Electrolux IC6 48 FFS Series Installation Manual
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Electrolux IC6 48 FFS Series Installation Manual

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Installation manual
Ironers
IC6 48xx FFS
Original language
10102059/EN

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Summary of Contents for Electrolux IC6 48 FFS Series

  • Page 1 Installation manual Ironers IC6 48xx FFS Original language 10102059/EN...

  • Page 3: Table Of Contents

    Contents Contents 1 General instructions :...........................5 Environmental information ......................5 Disposal information ........................6 1.2.1 Disposal of appliance at end of life ..................6 1.2.2 Disposal of packing ......................6 Preliminary instructions ......................6 1.3.1 Precautions for use......................8 1.3.2 Symbols ..........................9 1.3.3 Personal protection equipment ..................10 1.3.4 Emergency stop ......................10 Note about the A.C.
  • Page 4 Contents 4.5.6 Electrical Standard characteristics for IC6 48xx FFS ............58 Gas setting characteristics IC6 48xx FFS : .................59 4.6.1 Legend of symbols used : ....................60 4.6.2 Testing pressure : ......................61 4.6.3 Setting gas adjustment :....................62 4.6.4 Adjustment and checking of the outlet pressure ..............64 4.6.5 Tables of Correspondences : ...................66 Explanation of washing symbols ....................67 4.7.1 Washing ........................67...

  • Page 5: General Instructions

    Installation manual 1 General instructions : 1.1 Environmental information Concerned by providing the end user with useful and necessary environmental information, we wish to precise: • Data about energetic consumptions, wastes (atmospheric and liquid) and sound level are indicated in the para- graph «Technical characteristics».

  • Page 6: Disposal Information

    Installation manual 1.2 Disposal information 1.2.1 Disposal of appliance at end of life Before disposing of the machine, make sure to carefully check its physical condition, and in particular any parts of the structure that can give or break during scrapping. The machine’s parts must be disposed of in a differentiated way, according to their different characteristics (e.g.
  • Page 7 Important The machine is delivered with a wall instructions paper to be clearly fixed near the machine. Important After the installation, Send back the commissioning form ,signed document, to Electrolux to validate the warranty of the product. Caution Disconnect all sources of energy and let the ironing cylinder cool down before any intervention on the machine.

  • Page 8: Precautions For Use

    Installation manual Important It is specially advised not to install the machine on a synthetic floor covering. The frictional electricity may hinder the good working of the machine Under no circumstances should a gas-heating machine be installed in a building which includes a dry- cleaning machine.

  • Page 9: Symbols

    Installation manual 1.3.2 Symbols Caution. An exclamation mark inside an equilateral triangle offers the user important advice about usage, servicing, and hazard- ous conditions Caution, presence of dangerous current. A flash lightning with an arrow at its end inside an equilateral triangle , warns the user about the presence of uninsu- lated “dangerous current”...

  • Page 10: Personal Protection Equipment

    Installation manual 1.3.3 Personal protection equipment Given below is a summary table of the Personal Protection Equipment (PPE) to be used during the various phases of the machine’s service life. Phase Protection Safety Gloves Glasses Ear protectors Mask Safety helmet garments footwear Transport...

  • Page 11: Note About The A.c. Power

    Installation manual 1.4 Note about the A.C. power According to the EN 60204-1:1997 standard, the machine is provided for A.C. supplies corresponding to the ex- tracted characteristics below : 4.3.2 A.C. supplies Voltage: Steady state voltage: from 0.9 to 1.1 of nominal voltage. Frequency: from 0.99 to 1.01 of nominal frequency continuously.

  • Page 12: Locking And Tagging Procedure

    Installation manual 1.5 Locking and tagging procedure A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure de- scribed below. If you wish, you can detach this insert and display it close to the machine to remind maintenance per- sonnel of the safety instructions.

  • Page 13: Working Place Lighting

    Installation manual Unlock the stop valves and the main switch. 1.6 Working place lighting The lighting should be designed so as to avoid eye strain for the operator ; it should be uniform without any glare, and should be sufficient to detect any hazards. The average lighting value on the working place recommended by the clothing industry for inspecting linen is 500 lux.

  • Page 14: Handling

    Installation manual 2 Handling Important It is obligatory that all these operations are undertaken by handling specialists. 2.1 Unpacking You should have found an instruction handbook and keys to open the machine casings, in the machine. Depending on its destination, the ironer is delivered bare or may be placed on a transport pallet and/or packed with plastic film.
  • Page 15 Installation manual...

  • Page 16: Lifting With Handlings Straps

    Installation manual 2.3 Lifting with handlings straps Lifting in that case can only be done with handling straps (C : minimum capacity 2500 daN / L : minimum length 4m) which bear weight of the machine. Caution Make sure to place the straps correctly to avoid any bending of parts of the machine. Caution In order to avoid any bending of casings, you should never climb and stand on top of the machine.

  • Page 17: Installation

    Installation manual 3 Installation : 3.1 Installation The ironer must be transported to its final position in the laundry before the pallet is removed. The installation must be done by competent technicians in accordance with local codes and regulations. When there are not local codes and regulations, the installation must be comply with European standards applicable.
  • Page 18 Installation manual However, note that if you can, it is recommended that you should leave sufficient space for maintenance of the heat- ing box to avoid having to move the machine ( minimum length A on the left side). Ironers are provided with four leveling screws to facilitate leveling (one on each corner of the sole plate). To avoid damaging the floor surface, place 10 cm (4”) square metal shims, or shims made of another appropriate material, under the ironer stands.

  • Page 19: How To Remove The Pallet

    Installation manual 3.1.1 How to remove the pallet : When the pallet is putting in its right place, you can remove it by following these points depending of your enable tools : Remove the fixation (A) of red handling brackets from the pallet on each side of the machine. 3.1.1.1 Remove the pallet with a two-wheel forklift load : Once the machine is placed on the ground with the pallet, it is advisable to use a two-wheel forklift load as below to...
  • Page 20 Installation manual If this type of tool is unavailable, follow the procedure in the next chapter to remove the pallet from the machine. 3.1.1.2 Remove the pallet without a two-wheel forklift load : Equipment : • 01 x hydraulic cylinder •...
  • Page 21 Installation manual • Wedge with 3 pieces of wood (400x70x60) 2 on thickness70 mm and 1 on the thickness 60mm. 2 (400x70x60) + 1 (400x70x60) = 2x70mm + 60 mm = 200 mm • Lower the right side of the machine on the wedges...
  • Page 22 Installation manual STEP 2 : • Repeat STEP 1 on the left side of the machine. STEP 3 : • Remove the pallet. The same size as the machine, the pallet has to pass between the wedges without any problem. Warning...
  • Page 23 Installation manual Remove the pallet in a straight line so as not to come into contact with the wedges holding the machine in suspension. STEP 4 : • For safety, wedge under the 2 box spar ( Front / Rear) as close as possible to the casing with same thickness of wedging as on the side of the machine : 3 pieces of wood (400x70x60) 2 on the thickness 70 mm and 1 on the thickness 60 mm..
  • Page 24 Installation manual A delta of 45 mm is obtained between the two sides of the machine. STEP 10 : • Lift the machine and remove from the left side the wedge (400x70x60) 70 mm thick Right side : 1 (400x150x25) = 25 mm. Left side : machine on the ground.

  • Page 25: Levelling The Machine

    Installation manual 3.1.2 Levelling the machine : Adjust the nuts with a spanner and adjust the dryer ironer so that it is horizontal and that its four stands are perfectly vertical. Check with a spirit level placed on the sole plate for the longitudinal direction and the machine top cover for the trans- verse direction (see below) The maximum stand height adjustment is 80 mm (3”) Tighten the lock nuts after adjustment for each pads.

  • Page 26: Transport Locks Fitted Behind Feeder

    Installation manual 3.2.1 Transport locks fitted behind feeder : To do so, remove the fixing screws of the red transportation bridles (A). Keep the transport locks fitted with their screws and bolts to be able to assemble them again in case you would need to lift the machine.

  • Page 27: Transport Angles

    Installation manual 3.2.2 Transport angles : Screw off the screws to remove the 2 red transport angles (B) with a key. Caution Do not remove this screws. Keep this angles to eventually lift the machine. Block the screws which maintained this angles.

  • Page 28: Setting Of Flap

    Installation manual 3.2.3 Setting of flap : Caution Before putting the machine into service, it is compulsory to set the flap of the linen collector. Remove the 3 red bridles (A). Remove eventually the screws (C) and the linen collector (B) to have better access. Open the flap into its position.
  • Page 29 Installation manual Proceed in reverse order in case of transport of the machine.

  • Page 30: Connection Of The Stacker

    Installation manual 3.3 Connection of the stacker Important You can adjust the height of the stacker with the ironer by adjusting the screw (S) fixing the 4 wheels (W) inside the casing of the stacker. To do this, remove the rear and lateral housings and the plate (P) to access to the screws (S).
  • Page 31 Installation manual Plug the feeding and control socket of the stacker. Pull on the socket. Pull down the locking latches. Caution After this installation, do not forget to put back in place all the housings.

  • Page 32: Electrical Connection

    Installation manual 3.4 Electrical connection Prior to use, the machine should be plugged into a correctly earthed power socket complying with the standard in force. Important The mechanical and electrical installation of the machine should only be done by qualified personnel. Important Make sure that both the power voltage is correct and the power supply of your installation is sufficient before con- necting the machine.Use only a cable to supply the machine.
  • Page 33 Installation manual Pass The power supply cable of the machine through the stuffing box (A) on the top of the left casing. In order to know all machines technical characteristics concerning electricity (connection, wiring,...) referes to chapter in appendices For each machine, install a fixed multipole circuit breaker ( or fuses protector) in the laundry main caninet.
  • Page 34 Installation manual...
  • Page 35 Installation manual Mains transformer connection diagrams according to the customer’s various mains voltage (machines pro- vided with a transformer only). 400 Volts supply Measure the mains voltage at the primary with a volt- meter (V) between 0 and 400 volts of the transformer. If the voltage is equal to 400 volts, do not touch the transformer connection which should be as indicated in the margin.
  • Page 36 Installation manual Important Once connected, make sure to check the correct order of phase connections. (see chapter operating inspection below)

  • Page 37: Connection Diagrams For The Control Circuit Power Supply (T2)

    Installation manual 3.4.1 Connection diagrams for the control circuit power supply (T2) The tension of the control circuit delivered by the power supply must be 24 volts dc. The supply tension for your ma- chine is normally 230/400 volts between phases, this tension can however be different. The potentiometer (A) allows to adjust the tension.
  • Page 38 Installation manual Before starting the machine, do not push the circuit breakers Q5 and Q701 in the electrical cabinet before checking the fan’s rotation direction. For few seconds, manually activate the breaker that drive the fan motor : Check on the electrical drawing for the breaker name. Then visually check the rotation way of the turbine. A sticker in- dicate the correct rotation way.

  • Page 39: Connection Of The Ironer Evacuation System

    Installation manual 3.5 Connection of the ironer evacuation system : You should have found an instruction handbook and keys to open the machine casings, in the machine. Depending o,n its destination, the ironer is delivered bare or may be placed on a transport pallet and/or packed with plastic film.

  • Page 40: Fresh Air Inlet

    Installation manual 3.5.1 Fresh air inlet To allow the dryer ironer to work at its best, it is important that the laundry air inlet passes through an opening from the outside. The fresh air arrival must be equivalent to the volume of evacuated air (please refer to the output of the fans at zero pressure in the technical characteristics) Important In the case of several machines, these values should be added together.

  • Page 41: Evacuation Duct

    Installation manual 3.5.2 Evacuation duct It is recommended that a separate smooth-walled evacuation duct should be connected to each dryer, providing the least possible resistance to air. Check that the shaft flow is at least twice the capacity of the ironer exhaust fan. Danger To prevent any risk of burnings, the vapours’evacuation duct of the flatwork ironers of the linen has to be insu- lated (to be done by the customer)

  • Page 42: Exhaust Pipes Pressure Control

    Installation manual 3.5.4 Exhaust pipes pressure control : In order to achieve proper operation, this exhaust pipes must always be kept as short as possible and must have as few bends as possible. If an outlet channel joins a main channel, the angle of incidence must not exceed 45°. If the distance from the outlet channel is bigger than xx meters, a series fans must be installed further down the outlet channel or the section of the pipe must be increased.

  • Page 43: Evacuation System If Several Dryers Are Connected To A Common Evacuaton Duct (Except Gas Heating Machines)

    Installation manual 3.5.5 Evacuation system if several dryers are connected to a common evacuaton duct (except gas heating machines): If several ironers are installed with a common evacuation duct, the cross section of the evacuation duct must in- crease as a function of the number of installed machines so that each of them operates at the same value of air resistance..

  • Page 44: Steam And Condensate Connections

    Installation manual 3.6 Steam and condensate connections : There is always a risk that a certain amount of water will be carried in steam. Water is carried in the lower parts of the supply tubes, and steam in the upper parts. Make a swan neck branch-T on the main tube to prevent this water damaging the machine heating system.

  • Page 45: Condensate Connection Dn 10 (3/8" Bsp)

    Installation manual 3.6.2 Condensate connection DN 10 (3/8” BSP) : The customer must install a steam trap with float closed and incondensibles drainage device (example : SARCO ref. FT10C — G3/4” PN 25 or GESTRA ref. UNA15 h — G3/4” PN 25), a by-pass, a non-return valve and a manual clos- ing valve lockable in off position.

  • Page 46: Gas Connection

    Installation manual 3.7 Gas connection : Caution The installation, connection and gas arrival adjustments for the machine must be done by qualified personnel only.

  • Page 47: Gas Supply Dn 20 (3/4" Bsp)

    Installation manual 3.7.1 Gas supply DN 20 (3/4” BSP) : The customer must install a filter and a manual stop valve on the supply side of the machine if natural gas is used. For butane or propane, the customer must install a filter, a manual closing valve and a pressure reducer. Connect the installation at the back of the machine.

  • Page 48: Determinate The Gas Type

    Installation manual If the gas inlet pressure (P1) is identical to the nominal pressure of the machine (P2), it is possible to insert a reser- voir as close as possible to the machine in order to protect against any falls in pressure when the machine starts up. Anfd increase the diameter of gas pipe supply to allow the flow rate.

  • Page 49: Compressed Air Connection

    Installation manual 3.8 Compressed air connection 3.8.1 Standard connection The customer should arrange the installation of filter/lubricator device, as well as a pressure regulator (manometer) on the machine's compressed air supply. The manual stopping valve lockable in closed position (provided by customer) should be installed on the machine's compressed air supply.

  • Page 50: Air Compressor

    Installation manual 3.8.2 Air compressor Some machines are supplied with an integrated air compressor (option). At first start, it is necessary to turn off the compressor manometer tap (A), wait until the compressor reaches the pres- sure of 7 bars, then re-open the valve. Maintenance : Regularly check the oil level (every 6 monyhs) and complete if necessary.

  • Page 51: Check Before Use

    Installation manual 3.9 Check before use 3.9.1 Positioning roller rotation check The rollers located between the drive disk and the cylinder in the right hand unit must not rotate continuously while the machine is operating. Caution This check must be carried out when you install the machine and once a month. If the rollers rotate permanently, you must call the technician to adjust the plate to avoid mechanical wear on the cylinder.

  • Page 52: Packaging-Weight

    Installation manual 4.1 Packaging-Weight The ironing machine is secured to a transport pallet. Ironing width Units 1.9 m 2.5 m 3.2 m Packaging dimensions (pallet) Length (A) 2650 3280 3910 Width (B) 1270 1270 1270 Height (C) 1800 1800 1800 Packaging dimensions (crate) Length (A) 2705...
  • Page 53 Installation manual...
  • Page 54 Installation manual Characteristics / type machine Units 4819 4825 4832 Overall width 3555 4185 4815 Ironer width 2575 3205 3835 Width between feet 2295 2925 3555 Cylinder diameter Gas / Electric heating Cylinder diameter Steam heating Effective working width 1910 2540 3170 Ironer Floor area...
  • Page 55 Installation manual Max. water evaporation capacity With 50 % resid- kg/h ual moisture content and 100 % cylinder utilization (according to ISO 93.98 standard). Steam heating Installed electric power Maximum electrical consumption Maximum steam consumption at 900 kPa kg/h Inner volume steam cylinder Max.

  • Page 56: Supplies

    Installation manual 4.3 Supplies You can take the box placed inside of the casing. 1. Accessories delivered with each machine • 1 Installation handbook. • 1 Operating handbook. • 2 Electrical schematics. • 1 Commissioning form to be completed to validate the warranty. •...

  • Page 57: Electric Power Supply

    Installation manual Important In this normal case of use, it is not necessary to connect the exhaust duct to the open air. In the opposite case, the exhaust duct must be connected to the open air, by the shortest way, and with as few bents as possible.

  • Page 58: Calculation

    Installation manual 4.5.3 TABLE 3 correction factors for different cable insulating materials : Insulating material Maximum working temperature range Correction factor 70 ° C (158° F) Natural or Synthetic Rubber 60° C (140° F) 0.92 120° C (248° F) Silicone Rubber 1.60 4.5.4 TABLE 4 B2, C and E correction factors for cable grouping :...

  • Page 59: Gas Setting Characteristics Ic6 48Xx Ffs

    Installation manual 4.6 Gas setting characteristics IC6 48xx FFS : Caution The installation, connection and gas arrival adjustments for the machine must be done by qualified personnel only.

  • Page 60: Legend Of Symbols Used

    Installation manual 4.6.1 Legend of symbols used : • I : Machine working with only one gas family • II : Machine working with two gas families • 1 : 1st family : caol gas or town gas (for information : not used here) •...

  • Page 61: Testing Pressure

    Installation manual 4.6.2 Testing pressure : According to the EN 437 standard, the values of the testing pressures mentionned in our various documents are val- ues for static pressures taken at the gas inlet connection of the machine ; heating of the machine being on.

  • Page 62: Setting Gas Adjustment

    Installation manual 4.6.3 Setting gas adjustment : The machine is adjusted at the plant to be suitable for the kind of gas specified on the order. If you have to supply your machine with gas in a familly different from the gas for which your machine was adjusted , proceed as follows : Check that the diameter of the injectors is adequate for the kind of gas of your installation (see Table of injectors be- low).
  • Page 63 Installation manual Important Adjustments should be made by qualified personnel only.

  • Page 64: Adjustment And Checking Of The Outlet Pressure

    Installation manual 4.6.4 Adjustment and checking of the outlet pressure The gas outlet pressure of the solenoid valve is adjusted at the factory. If you have to make another adjustment, pro- ceed as follows : • A : Inlet • B : Outlet •...
  • Page 65 Installation manual 1 : Close the gas inlet and remove the binding screw from the pres- sure tapping (F) and connect the manometer tube. 2 : The electricity supply must be energized otherwise gas will not be supplied to the burner. 3 : Open and check the gas inlet main burner using the manometer on the pressure tapping (F) 4 : Remove pressure regulator cap (D)

  • Page 66: Tables Of Correspondences

    Installation manual 4.6.5 Tables of Correspondences : TABLE OF CORRESPONDENCES : IRONER 4819 Working Heat emission Consumption Pressure at Consumption Diameter of Category Type supply injectors injectors Index of Gas pressure in kW (Hi) in kg/h in mm in mm H2O in M3/h in mbar *2E, 2H ,...

  • Page 67: Explanation Of Washing Symbols

    Installation manual 4.7 Explanation of washing symbols (ISO 3758:2005 standard) To overcome language barriers, the following are symbols used internationally to give you guidance and recommen- dations when washing different textiles. 4.7.1 Washing The tub symbolizes washing. Max. washing tem- Symbols Mechanical action perature in °C...

  • Page 68: Bleaching

    Installation manual 4.7.2 Bleaching The triangle symbolizes bleaching. Symbols Explanation Bleaching allowed (chlorine or oxygen). Bleaching allowed (only oxygen). Do not bleach. 4.7.3 Drying The circle in a square symbolizes tumble drying. Symbols Explanation Can be put in a tumble dryer. Normal temperature.

  • Page 69: Dry Or Water Cleaning

    Installation manual 4.7.5 Dry or water cleaning The circle symbolizes dry or water cleaning. Symbols Explanation Normal dry cleaning with perchloroethyl, solvent of hydrocarb. Mild dry cleaning with perchloroethyl, sol- vent of hydrocarb. Normal dry cleaning with solvent of hydrocarbon. Mild dry cleaning with solvent of hydrocarbon.

  • Page 70: Conversion Of Measurement Units

    Installation manual 4.8 Conversion of measurement units This following is a list of correspondences of the main frequency used units, to avoid the need to use measurement unit conversion table. 1 bar = 100 000 Pa British thermal unit 1 Btu = 1 055.06 J 1 bar = 1.019 7 kg/cm²...
  • Page 72 Electrolux Professional AB 341 80 Ljungby, Sweden www.electrolux.com/professional Share more of our thinking at www.electrolux.com...

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