J250 J229 J224/25 J253...
Page 282: Troubleshooting
Service Troubleshooting Manual Troubleshooting pROBLeM CaUSe SOLUTION - The folding - Re-initialize the machine does not work, or works badly - The sensors are dirty - Check feeding table photocell : or disturbed B6 / I0.1 (folder PLC input) - Check folding photocell : B7 / I0.2 (folder PLC input) - Check that the eject roller is in high position :...
Page 283 Service Troubleshooting Manual pROBLeM CaUSe SOLUTION - Feeding clamps do not - Check inductive detectors : work, or work badly. B201 / I0.11 (right) and B202 / I0.10 (left). (feeder PLC inputs) - Check the electromagnets : E1 (right) and E2 (left) - Check the control relays : KA1 (right) and KA2 (left)
Page 284 Service Troubleshooting Manual pROBLeM CaUSe SOLUTION - The linen becomes yellow - The linen is not - Check if the linen is well rinsed with rinsed correctly phenolphthalein, the quantity of detergent must be : 15 g/kg for prewash 15 g/kg for wash - DIAMMS system - Check that the DIAMMS version number does not work,...
Page 285 Service Troubleshooting Manual pROBLeM CaUSe SOLUTION ELECTRICAL heating - The contactors are - Check heating contacts KM6, KM7 and faulty - The heating - Check that the heating elements elements are faulty. consume intensity when they are powered - Check the heating elements wires - Check phases STEAM Heating - The steam supply...
Page 286 Service Troubleshooting Manual Fault displayed on the control display pROBLeM CaUSe SOLUTION - Error Overheating on side - The PT100 - Check the B20, B21 and B22 temperature sensor temperature sensor, for a room is faulty temperature 21°C, the ohmic value must range from 107.79 to 108.57 ohms - The ironing cylinder is not used on its...
Page 287 Service Troubleshooting Manual This page is left blank on purpose. 04106016/GB 43-09...
Page 288 This page is left blank on purpose.
Page 289 This page is left blank on purpose.
Page 290 Share more of our thinking at www.electrolux.com...

This manual is also suitable for:

Ic44819 lf Ic44832 flf Ic44819 flf Ic44825 flf Ic44821 flf Ic44832 r ... Show all

Electrolux IC44832 LF Service Manual

Table of Contents

Service 4

Service 5

Service 6

Service 9

Service 10

Service 11

Service 12

Service 13

15 Diamms Kit Manual

16 Plc Manual

17 Control Display Manual

Service 18

Service 30

Quick Links

Chapters

Related Manuals for Electrolux IC44832 LF

Summary of Contents for Electrolux IC44832 LF

This manual is also suitable for:

Table of Contents