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Ricoh BE-C1 D046 Field Service Manual

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Table of Contents

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Model Be-C1
Machine Code: D046/D049
Field Service Manual
August 2008
Subject to change

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Summary of Contents for Ricoh BE-C1 D046

  • Page 1 Model Be-C1 Machine Code: D046/D049 Field Service Manual August 2008 Subject to change...

  • Page 3: Safety, Conventions, Trademarks

    Safety, Conventions, Trademarks Safety PREVENTION OF PHYSICAL INJURY 1. Before disassembling or assembling parts of the machine and peripherals, make sure that they are unplugged. 2. The plug should be near the machine and easily accessible. 3. Note that some components of the machine and the paper tray unit are supplied with electrical voltage even if the main power switch is turned off.

  • Page 4: Conventions And Trademarks

    OBSERVANCE OF ELECTRICAL SAFETY STANDARDS 1. The machine and its peripherals must be installed and maintained by a customer service representative who has completed the training course on those models. 2. Test the breaker switches on the main machine and all peripheral devices at least once a year. SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL 1.
  • Page 5 The notations "SEF" and "LEF" describe the direction of paper feed. The arrows indicate the direction of paper feed. In this manual "Horizontal" means the "Main Scan Direction" and "Vertical" means the "Sub Scan Direction" relative to the paper feed direction. Switches and Symbols Where symbols are used on or near switches on machines for Europe and other areas, the meaning of each symbol conforms with IEC60417.

  • Page 6: Warnings, Cautions, Notes

    Warnings, Cautions, Notes In this manual, the following important symbols and notations are used. • A Warning indicates a potentially hazardous situation. Failure to obey a Warning could result in death or serious injury. • A Caution indicates a potentially hazardous situation. Failure to obey a Caution could result in minor or moderate injury or damage to the machine or other property.

  • Page 7: Special Instructions

    Special Instructions Moving the Copier 1. Open the upper unit [A] 2. Push the pressure lever [B] to the left. This separates the cleaning the blade from the drum so the blade does not damage the drum during shipping. 3. After setting up the printer in its new location, repeat this procedure and push the pressure lever to the right to bring the cleaning blade in contact with the drum.
  • Page 8 • Confirm that operators know how to store and dispose of consumables. • Make sure that all operators have access to an operating instruction manual for the machine. • Confirm that operators have read and understand all the safety instructions described in the operating instructions.

  • Page 9: Table Of Contents

    TABLE OF CONTENTS Safety, Conventions, Trademarks........................1 Safety................................1 Conventions and Trademarks........................2 Warnings, Cautions, Notes...........................4 Special Instructions............................5 1. Product Information Specifications..............................13 Overview................................14 Machine Codes, Peripheral Configurations....................15 Guidance for Those Who are Familiar with Predecessor Products..............16 2. Installation Preparation...............................17 Environment..............................17 Space Requirements............................18 Machine Level..............................21 Power Source...............................21 Installation Procedure Guide........................22 Main Machine (D046/D049)........................27...
  • Page 10 Accessories: Bridge Unit...........................103 Before You Begin............................105 Bridge Unit Installation..........................108 Fan Fold Unit Installation..........................128 Power On..............................141 Skew Adjustment............................141 Manual Feeder (D333)..........................145 Before You Begin............................145 Accessories..............................145 Manual Feeder Installation........................146 Power On..............................151 Folder FD6500B (Cross Folder) (B890).....................152 Accessories..............................152 Installation..............................154 Power On..............................181 Skew Adjustment............................182 MFP Options..............................186 Overview..............................186 Before You Begin............................188...
  • Page 11 Installation: Scanner Unit..........................228 3. Preventive Maintenance Preventive Maintenance..........................255 4. Replacement and Adjustment Common Procedures.............................257 Opening and Closing the Machine......................257 Covers................................259 Scanner Unit..............................268 Operation Panel............................268 Scanner Cover............................269 Platen Plate..............................274 Original Transport Rollers.........................275 CIS................................281 Exposure Glass............................287 Original Junction Gate, Original Junction Gate Solenoid..............290 Around The Drum............................295 LPH (LED Print Head)..........................295 Charge Corona Unit..........................298...
  • Page 12 Toner Supply Clutch..........................321 Paper Feed, Cutting............................322 Cutter Unit..............................322 Cutter Motor, Cutter HP Switches......................323 Cutting Sensor, Feed Exit Roller.......................324 Roll Tray..............................326 1st/3rd Feed Roller and Clutch.......................329 2nd/4th Feed Roller and Clutch......................330 Registration Roller............................330 Paper Transfer, Transport Unit........................337 Transfer Unit...............................337 Transport Unit.............................339 Transport Belts............................342 Gear Replacement............................343 Fusing................................345...
  • Page 13 SDB (Scanner Drive Board)........................376 PSU................................377 IOB................................377 AC Control Board.............................378 CGB Power Pack............................379 T/S Power Pack............................380 VDB (Video Drive Board).........................381 NVRAM..............................382 BCU................................384 IPU................................385 Controller Board............................387 MB................................388 HDD................................389 More About Boards............................392 Overview..............................392 Main Boards..............................392 Other Boards.............................403 Breaker Switch............................404 Other................................406 Ozone Filter...............................406 Used Toner Bottle Cleaning........................406 Important Adjustments...........................409 LPH Adjustment with SP Codes.........................409 LPH Density Adjustment with SP Codes....................412...
  • Page 14 Switching On and Setting Up Save Debug Log..................428 Retrieving the Debug Log from the HDD....................431 Recording Errors Manually........................432 New Debug Log Codes..........................432 Printing an SMC Report..........................434 Initialize All SP Settings..........................435 Calibrating the Touch Panel..........................436 Calibrating the Touch Panel........................436 Software Reset...............................437 Card Save Function............................438 Overview..............................438 Procedure..............................438...

  • Page 15: Product Information

    1. Product Information Specifications See the "Appendices" for the following information: • Main Machine Specifications • Printer Controller Specifications • Scanner Specifications • Peripheral Specifications...

  • Page 16: Overview

    1. Product Information Overview See the "Appendices" for the following information: • Machine Layout • Mechanical Component Layout • Drive Layout (With Optional Roll Feeder) • Original/Copy Paper Paths...

  • Page 17: Machine Codes, Peripheral Configurations

    Machine Codes, Peripheral Configurations Machine Codes, Peripheral Configurations For the machine codes and peripherals configuration, please refer to the "Appendices".

  • Page 18: Guidance For Those Who Are Familiar With Predecessor Products

    1. Product Information Guidance for Those Who are Familiar with Predecessor Products Machine D046/D049 is a successor model to Machine B188. I f you have experience with the predecessor products, the following information will be of help when you read this manual. Different Points from Predecessor Products D046/D049 B188...

  • Page 19: Installation

    2. Installation Preparation Environment • Never turn off the main power switch when the power LED is lit or flashing. To avoid damaging the hard disk or memory, press the operation power switch on the operation panel to turn the power off, wait for the power LED to go off, then turn the main power switch off.

  • Page 20: Space Requirements

    2. Installation Space Requirements Minimum Space Requirements Front: 1,000 mm (39") Back: 600 mm (23.6") Right: 600 mm (23.6") Left: 600 mm (23.6") Height: 450 mm (18")
  • Page 21 Preparation Configuration 1: Main Machine (D046/D049) Standalone Configuration 2: Main Machine + Folder FD6500A (B889)
  • Page 22 2. Installation Configuration 3: Main Machine + Folder FD6500B (B890)

  • Page 23: Machine Level

    Preparation Configuration 4: Main Machine + Scanner Separation Unit Type 7140 (D436) Machine Level 1. Front to back: Within 0.15 mm/1000 mm (0.006”/39.4”) of level 2. Right to left: Within 0.15 mm/1000 mm (0.006”/39.4”) of level. Make sure that the machine is level using a carpenter’s level.

  • Page 24: Installation Procedure Guide

    2. Installation 2. Permissible Voltage Fluctuation: ± 10% 3. Do not set anything on the power cord. • Make sure the plug is firmly inserted in the outlet. • Avoid multi-wiring. Folder FD6500A/B (B889/B890) 1. Input Voltage Level: 120V, 60Hz, More than 2.5 A (for the U.S.A. version) 220 to 240V, 50/60Hz, More than 1.2 A (for the Europe/China version) 2.
  • Page 25 Preparation Main Machine (D046/D049) Fan Folder FD6500A (B889) Bridge Unit BU6500 (D407) Manual Feeder (D333) Folder FD6500B Fan Unit (B890-17, -27) (Fan Fold Unit) Folder FD6500B Cross Unit (B890-57) (Transport Unit + Cross Fold Unit) This guide describes the correct order of installation for these devices. 1.
  • Page 26 2. Installation 1. Install the main machine. * p.27 2. Install the roll feeder * p.47 -or- Paper cassette. * p.64 3. Install the MFP options. * p.186 • Install the MFP options now before installing Folder FD6500A/B. It is much easier to access the controller box SD card slots and board slots before the fan folder is installed.
  • Page 27 Preparation 4. Remove the tapes and shipping materials from the Folder 6500A (B889). 5. Remove the tapes and shipping materials from the Bridge Unit BU6500 (D407). 6. Install the bridge unit on the folder. * p.103 7. Dock the folder to the main machine. 5.
  • Page 28 2. Installation 1. Install the main machine. * p.27 2. Install the roll feeder * p.47 -or- Paper cassette. * p.64 3. Install the MFP options. * p.186 4. Remove the tapes and shipping materials from the Fan Fold Unit (B890-17, -27). * p.152 •...

  • Page 29: Main Machine (D046/D049)

    Main Machine (D046/D049) Main Machine (D046/D049) Accessory Check Check the accessories and their quantities against the following list: Description Q’ty 1. Cloth – Exposure Glass 2. Paper Holder 3. Operating Instructions Holder 4. Rear Copy Tray Guide 5. Rear Copy Tray 6.
  • Page 30 2. Installation Description Q’ty 10. Rear Copy Tray Holder 11. Leveling Shoes 12. Original Tray Mylars 13. Upper Original Guide 14. Original Tray 15. Original Guide 16. Original Guide Plate 17. Step Screws 18. Round Head Screws (M4 x8) (Original Tray x2 each) 19.

  • Page 31: Installation Procedure

    Main Machine (D046/D049) Installation Procedure Unpacking 1. Unpack the machine box and place the copier onto a flat floor with lifting equipment (a fork lift). • The machine weighs approximately 230 kg (507 lb). If a fork lift is not available, at least 4 people, one on each corner of the machine, are needed to lift it from the pallet.
  • Page 32 2. Installation 2. Remove the accessories [A] from the back of the machine. 3. Remove all tape and shipping materials. • Keep the shipping retainers after installing the machine. They will be reused if the machine is moved to another location in the future. The position of the operation panel can be adjusted to reduce reflection on the operation panel display.
  • Page 33 Main Machine (D046/D049) 9. Open the scanner cover [A]. 10. Remove the packing [B]. 11. Open the upper unit [A]. 12. Pull out the red tape and remove the drum protection sheet [B]. • Pull the red tape out slowly and carefully, to prevent damage to the cleaning unit entrance seal.
  • Page 34 2. Installation Leveling the Machine 1. Place a level at [A] and [B]. 2. Make the machine level by turning the bolts [C] on the machine’s four feet. • The gap [D] must be less than 2 mm for the bolt to clear the roll feeder (option) when the feeder is opened and closed.
  • Page 35 Main Machine (D046/D049) Developer and Toner 1. With the upper unit raised, open the toner hopper cover [A]. 2. Remove the sheet [B]. • A developer lot number is embossed on the top edge of each package. Keep these top edges after you open each developer package.
  • Page 36 2. Installation 4. Prepare the toner cartridge for installation. • Shake the cartridge several times and make sure that the toner is moving inside. • Push the cartridge cap [A]. At the same time, tap the bottom of the toner cartridge 4 or 5 times. •...
  • Page 37 Main Machine (D046/D049) 5. Install the unopened toner cartridge [A]. • Do not remove the tape from the toner cartridge at this time. 6. Rotate knob [B] until it stops. 7. Close the toner hopper cover. 8. Close the upper unit. 9.
  • Page 38 2. Installation 18. Install the toner cartridge [A]. Refer to the decal attached to the left side of the machine. • Peel off the green tape [B] from right to left to expose the clear tape and toner supply holes. •...
  • Page 39 Main Machine (D046/D049) Initializing the Developer • Do not do this procedure until you have entered the Lot Numbers. See the previous section. 1. Go into the SP mode. 2. Enter 2801 001 and press [#]. 3. When the message prompts you to proceed, touch "Yes". 4.
  • Page 40 2. Installation Enable NIB and USB The Ethernet NIB and USB are built in but must be enabled. 1. Do SP 5985 (the default is ‘disabled’). • 001: Onboard NIC (Ethernet NIB) • 002: Onboard USB 2. Exit the SP mode. Sample Copies 1.
  • Page 41 Main Machine (D046/D049) Front Copy Tray 1. Attach the front copy tray [A]. Original Trays • Only three original trays are provided. The trays can be installed on top of the machine (Top Exit) or at the rear (Rear Exit)
  • Page 42 2. Installation Original Trays: Top Exit 1. Select any original tray [A] (they are identical). 1. Attach [B] Original guide plate [C] Original guide 2. Set upper original guide [A]. 3. Set original tray [B] in the center. (This is the tray with the original guide plate and original guide attached in the previous step.)
  • Page 43 Main Machine (D046/D049) 4. Set the other original trays [C] and [D] next to the center tray. 5. Fasten each original tray ( x2 each, round-headed screws). 6. Instruct the operators about this point of operation: Before feeding large originals (larger than A0), pull the original guide plate [A] out and pull the original guide [B] forward.
  • Page 44 2. Installation Rear Copy Trays and Mylars 1. Remove the bottom screws of the rear cover [A] ( x4). Do not discard these screws. 2. Set the step screws in the rear cover [A] ( x2). 3. Hang the support bracket [B] on the step screws.
  • Page 45 Main Machine (D046/D049) 4. Fasten the support bracket [A] ( x3). 5. Fasten the rear copy tray holder [B] ( x6). (Use the four screws removed earlier from the bottom edge of the rear cover). 6. At the rear, attach: [A] Guide mylar strips x3 [B] Curved mylars x2.
  • Page 46 2. Installation 7. Slide two grommets onto each rear copy tray, and set them in the center as shown. 8. Use the holes provided to hang the rear copy tray guides [A] (x3) from the back of the main machine. 9.
  • Page 47 Main Machine (D046/D049) 3. Push in the breaker test button with the tip of the screwdriver, until the breaker snaps to the ‘Trip’ ("O") position [A]. 4. Confirm that the breaker switch is at the ‘O’ position. If the breaker switch does not drop to the “O” position: •...
  • Page 48 2. Installation 2. Fasten the ferrite core to the end of the LAN cable connector about 4.5 cm from the end nearest the machine. 3. Attach the LAN cable [A] to the LAN connector [B].

  • Page 49: Roll Feeder Type 7140 (D394)

    Roll Feeder Type 7140 (D394) Roll Feeder Type 7140 (D394) Accessory Check Check the accessories and their quantities against the following list: Description Q’ty 1. Left Slide Rail 2. Right Slide Rail 3. Paper Holder 4. Positioning Pins 5. Drawer Connector 6.

  • Page 50: Installation

    2. Installation Description Q’ty 9. Edging 10. Tapping Screws M4x8 11. Tapping Screws – M4x8 12. Tapping Bind Screws – M3x6 13. Screw with Spring Washer – M4x6 14. Screws M4x6 15. Step Screw M4 16. Decal – Tray 3/4 17.
  • Page 51 Roll Feeder Type 7140 (D394) Covers 1. Remove: [A] Rear copy tray guides (x3) [B] Rear copy tray (x3) 2. Remove: [A] Rear copy tray holder ( x6) [B] Rear cover ( x3) [C] Right rear cover ( x6)
  • Page 52 2. Installation [D] Right front cover ( x4) [E] Left rear cover ( x7) [F] Left front cover ( x4). 3. Remove tray cover [A] ( x2). • Keep these screws, to reattach the cover later. 4. Remove the step screws [B] and discard them ( x2). 5.
  • Page 53 Roll Feeder Type 7140 (D394) [B] Handle and brackets ( x2) [C] Right side bracket ( x1) Controller Box 1. Top: [A] Harness clamp screw ( x1). [B] Connectors and clamps ( x2,  x6). 2. Right side: [C] Connectors ( x2) [D] FFC x1.
  • Page 54 2. Installation 4. Remove the inner cover [A] ( x2). Rails and Front Positioning Pins 1. Remove the used toner bottle [A] ( x1).
  • Page 55 Roll Feeder Type 7140 (D394) 2. Install the right rail [A] and left rail [B] (Step  x 2 each,  x 8 each M4 x 6). 3. Install the positioning pins [A] ( x 2 each, M4 x 6). 4.
  • Page 56 2. Installation Drawer Connector 1. Loosen the screws on the connector bracket [A] ( x3). 2. Set the drawer connector [A] in its slot at the rear of the machine.
  • Page 57 Roll Feeder Type 7140 (D394) 3. On the left side, fasten the drawer connector bracket [A] ( x4). 4. Behind the connector of the upper roll feeder drawer [A], separate the connectors [B] ( x1)
  • Page 58 2. Installation 5. Connect lower connector [A] (long harness) to the right connector, which was separated in the previous step ( x1). 6. Connect lower connector [B] (short harness) to the left connector, which was separated in the previous step ( x1). 7.
  • Page 59 Roll Feeder Type 7140 (D394) 10. At the top, fasten the thick harnesses [A] with the clamp ( x1). 11. At the bottom, fasten the thin harness (red connector) and ground wire [B] with the clamp ( x1). Flat Cable and Roll Feeder Tray 1.
  • Page 60 2. Installation 2. Set harness clamps [A] and [B]. 3. Attach edging cover [C]. 4. Remove flat cable [A]. 5. Set the roll feeder [B] on the positioning pins [C] of the left and right rails. 6. Fasten the tray to the rails [D] ( x 2 each M4 x 6).
  • Page 61 Roll Feeder Type 7140 (D394) 7. With the drawer open, loosen the roll feeder positioning brackets: [A] On the left ( x2) [B] On the right ( x2) 8. Pull out the lower roll feeder drawer completely. 9. Pull out the flat cable [A] as far as it will reach. 10.
  • Page 62 2. Installation Roll Feeder Drawer Positioning 1. Remove the plastic and tape from the roll feeder on the left [A] and right [B]. 2. Very slowly, push in the lower drawer [A] until it locks. This positions the drawer correctly at the drawer connector at the rear, and at the positioning pins at the left and right front corners.
  • Page 63 Roll Feeder Type 7140 (D394) 4. Reattach the inner cover [A] ( x2). 5. At the front (with the drawer still closed), tighten the roll feeder positioning brackets: [A] On the left ( x2) [B] On the right ( x2)
  • Page 64 2. Installation Drawer Cover, End Plates 1. Open the lower drawer. 2. Attach the lower front cover [A] ( x2). • Use the screws removed from either end of the cover when you removed it. 3. Attach the decal [B]. 4.
  • Page 65 Roll Feeder Type 7140 (D394) Roll Heater Switch 1. The heater switch [A] for the roll feeder is at the rear left corner of the roll feeder. 2. Switch on the roll heater if the humidity at the installation site is high.
  • Page 66 2. Installation Paper Cassette Type 7140 (D395) Accessory Check Check the accessories and their quantities against this list: Description 1. Interface Harness 2. Heater Harness 3. Decal: Paper Size Indication 4. Decal: Warning A2 (High Temperature) 5. Guide Screws 6. Tapping Screws (M4 x 8) 7.

  • Page 67: Paper Cassette Type 7140 (D395)

    Paper Cassette Type 7140 (D395)
  • Page 68 2. Installation Installation Unpacking the Unit 1. Unpack the cassette tray [A]. 2. Remove accessory pack [B], all tapes, and shipping material. • Always turn the machine off and unplug the machine before you do any of the following procedures. •...
  • Page 69 Paper Cassette Type 7140 (D395) 1. Remove: [A] Rear copy tray guides (x3) [B] Rear copy tray (x3) 2. Remove: [A] Rear copy tray holder ( x6) [B] Rear cover ( x3) [C] Right rear cover ( x6) [D] Right front cover ( x4) [E] Left rear cover (...
  • Page 70 2. Installation 3. Remove tray cover [A] ( x2). Discard these screws. 4. Remove the step screws [B] ( x2). Discard these screws. Guide Screws, Caution Decal, Heater Harness 1. Put the guide screws [A] ( x2) in the holes. 2.
  • Page 71 Paper Cassette Type 7140 (D395) 3. Attach the small harness clamps (x4) [A] to the holes (À, Á, Â, Ã) on the left side of the frame inside the drawer. 4. Attach the small bushing [B] to the hole. 5. Insert the small end of the heater harness [C] through the grommet and pull it to the front. 6.
  • Page 72 2. Installation 8. Open the harness clamps ( x2). 9. Separate the connectors [B] to provide connection points for the harness. 10. Connect the heater harness [C] ( x2). 11. Push the heater harness through the hole [D] to remove slack. 12.
  • Page 73 Paper Cassette Type 7140 (D395) 4. At the rear, release the four harness clamps [A]. 5. Attach the long harness clamps [B]. 6. Connect the harness [A] to CN235 ¬ and CN236 Á on the IOB ( x2). 7. Put the harness in the clamps, and close the clamps around the harness ( x6).
  • Page 74 2. Installation Inserting and Setting the Cassette Tray 1. Set the cassette tray [A] in front of the copier. 2. Connect the cassette tray interface connector [B] ( x2). 3. With one person on each side of the tray, lift the tray and slide it between the guide pin on the left [A] and on the right [B].
  • Page 75 Paper Cassette Type 7140 (D395) 4. Push the tray in until it stops. 5. At the front left corner of the copier, connect the heater cable [A] to the tray ( x2) 6. Attach the left lock pin [A] and right lock pin [B] in the order that is shown by the numbers ( x2 each). •...
  • Page 76 2. Installation • Screws Ä and Å are M4 size 7. Pull out the roll feeder drawer [A]. 8. Install the left cover plate [B] ( x1). 9. Install the right cover plate [C] ( x1). 10. Close the roller feeder drawer. 11.
  • Page 77 Paper Cassette Type 7140 (D395) 12. Attach the left end cover [A] ( x2). 13. Attach the right end cover [B] ( x2). 14. Attach the paper size decals [C]. Tray Cassette Heater Switch 1. Turn on the tray cassette heater switch [A] if the humidity at the installation site is very high. 2.

  • Page 78: Accessory Check

    2. Installation Tray and Stacker Options • After installation of the original exit tray or stacker at the rear, go into the SP mode and switch of SP4975 (Original Edge Hold). Otherwise, only one original can be fed at a time. Original Exit Tray Type G (B341) •...
  • Page 79 Tray and Stacker Options Description Q’ty Caster – φ40 Stopper Installation Procedure 1. Attach the following to the base struts [A]: [B] Casters: diameter 40 with stopper [C] Caster: diameter 40 2. Assemble base stays [D] and base frame struts [A] (Bolts x4, Washers x4). 3.
  • Page 80 2. Installation 4. Attach: [A] Middle struts (Bolts x4, Washers x8, Nuts 4) [B] Tray struts (Bolts x4, Washers x8, Nuts x4) [C] Caps 5. Install the original tray [A] on the original tray stays ( x 6).
  • Page 81 Tray and Stacker Options 6. Attach the size decals. 7. Attach: [A] Original stoppers [B] Original guides...

  • Page 82: Original Hanger (D311)

    2. Installation Original Hanger (D311) 1. Open the top roller feeder drawer [A]. 2. Hang one stacker [B] on the right. 3. Hang the other stacker [C] on the left. Multi Stacker Type 7140 (D437) • This option cannot be used at the rear when the following are installed: Folder FD 6500 A/B (B889/ B890), Original Exit Tray Type G (B341), Rear Copy Stacker Type 7140 (D438).
  • Page 83 Tray and Stacker Options Accessories Description Q’ty Stacker Tray Stoppers Guides Crosspieces Tray Legs Long Bolts – M8x45 Allen Key...
  • Page 84 2. Installation Installation 1. Assemble the base: • Fasten cross-piece [1] to tray legs [3] and [4] (Long bolts  x2). • Fasten cross-piece [2] to tray legs [3] and [4] (Long bolts  x2). 2. Note the "F" markings on the tray legs [1] and the stacker tray [2]. The "F" marks must face toward the rear of the main machine.
  • Page 85 Tray and Stacker Options 3. Remove the lower knobs: [1] Left knobs x2 [2] Right knobs x2 4. With the "F" mark on the stacker tray [1] over the "F" marks on the legs, insert the arms of the stacker tray into the holes in the upright supports [2].
  • Page 86 2. Installation 6. Reattach the knobs: [1] Left knobs x2 [2] Right knobs x2 7. Loosen the tray height adjustment knobs: [1] Left knob x1 [2] Right knob x 1...
  • Page 87 Tray and Stacker Options 8. Swing the tray [1] up to the required height and tighten the height adjustment knobs. 9. Install the tray: • At the rear for originals or copies -or- • At the front for copies Original Rear Exit Follow this procedure to set the multi-stacker tray to hold long originals from the rear exit.
  • Page 88 2. Installation 1. Make sure that the "F" mark on the stacker tray is on the same side as the "F" marks on the legs. 2. Loosen the tray angle adjustment knobs on the right [1] and left [2]. 3. Adjust the angle of the tray [3] to the height of the original exit and tighten the knobs.
  • Page 89 Tray and Stacker Options 4. Loosen the tray extension adjustment knobs on the right [1] and left [2]. 5. Push the stacker tray [1] as far as the rear original exit [2]. 6. Tighten the tray extension knobs on the left [3] and right [4].
  • Page 90 2. Installation 7. On the left and right, loosen the tray height adjustment knobs [1], swing the edge of the stacker tray to the exact height of the rear original exit [3], then tighten the knobs. 8. Set the remaining accessories on the stacker tray: [1] Upper guide [2] Lower guide [3] Right stopper...
  • Page 91 Tray and Stacker Options 1. Move the assembled multi-stacker to the front of the machine. 2. Loosen the height adjustment knobs [1] on the left and right side of the multi-stacker. 3. Swing the edge of the stacker [1] to the edge of the front copy tray [2]. 4.
  • Page 92 2. Installation 1. Remove the rear copy tray supports [1] (x3). 2. Remove the mylar strips [2] (x3). 3. Remove the two lower knobs [1] on the left and right side of the stacker. 4. Pull the stacker [2] out of the upright supports.
  • Page 93 Tray and Stacker Options 5. Lay the stacker on a flat surface and remove the extensions [1] and [2]. 6. Re-insert the arms of the stacker [1] completely into the upright supports so the holes are aligned on the left and right upright supports. 7.
  • Page 94 2. Installation 1. Move the assembled multi-stacker to the rear of the machine. 2. Loosen the height adjustment knobs [1] on the left and right side of the multi-stacker. 3. Swing the edge of the stacker to the edge of the rear copy exit. 4.

  • Page 95: Rear Stacker Type 7140 (D438)

    Tray and Stacker Options 8. Set the remaining accessories on the stacker tray: [1] Upper guide [2] Lower guide [3] Right stopper [4] Left stopper 9. Hang the stoppers at the correct position for the length of the copies. The illustration above shows the stoppers set for the maximum length.
  • Page 96 2. Installation Accessories Description Q’ty Rear Stacker Original Tray Round-head Screws – M4x8 (Original Tray 2 ea.) Tapping Screws – M3x12 (Rear Stacker) Allen Key...
  • Page 97 Tray and Stacker Options Installation 1. From the fan folder, remove: [1] Right end cover screws ( x2) [2] Left end cover screws ( x2). Do not remove the end covers! 2. Attach the original trays to the rear of the main machine: [1] Right (...
  • Page 98 2. Installation 3. Set the rear stacker [1] on top of the fan folder. 4. Use the long screws to attach the rear stacker to the end covers of the fan folder: [1] Right end cover ( x2) [2] Left end cover ( x2)

  • Page 99: Double Stacker Type 7140 (D469)

    Tray and Stacker Options 5. Use the Allen key [1] to loosen the height adjustment bolts on both ends of the rear stacker. 6. Raise the stacker tray [2] to the desired height, then use the Allen key to tighten the adjustment bolts on both ends of the rear stacker.
  • Page 100 2. Installation Accessories Description Q’ty Nuts Bolts Screws – M4x8 Base Stay – Short Base Stay – Long Stoppers Guides - Long Guides - Short Mylars Base Struts Tray Struts Middle Struts...
  • Page 101 Tray and Stacker Options Description Q’ty Spacers Decal Sheet Small Tray Large Tray 1. Use the two long base stays [1] to assemble base struts Á and ® ( x4, Spacers x4) 2. Use two of the short base stays [2] to attach base frame strut [3] to base frame strut À ( x4, Spacers 3.
  • Page 102 2. Installation 4. Attach tray strut [1] to base strut Á ( x2, Nuts x2, Spacers x4) 5. Attach tray strut [2] to base strut ® ( x2, Nuts x2, Spacers x4). 6. Attach the small tray [1] to the tray struts [2] ( x6). 7.
  • Page 103 Tray and Stacker Options 9. Attach four mylars to the small tray as shown above. 10. Attach middle strut [1] to base strut ¬ ( x2, Nuts x2, Spacers x4). 11. Attach original strut [2] to the middle strut [1] ( x2, Nuts x2, Spacers x4). 12.
  • Page 104 2. Installation 14. Attach the large tray [1] to the tray struts [2] ( x6). 15. Hang the guides [3] on the tray (¬ long, Á short). 16. Hang the stoppers [4] on the tray. (These stoppers can be moved to a higher or lower position to accommodate the length of the original.) 17.

  • Page 105: Bridge Unit Bu6500 (D407) Folder Fd6500A (B889)

    Bridge Unit BU6500 (D407) Folder FD6500A (B889) Bridge Unit BU6500 (D407) Folder FD6500A (B889) • The Bridge Unit BU6500 (D407) is required for installation of the Folder FD6500A with the main machine (D046/D049). Accessories: Bridge Unit Description 1. Screws M3x6 2.
  • Page 106 2. Installation Description 7. E-ring M6 8. E-rings M10 9. Spring 10. Positioning Bracket 11. Connection Bracket 12. Mylar (Large) 13. T-Plate 14. Connector Harness Bracket 15. Rectangular Plate 16. Side Cover: Left 17. Side Cover: Right 18. Arm Cover 19.

  • Page 107: Before You Begin

    Bridge Unit BU6500 (D407) Folder FD6500A (B889) Before You Begin 1. Unpack the Folder FD6500A (Fan Fold Unit) (B889) • The fan fold unit weighs 145 kg (319 lb.) and requires two service technicians to move it and install it safely. •...
  • Page 108 2. Installation Description Comment Mylars • Do not connect the fan fold unit power cord to a power source during these procedures until you are specifically instructed to do so.
  • Page 109 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 1. Remove the filament tape from the front [1] and rear [2]. 2. Open the rear doors, and remove tapes [3] inside the fan fold unit.

  • Page 110: Bridge Unit Installation

    2. Installation Bridge Unit Installation Preparation 1. If the manual feeder is installed, remove: [A] Left end cover ( x3) [B] Right end cover ( x3) 2. From the right side of the fan fold unit, remove: [C] Right upper cover ( x3) [D] Right lower cover (...
  • Page 111 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 4. From the relay unit, remove: [A] Paper entrance right cover ( x2) [B] Paper entrance left cover ( x2) 5. Open the right door of the fan fold unit. 6. Remove knob N2 ( x1). Clamp pliers at [A] to stop rotation of the shaft and use a long screwdriver [B] to remove the screw.
  • Page 112 2. Installation 8. Fasten shoulder screws to the paper entrance unit on the left end [A] and right end [B] ( x2). 9. Fasten shoulder screws under the paper entrance unit on the right [A] and left [B] ( x2).
  • Page 113 Bridge Unit BU6500 (D407) Folder FD6500A (B889) Damper Unit 1. Attach the lower damper bracket below the center of the relay unit ( x6 M3x6). 2. Attach the lock bracket [A] ( x2 M3x6).
  • Page 114 2. Installation 3. Below the paper entrance unit, attach: [A] Left arm bracket ( x4 M3x6) [B] Right arm bracket ( x4 M3x6) The brackets are marked "L" and "R" (Left and Right). 4. Lift the damper unit [A], and position it.
  • Page 115 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 5. Fasten the damper unit to the paper entrance unit: ( x6 M3x6). [A] Left ( x2 M3x6) [B] Right ( x2 M3x6) [C] Center front ( x1 M3x6) [D] Center rear ( x1 M3x6) Bridge Unit 1.
  • Page 116 2. Installation The illustration above shows the cutouts in the bridge unit that hang over the shoulder screws. 2. Fasten the bridge unit to the fan fold unit. [A] Left side: Fasten [1] then [2] ( x2 M3x6) [B] Right side: Fasten [1] then [2] ( x2 M3x6)
  • Page 117 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 3. On the left, loosen the screw of the timing belt tension plate [A]. 4. Attach spring [B]. 5. Attach pulley [A] ( x1) 6. Remove gear [A] ( x1).
  • Page 118 2. Installation 7. Set the timing belt [A] over the gears and pulleys. 8. Tighten the screw of the timing belt tension plate [A].
  • Page 119 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 9. Reattach the gear [A] (removed in Step 6) with the accessory e-ring (M6). (Discard the original e- ring removed in Step 6). 10. Fasten the cover arms. [A] Left side: 1 Cover arm ( x2 M3x8) [B] Right side: 2 Cover arms (...
  • Page 120 2. Installation Move the Bridge Unit Position Switch 1. Remove the switch [A]. 2. Remove the screws: [A] Left side [B] Right side...
  • Page 121 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 3. Press lock lever [A] and lower the bridge unit [B]. 4. Set the damper plunger [A] in the lower damper bracket [B].
  • Page 122 2. Installation 5. Remove the lock lever [A] ( x2) 6. On the right, fit the arm [A] over the pin of the arm bracket. 7. Attach a collar [B] and fasten it [C] ( x1 M10).
  • Page 123 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 8. Fasten arm cover [A] to the right bracket [B] ( x1 M3x6). 9. Repeat Steps 6, 7, 8 to attach the left arm. 10. Locate the two holes marked "B" [1]. 11. Fasten the microswitch [2] with screws to the "B" holes.
  • Page 124 2. Installation 12. Attach the covers. [A] Left cover ( x2 M3x8) [B] Right cover ( x3 M3x8) Mylars 1. Use the holes as a reference to position the sponge mylars on the bridge unit. • These sponge mylar strips are provided as accessories with the Folder FD6500A (B889). •...
  • Page 125 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 2. Remove the paper entrance cover [A] of the fan fold unit ( x4). 3. Clean the surface of the paper entrance cover. 4. Attach the square seals [A] to the paper entrance cover.
  • Page 126 2. Installation 5. Turn over the paper entrance cover [A]. 6. Clean the surface of the cover edge where the mylar strip will be attached. 7. Using the small holes as reference points and with the beveled corner [B] on the left, attach the exit guide mylar [C].
  • Page 127 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 10. Open cover [A]. 11. Attach the large mylars [B] to cover N5.
  • Page 128 2. Installation 12. Attach the wide mylars [A] and [B] to the fusing exit cover of the main machine. 13. Attach the narrow mylars to the fusing exit cover of the main machine. Decals • These decals are provided as accessories with the Folder FD6500A (B889). 1.
  • Page 129 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 2. Attach decal "3" [A] to the right end cover of the manual feeder [B]. • If the manual feeder is not installed, attach the decal to the right upper cover of the Folder FD6500A at the same position.

  • Page 130: Fan Fold Unit Installation

    2. Installation Fan Fold Unit Installation Fan Fold Unit 1. Remove: [A] Base plate ( x6) [B] Rear cover ( x3) [C] Left rear cover ( x7) [D] Left front cover ( x6)
  • Page 131 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 2. Remove: [A] Inner cover ( x2) [B] Cover plate ( x2) (Keep these screws) 3. Replace connector harness bracket [A] with bracket [B]: [A] Connector harness: Folder FD6500A Accessory [B] Connector harness bracket: Bridge Unit BU 6500 Accessory 4.
  • Page 132 2. Installation 5. Attach the small rectangle plate [A] ( x2). 6. With the I/F cable [B] to the left, reinstall the inner cover [C] ( x2). 7. Open harness clamps ¬, Á, ®, then route the I/F cable through the open clamps, then close the clamps (...
  • Page 133 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 9. Reattach: [A] Left front cover (x4) [B] Left rear cover (x7) [C] Rear cover (x3) [D] Base plate (x6) • In the following steps, use the positioning joint brackets and joint brackets provided as accessories with the Bridge Unit BU6500.
  • Page 134 2. Installation 11. Attach the left and right joint brackets [A] and [B] to the rear bottom edge of the main unit. 12. Attach the following to the front of the fan fold unit: [A] Right lower positioning bracket ( x2) [B] Left lower positioning bracket (...
  • Page 135 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 13. At the rear of the fan fold unit, remove the bottom panel [A] ( x3). 14. On the left side of the fan fold unit, remove the lower cover ( x4). 15. Remove the red tag, brace, and screw [A] ( x1).
  • Page 136 2. Installation Leveling and Docking 1. Level the main machine. • The main machine should already have been leveled (side-to-side) at installation. If the main machine has not been leveled side-to-side, this must be done before doing the procedure below (leveling front-to-rear).
  • Page 137 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 2. Push the fan fold unit [1] against the back of the machine [2]. 3. Make sure that the fan fold unit is aligned properly with the back of the main machine. • At the top and on both sides, make sure that upper positioning bracket À of the fan fold unit is touching the back of the main machine Á.
  • Page 138 2. Installation 4. On each side of the unit, insert the pin [1] through the arms of the joint bracket À into the hole in the lower fan fold unit positioning bracket Á. • If the pins cannot be inserted because the holes are not aligned, use a wrench to turn the nuts on the legs under each corner of the fan fold unit until the holes are aligned.
  • Page 139 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 6. Level the fan fold unit. • The fan fold unit must be level within ±0.15 mm/m on the right, left, and rear sides. • Set the level on each side of the fan fold unit as shown above. •...
  • Page 140 2. Installation 7. At the left rear corner of the main machine, measure the distance [A] between the bridge unit and the main machine. (This should be about 49.5 to 50 mm.) 8. At the right rear corner of the main machine, measure the distance [B] between the bridge unit and the main machine.
  • Page 141 Bridge Unit BU6500 (D407) Folder FD6500A (B889) 10. On the left side: • Insert the pin [1] • Attach the lock plate [2] (x2). • The shapes of the left lock plate [2] and right lock plate [5] are different. •...
  • Page 142 2. Installation 13. Attach the guides of the copy tray À, Á,  to the rear of the fan fold unit. 14. Attach the guide mylar à to the middle copy tray guide. Checking the Fan Fold Unit Circuit Breaker...

  • Page 143: Power On

    Bridge Unit BU6500 (D407) Folder FD6500A (B889) • On the fan fold unit, check that the main switch [1] and heater switch [2] are off. 1. Connect the fan fold unit power cord to the power source. 2. Look at the circuit breaker [3]. •...
  • Page 144 2. Installation 3. Do the adjustment: Adjust: Turn plate: Right side Right (cw) Right side Left (ccw) • In the table above, "cw" means "clockwise", "ccw" means "counter-clockwise". • The range of adjustment is ±1.5 mm within an arc of 90 degrees (±0.75 mm if rotated only 45 degrees.) 4.
  • Page 145 Bridge Unit BU6500 (D407) Folder FD6500A (B889) • [B] is the notch (shown at the starting position). Loosen the screw [C], change the position of the plate, then re-tighten the screw. The dotted arrows show the range of adjustment up (cw) and down (ccw) (90 degrees). This adjustment mechanism is the same on the left side of the machine.
  • Page 146 2. Installation Each degree of rotation adjusts for 0.0166 mm. • If the amount of "A" type skew is 0.8 mm, the plate should be rotated right approximately 50 degrees (0.8/0.0166 = 48.2) • If the amount of "B" type skew is 0.8 mm, the plate should be rotated left approximately 50 degrees (0.8/0.0166 = 48.2)

  • Page 147: Manual Feeder (D333)

    Manual Feeder (D333) Manual Feeder (D333) Before You Begin The manual feeder is installed on top of the Folder FD6500A (B889). Safety • The Manual Feeder D333 (hereafter "manual feeder") weighs 31 kg (68.2 lb.) and requires two service technicians to move it and install it without bending or warping its shape. •...

  • Page 148: Manual Feeder Installation

    2. Installation Description Edge Clamps Clamps Manual Feeder Installation • Confirm that the folder unit is switched off and disconnected from the power source before doing this procedure. Mounting the Manual Feeder on the Folder Unit...
  • Page 149 Manual Feeder (D333) 1. Remove: • [1] Left cover (x3) • [2] Right cover (x2) • [3] Top cover (x6) 2. Push down the lever [4] and lower the cover [5]. • To prevent bending or warping the manual feeder, two people are required to lift the manual feeder as shown above and place it on the top of the folder unit.
  • Page 150 2. Installation 4. With a service technician on each end, place the manual feeder on top of the folder unit [1]. 5. Remove: • [1] Right cover (x3) • [2] Left cover (x3)
  • Page 151 Manual Feeder (D333) Right Side 1. Attach and fasten lock pin [1] (x1). 2. Fasten the manual feeder [2] to the top of the folder unit (x2). 3. Attach the edge clamp [3]. 4. Remove the short-circuit connector [1]. 5. Route and attach the harness: •...
  • Page 152 2. Installation Left Side 1. Attach and fasten lock pin [1] (x1). 2. Fasten the manual feeder [2] to the top of the folder unit (x2). 3. Attach the edge clamp [3]. 4. Release the clamps holding the harness [1] and timing belt [2], then close the clamps. 5.

  • Page 153: Power On

    Manual Feeder (D333) • [4] Gear (x1) • [5] Timing pulley/gear (x1) • [6] Tension bracket (x2, Spring x1) (Screw is a shoulder screw.) • [7] Clamps (x3) 8. Route the harness [8] through the edge clamp [9] and close it (x1). 9.

  • Page 154: Folder Fd6500B (Cross Folder) (B890)

    2. Installation Folder FD6500B (Cross Folder) (B890) Accessories Check the accessories and their quantities against the following list: Description 1. Screws: Tapping M3x6 2. Screws: Tapping M3x36 3. Screws: Tapping M4x8...
  • Page 155 Folder FD6500B (Cross Folder) (B890) Description 4. Lock Plate: Right 5. Lock Plate: Left 6. Joint Brackets 7. Folder Position Brackets: Lower 8. Pins 9. Connector Harness 10. Operating Instructions Pocket 11. T-Plate 12. Rectangular Plate 13. Shoes 14. Decal: Paper Jam 15.

  • Page 156: Installation

    2. Installation Description 29. Winged Knob (with one M4x8 screw) 30. Stoppers 31. Spring 32. Side Fences 33. Rear Door Installation Fan Fold Unit (B890-17, -27) 1. Unpack the Fan Fold Unit (B890-17, -27) • The fan fold unit weighs 145 kg (319 lb.) and requires two service technicians to move it and install it safely.
  • Page 157 Folder FD6500B (Cross Folder) (B890) 2. Remove all orange tape and shipping blocks from the front and rear. 3. Remove the accessory packs [A] from the top. 4. At the rear, open N5 [B] and remove the tapes on the left and right.
  • Page 158 2. Installation 5. Remove tape, screws, and red shipping tags: [A] Right side [B] Left side 6. Remove: [A] Base plate ( x6) [B] Rear cover ( x3)
  • Page 159 Folder FD6500B (Cross Folder) (B890) [C] Left rear cover ( x7) [D] Left front cover ( x6) 7. Remove: [A] Inner cover ( x2) [B] Cover plate ( x2) 8. Attach: [A] Connector harness ( x2). [B] T-plate ( x2)
  • Page 160 2. Installation 9. Attach the rectangle plate [A] ( x2). 10. With the connector harness [B] to the left, reinstall the inner cover [C] ( x2). 11. Open harness clamps ¬, Á, ®, route the connector harness through the open clamps, then close them (...
  • Page 161 Folder FD6500B (Cross Folder) (B890) 13. Reattach: [A] Left front cover (x4) [B] Left rear cover (x7) [C] Rear cover (x3) [D] Base plate (x6) 14. Attach the following to the rear of the main machine: [A] Left joint bracket ( x2) [B] Right joint bracket (...
  • Page 162 2. Installation 15. Attach the wide mylars [A] and [B] to the fusing exit cover of the main machine. 16. Attach the paper jam decal [A] to the original rear exit guide [B].
  • Page 163 Folder FD6500B (Cross Folder) (B890) 17. Attach the narrow mylars [A] to the fusing unit exit cover of the main machine. 18. Attach the following to the front of the fan fold unit: [A] Left lower positioning bracket ( x2). [B] Right lower positioning bracket (...
  • Page 164 2. Installation 19. At the rear of the fan unit, remove the bottom panel [A] ( x3). 20. On the right side, remove: [A] Right end cover (manual feeder) ( x3) [B] Right upper cover ( x3) [C] Right lower cover ( x4) [D] Right door (L-pin hinges x2)
  • Page 165 Folder FD6500B (Cross Folder) (B890) 21. On the left side, remove: [A] Left end cover (manual feeder) ( x3) [B] Left upper cover ( x3) [C] Left lower cover ( x4) 22. Remove the red tag, brace, and screw [A] ( x1).
  • Page 166 2. Installation Leveling and Docking 1. Push the fan fold unit [1] against the back of the machine [2]. 2. Make sure that the folder is aligned properly with the back of the main machine. • At the top and on both sides, make sure that upper positioning bracket À of the fan fold unit is touching the back of the main machine Á.
  • Page 167 Folder FD6500B (Cross Folder) (B890) 3. On each side of the unit, insert the pin [1] through the arms of the joint bracket À into the hole in the lower folder positioning bracket Á. • If the pins cannot be inserted because the holes are not aligned, use a wrench to turn the nuts on the legs under each corner of the fan fold unit until the holes are aligned.
  • Page 168 2. Installation 5. Level the folder. • The fan fold unit must be level within ±0.15 mm/m on the right, left, and rear sides. • Set the level on each side of the folder as shown above. • Level the sides of the fan fold unit in this order: À right, Á rear, Â left. •...
  • Page 169 Folder FD6500B (Cross Folder) (B890) 6. At the left rear corner of the main machine, measure the distance [A] between the bridge unit and main machine. (This should be about 49.5 to 50 mm.) 7. At the right rear corner of the main machine, measure the distance [B] between the bridge unit and main machine.
  • Page 170 2. Installation 9. On the left side: • Insert the pin [1] • Attach the lock plate [2] (x2). • The shapes of the left lock plate [2] and right lock plate [5] are different. • Confirm that the groove of the pin [3] is in the slot of the lock plate. 10.
  • Page 171 Folder FD6500B (Cross Folder) (B890) Checking the Fan Fold Unit Circuit Breaker • On the fan fold unit, check that the main switch [1] and heater switch [2] are off. 1. Connect the fan fold unit power cord to the power source. 2.
  • Page 172 2. Installation Cross Folder (B890-57) 1. Remove all tape and accessories from the transport unit. 2. Remove all tape and accessories from the cross fold unit.
  • Page 173 Folder FD6500B (Cross Folder) (B890) 3. Remove the rear cover [A] of the cross fold unit ( x3). 4. Remove cover [A] ( x1).
  • Page 174 2. Installation 5. Locate the timing belt [A] protruding from the cross folder unit and pull it out. 6. Push the cross-fold unit [A] and transport unit [B] together.
  • Page 175 Folder FD6500B (Cross Folder) (B890) 7. Set the front joint bracket [A] and fasten it ( x2 M3x8). 8. At the rear, set the rear joint bracket [A] and fasten it ( x2 M3x8).
  • Page 176 2. Installation 9. Attach the rear brace [A] between the transport unit [B] and cross fold unit [C] ( x4 M3x8). 10. Attach spring [A].
  • Page 177 Folder FD6500B (Cross Folder) (B890) 11. Remove the collar [A] ( x1) and attach timing belt [B]. 12. Reattach the collar ( x1). 13. Tighten the timing belt tension plate [C] ( x1). 14. Stand the rear door frame [A] up and fasten it to the rear base frame of the cross folder unit ( x2). 15.
  • Page 178 2. Installation 16. Attach knob [A] ( x1, M4x8) 17. Attach knob [B] ( x1, M4x8). Insert a screwdriver at [C] to stop the rotation of the round knob while the screw is being tightened. 18. Release the harness clamp and pull away the connectors. 19.
  • Page 179 Folder FD6500B (Cross Folder) (B890) 20. Connect the bayonet connectors to the micro-switch [A] ( x2). 21. Connect the door sensor [B] ( x1). 22. Fasten the cover of the transport unit [A] to the cross fold unit ( x2).
  • Page 180 2. Installation 23. Reattach cover [A] ( x1). 24. Reattach cover [A] ( x3).
  • Page 181 Folder FD6500B (Cross Folder) (B890) 25. Push the transport/cross unit [A] against the rear of the fan fold unit [B]. 26. At the front, fasten the left corner bracket [A] to the cross folder unit [B] and the fan fold unit [C]. 27.
  • Page 182 2. Installation 28. Set the ends of the side copy tray supports [A] (x5) into the side copy tray bracket [B]. 29. Slide the groove on the end of each copy tray support into the slots [C] in the side of the transport unit.

  • Page 183: Power On

    Folder FD6500B (Cross Folder) (B890) 33. Attach [A] to the base of each rear copy tray support [B]. 34. Attach the I/F cables of the fan fold unit [A] to the cross fold unit [B] and the main machine [C]. Power On The fan fold unit must be switched on before the main machine.

  • Page 184: Skew Adjustment

    2. Installation Skew Adjustment 1. After setting up the system, do a folding test run with at least 10 sheets of A1 LEF paper. • Before doing this procedure, measure the distances between the bridge unit and the left and right rear corners of the main machine.
  • Page 185 Folder FD6500B (Cross Folder) (B890) Adjustment Plates The photo above shows the right side (viewed from the front of the main machine). • [A] is the adjustment plate. • [B] is the notch (shown at the starting position). Loosen the screw [C], change the position of the plate, then re-tighten the screw. The dotted arrows show the range of adjustment up (cw) and down (ccw) (90 degrees).
  • Page 186 2. Installation Right Side Adjustment [1] The plate has been rotated right (clockwise) 90 degrees. [2] The plate has been rotated left (counter clockwise) 90 degrees. Rotation To adjust for 90° 1.5 mm 67° 1.2 mm 45° 0.75 mm Examples Each degree of rotation adjusts for 0.0166 mm.
  • Page 187 Folder FD6500B (Cross Folder) (B890) • If the amount of "B" type skew is 0.8 mm, the plate should be rotated left approximately 50 degrees (0.8/0.0166 = 48.2)

  • Page 188: Mfp Options

    2. Installation MFP Options Overview The machine controller box has four board slots and two SD card slots. Make sure that each board and SD card is put in the correct slot. Board Slots Name Description File Format Converter (MLB). Pre-installed at the factory. Slot A •...
  • Page 189 MFP Options Name Description Slot 2 • Service Slot. Used as the Service Slot for firmware updates, moving applications to another SD card with SP5873 (Apli Move). • VM Card (D377-10, -11, -12). The VM card must remain in the service slot.

  • Page 190: Before You Begin

    2. Installation Before You Begin Slot Cover Removal The SD card slot cover ¬ and board slot covers Á, ®, and ¯ are located on the faceplate of the controller box attached to the right rear side of the main machine. The unmarked board slot ° holds the File Format Converter which is pre-installed at the factory.
  • Page 191 MFP Options To insert an SD card: 1. Remove the screw, and pull off the SD card slot cover [1] ( x1). 2. Insert the SD card [2] (beveled corner up) in either Slot 2 or Slot 1. • SD cards are held in position by a small spring-lock mechanism. •...
  • Page 192 2. Installation To insert a board: 1. With your fingers, loosen the top and bottom screws of the cover [1]. 2. Discard the cover. 3. Insert the board [2] in the slot. 4. With your fingers, tighten the top and bottom screws. •...
  • Page 193 MFP Options • After an SD card has been used to hold several applications, it should not be used for any other purpose. Moving Applications Do this procedure to put more than one application on one SD card. 1. Turn off the copier. 2.

  • Page 194: Printer Option Type W7140 (D396)

    2. Installation • The SD card in Slot 1 must be the original SD card of the application you want to move from Slot 2 to Slot 1. You cannot use any blank SD card in Slot 1. The application will be moved only to the original SD card.
  • Page 195 MFP Options Installation • Before doing the procedure, turn off the main power switch and unplug the machine from its power source. 1. Make sure that the machine is switched off and disconnected from its power source. 2. Remove the SD card slot cover (x1). 3.

  • Page 196: Scanner Option Type W7140 (D397)

    2. Installation Scanner Option Type W7140 (D397) • The Memory Unit Type 7140 1GB (D444-17) is required for the scanner option. Accessories Description Qt'y 1. SD Card: Scanner 2. Keytop Installation • Before doing the procedure, turn off the main power switch and unplug the machine from its power source.
  • Page 197 MFP Options 5. On the operation panel, remove the dummy keytop and replace it with the "Scanner" keytop. 6. Remove the controller box cover. 7. Insert the memory unit in the open slot on the controller board. 8. Reconnect the machine to its power source and turn the main power switch on. 9.

  • Page 198: Ieee 1284 Interface Board Type A (B679-17) (Centronics)

    2. Installation • If the customer intends to use the Printer Controller Type RW-7140, the GW controller scanner option can be used and does not need to be removed from the main machine. • If the GW printer option has been moved to the scanner SD card, be sure to remove the printer option from this SD card.

  • Page 199: Ieee 802.11A/G Interface Unit Type J/K (D377-01, -02, -19)

    MFP Options IEEE 802.11a/g Interface Unit Type J/K (D377-01, -02, -19) Accessories Check the accessories and their quantities against this list. Description Wireless LAN PCB (GW-WLAN) Card (GW-WLAN) Wireless LAN Instructions Installation 1. Remove the cover of Slot B ( x 2). 2.
  • Page 200 2. Installation 7. With the white ferrite core above and the black ferrite core below, close the clamps [1] and [2] around the cables on each side of the cores. 8. Remove the seals from the backs of the clamps. 9.
  • Page 201 MFP Options 14. Attach the antenna with the black core [1] to the front pad. 15. Attach the antenna with the white core [2] to the rear pad. • The antenna with the black core transmits and receives. It must be installed at the front. •...

  • Page 202: Hdd Encryption Unit Type A (D377-16)

    2. Installation SP Mode Settings for 802.11a/g Wireless LAN The following SP commands can be set for 802.11a/g 1. Go into the SP mode 2. Touch "System SP" on the touch-panel. 3. Do SP5840-11. SP No. Name Function 5840 011 WEP Key Select Used to select the WEP key (Default: 00).
  • Page 203 MFP Options [User Tools]> "System Settings"> "Administrator Tools"> > "Next"> "Authentication Management"> "Admin. Authentication"> "On" "Available Settings: [Administrator Tools]" appears below "Authentication Management". • "Available Settings" is not displayed until "Admin. Authentication" is switched on. • This setting must be selected and displayed before you can do the installation procedure. Seal Check and Removal •...

  • Page 204: Restoring The Encryption Key

    2. Installation 2. Insert the SD card in Slot 1. 3. Turn on the main power switch. 4. Enter the SP mode. 5. Select SP5878-002 (Option Setup – Encryption Option), and then touch [Execute]. 6. Turn off the main power switch. 7.

  • Page 205: Clearing The Nvram

    MFP Options 5. Remove only the HDD unit. 6. Turn on the main power switch. 7. Confirm that the prompt on the LCD tells you to install the SD card (storing the encryption key) in the machine. 8. Turn off the main power switch. 9.

  • Page 206: Data Overwrite Security Unit Type H (D377-06)

    2. Installation Data Overwrite Security Unit Type H (D377-06) Accessory Check Check the accessories and their quantities against the table below. Description Qt'y 1. Data Overwrite Security SD Card 2. Operating Instructions CD-ROM 3, Comments Sheet (17 languages) Before You Begin… 1.
  • Page 207 MFP Options • This setting must be selected and displayed before you can do the installation procedure. Seal Check and Removal 1. Check the two seals and confirm that they are firmly attached. • If you see "VOID" on the tapes this means that the seals have been disturbed. If the "VOID" notations are visible, do not use the SD card for this installation.
  • Page 208 2. Installation 9. On the operation panel, remove the dummy keytop and replace it with the "Other Functions" keytop. 10. Reconnect the network cable. 11. Turn the main power switch on. 12. Do SP5878-1 and push [Execute] to enable the Data Overwrite Security option. 13.

  • Page 209: Browser Unit Type D (D377-17, -18, -08)

    MFP Options 3. Check the display and make sure that the overwrite erase icon is displayed is the lower left corner of the operation panel. 4. Check the overwrite erase icon. • Icon [1]. Lights when temporary data exists that must be overwritten, and blinks during overwriting.

  • Page 210: Vm Card Type E (D377-10/-11/-12)

    2. Installation Installation 1. Switch the machine off. 2. Remove the SD card slot cover. 3. Insert the browser SD card into Slot 1. 4. Turn the machine on. 5. Push [User Tools]> [Login/Logout]. 6. Login with the administrator user name and password. 7.
  • Page 211 MFP Options Installation 1. Switch the machine off. 2. Remove the SD card slot cover ( x1). 3. Insert the SD card into Slot 2. • The VM card must stay in SD card Slot 2 (lower slot). 4. Reattach the SD card slot cover. 5.

  • Page 212: Gigabit Ethernet Type B (D377-21)

    2. Installation Gigabit Ethernet Type B (D377-21) Accessories Check the accessories and their quantities against the table below. Description Qt'y 1. Gigabit Ethernet PCB 2. Cap – LAN Connector 3. Screws 4. Ferrite Cores...
  • Page 213 MFP Options Installation 1. Remove the rear cover of the machine to expose the controller box [A] ( x8). 2. Remove: [A] SD card slot cover ( x1) [B] Slot A cover (or installed board) ( x2) [C] Slot B cover (or installed board) ( x2) [D] Slot C cover (...
  • Page 214 2. Installation [E] File format converter board ( x2) 3. Remove the controller box faceplate [A] ( x6). 4. Remove the controller box cover [A] ( x18). 5. Insert the edge connector of the gigabit Ethernet PCB [B] into the controller board. •...
  • Page 215 MFP Options 8. Fasten the gigabit Ethernet PCB [A] to the faceplate ( x2). 9. Fasten one ferrite core to each end of the cable, about 4.5 cm from the ends.

  • Page 216: Interface Pcb Type W7140 (D445)

    2. Installation 10. Attach the cable [A] to the connector. 11. Attach the Cap – LAN connector [B] to the standard LAN connector. Interface PCB Type W7140 (D445) • The Interface PCB Type W 7140 (D455) is required for the Printer Controller Type RW-7140 (D399). Accessories Check the accessories and their quantities against the table below.
  • Page 217 MFP Options Installation 1. Remove the rear cover of the machine to expose the controller box [A] ( x8).
  • Page 218 2. Installation 2. Remove: [A] SD card slot cover ( x1) [B] Slot A cover (or installed board) ( x2) [C] Slot B cover (or installed board) ( x2) [D] Slot C cover ( x1) [E] File format converter board ( x2) 3.
  • Page 219 MFP Options 4. Remove the controller box cover [A] ( x18). 5. Insert the edge connector of the interface PCB [B] into the controller board. • If the scanner unit will be installed, you must also install Memory Unit Type 7140 (D444) [C]. Do this now while the controller box cover is off.
  • Page 220 2. Installation 8. Fasten the interface PCB [A] to the faceplate ( x2). 9. Fasten one ferrite core to each end of the cable, about 4.5 cm from the ends.
  • Page 221 MFP Options 10. Attach the cable [A] to the connector. 11. With the prongs of the protector plate on both sides of the attached cable, fasten the protector plate [A] to the controller box face plate ( x1).

  • Page 222: Scanner Separation Unit Type 7140 (D436)

    2. Installation Scanner Separation Unit Type 7140 (D436) • This option can be installed and used with the D049 only. Accessories: Table (D346) Check the accessories and their quantities against the following list: Description Q’ty Shelves Top Shelf Rails* Left Stay Right Stay Screws Hex Wrench...

  • Page 223: Accessories: Scanner Separation Unit (D436)

    Scanner Separation Unit Type 7140 (D436) Accessories: Scanner Separation Unit (D436) Check the accessories and their quantities against the following list: Description Q’ty 1. Screws: Round Head 2. Screws: Tapping (M4x8) 3. Screws: Tapping (M3x6) Blue 4. Screws (Blue: M4 x 8) 5 Lock Washers 6 End Cover: Left 7 Top Cover (for copier)
  • Page 224 2. Installation Description Q’ty 13. Cable Harness (brackets attached) 14. Cable Harness: Small 15. Mylars: Black 16. Decals 17. Scanner Relay Board (Large) 18. Printer Relay Board (Small) 19. Flat Wrench (5.5 mm) • Work carefully to avoid damaging the cable harness with attached brackets (Item 13 above). Never attempt to modify these cables in any way.

  • Page 225: Assembling The Table

    Scanner Separation Unit Type 7140 (D436) Assembling the Table 1. Hold the left stay [1] upright. 2. Insert two long bolts at the bottom. 3. Select either of the two identical shelves. 4. Lean the stay toward the end of the shelf [2] and turn the bolts. •...
  • Page 226 2. Installation 5. Hold the right stay [1] upright. 6. Insert two long bolts at the bottom. 7. Turn the bolts to attach them to the right end of the bottom tray [2] (do not tighten). 8. Fasten the bottom right rear panel [1] and bottom left rear panel [2] ( x1 each). (Do not tighten.)
  • Page 227 Scanner Separation Unit Type 7140 (D436) 9. Insert two long bolts at the top of the left stay [1] and at the top of the right stay [2]. 10. Set the top cover [1] on the bolts.
  • Page 228 2. Installation 11. At each corner between the stays [1] and top cover [2], insert each long bolt into its hole. 12. Turn each bolt with the hex wrench [3] to set it ( x4). (Do not tighten.) 13. At the rear, fasten the top of the right stay [1] and the top of the left stay [2] to the top cover (x 1 each).
  • Page 229 Scanner Separation Unit Type 7140 (D436) 14. Insert two long bolts in the middle of the left stay [1] and right stay [2]. 15. Set the remaining shelf [1] on top of the bolts. 16. At both ends of the middle shelf, insert each bolt [2] into its hole and turn with the hex wrench to fasten the bolts (...

  • Page 230: Installation: Scanner Unit

    2. Installation 17. At the rear, fasten the left stay panel [1] and right stay panel [2] to the middle shelf ( x1 each) (Do not tighten.) 18. Set each end of rail [1] into the holes in the middle shelf. 19.
  • Page 231 Scanner Separation Unit Type 7140 (D436) Preparation • You must assemble the table before you do this procedure. • Two service technicians are required at installation for disassembly and reassembly of the scanner unit. 1. Remove: [A] Right rear cover (x6) [B] Rear cover (x7) [C] Left rear cover (x7)
  • Page 232 2. Installation 2. Open the scanner cover unit [A] 3. Remove: [B] Left end cover (x2) [C] Right end cover (x2) Original Rear Exit Guide 1. Open the scanner cover. 2. Remove the screws on the left side.
  • Page 233 Scanner Separation Unit Type 7140 (D436) 3. Remove the screws on the right side (x2). 4. Remove the original rear exit guide [1] (x8). Original Transport Guide...
  • Page 234 2. Installation 1. On the left side, remove screws [1] (x2) and pull away the switch bracket [2]. 2. Remove the third screw [3] (x1). 3. Remove the original transport guide [1]. CIS, Controller 1. At the center of the main machine inside the CIS unit, disconnect the connector [1] from the CIS board. 2.
  • Page 235 Scanner Separation Unit Type 7140 (D436) 3. At the left rear corner [1], disconnect the connectors and ground wire [2] (x2, x2). 4. At the rear of the main machine, disconnect the CIS-IPU harness [1] from the top of the controller box [2] (x1).
  • Page 236 2. Installation 5. Disconnect the SIB-IOB harness [1] from the SIB ( x3). 6. Above the IOB [1], disconnect the SIB-IOB harnesses [2] (x2). 7. Disconnect the SIB-IOB harness [3] from the PSU (x1).
  • Page 237 Scanner Separation Unit Type 7140 (D436) 8. On top of the controller box [1], disconnect the operation panel-MB harness [2] and ground wire [3] ( x1,  x1). 9. Remove the harnesses: [1] SIB-IOB harness [2] Operation Panel-MB harness [3] CIS-IPU harness...
  • Page 238 2. Installation Scanner Unit Removal Left Side 1. Locate the three screws that must be removed on the right side: [1] Right front ( x1) [2] Right rear ( x2) 2. At the rear, open harness clamp [1] ( x1).
  • Page 239 Scanner Separation Unit Type 7140 (D436) 3. At the front, open harness clamps [1] ( x2). 4. Remove the screws of the scanner motor drive board [1] ( x2). 5. Turn the scanner motor drive board [2] so you can see the rear screws. (You do not need to remove the drive board.)
  • Page 240 2. Installation 6. At the rear, remove the screws near the large harness [1] ( x2). 7. At the front, [1] remove the screw ( x1). Right Side...
  • Page 241 Scanner Separation Unit Type 7140 (D436) 1. On the right side [1], remove the screws ( x3). 2. Close the scanner cover unit [1], then lift it off the main machine and set it on the table [2].
  • Page 242 2. Installation 3. Fasten the scanner unit at the right corner [1] ( x2) and left corner [2] ( x2). Scanner Relay Board, Cable Connection 1. At the rear of the main machine, insert the scanner relay board [1] into the side of the SIB [2]. 2.
  • Page 243 Scanner Separation Unit Type 7140 (D436) 5. Connect the harness [1] and [2] to the scanner relay board (x2). 6. Fasten the two ground wires [3] (x2 Round head, Lock washers x 1 each). 7. On the left side of the main machine, route the other end of the cable through the hole [1] as far as the CIS board [2].
  • Page 244 2. Installation 9. Turn the connector [1] to match the shape of the D-connector on the left side of the CIS board [2]. 10. Connect the cable to the left side of the CIS board (x1). 11. Make sure there is no slack in the cable between the left side of the main machine and the CIS board. 12.
  • Page 245 Scanner Separation Unit Type 7140 (D436) 2. Attach connector [1] (x1). 3. Fasten ground wire [2] (x1 M3). 4. Attach the connectors to the printer relay board [1] (x2).
  • Page 246 2. Installation 5. On top of the PSU cover [1], attach the connector (x1,  x1 M3). 6. Remove the inner cover [1] from the left rear corner of the main machine (x2). 7. Remove the T-bracket [2] from the side of the inner cover (x2). 8.
  • Page 247 Scanner Separation Unit Type 7140 (D436) 9. Reattach the inner cover [1] to the rear of the main machine (x2). 10. Attach connector [1] to the PSU. • Make sure that you have connected this harness, which is attached to the 24V power supply harness.
  • Page 248 2. Installation 12. Attach connector [1] to the controller board. 13. Attach connector [2] to the printer relay board. 14. Attach ferrite core [1]. 15. Above the PSU, fasten the two ground wires [2] (x2 Round head, Lock washer x1 each).
  • Page 249 Scanner Separation Unit Type 7140 (D436) Top Cover: Main Unit 1. Set the top cover [1] on top of the main unit [2]. 2. Fasten the left end [1] of the cover (x2). 3. Fasten the right end [2] of the cover (x2). 4.
  • Page 250 2. Installation 5. Attach the left end cover [1] to the left end of the top cover (x2). 6. Fasten the rear edge of the top cover [1] to the main machine (x4). Final Connections 1. On the left side of the main machine, route the small harness though the hole [1].
  • Page 251 Scanner Separation Unit Type 7140 (D436) 2. Connect the connectors [2] (x2). 3. Connect the other end of the connector [1] to the SIB (x1). 4. Fasten the ground wire [2] (x1). 5. Attach the ferrite core [1].
  • Page 252 2. Installation Ferrite Cores 1. Below the left front corner of the table, fasten one ferrite core to each white cable: [1] Close the ferrite core around the cable to lock it. [2] Insert the end of the band into its clamp and pull it tight with your fingers. 2.
  • Page 253 Scanner Separation Unit Type 7140 (D436) Black Mylars 1. Remove the right copy tray [1] (x2). 2. Remove the left copy tray [2] (x2). 3. Turn over both copy trays. 4. Remove the tape [3] from the edge closest to the hole. 5.
  • Page 254 2. Installation 10. Reattach the copy trays. 11. Check the holes and make sure that the mylars are snug and cover the holes completely. • These mylars prevent light from entering the development unit. Table Leveling 1. Rotate the leveling shoes with your fingers until they touch the floor. 2.
  • Page 255 Scanner Separation Unit Type 7140 (D436) • Original transport guide • Original table • Rear exit guide • End covers • Left, right rear trays • Rear tray...
  • Page 256 2. Installation...

  • Page 257: Preventive Maintenance

    3. Preventive Maintenance Preventive Maintenance The PM tables are included in the "Appendices".
  • Page 258 3. Preventive Maintenance...

  • Page 259: Replacement And Adjustment

    4. Replacement and Adjustment Common Procedures Opening and Closing the Machine • Before you attempt any procedure described in this section, always switch off the main power switch on the machine and disconnect the machine from the power source. • Never turn off the main power switch when the power LED is lit or flashing. To avoid damaging the hard disk or memory, press the operation power switch on the operation panel to turn the power off, wait for the power LED to go off, then turn the main power switch off.
  • Page 260 4. Replacement and Adjustment Roll Tray, Toner Hopper 1. Pull out the handle [1] to unlock it and pull out the roll tray. 2. Set your thumbs in the recesses on both sides of the toner hopper cover [2] and lower the cover. Paper Exit Cover, Paper Exit Guide Plate 1.

  • Page 261: Covers

    Common Procedures 2. Grip the rings on both ends of the paper exit guide [1], pull it toward you to release it, and lower the guide. Covers Right Covers [1] Right rear cover ( x5) [2] Right front cover ( x4)
  • Page 262 4. Replacement and Adjustment Left Covers [1] Left rear cover ( x7) [2] Left front cover ( x4) Inner Covers Left Inner Cover Preparation • Remove the left rear cover, left front cover * p.260 • Open the upper unit * p.257 1.
  • Page 263 Common Procedures [1] Front screw ( x1) [2] Rear screw ( x1) 1. Remove: [1] Rear plate x1 [2] Front plate x1 Right Inner Cover Preparation • Remove the right rear cover, right front cover * p.259 [1] Front screw ( x1) [2] Rear screws (...
  • Page 264 4. Replacement and Adjustment Upper Unit Covers Left Upper Unit Cover 1. Raise the upper unit [1] and remove screws ( x2) 2. Push up the release [2] then remove the left upper unit cover [3]. Right Upper Unit Cover 1.
  • Page 265 Common Procedures End Covers Left End Cover 1. At the front [1], remove the screw. 2. Remove the screw at the rear, and pull off the left end cover [2]. Right End Cover 1. At the front [1], remove the screw. 2.

  • Page 266: Rear Cover

    4. Replacement and Adjustment Rear Cover 1. Remove: [1] Guides x3 [2] Small mylars x3 [3] Large mylar x1 [4] Rear copy tray stays x3 [5] Rear copy tray holder ( x4) 2. Remove the rear cover [1] ( x7)

  • Page 267: Controller Box Cover

    Common Procedures Controller Box Cover 1. Remove all installed boards, including the file format converter board [1]. 2. Remove the SD card cover plate [2] ( x1).
  • Page 268 4. Replacement and Adjustment 3. Remove the controller box faceplate [1] ( x6). 4. Remove the controller box cover [1] ( x11).
  • Page 269 Common Procedures With the controller box cover removed, you can see: Controller board ¬ HDD unit Á Motherboard (MB) ® ¯ ° ± ²...

  • Page 270: Scanner Unit

    4. Replacement and Adjustment Scanner Unit Operation Panel 1. Remove the three original guide trays [1] ( x2 each). 2. Pinch the two bottom sides of the upper original guide [2] and remove it. 3. Remove the anchor screws [1] from the back of the operation panel [2] ( x3). 4.

  • Page 271: Scanner Cover

    Scanner Unit 5. Disconnect the operation panel [1] ( x1,  x1). Scanner Cover Preparation Remove: • Operation panel * p.268 • Left, right end covers * p.263 • Left rear cover * p.260 • Raise the scanner cover * p.257 1.
  • Page 272 4. Replacement and Adjustment 2. On the left side, remove the scanner cover microswitch cover [1] ( x1). 3. On the right side, remove the screws of the SIB [2] and slide it out slightly ( x1,  x2). 4. Remove the e-rings from the pneumatic springs: [1] Right side (...
  • Page 273 Scanner Unit 5. On the right, remove the bracket [1] ( x2) 6. Disconnect a ground wire [1] ( x1). 7. Disconnect the right pneumatic spring arm [2]. 8. Remove bracket [1] ( x2).
  • Page 274 4. Replacement and Adjustment 9. On the left, remove bracket [1] ( x1), and disconnect the left pneumatic spring arm [2]. 10. At the left rear corner of the machine, pull out the stopper arm [1]. 11. Rotate it to the horizontal position [2].
  • Page 275 Scanner Unit 12. At the right rear corner of the machine, pull out the stopper arm [1]. 13. Rotate it to the horizontal position [2]. 14. With both stopper arms [1] on the right and left released and at the horizontal position, lift the scanner cover [2] from the top of the machine.

  • Page 276: Platen Plate

    4. Replacement and Adjustment Platen Plate 1. Open the scanner cover. * p.257 2. Remove the screws from the left end [1] and right end [2] of the platen plate ( x2). 3. Remove the platen plate [1] from under the scanner cover.

  • Page 277: Original Transport Rollers

    Scanner Unit Original Transport Rollers Original Entrance Roller Preparation • Open the scanner cover * p.257 • Microswitch cover (scanner open switch) * p.269 • Registration clutch * p.318 1. On the right side, remove: [1] E-rings (x2) [2] Bearing x1 2.
  • Page 278 4. Replacement and Adjustment [2] Bearing x1 3. Disengage the anti-static plates [1] that cover the roller, to prevent bending them when the roller is removed. 4. Remove the roller [1] from the front.
  • Page 279 Scanner Unit Reinstallation 1. Set the anti-static plates [1] on top of the roller when you reinstall the roller. Original Exit Roller 1. Remove the original exit guide [1].
  • Page 280 4. Replacement and Adjustment 2. On the right side, remove plate [1] (x2). 3. Disconnect the right pneumatic spring arm [1] (x1). 4. Set the arm in the closest available notch, to prop up the right side of the scanner cover while you continue to work.
  • Page 281 Scanner Unit 5. On the right, disconnect timing belts [1], [2], [3]. 6. Rotate the gear until the hole [1] is visible. 7. Use a hex wrench [2] to loosen the set screw (do not remove). 8. Remove the gear [1] and bearing [2].
  • Page 282 4. Replacement and Adjustment 9. On the left, remove the e-ring [1] and bearing [2] (x1, Bearing x1) 10. From the rear, disengage the anti-static plates [1], to prevent them from bending when the roller is removed. 11. Remove the roller [2] from the rear.

  • Page 283: Cis

    Scanner Unit Reinstallation 1. Apply some grease (Silicone Grease G501) at [1]. • The CIS and two lamp regulators must be replaced as a set. Preparation • Remove the scanner cover. * p.269 1. On the left, disconnect the cover [1] of the scanner cover microswitch ( x1).
  • Page 284 4. Replacement and Adjustment 2. Remove the original transport guide [1] ( x2). 3. Disconnect the large connector [1] from the CIS board ( x1). 4. Disconnect the original registration sensor bracket [2] ( x1).
  • Page 285 Scanner Unit 5. Disconnect the other connectors from the CIS board [1] ( x4). 6. Remove the left lamp regulator: [1] Screws x2 [2] Left connectors x2 [3] Right connectors x2 7. Remove the right lamp regulator: [1] Screws x2 [2] Left connectors x2 [3] Right connectors x2...
  • Page 286 4. Replacement and Adjustment 8. Remove the left scanner plate [1] ( x2). 9. Remove the right scanner plate [1] ( x2).
  • Page 287 Scanner Unit 10. Remove the CIS unit [1].
  • Page 288 4. Replacement and Adjustment Reinstallation 1. Make sure that you match the lamp regulator connectors with the correct connection points on the lamp regulator boards. • Lamp regulator 1 (left). The connectors/sockets are marked "1" and "2". • Lamp regulator 2 (right). The connectors/sockets are marked "3" and "4".

  • Page 289: Exposure Glass

    Scanner Unit 2. When you reattach the left and right exposure plates: • Set front screw [1]. Do not tighten. • Set front screw [2]. Do not tighten. • Set and tighten rear screw [1]. • Set and tighten rear screw [2]. •...
  • Page 290 4. Replacement and Adjustment 1. Raise the scanner cover. * p.257 2. Remove the left exposure plate [1] ( x2). 3. Remove the stopper plate screws [2] ( x2). 4. Remove the stopper plate [1].
  • Page 291 Scanner Unit 5. Remove the right exposure glass plate [1] ( x2). 6. On the left, pull out the exposure glass [1].

  • Page 292: Original Junction Gate, Original Junction Gate Solenoid

    4. Replacement and Adjustment Original Junction Gate, Original Junction Gate Solenoid Preparation • Remove the scanner cover. * p.269 1. Remove the original upper exit guide [1] ( x4). 2. Remove screw [1] on the left and screw [2] on the right ( x2).
  • Page 293 Scanner Unit 3. Remove the original upper exit guide [1]. 4. Remove screws on the left [1] ( x2) and screws [2] on the right ( x2).
  • Page 294 4. Replacement and Adjustment 5. Remove the original stay [1]. 6. On the left, remove the original junction gate solenoid bracket [1] ( x1, Spring x1).
  • Page 295 Scanner Unit 7. Disconnect the shaft [1] of the original junction gate ( x1,  x1, Bushing x1). 8. On the right, disconnect the other end of the original junction gate shaft [1] ( x1, Bushing x1).
  • Page 296 4. Replacement and Adjustment 9. Remove the original junction gate [1].

  • Page 297: Around The Drum

    Around The Drum Around The Drum LPH (LED Print Head) Preparation • Raise the upper unit. * p.257 • Remove the upper unit left and right covers. * p.262 • Close the upper unit. • Open the toner hopper cover. * p.258 1.
  • Page 298 4. Replacement and Adjustment 2. On the left and right side of the upper unit, loosen the screw to release lock plate [1]. 3. Disconnect the VDB [1] (FFC x6, x1). 4. Disconnect the front screws:...
  • Page 299 Around The Drum [1] Left ( x1) [2] Center ( x2) [3] Right ( x1) 5. Remove the LPH [1]. • Before replacing the right copy tray, read the LPH settings from the labels attached to the LPH. • After replacing the LPH, print an IPU Test Pattern to confirm that the joints of the LPH are aligned correctly and then adjust if necessary.

  • Page 300: Charge Corona Unit

    4. Replacement and Adjustment Charge Corona Unit Preparation • Open and raise the upper unit. * p.257 • Remove the scanner motor. * p.311 1. Remove: [1] Leaf spring ( x1) [2] Leaf spring ( x1) [3] End plate ( x1) [4] Disconnect the cleaning pad, and move it to the left [5] Charge corona unit...
  • Page 301 Around The Drum 2. Remove: [1] Guide wires (Springs x1 each) [2] Cover plates (x2 pressure release) [3] Charge corona wire Reinstallation 1. Insert the right end into the right hole. 2. Insert the left end into the left hole. 3.

  • Page 302: Quenching Lamps

    4. Replacement and Adjustment Quenching Lamps Preparation • Remove the charge corona unit * p.298 1. Remove: [1] Lamp bracket, left ( x 2,  x 1) [2] Lamp bracket, right ( x 1,  x 1) [3] Quenching lamp arrays x 2 Reinstallation 1.

  • Page 303: Drum, Development Unit

    Drum, Development Unit Drum, Development Unit Development Unit Development Unit Removal Preparation • Left and right upper unit covers * p.262 • Toner hopper cover, lower toner hopper cover * p.258 • The development unit weighs 10.4 kg (22.9 lb.) with the toner cartridge installed. 1.

  • Page 304: Developer

    4. Replacement and Adjustment Development Unit Gear Replacement The gears on the development unit [1], [2], and [3] ( x1 each) must be checked every 200 Km (656 K ft.) of paper feed and replaced if necessary. Developer Preparation • You need one unopened toner cartridge to do this procedure. •...
  • Page 305 Drum, Development Unit [1] Toner supply casing ( x 2) [2] Development filter and bracket. • Always handle the development unit carefully, to avoid damaging the bias terminal on the left end of the unit. • Make sure that the filter is re-installed with the holes facing down. 2.
  • Page 306 4. Replacement and Adjustment 3. Rotate the unit [1] to remove more developer. 4. Rotate the knob [2] to remove the remaining developer. Installing the developer 1. Open the first 1 kg pack of developer and pour it into the development unit. •...
  • Page 307 Drum, Development Unit 2. Set an unopened toner cartridge [A] in the machine. • If a new toner cartridge is not available, cover the open slot of the toner cartridge with some tape to seal it temporarily. 3. Rotate knob [B] until it stops. 4.
  • Page 308 4. Replacement and Adjustment Enter Developer Lot Numbers 1. Turn on the main switch. 2. Wait for the machine to warm up. 3. Enter SP mode. • Press the [Clear Modes] key. • Enter [1] [0] [7]. • Hold down [Clear/Stop] for more than 3 seconds. •...

  • Page 309: Drum, Id Sensor, And Cleaning Blade

    Drum, Development Unit Drum, ID Sensor, and Cleaning Blade Preparation • Remove the development unit * p.301 • To the right of the drum drive gear, loosen the screw to relieve the tension on the drive belt. 1. Remove [1] Drum drive gear and belt ( x 2, use a hex wrench) [2] ID sensor connector (...
  • Page 310 4. Replacement and Adjustment 3. Set the lever [1] to the left to release the blade from the drum. 4. Remove: [1] Drum unit left side ( x 1, spring x 1, bushing x 1) [2] Drum unit right side ( x 1, spring x 1, bushing x 1) [3] OPC drum [4] Rubber plates •...
  • Page 311 Drum, Development Unit [5] ID Sensor ( x 2,  x 2) [6] Pick-off pawl solenoid ( x 1,  x 1) 5. Remove the cleaning blade [1] (Springs x2,  x 2). Reinstallation Do the following SP codes after replacing the drum and cleaning blade. •...
  • Page 312 4. Replacement and Adjustment 1. Set the pressure lever [1] to the left. 2. Plug in the power cable and switch the main power switch on. 3. Press . 4. Enter "107". 5. Hold down  for more than 3 seconds. 6.

  • Page 313: Motors

    Motors Motors Scanner Motor Preparation • Raise the scanner cover and open the upper unit. * p.257 • Remove the upper unit right cover (x2). * p.262 1. Remove the original exit guide [1] (x11). 2. Disconnect the scanner motor [2] (x1). 3.
  • Page 314 4. Replacement and Adjustment 5. Remove the cover plate [1] (x2). 6. Remove the spring [2]. 7. Pull off the sprocket [1]. 8. Pull out the motor bracket [2] and motor.

  • Page 315: Main Motor

    Motors Main Motor Preparation • Raise the upper unit. * p.257 • Remove the left cover of the upper unit. * p.262 • Remove the left rear cover and the left front cover. * p.260 1. Remove the main motor [1] (x4, x1, x4).

  • Page 316: Fusing/Exit Motor

    4. Replacement and Adjustment Fusing/Exit Motor Preparation • Raise the upper unit. * p.257 • Remove the left cover of the upper unit. * p.262 • Remove the left rear cover and the left front cover. * p.260 1. Remove the fusing/exit motor [1] (x1, x4).

  • Page 317: Development Motor

    Motors Development Motor Preparation • Raise the upper unit. * p.257 • Remove the left cover of the upper unit. * p.262 • Remove the left rear cover and the left front cover. * p.260 1. Remove the development motor [1] (x1, x4). Reinstallation...

  • Page 318: Registration Motor

    4. Replacement and Adjustment 1. Set the timing belt [1] behind the panel to receive the drive gear of the development motor. 2. After reattaching the development motor [2], turn it slowly to the front and back. 3. If the two gears at [3] move to the front and back when you turn the development motor, the belt and timing gear are correctly engaged.

  • Page 319: Paper Feed Motor

    Motors 3. Remove the registration motor [1] (x1, x1, x4). Paper Feed Motor Preparation • The paper feed drive motor is located under the front left corner of the roll tray. • Remove the roll tray. 1. Remove: [1] Paper feed drive cover, left rear corner ( x 1) [2] Loosen the adjustment screw.

  • Page 320: Clutches

    4. Replacement and Adjustment Clutches Registration Clutch Preparation • Raise the scanner cover, open the upper unit * p.257 • Remove the left rear and left front covers. * p.260 1. Remove the front [1] and rear [2] halves of the left inner plate (x2). 2.
  • Page 321 Clutches 3. Remove the clutch bracket screw [1]. 4. Loosen the belt tension screw [2]. 5. Remove the screws of the development motor and tip the motor [1] forward slightly (x5). 6. Pull off the gear and drive belt [1].

  • Page 322: Original Feed Clutch

    4. Replacement and Adjustment 7. Remove the registration clutch [2]. Original Feed Clutch Preparation • Open the scanner cover. * p.257 • Remove the right cover of the upper unit. * p.262 1. Remove: [1] Sensor cover (x1) [2] Clutch cover (x1, x1) 2.

  • Page 323: Toner Supply Clutch

    Clutches 4. Loosen the belt tension spring screw [1] (x1). 5. Remove the clutch [2]. Toner Supply Clutch Preparation • Remove the development unit. * p.301 1. Remove: [1] Plate ( x1, x1, Bushing x1) The stopper is spring-loaded. It will pop out suddenly after removal of the e-ring. [2] Cut the harness clamp [3] Toner supply clutch...

  • Page 324: Paper Feed, Cutting

    4. Replacement and Adjustment Paper Feed, Cutting Cutter Unit Preparation • Pull out the roll tray 1. Remove [1] Roll tray cover ( x 2) [2] Left spring, hook ( x 1) [3] Side plate ( x 2) [4] Guide plate (pressure release).

  • Page 325: Cutter Motor, Cutter Hp Switches

    Paper Feed, Cutting 2. Remove: [1] Left cutter HP switch connector ( x 1) [2] Right cutter HP switch connector ( x 1) [3] Cutter motor connector ( x 1, clamps x 2) [4] Cutter unit ( x 2). (Slide out to the left.) Cutter Motor, Cutter HP Switches Preparation •...

  • Page 326: Cutting Sensor, Feed Exit Roller

    4. Replacement and Adjustment 1. Remove: [1] Cutter motor ( x 2,  x 1) 2. Remove: [1] Left cutter HP switch ( x 2,  x 1) [2] Right cutter HP switch ( x 2,  x 1) Cutting Sensor, Feed Exit Roller Preparation •...
  • Page 327 Paper Feed, Cutting 1. Remove [1] Lock plate ( x 2) [2] Sensor bracket [3] Cutting sensor ( x 1, x 1) 2. Remove: [1] Bushings ( x 2) [2] Guide plate ( x 4) [3] Feed exit roller Reinstallation...

  • Page 328: Roll Tray

    4. Replacement and Adjustment • Re-install the left end first (viewed from the front). Roll Tray Preparation • The roll tray weighs 36 kg (80 lb.) At least two technicians are needed to remove it and re-install it. • Prepare a clean flat surface to set the unit on after removal. The paper feed motor is mounted under the roll tray.
  • Page 329 Paper Feed, Cutting 2. Remove: [1] Left inner cover ( x 3) [2] Right inner cover ( x 2) [3] Harness clamp at the corner of the right inner cover...
  • Page 330 4. Replacement and Adjustment 3. Remove harness clamps [1] inside the machine ( x 2). 4. Remove the roll tray [1] ( x 4 with washers). 5. Pull the flat connector [2] from the back to the front of the machine. 6.

  • Page 331: 1St/3Rd Feed Roller And Clutch

    Paper Feed, Cutting 1st/3rd Feed Roller and Clutch Preparation • Remove the roll tray. * p.326 1. Remove: [1] Bushings ( x 2) [2] First feed roller ( x 1) [3] Paper feed clutch ( x 1, clamps x 2) 2.

  • Page 332: 2Nd/4Th Feed Roller And Clutch

    4. Replacement and Adjustment 2nd/4th Feed Roller and Clutch Preparation • Remove the roll tray. * p.326 1. Remove: [1] Bushings ( x 2) [2] Second feed roller ( x 1) [3] Paper feed clutch ( x 1, clamps x 2) 2.
  • Page 333 Paper Feed, Cutting • Left inner cover * p.262 • Registration motor * p.316 • Registration clutch * p.318 3. On the right, remove: • Upper unit right cover * p.262 • Right front cover * p.259 • Right inner cover * p.260 •...
  • Page 334 4. Replacement and Adjustment Aluminum Guide Plate 1. On the right [1], remove the screws (x2). 2. On the left, remove: [1] E-ring (x1) [2] Spring x1...
  • Page 335 Paper Feed, Cutting 3. Slide the gear [1] out slightly (do not remove it). 4. Remove the screw [2] (x1). 5. Remove the aluminum guide plate [1].
  • Page 336 4. Replacement and Adjustment Main Guide Plate 1. On the left, remove screws [1] and [2] (x3). 2. On the right, remove screws [1] and [2] (x2).
  • Page 337 Paper Feed, Cutting 3. On the left, remove screws [1] and [2] (x2). 4. Remove screws [1] and [2] (x3). 5. While pressing down plate [1], remove screw [2] (x1).
  • Page 338 4. Replacement and Adjustment 6. Grasp the main guide plate at each corner and remove it [1]. Roller Removal 1. Disconnect the roller: [1] Left end (x1, Bushing x1) [2] Right end (x1, Bushing x1) 2. Slide the right end of the roller [3] to the right until the left end of the roller shaft clears its hole on the left.

  • Page 339: Paper Transfer, Transport Unit

    Paper Transfer, Transport Unit Paper Transfer, Transport Unit Transfer Unit Preparation • Open and raise the upper unit. * p.257 • Remove the right side cover. * p.259 • Remove the left side cover. * p.260 1. Remove the transfer unit [1]. Reinstallation Confirm that tabs [2] and [3] are engaged on both ends of the unit.
  • Page 340 4. Replacement and Adjustment 2. Remove: [1] Left cap (tab release) [2] Right cap (tab release) [3] Paper guides • Note the position of each guide before removal. Each guide must be installed at its original position. • To remove a paper guide, lift it slightly and move it toward the center. [4] Transfer wire [5] Separation wires Reinstallation...

  • Page 341: Transport Unit

    Paper Transfer, Transport Unit Transport Unit Preparation • Raise the upper unit. * p.257 • Left rear cover, left front covers * p.260 • Registration motor * p.316 • Right rear, right front cover * p.259 • Fusing unit * p.345 1.
  • Page 342 4. Replacement and Adjustment 4. Remove the gear [1] and screws [2] (x2). 5. Remove the ozone filter duct [1] (x2). 6. Push the internal duct [1] to the left to disconnect it, then remove it.
  • Page 343 Paper Transfer, Transport Unit 7. On the right [1], remove the screws (x2). 8. At the rear, disconnect the connectors below the left transport belt [1] and right transport belt [2] (x2, x2).

  • Page 344: Transport Belts

    4. Replacement and Adjustment 9. Remove the transport unit [1]. Transport Belts Preparation • Remove the transport unit. * p.339 1. Remove: [1] Guide plate ( x 2) [2] Left transport fan motor ( x 2) [3] Right transport fan motor ( x 2)

  • Page 345: Gear Replacement

    Paper Transfer, Transport Unit 2. Remove: [1] Arm bushings ( x 3) [2] Bracket ( x 1) [3] Bushings x 2 [4] Drive gear [5] Drive shaft [6] Transport belts Gear Replacement • Remove the fusing unit * p.345...
  • Page 346 4. Replacement and Adjustment • Remove gear [1]. • Gear [1] must be checked every 200 Km (656 K ft.) of paper feed and replaced if necessary.

  • Page 347: Fusing

    Fusing Fusing Fusing Unit Preparation • To avoid serious personal injury, switch off the main power, unplug the machine from its power source, and allow the fusing unit to cool before removing the fusing unit. 1. Remove: [1] Fusing lower cover ( x 2) [2] Connector (...
  • Page 348 4. Replacement and Adjustment 2. Remove: [1] Paper exit guide plate (hinges x 2) [2] Ground wire ( x 1) 3. Disconnect: [1] Right fusing pressure motor (x2) [2] Fusing lamp connectors (x2) [3]Left fusing pressure motor (x3)
  • Page 349 Fusing • The rated voltages of the fusing lamps are different, depending on location (EU or NA). Also, make sure that you always install the correct fusing lamp for the machine (D046 or D049). 4. Disconnect the thermistor [1] (x1). 5.
  • Page 350 4. Replacement and Adjustment 6. Remove the left plate [1] (x2). 7. Slowly slide the fusing unit [1] out. • The fusing unit is heavy, about 14 kg (31 lb). Hold it carefully at both ends when you remove it from the machine, and place it on a flat clean surface.

  • Page 351: Paper Junction Gate Solenoid/Exit Sensor

    Fusing Paper Junction Gate Solenoid/Exit Sensor 1. Remove: [1] Ground wire ( x 1) [2] Spring [3] Solenoid arm [4] Guide plate ( x 4,  x 4) [5] Solenoid ( x 2,  x 1) [6] Exit sensor ( x 1,  x 1) FPDB (Fusing Pressure Drive Board)

  • Page 352: Pressure Roller Thermistors

    4. Replacement and Adjustment 1. Remove: [1] Right FPDB ( x 2, standoffs x 3,  x 2) [2] Left FPDB ( x 2, standoffs x 3,  x 2) Pressure Roller Thermistors Pressure Roller Center Thermistor 1. Remove the fusing unit. * p.345 2.
  • Page 353 Fusing 2. Remove the thermistor bracket [1] (x1). Hot Roller Strippers 1. Remove the fusing unit. * p.345 2. Remove screws [1] and [2] (x2). 3. Remove the stripper support plate [1].

  • Page 354: Hot Roller Center Thermistor

    4. Replacement and Adjustment Hot Roller Center Thermistor 1. Remove the fusing unit. * p.345 2. Remove the thermistor bracket [1] (x1). Hot Roller Cleaning Roller 1. Remove the fusing unit. * p.345 2. Remove: [1] Left screws (x2) [2] Right screws (x2)
  • Page 355 Fusing 3. Remove the cleaner roller assembly [1]. 4. Remove: [1] Plate (x1, Bushing x1) [2] Plate (x1, Bushing x1) [3] Cleaning roller...

  • Page 356: Thermostats

    4. Replacement and Adjustment Thermostats 1. Remove the fusing unit. * p.345 2. Remove: [1] Cover [2] Bracket • Note the correct arrangement of the harness wires at [2]. They must be reattached in the same way. If they are not reattached correctly, this will cause a SC code for a fusing unit error. 3.

  • Page 357: Fusing Lamps

    Fusing • This is a backup safety policy that ensures the thermostats are taken from separate lots. • Always replace a thermostat with a new thermostat. • Never attempt to reset a thermostat by striking it on a table. If a thermostat has triggered an error, discard it and replace it with a new one.
  • Page 358 4. Replacement and Adjustment 3. Remove the right plate [1] (x1). 4. Locate the positions of the connections of the leads [1] from the fusing lamps and disconnect them (x4). (You should mark their positions for correct reconnection.) 5. On the left, remove plate [1] (x1). 6.

  • Page 359: Hot Roller

    Fusing 7. On the right, remove plate [1] (x1). 8. With the fusing lamps still inside the hot roller, pull the leads [2] out of the rubber stoppers of the plate. 9. Carefully remove the fusing lamps from the hot roller. •...
  • Page 360 4. Replacement and Adjustment • Fusing lamps * p.355 2. Disconnect: [1] Left pressure spring [2] Right pressure spring 3. On the left, spread the wire clamp [1] with your fingers and remove it. 4. Remove gear [2] and bearing [3]. 5.
  • Page 361 Fusing 7. Insert some paper [1] between the hot roller and pressure roller. 8. On the left, remove the screws [1] and bearing [2] (x2).
  • Page 362 4. Replacement and Adjustment 9. On the right, remove the screws [1] and bearing [2] (x2). 10. Remove the hot roller [1].

  • Page 363: Pressure Roller

    Fusing Pressure Roller Preparation Remove: • Fusing unit * p.345 • Fusing lamps * p.355 • Hot roller * p.357 1. On the left, remove plate [1] (x1). 2. On the right, remove plate [1] (x1).
  • Page 364 4. Replacement and Adjustment 3. While depressing the release plate [1] with the tip of a screwdriver or narrow pliers, press the plate [2] to the right. 4. Remove the plates [1] and [2] from the left and right ends of the fusing unit (x2).
  • Page 365 Fusing 5. Remove the pressure roller [1] from the fusing unit. 6. Pull the bearings [1] and [2] from the left and right ends of the roller. 7. Pull out the steel spindle roller [1] and remove it from inside the pressure roller.

  • Page 366: Sensors, Switches

    4. Replacement and Adjustment Sensors, Switches Original Sensors Original Width Sensors Preparation • Remove the original transport guide. * p.281 Original Size Sensor B1T Original Size Sensor B2T Original Size Sensor B3T Original Size Sensor B4T Original Set Sensor/Size Sensor A4 Original Size Sensor A3T Original Size Sensor A2T Original Size Sensor A1T...
  • Page 367 Sensors, Switches Original Size Sensor 914 Original Size Sensor 36" Original Size Sensor 30" Original Size Sensor 24" Original Size Sensor 18" Original Size Sensor 12" Original Size Sensor 9" Original Set Sensor/Size Sensor 8.5" Original Size Sensor 11" Original Size Sensor 17" Original Size Sensor 22"...
  • Page 368 4. Replacement and Adjustment • Remove the original transport guide. * p.281 Remove: [1] Sensor assembly (x1) [2] Sensor (x1, x1) Original Registration Sensor Preparation • Remove the original transport guide. * p.281 1. Remove: [1] Sensor assembly (x1) [2] Sensor (x1, x1)
  • Page 369 Sensors, Switches Original Exit Sensor Preparation • Open the scanner cover. * p.257 • Remove the original exit guide plate. * p.311 1. Insert a long screwdriver [1] at the rear of the machine. 2. Remove: [2] Screw (x1) [3] Sensor (x1)

  • Page 370: Bypass Set, Bypass Registration Sensors

    4. Replacement and Adjustment Bypass Set, Bypass Registration Sensors Preparation • Raise the upper unit. * p.257 • Remove the upper unit right cover. * p.262 1. Pull out the bias connector [1] (x1). 2. Remove screw [2] (x1). 3. Remove screws [1] and [2] (x2).
  • Page 371 Sensors, Switches 4. Remove screws [1] and [2] on the right and left (x2). 5. Remove the registration idle roller panel [1].
  • Page 372 4. Replacement and Adjustment 6. Turn over the registration idle roller panel and lay it on a flat surface. • [1] is the bypass set sensor, [2] is the bypass registration sensor 7. Remove: [1] Sensor assembly ( x1) [2] Bypass paper set sensor ( x1, x1) [3] Bypass paper registration sensor (...

  • Page 373: Scanner Cover Microswitch

    Sensors, Switches Scanner Cover Microswitch Preparation • Remove the left end cover. * p.263 1. Remove the switch cover [1] ( x1). 2. Remove the microswitch [2] ( x1, x2). Scanner Cover Sensor Preparation • Raise the upper unit. * p.257 •...
  • Page 374 4. Replacement and Adjustment 2. Disconnect the sensor assembly [1] ( x1). 3. Remove the sensor [2] ( x1, Pawls x4).

  • Page 375: Pcb, Hdd

    PCB, HDD PCB, HDD Overview With the rear cover and controller box cover removed, you can see: Controller board ¬ HDD unit Á Motherboard (MB) ® ¯ ° ± ²...

  • Page 376: Sib (Scanner Interface Board)

    4. Replacement and Adjustment SIB (Scanner Interface Board) Preparation • Left end cover, right end cover (x2 each) * p.263 1. Behind the exposure glass, remove screws [1] and [2] on the left and right (x2). 2. Remove the four pairs of screws from the original rear exit guide [1] (x8).
  • Page 377 PCB, HDD 3. Remove the screws [1] and [2] from the left and right side (x2). 4. Remove the original rear exit guide [1] to expose the SIB [2].

  • Page 378: Sdb (Scanner Drive Board)

    4. Replacement and Adjustment 5. Remove the SIB assembly [1] (x6, x4). SDB (Scanner Drive Board) Preparation • Remove the right cover of the upper unit. * p.262 1. Remove the SDB [1] (x4, x3, x2).

  • Page 379: Psu

    PCB, HDD Preparation • Rear cover (x7). * p.264 1. Remove the PSU cover [1] (x5). 2. Remove the PSU assembly [2] (x8, x5). Preparation • Remove the rear cover (x7). * p.264...

  • Page 380: Ac Control Board

    4. Replacement and Adjustment 1. Remove the IOB [1] (x4, x18, x5, FFC x1). There is a standoff at [2], not a screw. AC Control Board Preparation Remove: • Left rear cover, left front cover * p.260 1. Remove the cover plate [1] (x2, x3).

  • Page 381: Cgb Power Pack

    PCB, HDD 2. Remove the AC control board assembly (x8, x4). CGB Power Pack Preparation • Raise the upper unit. * p.257 • Remove the right cover of the upper unit (x2). * p.262...

  • Page 382: T/S Power Pack

    4. Replacement and Adjustment 1. Remove the CGB power pack [1] (x3, Standoff x1, x1, x4). T/S Power Pack Preparation Remove: • Right rear cover, right front cover * p.259 1. Remove the right inner cover [1] (x3). 2. Disconnect the T/S power pack [2] (x3). 3.

  • Page 383: Vdb (Video Drive Board)

    PCB, HDD 5. Disconnect the T/S power pack assembly [1] (x2). 6. Pull the T/S power pack [1] straight out and remove it. VDB (Video Drive Board)

  • Page 384: Nvram

    4. Replacement and Adjustment 1. Remove: [1] Right copy tray (x2) [2] Left copy tray (x2) • To avoid damaging the pawls on the bottom of the covers, hold the cover level when you pull it straight out. [3] VDB (x4, FFC x6, x4, Ground x) NVRAM To Upload NVRAM to an SD Card 1.
  • Page 385 PCB, HDD To Replace the NVRAM Preparation Remove: • Rear cover (x7) * p.264 • Controller box cover * p.265 1. Depress the top and bottom sides of the NVRAM [1] and remove it. After Replacement 1. Turn the machine main power on. 2.

  • Page 386: Bcu

    4. Replacement and Adjustment 2. Insert the SD card to hold the NVRAM data in Slot 1. 3. Turn the machine on. 4. Enter the SP mode and do SP5825. 5. Print an SMC report with SP5990-2. 6. Compare the information in this SMC report with the one you printed before NVRAM removal. •...

  • Page 387: Ipu

    PCB, HDD Preparation Remove: • Rear cover (x7) * p.264 • Controller box cover * p.265 • BCU * p.384 1. At the top [1], disconnect the IPU (x4, x3). 2. Release the motherboard harnesses [2] (x2). 3. Disconnect the IPU [3] ( x3).
  • Page 388 4. Replacement and Adjustment 4. Use a wrench [1] to remove the BCU stand screws (x3). 5. Remove the IPU [2].

  • Page 389: Controller Board

    PCB, HDD Controller Board Preparation • Rear cover * p.264 • Controller box cover * p.265 1. Remove the controller board [1] (x4, x5 Standoff x1 at [2]).
  • Page 390 4. Replacement and Adjustment Preparation • Rear cover * p.264 • Controller box cover * p.265 • Controller board * p.387 1. Disconnect the motherboard [1] (x3).

  • Page 391: Hdd

    PCB, HDD 2. Remove the motherboard [1] (x4). Before Replacement Explain to the customer that the following information on the HDD is lost after the HDD has been replaced • Document server documents • Document server address book • Document stamps created by the user The address book and document server documents (if needed) must be input again.
  • Page 392 4. Replacement and Adjustment • This procedure may not execute successfully if the HDD is damaged. 1. Turn the main power switch off. 2. Insert an SD card in SD card Slot 1. 3. Do SP5846-51 to upload the address book to the SD card in Slot 1. 4.

  • Page 393: Important Notes About Hdd Replacement

    PCB, HDD • This is a two-disk unit. All disks must be replaced at the same time. Do not try to replace one disk only. Reinstallation • Follow the directions provided on the decal. • Do SP5853 to copy the preset stamp data from the firmware to the hard disk. Then turn the main power switch off/on.

  • Page 394: More About Boards

    4. Replacement and Adjustment More About Boards Overview Main Boards The BCU (Base Control Unit) is the main board. It controls the printer engine and all system processing.
  • Page 395 More About Boards SW Address: SW 1 SW No. Function Factory Setting Comments Engine control reset operates only when Reset None button is depressed. Downloading Color Function Normal EXECUTE LED 1 Displays BCU Operation Status LED 2 GREEN FLASH FLASH _eSOC The IPU (Image Processing Unit) conducts image processing.
  • Page 396 4. Replacement and Adjustment Color LED Definition LED State Normal: ON GREEN Power Display: 3.3V Abnormal: OFF Normal: ON YELLOW Power Display: 3.3VEP Abnormal: OFF Normal: ON Power Display: 5VE Abnormal: OFF Image Processing IC (IC14) Standby: FLASH ORANGE Status Display Operation: ON Image Processing IC (IC16) Standby: FLASH...
  • Page 397 More About Boards Color LED Definition LED State Image Processing IC (IC24) Standby: FLASH ORANGE Status Display Operation: ON Image Processing IC (IC25) Standby: FLASH ORANGE Status Display Operation: ON Image Processing IC (IC8) Standby: FLASH GREEN Status Display Operation: ON Standby: OFF Image Processing IC (IC23) Original Reading: OFF...
  • Page 398 4. Replacement and Adjustment Color Normal Status LED1 GREEN Lights LED2 GREEN Lights LED3 YELLOW Flashes LED4 YELLOW Flashes LED5 YELLOW Flashes The IOB (Input/Output Board) controls each sensor, motor, solenoid, and high voltage supply board. It contains the drive circuits for these components. It also performs process control, transfers serial data between the machine and peripherals, and controls the fusing unit.
  • Page 399 More About Boards • The DIP switch settings are provided here for reference only. They should always remain OFF (default). They should never be changed in the field. DIP SW Address: SW 1 SW No. Function Default Comments Region Japan Destination Setting OFFF...
  • Page 400 4. Replacement and Adjustment SW No. Function Default Comments Destination Setting Jam Detect OFF No jam detection at ON SC Detection OFF No SC detection at ON (Not Used) (Not Used) (Not Used) (Not Used) LEDs Downloading Color Function Normal EXECUTE Displays IOB Operation Status ON or OFF...
  • Page 401 More About Boards Fuses Connector Capacity Volts Load Type Part No. 10A/250V DC Power 11071160 FU301 CN126-1 6.3A/250V IOB (via interlock) 11071067 FU302 CN126-2 6.3A/250V IOB (via interlock) 11071067 FU303 CN126-3 6.3A/250V 11071067 FU304 CN126-4 6.3A/250V 11071067 FU305 CN126-5,6,7 6.3A/250V IOB, MB 11071067 FU306...
  • Page 402 4. Replacement and Adjustment GW Controller GW (Ground Works) controller architecture allows a basic 600-dpi copier to be upgraded to a full multifunctional product, including printing, Internet, scanning, scan-to-email, and scan-to-folder with Scan Router. Controller LED States Color Function LED State Normal: ON BIOS Post Code Installing: ON...
  • Page 403 More About Boards Color Function LED State Installing END: ON Normal: ON BIOS Post Code Installing: ON or FLASH Installing END: ON Normal: ON BIOS Post Code Installing: OFF Installing END: ON Normal: ON BIOS Post Code Installing: OFF Installing END: ON Normal: OFF BIOS Post Code Installing: OFF...
  • Page 404 4. Replacement and Adjustment Application Default Comments Boot Selects boot device SD Card Selects boot device Selects boot device OFF: Quick Boot Selects "Quick Boot" ON: Normal Boot OFF: Disable Selects Boot Prompt ON: Enable Do Not Use Do Not Use Do Not Use SW 3 Application...

  • Page 405: Other Boards

    More About Boards Application Default Comments OFF: VE System Power Power always on, regardless of energy save status. ON: VEP System Power Selects HDD common Power source goes off according to energy power source save mode (STR). However, ASIC: Whistle controls HDD common power source, regardless of this setting.

  • Page 406: Breaker Switch

    4. Replacement and Adjustment Breaker Switch Key to Acronyms Transformer Trip Coil Zero Cross Terminal Resistance Test Switch Load Device Current Leakage The breaker switch mechanism consists of a ZCT (Zero Cross Terminal), a sensor inside the breaker switch unit checks the amplified signals from a detection device. The main power supply line runs through the ZCT.
  • Page 407 More About Boards • The magnetic trip coil operates and opens the breaker circuit to cut the power supply to the machine.

  • Page 408: Other

    4. Replacement and Adjustment Other Ozone Filter Preparation Remove: • Right rear cover * p.264 1. Pull the old ozone filter [1] out of the duct. 2. Insert the new ozone filter. Used Toner Bottle Cleaning Preparation Remove: • Right rear cover, right front cover * p.259...
  • Page 409 Other 1. Remove the used toner bottle [1] ( x1). 2. Wrap a piece of dry cloth [1] around the tip of a small screwdriver and fasten it with tape. 3. Insert the covered tip [2] and clean the area around the upper right corner of the toner bottle [3] to remove all toner.
  • Page 410 4. Replacement and Adjustment 4. The area [1] around the used toner bottle sensor [2] must be clean so that the sensor can function accurately.

  • Page 411: Important Adjustments

    Important Adjustments Important Adjustments LPH Adjustment with SP Codes Doing SP Adjustment Settings for a Replacement LPH 1. Remove the replacement LPH from its box. 2. Read the label [A] attached to the replacement LPH and write down the settings for SP2952 and SP2943.
  • Page 412 4. Replacement and Adjustment 5. Touch "COPY Window" to go to the copy display. 6. Select one of the rolls for paper feed. 7. Feed a blank sheet of paper into the machine, then press [Start]. 8. Check the printed pattern: •...
  • Page 413 Important Adjustments 4. Right line: • If the right line is white, adjust SP2952-2 to a smaller value. • If the right line is black, adjust SP2952-2 to a larger value. 5. After the adjustment, feed the blank sheet again to print one more pattern. 6.

  • Page 414: Lph Density Adjustment With Sp Codes

    4. Replacement and Adjustment Adjusting LPH Alignment Broken lines [A] or [B] in the IPU Test Pattern (SP4417, Pattern 28) indicate incorrect sub scan timing at one or both joints. 1. Go into the SP mode, and do SP2952-11 for LPH 1-2 •...

  • Page 415: Image Position, Magnification, Margin Adjustments

    Important Adjustments • You must select Tray 1 (1st Roll) or Tray 2 (2nd Roll). You cannot use "Auto Paper Select". If you select "Auto Paper Select" the pattern will not print. 7. Set the blank sheet of paper on the original feed tray. 8.
  • Page 416 4. Replacement and Adjustment • Do these adjustments in the order prescribed below. Printer Skew Adjustment SP1914-2, -3 (Fusing Pressure Adjustment) Standard: No more than 1 mm skew /1 m. Note: Difference between the two SP values must be less than 30. Printer Magnification Adjustment Standard: Magnification error less than ±0.3%.
  • Page 417 Important Adjustments Printer Cut Length Adjustment SP1920 (Cut Length Adjustment) SP1921 (Cut Length Offset) Standard: Depends on the length Printer/Scanner Trailing Edge Registration (Synchro-cut) SP4961 (Original Adjustment): (10) SP4961 001: Standard: 210 mm ±0.5 mm .SP4961 002: Standard: 1000 mm ±1 mm (1) Printer Skew Adjustment 1.
  • Page 418 4. Replacement and Adjustment (2) Printer Magnification Adjustment 1. Set normal weight plain paper (841 mm wide/E size, from roll 1) and print an IPU dot pattern with SP2902-3, Pattern 1, A0 SEF/E SEF (send it out the rear exit). 2.
  • Page 419 Important Adjustments • On the left measure the distance from the right edge of the first block to the right edge of the 76th block. This should be 812.8±3 mm. 3. If the main scan measurement (down) is not 997±3 mm do SP2916-1 to adjust it. 4.
  • Page 420 4. Replacement and Adjustment (4) Printer Leading Edge and Side-to-Side Registration Leading Edge Registration 1. Set normal weight plain paper (841 mm wide/E size, from roll 1) and print an IPU dot pattern with SP2902-003, Pattern 1 (Length: A1 LEF/D LEF) 2.
  • Page 421 Important Adjustments 2. Measure the side-to-side registration. Standard 5±2.0 mm 3. Adjust side-to-side Registration for each paper feed station if necessary. Name 1002-1 Side-to-Side Registration - 1st Roll 1002-2 Side-to-Side Registration - 2nd Roll 1002-3 Side-to-Side Registration - 3rd Roll/1st Cassette 1002-4 Side-to-Side Registration - 4th Roll/2nd Cassette 1002-5...
  • Page 422 4. Replacement and Adjustment (7) Printer/Scanner Leading Edge Registration 1. Copy an OS-A-1 Test Chart with plain paper (cut sheet or roll). • Make sure that you execute the copy with manual density set at the operation panel. • Measure the leading edge registration. Standard Within ±3.0 mm If the measurement does not meet the standard, adjust the following SP code.
  • Page 423 Important Adjustments 2501 - 3600 mm Less than ±11 mm Less than ±13.5 mm 3601 - 6000 mm Less than ±20 mm 6001 - 15000 mm Less than –32 to +200 mm 15001 – 30000 mm Less than –32 to +400 mm 3.
  • Page 424 4. Replacement and Adjustment Up to 297 mm Less than ±3.5 mm Less than ±4.5 mm 298 to 594 mm Less than ±4.0 mm Less than ±5.0 mm 595 to 841 mm Less than ±4.5 mm Less than ±6.5 mm 842 to 1189 mm Less than ±6.0 mm Less than ±8.5 mm...

  • Page 425: System Maintenance Reference

    5. System Maintenance Reference Service Program Mode Please refer to the "Appendices" for information about the following: • SP Table Key • System SP Tables • Printer SP Tables • Scanner SP Tables • Input Check • Output Check • Test Patterns...

  • Page 426: Firmware Update

    5. System Maintenance Reference Firmware Update To upgrade the firmware for this machine, you need the most recent version of the firmware downloaded onto an SD card. The SD card is then inserted into the service slot (Slot 2) of the controller so the firmware can be downloaded from the card to the machine.
  • Page 427 Firmware Update 8. Touch the key for the item that you want to update: (1) System/Copy, (2) Engine, (3) Scanner. • The selected item appears in reverse. • The "Update(#) touch-key appears to the right of the "Exit" key. 9. Touch [Update (#)] to start the update procedure. •...

  • Page 428: Nvram Upload, Download

    5. System Maintenance Reference NVRAM Upload, Download Uploading NVRAM Data to an SD Card An SD card is used to upload and download NVRAM data. • Data upload from NVRAM to SD card will fail if the machine serial number of the machine is not registered with SP5811.
  • Page 429 NVRAM Upload, Download 3. Turn the machine on. 4. Enter the SP mode and do SP5825. The download executes, provided the SD card contains the NVRAM data for the machine. (The machine serial number in the file name of the NVRAM data must match the registered number of the machine.) -or- The download will not proceed if the correct NVRAM data is not on the SD card.

  • Page 430: Using The Debug Log

    5. System Maintenance Reference Using the Debug Log Overview This machine provides a Save Debug Log feature that allows the Customer Engineer to save and retrieve error information for analysis. Every time an error occurs, debug information is recorded in volatile memory but this information is lost when the machine is switched off and on.
  • Page 431 Using the Debug Log 4. Next, select the target destination where the debug information will be saved. Under “5857 Save Debug Log”, touch “2 Target”, enter “2” with the operation panel key to select the hard disk as the target destination, then press . Select “3 SD Card”...
  • Page 432 5. System Maintenance Reference For details about SC code numbers, please refer to the SC tables in Section “4. Troubleshooting”. 6. Next, select the one or more memory modules for reading and recording debug information. Touch “5859”. • Under “5859” press the appropriate key item for the module that you want to record. •...

  • Page 433: Retrieving The Debug Log From The Hdd

    Using the Debug Log 2224 (BCU) 2000 (NCS) The default settings for Keys 1 to 10 are all zero (“0”). Key to Acronyms Acronym Meaning Acronym Meaning Engine Control Service Net File Application GW Print Service Printer Design Language GSP-PM GW Print Service –...

  • Page 434: Recording Errors Manually

    SD card. 3. After you return to the service center, use a card reader to copy the file and send it for analysis to Ricoh by email, or just send the SD card by mail. Recording Errors Manually...
  • Page 435 Using the Debug Log require creation. To create a new log file, execute SP5857-011 to delete the debug log data from the HDD and then execute this SP (SP5857-016). SP5857-017 Create a File on SD Card to Store a Log This SP creates a 4 MB file to store a log on an SD card.

  • Page 436: Printing An Smc Report

    5. System Maintenance Reference Printing an SMC Report The SP mode settings are adjusted before shipment, and are listed in the copy of the SMC print provided on the original table. Keep this SMC print in the used-toner-bottle cabinet as a record of the default settings. Follow this procedure if you want to print another copy of the SMC list.

  • Page 437: Initialize All Sp Settings

    Initialize All SP Settings Initialize All SP Settings Follow this procedure to initialize the SP settings and restore them to their factory default settings. 1. Enter the SP Mode. 2. Print an SMC list (see the procedure above). 3. To initialize the SP settings, do 5801-1. •...

  • Page 438: Calibrating The Touch Panel

    5. System Maintenance Reference Calibrating the Touch Panel Calibrating the Touch Panel Follow this procedure to calibrate the touch panel. 1. On the operation panel, enter "1993". 2. Press and release  5 times to open the menu. 3. Touch "[1] Touch Screen Adjust". 4.

  • Page 439: Software Reset

    Software Reset Software Reset To reset the software, hold down  and  together for 10 seconds. This software reset is the same as turning the machine off on and with the main power switch. You cannot use this procedure to reset the software when the operation panel has stalled or if a fusing- related SC code has appeared.

  • Page 440: Card Save Function

    5. System Maintenance Reference Card Save Function Overview Card Save: • The Card Save function is used to save print jobs received by the printer on an SD card with no print output. Card Save mode is toggled using printer Bit Switch #1 bit number 4. Card Save will remain enabled until the SD card becomes full, or until all file names have been used.
  • Page 441 Card Save Function 6. Select “Bit Switch 1 Settings” and use the numeric keypad to turn bit 4 ON and then press the “#” button to register the change. The result should look like: 00010000. By doing this, Card Save option will appear in the “List/Test Print”...
  • Page 442 5. System Maintenance Reference 10. Card Save (Add) and Card Save (New) should be displayed on the screen. Select Card Save (Add) or Card Save (New). 11. Press “OK” and then exit the “User Tools/Counter” menu. 12. Press the “Printer” button. 13.

  • Page 443: Error Messages

    Card Save Function 15. As soon as the printer receives the data, it will be stored on the SD card automatically with no print output. Nothing is displayed on the screen, indicating that a Card Save operation was successful. 16. Press “Offline” and then the “Clear/Stop” button to exit Card Save mode. 17.
  • Page 444 5. System Maintenance Reference Error Messages Card Save error messages: • Init error: A card save process (e.g. card detection, change to kernel mode) failed to initialize. • Card not found: Card cannot be detected in the slot. • No memory: Insufficient working memory to process the job. •...

  • Page 445: Troubleshooting

    6. Troubleshooting Troubleshooting See the "Appendices" for the following information: • SC Tables • Troubleshooting Guide • Jam Detection...
  • Page 446 6. Troubleshooting...
  • Page 447 Model Be-C1 Machine Code: D046/D049 Appendixes August 2008 Subject to change...
  • Page 449 TABLE OF CONTENTS 1. Appendix: Specifications Specifications..............................3 Main Machine (D046/D049)........................3 Printer Option Type W7140 (D396)......................7 Scanner Option Type W7140 (D397)......................8 Peripheral Specifications..........................9 2. Appendix: Overview Overview................................15 Machine Layout............................15 Mechanical Component Layout.........................17 Drive Layout (With Optional Roll Feeder)....................19 Original/Copy Paper Paths........................20 3.

  • Page 450: Index

    7. Appendix: Jam Detection Jam Detection..............................77 Paper Feed Path Layout..........................77 Jam Code Table............................78 8. Appendix: SP Mode Tables SP Table Key..............................81 System Service Mode............................82 SP1000 Feed...............................82 SP2000 Drum............................117 SP3000 Process Control...........................134 SP4000 Scanner............................135 SP5000 Mode............................151 SP6000 Peripherals..........................200 SP7000 Data Log.............................228 SP8000: Data Log2..........................237 Printer SP Tables.............................271 Scanner SP Tables............................273...

  • Page 451: Appendix: Specifications

    1. Appendix: Specifications Specifications Main Machine (D046/D049) Configuration Console Copy/print method Dry electro-static printing Originals Sheet Max. Original Width Max. : 950 mm (37.4") D046 D049 914.4 x 15,000 mm 914.4 x 30,000 mm Max. 36" x 590" 36" x 1180" Original Image Size (W x L) 210 x 210 mm Min.
  • Page 452 1. Appendix: Specifications (ppm: print / minute) D049: 14 ppm @ A1 / D LEF Photoconductor Organic photoconductor drum Leading Edge: Less than 8 mm (0.32") Trailing Edge: Less than 8 mm (0.32") Non-reproduction area (copier) 2±2 mm (0.08±0.08") Left, Right Edges: Less than 5 mm (0.19") on either side Reduction, Enlargement Inch...
  • Page 453 Specifications Bypass Feed: 1 sheet Upper: 99 sheets @ A1/D LEF (plain paper) (Larger than A1/D size cannot be stacked.) • 10 sheet @ A1/D LEF (application paper) • 1 sheet/film Output Tray Capacity Rear: 10 sheets @ A0/E SEF (plain paper) (Smaller than A2/C size cannot be stacked) •...
  • Page 454 1. Appendix: Specifications D046 D049 D046 D049 Operation Mode D394/D395 D394/D395 D394/D395 D394/D395 B890 B890 Standby 300W 375W 300W 375W Copying 1750W 2020W 2000W 2020W Maximum 2100W 2650W 3000W 3550W Low Power Mode 210W 285W 210W 285W Off/Sleep Mode 11W/30W 86W/105W 11W\30W 86W/105W...

  • Page 455: Printer Option Type W7140 (D396)

    Specifications Printer Option Type W7140 (D396) Resolution 600 x 600 dpi Printing Speed D049 14 ppm (A1/D Plain Paper SEF) D046 10 ppm (A1/D Plain Paper SEF) Interface Standard • Ethernet Interface (100BASE-TX/10BASE-T) • USB2.0 Interface Option • Giga Ethernet Interface (1000BASE-T/ 100BASE-TX/ 10BASE-T) •...

  • Page 456: Scanner Option Type W7140 (D397)

    1. Appendix: Specifications Scanner Option Type W7140 (D397) Scanning Method Original feed image scanning Scanning Speed B&W Originals • 150 dpi: 340 mm (13.3")/sec. • 200 dpi: 255 mm (10.0")/sec. • 300 dpi: 340 mm (13.3")/sec. • 600 dpi: 170 mm (6.6")/sec. •...

  • Page 457: Peripheral Specifications

    Specifications Resolution Selection 150 dpi, 200 dpi, 300 dpi, 400 dpi, 600 dpi, when using Scan-to-Email, Scan-to-Folder, Network delivery 150 dip to 1200 dpi when using TWAIN scanner. Send Formats TIFF, JPEG, PDF Image Compression B&W Binary TIFF (MH, MR, MMR) Grayscale, Full Color JPEG Protocols...
  • Page 458 1. Appendix: Specifications Weight: Less than 38 kg (83.6 lb) Folder FD6500A (B889) Paper types Plain paper, recycled paper Paper sizes Same as main machine* Unfolded Paper Exit Stack capacity 10 sheets A1 (D-size paper) Paper weight 64 to 81.4 g/m (17.1 to 21.7 lb) : Paper 200 to 320 mm (7.9"...
  • Page 459 Specifications 220-240V, 50/60 Hz, 8A Max. Power Consumption 200 W (20 W with only heaters operating) Dimensions (w x d x h) 126 x 545 x 995 mm (49.9 x 21.5 x 39.2 in.) Weight 145 kg (319.7 lb) Folder FD6500B (B890) Paper types Plain paper, recycled paper Paper sizes...
  • Page 460 1. Appendix: Specifications Fan fold: 5 patterns: • Fan fold: 2 patterns • Fan margin fold: 1 pattern • Special fan fold: 2 patterns Standard folds: 4 patterns: • Margin fold • Standard fold • Special fold 1 • Special fold 2 Fold Types (11 Patterns) Fan fold: 6 patterns: •...
  • Page 461 Specifications • Standard, margin fold: A4 Standard fold • Narrow standard fold: 170 x 297 mm (6.7 x 11.7") • A0(E) LEF: 2 sheets/min. Fan Fold • A1(D) LEF/SEF: 3 sheets/min. (210 mm/8.5") • A2(C): LEF: 3 sheets/min. Folding Speed •...
  • Page 462 1. Appendix: Specifications...

  • Page 463: Appendix: Overview

    2. Appendix: Overview Overview Machine Layout 1. Image Writing Unit...
  • Page 464 2. Appendix: Overview • Uses an LPH (LED Print Head) capable of 32-level gradation to write 2-bit image data. 2. Scanner Unit • Uses a CIS for 256-level scanning. To minimize black lines caused by dust or other particles, the original is scanned from above. 3.

  • Page 465: Mechanical Component Layout

    Overview Mechanical Component Layout Front Copy Tray Transfer & Separation Corona Unit OPC Drum Roll Holder Original Table 2nd Feed Rollers Charge Corona Unit 4th Feed Rollers Cleaning Unit Relay Rollers...
  • Page 466 2. Appendix: Overview Original Feed Rollers 3rd Feed Rollers Original Exit Rollers 2nd Roll Tray (option) Upper Original Exit Rollers Cutter Unit 2 Upper Original Exit Guides 3rd/4th Feed Exit Roller Original Exit Junction Gate Vertical Feed Rollers Upper Exit Rollers 1st Feed Rollers Fusing Cleaning Roller 1st Roll Tray...

  • Page 467: Drive Layout (With Optional Roll Feeder)

    Overview Drive Layout (With Optional Roll Feeder) Original Feed Motor Roll Feed Motor 1 Drum Motor Development Motor Registration Motor Fusing/Exit Motor Roll Feed Motor 2...

  • Page 468: Original/Copy Paper Paths

    2. Appendix: Overview Original/Copy Paper Paths Paper path from the by-pass feed table Paper path from the 1st/2nd roll tray Paper path from the 3rd/4th paper tray (option) Original paths...

  • Page 469: Appendix: Machine Codes And Peripherals Configuration

    3. Appendix: Machine Codes and Peripherals Configuration Machine Codes, Peripheral Configurations Machine Codes Machine Machine code Main Machine D046/D049 Roll Feeder Type 7140 D394 Paper Cassette Type 7140 D395 Printer Option Type W7140 D396 Scanner Option Type W7140 D397 Printer Controller Type RW-7140 D399 Folder FD6500A B889...

  • Page 470: Machine Configuration

    3. Appendix: Machine Codes and Peripherals Configuration Machine Machine code DATA Overwrite Security Unit Type H D377-06 Browser Unit Type D D377-17, -18, -08 Java VM Card Type F D377-10, -11, -12 HDD Encryption Unit Type A D377-16 Interface PCB Type W7140 D445-17 IEEE 1284 Interface Board Type A B679-17...
  • Page 471 Machine Codes, Peripheral Configurations Paper Cassette Type 7140 (D395) ¬ Scanner Separation Unit Type 7140 (D436) The scanner unit is removed from the main machine and placed on the table (assembly ¬ required). A cover is installed on top of the main machine to replace the removed scanner unit.
  • Page 472 3. Appendix: Machine Codes and Peripherals Configuration Bridge Unit BU6500 (D407) ¬ Manual Feeder (D333) Á Folder FD6500A (B889) ® Folder FD6500B (B890-17/-27) ¬ (Fan fold unit) Folder FD6500B (B890-57) Á...

  • Page 473: Mfp Options

    Machine Codes, Peripheral Configurations (Transport and cross fold unit) MFP Options The machine controller box has four board slots and two SD card slots. Name Description File Format Converter (MLB). Pre-installed at the factory. Slot A • IEEE1284 (B679) Slot B •...
  • Page 474 3. Appendix: Machine Codes and Peripherals Configuration Name Description USB B Built-in for connection of USB devices. Note: USB is built-in, but it must be enabled with SP5985. Ethernet Standard LAN connection point for network...

  • Page 475: Appendix: Preventive Maintenance Tables

    4. Appendix: Preventive Maintenance Tables PM Tables Letter Adjust Clean Inspect Lubricate Replace Units of measure in the PM Interval column: 1 m = 3.28 ft. Main Machine (D046/D049) Original Feed Interval Item Comment Original Feed Roller 32.8K Alcohol or water, dry cloth Original Exit Roller Original Set Sensor 196.8...
  • Page 476 4. Appendix: Preventive Maintenance Tables Interval Item Comment 32.8 Platen Plate Alcohol or water, dry cloth 32.8 Exposure Glass Water, glass cleaner Development Interval Item Comment Developer 114.8K Replace if necessary. Development Filter 65.6K Dry cloth, vacuum 32.8K Silicone Grease G501 Development Sleeve Gear* 200K 656K...
  • Page 477 PM Tables Interval Item Comment Cleaning Blade 94.8K Replace if necessary. Cleaning Entrance Seal 65.6K Dry cloth, when required Side Seals 65.6K Dry cloth. Pick-off Pawls 65.6K Dry cloth. Cleaning Unit Interior 65.6K Dry cloth if necessary Drum, Around the Drum Interval Item Comment...
  • Page 478 4. Appendix: Preventive Maintenance Tables Interval Item Comment Drum Drive Gear 32.8K Silicone Grease G501 Paper Feed Interval Item Comment Replace if necessary (approx. Cutter Unit 32.8K service life: 140K cuts) Paper Feed Roller 32.8K Alcohol, dry cloth Paper Exit Roller 32.8K Alcohol, dry cloth Cutting Sensor...
  • Page 479 PM Tables Interval Item Comment Pressure Roller Stripper 32.8K Dry cloth. Thermistors 65.6K Dry cloth. Fusing Entrance Guide 32.8K Alcohol, dry cloth Fusing Entrance Spurs Fusing Exit Guide Plate 32.8K Alcohol, dry cloth. Fusing Unit Gears* 120K 393.6K Barrieta JFE 55/2 Fusing Pressure Screw Shaft* 130.2K Barrieta JFE 55/2...

  • Page 480: Options

    4. Appendix: Preventive Maintenance Tables Options Roll Feeder Type 7140 (D394) Interval Item Comment Replace if necessary. Cutter Unit 32.8K Approx. service life: 140K cuts Paper Feed Roller 32.8K Alcohol, dry cloth Paper Cassette Type 7140 (D395) Interval Item Comment Pick-up Roller 32.8K Replace...
  • Page 481 PM Tables Manual Feeder (D333) PM Interval Item Comment Paper Width Sensors 65.6K Blower brush or dry cloth Bypass Relay Sensor 65.6K Blower brush or dry cloth Folder FD6500B (B890) Interval Item Comment Stay: Stopper: Guide: Adhesion 280K 918.4K Replace Torque Limiter: OTLV8-2000C 280K 918.4K...

  • Page 482: Lubrication Points

    4. Appendix: Preventive Maintenance Tables Lubrication Points Fusing Section Fusing Gears (Barrieta JFE 55/2) Fusing Drive Gears (Silicone Grease G501) [3], [4] Fusing Pressure Screw Shaft (Barrieta JFE 55/2)
  • Page 483 PM Tables Development Section Development Sleeve Gear (Silicone Grease G501) Gear-20Z (Auger) (Silicone Grease G501) The following gears should be checked every 200 km and replaced if necessary: • [1] Development Sleeve Gear • [3] Gear 28Z (Idle Gear) • [4] Paddle Gear...
  • Page 484 4. Appendix: Preventive Maintenance Tables Drum Drive Section Drum Drive Gear (Silicone Grease G501)

  • Page 485: Appendix: Service Call Conditions

    5. Appendix: Service Call Conditions SC Tables Service Call Conditions There are 4 levels of service call conditions. Level Definition Reset Procedure To prevent the machine from being damaged, the SC Enter SP mode, then turn the main can only be reset by a service representative (see the power switch off and on.

  • Page 486: Tray Names

    5. Appendix: Service Call Conditions Tray Names SC Code Tables Group 100: Exposure Lamp error Lamp does not light at power on. If cycling the machine power off/on does not solve the problem: SC101 • Clean the white plate • Clean the CIS glass •...
  • Page 487 SC Tables • Harness connection between Xenon lamp and lamp regulator loose broken defective • Harness between CIS and IPU loose, broken, defective • Harness between CIS and PSU loose, broken, defective • One or more defective: CIS, IPU, BCU, PSU, Xenon lamp CIS communication error A serial communication error occurred with the CIS due to a PCB malfunction or loose connection.
  • Page 488 5. Appendix: Service Call Conditions The BCU detected a right scanner fan lock signal 5 sec. after the machine was switched on. If cycling the machine power off/on does not solve the problem: • Left scanner fan harness connection to the IOB loose, broken, defective •...
  • Page 489 SC Tables Group 300: Charge, Development Charge corona output error Charge corona feedback voltage less than 0.5 V was detected for more than 200 sec after power on. SC300 • TD power pack defective. • High voltage cable defective. • Dirty charge corona wire caused voltage leak Charge grid output error Control PWM duty value is higher than 1% (FB less than 1V) for more than 200 ms due to grid current leak.
  • Page 490 5. Appendix: Service Call Conditions Development bias error The PWM duty level was detected higher than 5% within 100 ms after high voltage output started, and the feedback voltage was detected less than 0.3 V for more than 200 ms. SC392 •...
  • Page 491 SC Tables ID sensor error 3: Vsp The Vsp (reflectivity of ID sensor pattern) value was detected at "0" or more than 2.5V when the ID sensor was calibrated during process control. • OPC drum gear Allen screw loose • ID sensor dirty SC402 •...
  • Page 492 5. Appendix: Service Call Conditions • TD power pack defective Transfer voltage output error 100 ms after the TD power pack started to output the transfer voltage, the feedback voltage was detected less than 0.5 V for more than 200 ms. SC440 •...
  • Page 493 SC Tables • Tray ift motor 2 connector loose, disconnected, broken. • Paper or other foreign object has jammed tray lift motor 2. • Pickup solenoid 2 connector is loose, disconnected, damaged. • Paper or other foreign object has jammed pickup solenoid 2 •...
  • Page 494 5. Appendix: Service Call Conditions Left fusing pressure motor home position error 1 The left pressure motor did not arrive at the home position within 23 sec. after the left pressure motor started. SC532 • Left fusing pressure motor home position sensor loose, broken, defective. •...
  • Page 495 SC Tables Fusing thermistor open The fusing temperature detected by the thermistor remained below 5°C (41°F) for 30 sec. SC541 • Thermistor cable disconnected, broken, defective • Thermistor defective Fusing temperature warm-up error During warm-up after switching on the machine, or after opening and closing the machine, hot roller did not attain the ready temperature within 5 minutes (the temperature was detected below 3°C (37.4°F) 5 times within 5 sec.).
  • Page 496 5. Appendix: Service Call Conditions • Fusing lamp harness loose, broken, defective • IOB defective Unstable fusing temperature Fusing temperature fluctuated more than 20°C (68°F) within 1 sec. more than 7 times during the previous 60 sec. of fusing temperature control. SC546 •...
  • Page 497 SC Tables • Thermistor has short circuited • Thermistor not positioned correctly • Thermistor harness loose, broken, defective • Thermistor defective • IOB defective Applied zero-cross waveform error SC557 The applied power ac frequency was detected less than 66 Hz more than 10 times. •...
  • Page 498 5. Appendix: Service Call Conditions • Thermistor floating free, not positioned correctly • Thermistor defective • IOB defective Pressure roller end thermistor error 3 The thermistor returned 30 readings for the end of the pressure roller that were below 5°C (41°F) for 30 sec. SC571 •...
  • Page 499 SC Tables The left home position switch remained on 300 ms after the cutter motor switched • Cutter motor 1 harness loose, broken, defective • Cutter motor overload due to physical obstruction • Cutter motor 1 defective Cutter 1 home position error 3: Upper Tray The home position switch remains off for 1 sec.
  • Page 500 5. Appendix: Service Call Conditions Group 600: Communication Fan folder communication error 1 The main machine issued a timeout three failed attempts to communicate with the fan folder unit. Possible causes: • There was no answer from the fan folder within 100 ms in response to data sent from the main machine.
  • Page 501 SC Tables Key/card counter device error 3 SC634 The backup battery of the counter device RAM is low. • Replace the RAM backup battery. Key/card counter device error 4 After installation of the device, a message alerts user to a battery voltage abnormal error.
  • Page 502 5. Appendix: Service Call Conditions • Wireless LAN card missing @Remote dial-up incorrect An unexpected error occurred while the machine was dialing up the @Remove SC651 service center via modem. • No action required Engine startup error The BCU failed to respond with the prescribed time when the machine was turned SC670 •...
  • Page 503 SC Tables VDB communication error An error occurred on the video drive board. SC690 • VDB harness loose, broken, defective • IOB harness loose, broken, defective • VDB to IPU harness loose, broken, defective Group 700: Peripheral Devices Fan folder transport motor error A lock signal was detected at the transport motor for longer than 5 sec.
  • Page 504 5. Appendix: Service Call Conditions • Jogger motor defective • MCU defective Cross folder horizontal transport guide HP sensor error The horizontal transport guide HP sensor did not switch on or switch off during operation of the horizontal transport press motor. •...
  • Page 505 SC Tables Fan folder fan fold plate HP sensor (F) error The state (on/off) of the front fan fold plate HP sensor did not change within 1 sec. after the fan fold plate motor (F) switched on • Undetected paper or scraps have jammed the fold mechanism SC762 •...
  • Page 506 5. Appendix: Service Call Conditions The state (on/off) of the lower fold plate HP sensor did not change within 1 sec. after the fold plate motor (L) switched on • Undetected paper or scraps have jammed the fold mechanism • HP sensor harness loose, broken, defective •...
  • Page 507 SC Tables • SD card data defective; use another SD card Watchdog error While the system program is running, a bus hold or interrupt program goes into an endless loop, preventing any other programs from executing. SC818 • System program defective; switch off/on, or change the controller firmware if the problem cannot be solved •...
  • Page 508 5. Appendix: Service Call Conditions Self-diagnostic error 2: ASIC The ASIC provides the central point for the control of bus arbitration for CPU access, for option bus and SDRAM access, for SDRAM refresh, and for management of the internal bus gate. Error code 0xffff ffff is returned when the register Write &...
  • Page 509 SC Tables Wireless LAN Error 2: Operation During machine start-up, the machine can access the board that holds the wireless SC854 LAN, but not the wireless LAN card. • Wireless LAN card missing from slot Wireless LAN Error 3: Board Error During machine operation of the wireless connection, an error occurred on the wireless LAN board.
  • Page 510 5. Appendix: Service Call Conditions • The machine was switched off while the data encryption key was being updated. • An HDD error occurred caused by the effect of spurious noise on the disk or harnesses. • Check all the HDD harness connection points •...
  • Page 511 SC Tables During HDD operation, the HDD cannot respond to an CRC error query. Data transfer did not execute normally while data was being written to the HDD. • HDD defective HDD access error HDD responded to an error during operation for a condition other than those for SC865 SC863, 864.
  • Page 512 5. Appendix: Service Call Conditions • HDD defective. More Details 1. Do SP5846 050 (UCS Settings – Initialize all Directory Info.) to reset all address book data. 2. Reset the user information with SP5832 006 (HDD Formatting– User Information). 3. Replace the HDDs. 4.
  • Page 513 SC Tables Note: The source of this error is the Data Overwrite Security Unit running from an SD card. • Turn the main switch off/on and try the operation again. Log data errors SC876 These errors occur when the machine tries to acquire the log data immediately after power on or upon leaving the energy save mode.
  • Page 514 5. Appendix: Service Call Conditions NVRAM, HDD switch error. This error can occur when the NVRAM or the HDD is removed and installed in another machine. • Remove the NVRAM and replace it with the original NVRAM. • Remove the HDD and replace it with the original HDD. •...
  • Page 515 SC Tables TPM electronic authentication error The attempt by the main machine to electronically authenticate TPM failed. When SC878 the machine was switched on the value registered by TPM did not match the value stored in the USB Flash Memory •...
  • Page 516 5. Appendix: Service Call Conditions SC914 External controller error 5 An external application sent an error notice. • VLB defective • I/F cable defective External controller down The EAC received an interrupt signal from the FLUTE serial driver during print jobs in progress and the connection between the copier and external controller was broken.
  • Page 517 SC Tables The printer received another print start signal after print job has already started. • Main machine firmware defective • Replace all firmware modules on the main machine Print start signal error 2 The printer received another print start signal after print job has already started. SC967 •...
  • Page 518 5. Appendix: Service Call Conditions An error not controlled by the system occurred (the error does not come under any other SC code). • Software defective • Turn the machine power off and on. The machine cannot be used until this error is corrected.

  • Page 519: Appendix: Troubleshooting Guide

    6. Appendix: Troubleshooting Guide Troubleshooting Guide Troubleshooting Flowchart For the VDB test patterns, use SP2902-003. For the IPU test patterns, use SP 4417...

  • Page 520: Scanning

    6. Appendix: Troubleshooting Guide Scanning No image (blank copy/print, or no image with only vertical black lines on the output) Possible causes: • Connection problem between CIS and IPU. • CIS defective No image (solid black copy/print, or no image with only vertical white lines on the output) Possible causes: •...
  • Page 521 Troubleshooting Guide Vertical black lines Possible causes: • Dirty exposure glass • CIS defective Vertical white lines Possible causes: • Dirty exposure glass • Dirty or scratched white platen roller • CIS defective Black or white bands with no image-width 1/8 A0 (E) size Possible causes: •...

  • Page 522: Printing

    6. Appendix: Troubleshooting Guide White lines every 1 mm pitch in halftone areas Possible cause: • CIS defective Bands/lines every 8 mm pitch in halftone areas Possible cause: • LPH defective Printing No Image (blank copy/print) Possible causes: • VDB board defective •...
  • Page 523 Troubleshooting Guide Band with no image-width 1/3 of image Possible cause: • Connection problem between VDB and LPH Bands with no image-width 1/8 A0 (E) size Possible cause: • VDB board defective Vertical white and black line at 150 mm from center. Possible causes: LPH Joints adjustment error (*LPH Adjustment)
  • Page 524 6. Appendix: Troubleshooting Guide Horizontal line broken at 150 mm from center. Possible causes: • LPH sub scan timing error at joint position. (*LPH Adjustment )

  • Page 525: Appendix: Jam Detection

    7. Appendix: Jam Detection Jam Detection Paper Feed Path Layout 1. Registration roller nip: R 2. Registration sensor ON: RS 3. Registration sensor OFF: RS 4. Paper stop position: P 5. Image transfer position: T 6. Transfer belt END: BE 7.

  • Page 526: Jam Code Table

    7. Appendix: Jam Detection 13. Lower paper exit: EX 14. Upper paper exit roller nip: E2 Jam Code Table Jam Name Detection Site Sensor At Power On If any sensor is ON. Upper tray roll feed exit sensor. Exit sensor did not go ON Tray 1: No Feed: A2 during paper feed from Tray 1 Upper tray roll feed exit sensor.
  • Page 527 Jam Detection Jam Name Detection Site Sensor Upper tray roll feed exit sensor. Exit sensor did not go OFF Tray 1: Paper Lag: A2 during paper feed from Tray 1. Upper tray roll feed exit sensor. Exit sensor did not go OFF Tray 2: Paper Lag: A2 during paper feed from Tray 2.
  • Page 528 7. Appendix: Jam Detection...

  • Page 529: Appendix: Sp Mode Tables

    8. Appendix: SP Mode Tables SP Table Key Notation What it means Example: [-9 to +9/0.1 mm]. Setting can be adjusted in the range ±9, and the value can be changed in 0.1 mms with each key press. The initial settings [range/step] are recorded in the SMC report and displayed on the operation panel in the "Initial"...

  • Page 530: System Service Mode

    8. Appendix: SP Mode Tables System Service Mode SP1000 Feed 1001 Leading Edge Registration 1 1st Roll 2 2nd Roll Adjusts the printing leading edge registration. 3 3rd Roll/1st Cassette [+10.0 to -10.0/0/0.1 mm] To delay the starting position of the image, increase the value. 4 4th Roll/2nd Cassette 5 By-pass feed 1002...
  • Page 531 System Service Mode 1st Roll/2nd Roll D046: [-20 to +20/-5/1 mm] D049: [-20 to +20/0/1 mm] 3rd Roll/4th Roll D046: [-20 to +20/-5/1 mm] D049: [-20 to +20/0/1 mm] This SP adjusts the amount paper buckle created when the paper hits the registration roller. When the leading edge of paper longer than 460 mm from Tray 1, or paper longer than 690 mm from Tray 2, stops temporarily at the registration roller, even if the paper is stretched tight or there is too much slack, this can be corrected.
  • Page 532 8. Appendix: SP Mode Tables Note: This SP applies to the D046 only. D046: [0 to 25/10/1] 3 Low Power Mode Sets the fusing temperature for low power mode. [80 to 150/90/1°C] 4 Lower Limit Edge Temperature DFU This SP sets the lower limit for the value of the hot roller/pressure roller end temperature. If the difference between the center and roller end temperature is greater than or equal to the value of the SP code setting, the machine will suspend fusing until these temperatures are once rise to acceptable levels.
  • Page 533 System Service Mode 1 Hot Roller Temperature 2 Pressure Roller Temperature: Center 3 Pressure Roller Temperature: Edge 4 Hot Roller Temperature: Edge D046 only 1159 Fusing SC Settings This SP determines whether the machine stops and displays an SC if three consecutive jams occur in the fusing unit.
  • Page 534 8. Appendix: SP Mode Tables Use this SP code to select the feed station where a full-paste roll with a black core has been installed. The roll has a black core with the trailing edge of the roll paper either fully or partially taped to the surface of the black core.
  • Page 535 System Service Mode 1 Adjustment Ratio Adjusts the percent of the increase in fusing motor speed. Normally, the speed of the fusing motor is slightly faster to keep the paper taut and prevent skewing and wrinkling. [0 to 18/10/1%] 2 Off Timing After the registration roller starts turning to feed paper, just before the paper reaches the nip of the fusing roller, the speed of the fusing motor is increased slightly while the paper is still in the paper separation path.
  • Page 536 8. Appendix: SP Mode Tables 1916 Fusing Motor Speed Adj. DFU These SP codes are used to calculate the speed of the fusing motor. Example: Translucent Paper, Mode 2, 420 mm Roll Paper • SP1-916-012…1.0% (298∼460 mm Width) • SP1-916-032…0.5% (Trans. Mode 2) •...
  • Page 537 System Service Mode Type Mode Range(%) Default(%) Step (%) SP1916-51 to -53 Settings Table Source Range (%) Default (%) Step (%) Roll Bypass -5 to +5 Cassette 1917 Side-to-Side Registration Offset The center of the paper cassette is the reference point for the alignment of all paper sizes in the paper cassettes.
  • Page 538 8. Appendix: SP Mode Tables Source Width (mm) Range Default Step (mm) 1st Roll -5 to +5 2nd Roll -5 to +5 3rd Roll -5 to +5 4th Roll -5 to +5 Fusing/Registration Motor Speed Change DFU The machine stretches the paper between the registration roller and fusing roller by running the fusing/exit motor at a speed slightly higher than that of the registration motor.
  • Page 539 System Service Mode Source Event Type Width 298-460 <297 D046:[-5 to +5/-0.8/0.01%] >611 D049:[-5 to +5/-0.5/0.01%] D046:[-5 to +5/-1.1/0.01%] 461-610 1st Chg % D049:[-5 to +5/-1.2/0.01%] 298-460 D046:[-5 to +5/-1.3/0.01%] D049:[-5 to +5/-1.5/0.01%] <297 > 611 461-610 1st Chg Timing [0-3200/170/1 mm] 298-460 <297...
  • Page 540 8. Appendix: SP Mode Tables Source Event Type Width <297 461-610 1st Chg Timing 298-460 [0-3200/170/1 mm] <297 Cass. Plain 461-610 [-5 to +5/-1/0.01%] 1st Chg % 298-460 [-5 to +5/-1.2/0.01%] <297 461-610 1st Chg Timing 298-460 [0-3200/170/1 mm] <297 Cass.
  • Page 541 System Service Mode Source Event Type Width 461-610 298-460 <297 D046:[-5 to +5/-1/0.01%] >611 D049:[-5 to +5/-0.7/0.01%] D046:[-5 to +5/-1.4/0.01%] 461-610 D049:[-5 to +5/-1.2/0.01%] 1st Chg % D046:[-5 to +5/-1.6/0.01%] 298-460 D049:[-5 to +5/-1.3/0.01%] D046:[-5 to +5/-1.7/0.01%] <297 D049:[-5 to +5/-1.5/0.01%] >...
  • Page 542 8. Appendix: SP Mode Tables Source Event Type Width >611 461-610 2nd Chg % [-5 to +5/0/0.1%] 298-460 <297 > 611 461-610 2nd Chg Timing [0-3200/170/1 mm] 298-460 <297 Roll Trans. >611 461-610 2nd Chg % [-5 to +5/0/0.1%] 298-460 <297 >...
  • Page 543 System Service Mode Source Event Type Width <297 461-610 [0-3200/0/1 mm] 2nd Chg Timing 298-460 <297 Cass. Trans 461-610 [-5 to +5/00.01%] 2nd Chg % 298-460 <297 > 611 461-610 2nd Chg Timing [0-3200/0/1 mm] 298-460 <297 Bypass Plain. >611 461-610 2nd Chg % [-5 to +5/00.01%]...
  • Page 544 8. Appendix: SP Mode Tables Source Event Type Width 298-460 <297 >611 461-610 2nd Chg % [-5 to +5/00.01%] 298-460 <297 > 611 461-610 3rd Chg Timing [0-2200/0/1 mm] 298-460 <297 Roll Plain >611 461-610 3rd Chg % [-5 to +5/0/0.1%] 298-460 <297 >...
  • Page 545 System Service Mode Source Event Type Width <297 >611 461-610 3rd Chg % [-5 to +5/00.01%] 298-460 <297 250 1st Change Speed Min. Length This adjustment affects the minimum length of the paper fed from Tray 1 only when the roll feeder is installed in Tray 2 as well.
  • Page 546 8. Appendix: SP Mode Tables Step Source Length (mm) Type Range Default (mm) 210 (8.5"/9") -5 to 5 297 (11"/12") 420 (17"/18") 594 (22"/24") -10 to +10 841 (34"/36") 1st Roll 1189 (44"/48") Plain 2000 -15 to 15 3600 -30 to 30 6000 -100 to 100 15000...
  • Page 547 System Service Mode Step Source Length (mm) Type Range Default (mm) 420 (17"/18") 594 (22"/24") 841 (34"/36") 1189 (44"/48") 2000 -15 to 15 3600 -30 to 30 6000 -100 to 100 15000 -300 to 300 30000 -300 to 300 210 (8.5"/9") -5 to 5 297 (11"/12") 420 (17"/18")
  • Page 548 8. Appendix: SP Mode Tables Step Source Length (mm) Type Range Default (mm) 841 (34"/36") 1189 (44"/48") 2000 -15 to 15 3600 -30 to 30 6000 -100 to 100 15000 -300 to 300 30000 -300 to 300 210 (8.5"/9") -5 to 5 297 (11"/12") 420 (17"/18") 594 (22"/24")
  • Page 549 System Service Mode Step Source Length (mm) Type Range Default (mm) 2000 -15 to 15 3600 -30 to 30 6000 -100 to 100 15000 -300 to 300 30000 -300 to 300 210 (8.5"/9") -5 to 5 297 (11"/12") 420 (17"/18") 594 (22"/24") -10 to 10 841 (34"/36")
  • Page 550 8. Appendix: SP Mode Tables Step Source Length (mm) Type Range Default (mm) 6000 -100 to 100 15000 -300 to 300 30000 -300 to 300 210 (8.5"/9") -5 to 5 297 (11"/12") 420 (17"/18") 594 (22"/24") -10 to +10 841 (34"/36") 4th Roll 1189 (44"/48") Plain...
  • Page 551 System Service Mode Step Source Length (mm) Type Range Default (mm) 30000 -300 to 300 210 (8.5"/9") -5 to 5 297 (11"/12") 420 (17"/18") 594 (22"/24") -10 to 10 841 (34"/36") 4th Roll 1189 (44"/48") Film 2000 -15 to 15 3600 -30 to 30 6000...
  • Page 552 8. Appendix: SP Mode Tables This setting corrects for factors that affect paper slippage during feed, such as paper surface characteristics. 0: Japanese paper (Factory standard) 1: Other countries paper 1926 Lift Motor Off Timing DFU When a loaded paper cassette tray is closed: •...
  • Page 553 System Service Mode Target Temperature: Hot Roller These settings set the values for the target temperature of the hot roller, based on the type of 1931 paper used: Plain Paper, Tracing Paper (Trans.), and Film. Each paper type has 5 modes, so a total of 15 calculations is done: Type Mode...
  • Page 554 8. Appendix: SP Mode Tables Type Mode [Range/Default/Step °C] [55 to 180/100/5°C] [55 to 180/90/5°C] Plain [55 to 180/60/5°C] [55 to 180/150/5°C] [55 to 180/100/5°C] Trans. [55 to 180/60/5°C] Film 16 Plain: Low Temperature Mode [55 to 180/120/5°C] Lower Limit Temperature: Hot Roller These settings set the values for minimum temperature, based on the type of paper used: Plain 1934 Paper, Tracing Paper (Trans.), and Film.
  • Page 555 System Service Mode Trans. Film 16 Plain: Low Temperature Mode [0 to 50/0/5°C] Upper Limit Temperature: Pressure Roller These settings set the values for maximum temperature, based on the type of paper used: Plain 1935 Paper, Tracing Paper (Trans.), and Film. Each paper type has 5 modes, so a total of 15 calculations is done: Target Type...
  • Page 556 8. Appendix: SP Mode Tables Film 16 Plain: Low Temperature Mode [0 to 50/0/5 Steps] 1936 Lower Limit Temperature: Press Roller This SP sets the minimum difference allowed between the actual temperature and the target temperature of the pressure roller. •...
  • Page 557 System Service Mode Film 1937 Low Temp Environ Detect Control These SP's are used to modify fusing temperature control sequence in a low temperature environment where room temperature is below the optimum room temperature of 20 Note • At optimum room temperature, the machine should reach the target fusing temperature within 2 min.
  • Page 558 8. Appendix: SP Mode Tables This SP sets the temperature at which inching starts in a low-temperature environment where fusing temperature control is handled with the settings of SP1937. If the machine detects a low temperature environment at power on: •...
  • Page 559 System Service Mode [0 to 1/1/1] Note: Disabling this feature is not recommended. 11 Temperature Differential: Step 1 [25 to 75/50/5] 12 Temperature Differential: Step 2 [5 to 50/25/5] 13 Temperature Differential: Step 3 [5 to 50/25/5] 21 Paper Interval: Step 1 [90 to 200/100/10 mm] 22 Paper Interval: Step 2 [100 to 420/210/10 mm]...
  • Page 560 8. Appendix: SP Mode Tables CPM Down Setting II DFU The SP1940 settings control the operation of the CPM function while the machine is operating. 1943 SP1943 controls the operation of the CPM down function after a cold start and after the machine recovers from the energy save mode.
  • Page 561 System Service Mode Setting Range (mm) Gap mm (Defaults) Step 1 Normal: No Adjustment Step 2 100 to 1500 Step 3 100 to 1500 1300 • The "Setting Ranges" are the ranges for SP1943-11, -12. • The "Gap" settings are the default sizes set for the gap between the trailing edge of the sheet ahead and leading edge of the sheet behind (S1943-11, -12).
  • Page 562 8. Appendix: SP Mode Tables • Step 3 (>181°C) entered value [c] + Step 2 entered value [b] + Step [1] entered value [a]. Notes: • Sum limit is [a] + [b] + [c] less than or equal to 5000. •...
  • Page 563 System Service Mode Type Mode Step Input Value [Range/Default/Step] D049: [0 to 5000/750/1] D046: [0 to 5000/2800/1] D049: [0 to 5000/1500/1] Plain [a]+[b] [0 to 5000/750/1] D046: [0 to 5000/300/1] [a]+[b]+[c] D049: [0 to 5000/750/1] D046: [0 to 5000/2800/1] D049: [0 to 5000/1500/1] Trans.
  • Page 564 8. Appendix: SP Mode Tables Type Mode Step Input Value [Range/Default/Step] [a]+[b]+[c] [0 to 5000/300/1] D046: [0 to 5000/2800/1] D049: [0 to 5000/1500/1] D046: [0 to 5000/200/1] Film. [a]+[b] D049: [0 to 5000/750/1] D046: [0 to 5000/300/1] [a]+[b]+[c] D049: [0 to 5000/750/1] D046: [0 to 5000/2800/1] D049: [0 to 5000/1500/1] D046: [0 to 5000/200/1]...

  • Page 565: Sp2000 Drum

    System Service Mode Type Mode Step Input Value [Range/Default/Step] D046: [0 to 5000/200/1] [a]+[b] D049: [0 to 5000/750/1] D046: [0 to 5000/300/1] [a]+[b]+[c] D049: [0 to 5000/750/1] 1955 Transport Fan Duty Setting DFU Very Thin Paper Selects the transport fan rotation speed for Japanese chemical paper. The suction created by the transport motor below the paper feed path keeps the paper straight.
  • Page 566 8. Appendix: SP Mode Tables 2 Trailing Edge 3 Left Edge 4 Right Edge 2110 Test Mode dpi DFU This SP adjusts the image resolution. This adjustment is required for Design checking and testing the FCI operation with the test patterns. Once the machine leaves the SP mode, this SP automatically returns to its default settings.
  • Page 567 System Service Mode 2208 Toner Supply Setting Gain Adjusts the toner supply for ordinary operations by adjusting the GAIN (Vsp/Vsg). DFU [0 to 9/3/1] The GAIN value for toner supply is determined by the ID sensor reading (Vsp/Vsg) and selected from a lookup table. The larger the value of the setting, the larger the GAIN used to control the density.
  • Page 568 8. Appendix: SP Mode Tables • For the Fixed Mode only two selections are available: 1:3% or 2:6%. However, you can adjust this amount of coverage for either setting. SP2208-5 adjusts the amount of coverage for selection "1" (3%). SP2208-6 adjusts the amount of cover for selection "2"...
  • Page 569 System Service Mode • The Long Print: Graphic mode (this SP) and Long Print: Drawing mode (SP2208-5) are separate. Drawings are originals with large numbers of fine lines, and Graphics are originals with graphic images that require more solid shading and fill such as photos. •...
  • Page 570 8. Appendix: SP Mode Tables Source Type Location [Range/Default/Step] Trailing Edge [0 to 230/75/1 uA] Coefficient [1 to 2/1/0.1] Before Leading Edge [0 to 230/95/1 uA] Leading Edge Film Image Area [0 to 230/100/1 uA] Trailing Edge [0 to 230/95/1 uA] Coefficient [1 to 2/1/0.1] Before Leading Edge...
  • Page 571 System Service Mode ON Timing: Roll Paper SP2401-1 to SP2401-3 controls current timing at the leading edge of roll paper, SP2401-5 controls current timing to areas other than the leading edge of roll paper. [-5 to 30/-5/ 1 mm] ON Timing: Cut Paper SP2401-2 to SP2401-4 controls current timing at the leading edge of cut sheet paper, SP2401-5 controls current timing to areas other than the leading edge of cut sheet paper..
  • Page 572 8. Appendix: SP Mode Tables • SP2401-5 controls current timing to areas other than the leading edge of cut sheet paper. [-30 to 30/19/1] 2402 Separation AC Current Adjustment Adjusts the separation ac voltage setting. DFU 1 Roll Paper [18 to 466/280/1 uA] 2 Cut Paper Separation DC Current Adjustment DFU 2403...
  • Page 573 System Service Mode 2801 Developer Initial Setting Execute this SP only after replacing the developer. Executing this SP raises the chargeability of the developer in the development unit. You must also enter the lot numbers of the toner that has just been installed. Note: The lot number is embossed on the top edge of each developer pack.
  • Page 574 8. Appendix: SP Mode Tables [0 to 25/0/1] 0 None 1 Grid Pattern (1-dot) 2 Grid Pattern (2-dot) 3 Grid Pattern (3-dot) 4 Grid Pattern (4-dot) 5 Grid Pattern (5-dot) 6 Grid Pattern (6-dot) 7 Argyle Pattern (1-dot) 8 Argyle Pattern (2-dot) 9 Argyle Pattern (3-dot) 10 Argyle Pattern (4-dot) 11 Argyle Pattern (5-dot)
  • Page 575 System Service Mode 25 Blank Image 2916 Fine Magnification This SP supplements the rate of magnification and paper selected by the user for the job in order to maintain the fine magnification for the paper in use. SP2916 Settings Table Type Mode Direction...
  • Page 576 8. Appendix: SP Mode Tables After drum or cleaning blade replacement, this SP dusts the drum and blade with toner to reduce friction between the new drum and/or new blade, reducing the chance of scouring the drum or bending the blade. 2924 Developer Mixing: Warmup DFU 1 Warm-up...
  • Page 577 System Service Mode 2925 Transfer Current Timing DFU Adjusts the timing of voltage on timing for paper separation at the leading/trailing edges for different paper. Enter a minus setting for the voltage to apply earlier, enter a plus setting for the voltage to apply later.
  • Page 578 8. Appendix: SP Mode Tables [-20 to -5/10/1 mm 2927 Toner (Near) End Detection Near End Level Selects the near end level (Vsp/Vsg). DFU [0.13 to 0.215/0.155/0.005] A higher setting increases toner, a lower setting increases toner. This SP sets the level to trigger the toner-near end condition. Toner Near-End Conditions •...
  • Page 579 System Service Mode [0 to 2/1/1] 0: Synchronized with driving motor Fan operation is synchronized with main motor or fusing motor. • The left, right motors go ON when the main motor, fusing motor start-up (whichever is first) goes ON. •...
  • Page 580 8. Appendix: SP Mode Tables 1 Change On/Off This SP switches fine line processing by the LPH off and on. [0 to 1/1/1] 0: Disabled 1: Enabled 10 Level Select: > 2 dots This SP selects the level for fine line processing of vertical lines thicker than two dots. [0 to 3/1/1] 0: Strongest processing (thinnest) 1: Normal processing...
  • Page 581 System Service Mode The diagram above illustrates the patterns for the settings SP2954-10 (0 to 3) on a 2-dot vertical line. The settings have no effect on the horizontal line.

  • Page 582: Sp3000 Process Control

    8. Appendix: SP Mode Tables When line thickness more than 2 dots the value selected for SP2954-10 affects only the outer lines. The diagram above shows "1" selected for SP2954-10. The setting does not affect the horizontal line. 2955 Binary Smoothing: Print This SP controls the number of times that binary smoothing is performed.

  • Page 583: Sp4000 Scanner

    System Service Mode Displays the values for Vsp/Vsg (0.0V to 5.0V) 1 Vsg Measured reflection of bare drum surface. 2 Vsp Measured reflection from ID sensor pattern. ID Sensor Pattern Interval 3920 Determines the intervals between ID sensor readings of the ID sensor pattern. 1 Job End [20 to 1000/100/10 cm] This SP sets the distance between creation and reading of the ID sensor patterns.
  • Page 584 8. Appendix: SP Mode Tables 4010 Scanner Sub Scan Registration Leading Edge Fine adjusts the time between the sensor-on position and the leading edge of the image. [-10 to +10/0/0.1 mm] Trailing Edge Fine adjusts the time between the sensor-off position and the trailing edge of the image. This determines the timing for the CIS to stop reading the image after the original has passed the registration sensor.
  • Page 585 System Service Mode Adjusts the scanner free run (see the description for SP4013-1). [0 to 25/0.1 s] 3 Original Length Setting Adjusts the scanner free run (the description for 4013 001). [0.1 to 15/0.1 m] 4101 Scanner Main Scan Magnification Adjusts the side-to-side scan magnification.
  • Page 586 8. Appendix: SP Mode Tables 12 Argyle Pattern: SCN 13 Density Patch: 256-level: SCN 14 Density Patch: 64-level: SCN 15 Trimming Area: SCN 16 Bandwidth Vertical: SCN 17 Bandwidth Horizontal: SCN Print Test Patterns 18 Independent Dot: 1-4 dot: PRN 19 Grayscale Horizontal: 16-level: PRN 20 Grayscale Vertical: 16-level: PRN 21 Grayscale: 16-level: PRN...
  • Page 587 System Service Mode 5 MTF: 0 (Off) 1-15 (Weak – Strong) [0 to 15/8/1 6 Smoothing 0 (x1) 1 – 7 (Weak – Strong) [0 to 7/0/1] 7 Brightness: 1 – 255 [1 to 255/128/1] 8 Contrast: 1 – 255 9 Ind Dot Erase: 0 (x1) 1 –...
  • Page 588 8. Appendix: SP Mode Tables 9 Ind Dot Erase: 0 (x1) 1 – 7 (Weak – Strong) [0 to 7/0/1] Scanner: Photo DFU Adjusts the MTF level in the main scan direction for the Drawing mode of the scanner application. 4554 For each adjustment below: •...
  • Page 589 System Service Mode Adjusts the MTF level in the main scan direction for the Drawing mode of the scanner application. For each adjustment below: • Weak: Low end of the range (0) • Medium: Center of the range (default) • Strong: High end of the range. 5 MTF: 0 (Off) 1-15 (Weak –...
  • Page 590 8. Appendix: SP Mode Tables • Medium: Center of the range (default) • Strong: High end of the range. 5 MTF: 0 (Off) 1-15 (Weak – Strong) [0 to 15/8/1 6 Smoothing 0 (x1) 1 – 7 (Weak – Strong) [0 to 7/0/1] 7 Brightness: 1 –...
  • Page 591 System Service Mode 4705 Gray Balance Adjustment: Flag Displays Displays "Adjusted" after executing 4705 002. Displays a flag to indicate that grayscale balance adjustment has executed. 1-Bit Copy Mode 0: Not Executed, 1: Executed 0-Bit Color Scan Mode 0: Not Executed, 1: Executed 4706 Gray Balance Adjustment DFU 1 CS: Start...
  • Page 592 8. Appendix: SP Mode Tables 4710 BS: Gray Balance Adjustment Value This SP displays the adjusted gray balance value of ASIC_1 (the value set for "R" digital gain) for the CIS monochrome scan mode. 4711 BC: Gray Balance Adjustment Value This SP displays the adjusted gray balance value of ASIC_1 (the value set for "R"...
  • Page 593 System Service Mode CIS Adjustment Error Flag 4745 This SP displays any black level or white level errors that occur during automatic CIS adjustment for the scan or copy modes (CS, BC, BS) after the machine is turned on. SP4745 Settings Table Flag Level [Range/Default/Step]...
  • Page 594 8. Appendix: SP Mode Tables CIS Output Mode Setting This SP sets the CIS output mode. [0 to 4/0/1] 0 : Normal output. Corrected black data output, corrected white data (shading data) output. 4750 1: Black Correction 2: White Correction 3 : Test Pattern 4 : No Correction (raw data) CIS Test Pattern...
  • Page 595 System Service Mode Scan Correction DFU Adjusts the AEREF (Automatic Exposure Reference) setting used for shading correction processing during image scanning and shading data output. Shading Correction: AEREF Setting [0 to 63/0/1] Set a low value for weak background erase, a high value for stronger background erase. Shading Correction: Shading Data Output [0 to 4095/4000/1] This SP displays and sets the coefficient for shading correction of scanned images.
  • Page 596 8. Appendix: SP Mode Tables [0 to 512/60/0.1 mm] Image Quality Adjustment DFU Sets the independent dot erase mode and line width correction mode for the Text (scanning) mode. SP4903 Settings Table Function Mode [Range/Default/Step] Text [0 to 7/4/1] Ind Dot Erase Generation Drawing [0 to 7/0/1]...
  • Page 597 System Service Mode 2 Photo [0 to 3/2/1] 3 Text/Photo 4 Generation 5 Drawing [0 to 3/1/1] 6 Patched Original 7 Blue Line Gray Scale Processing Select Selects the type of dithering done in Text/Photo mode. [0 to 255/0/1] 4905 0: 2-value dithering 8x8 1: 2-value dithering 16x16 2: 2-value dithering 16x16...
  • Page 598 8. Appendix: SP Mode Tables 4962 Original Speed Calibration by Temperature Displays the temperature of the original exit roller. Note: There are two abnormal readings. The thermistor requires servicing if you see either of these readings: A 100oC reading means the thermistor is disconnected. A 0oC reading means the thermistor has shorted.

  • Page 599: Sp5000 Mode

    System Service Mode 0: Multi-rate gamma conversion module 1: Main scan fine adjust/simple magnification module 2: Density gamma module 3: Gradation processing (M-to-P) module 4: Reserved 5: Reserved 6: Reserved 7: Reserved SP5000 Mode 5024 mm/inch Display Selection Selects the unit. Press mm or inch. 0: Metric, 1: Inch Accounting Counter 5045...
  • Page 600 8. Appendix: SP Mode Tables 5056 Coverage Counter Display Display or does not display the coverage counter on the LCD. [0 to 1 / 0 / 1] 0: Not displayed, 1: Displayed Panel Off Level DFU Sets the level of the panel off mode according to the hot roller temperature control: 0: Level 1 –...
  • Page 601 System Service Mode 2: Expansion Device 2 3: Expansion Device 3 Optional Counter I/F Japan Only 5114 This SP enables the I/F connection for the MF key card. Disable Copying Temporarily denies access to the machine. 5118 0: Release for normal operation 1: Prohibit access to machine Mode Clear Opt.
  • Page 602 8. Appendix: SP Mode Tables CE Login To change the printer bit switches, you must log into service mode with this SP before you go 5169 into the printer SP mode. 0: Off. Printer bit switches cannot be adjusted. 1: On. Printer bit switches can be adjusted. 5180 Charge Count Method Japan Only 5188...
  • Page 603 System Service Mode 0: Enable 1: Disable Important: Do not change this setting. Summer Time Lets you set the machine to adjust its date and time automatically with the change to Daylight Savings time in the spring and back to normal time in the fall. This SP lets you set these items: Day and time to go forward automatically in April.
  • Page 604 8. Appendix: SP Mode Tables This SP stores the settings that limit uses access to SDK (Software Development Kit) application data. This data can be converted from SAS (VAS) when installed or uninstalled. 103 Default Document ACL 162 ExtAuth Detail 200 SDK1 Unique ID 201 SDK1 Recognition 210 SDK2 Unique ID...
  • Page 605 System Service Mode 5413 Lockout Setting Lockout On/Off Switches on/off the lock on the local address book account. [0 to 1/b/1] 0: Off 1: On Lockout Threshold Sets a limit on the frequency of lockouts for account lockouts. [1 to 10/b/1] Cancellation On/Off Determines whether the system waits the prescribed time for input of a correct user ID and password after an account lockout has occurred.
  • Page 606 8. Appendix: SP Mode Tables 5415 Password Attack Permissible Number Sets the number of attempts to attack the system with random passwords to gain illegal access to the system. [0 to 100/30/1 attempt] Detect Time Sets the time limit to stop a password attack once such an attack has been detected. [1 to 10/5/1 sec.] 5416 Access Information...
  • Page 607 System Service Mode Sets the wait time to slow down the speed of certification when an excessive number of access attempts have been detected. [0 to 9/b/1 sec.] Attack Max Number Sets a limit on the number of requests received for certification in order to slow down the certification speed when an excessive number of access attempts have been detected.
  • Page 608 8. Appendix: SP Mode Tables 1: Off 51 SDK1 [0 or 1/ 0 / 1] 0: ON. 1: OFF 61 SDK2 Determines whether certification is required before a user can use the SDK application. 71 SDK3 Authentication Error Code 5481 These SP codes determine how the authentication failures are displayed.
  • Page 609 System Service Mode Note: The PM alarm goes off when the print count reaches this value (multiplied by 1,000). 2 Original Count DFU 5504 Jam Alarm 5505 Error Alarm Japan Only 5507 Supply Alarm 5508 CC Call Japan Only 1 Jam Remains 2 Continuous Jams Continuous Door Open Enables/disables initiating a call.
  • Page 610 8. Appendix: SP Mode Tables Alarm Notice 008 Non Genuine Toner Alarm 1: ON 009 Supply Automatic Ordering Call 010 Supply Management Report Call 012 Jam/Door Open Call Memory Clear 5801 Clears all data from NVRAM. Before executing this SP, print an SMC Report. All Clear Initializes items 2 to 15 below.
  • Page 611 System Service Mode Printer application Initializes the printer defaults, programs registered, the printer SP bit switches, and the printer CSS counter. Scanner application Initializes the defaults for the scanner and all the scanner SP modes. Web Service Deletes the Netfile (NFA) management files and thumbnails, and initializes the Job login ID. Netfiles: Jobs to be printed from the document server using a PC and the DeskTopBinder software Initializes the system defaults and interface settings (IP addresses also), the SmartNetMonitor...
  • Page 612 8. Appendix: SP Mode Tables Initializes the ECS settings. Engine Free Run Makes a base engine free run. Note: The machine automatically leaves free run mode after the machine leaves the SP mode 5802 or after the machine is cycled off and on. [0 to 1/1] 0: Disable: Release free run mode 1: Enable: Enable free run mode...
  • Page 613 System Service Mode 5812 Service Tel. No. Setting Inputs the telephone number of the CE (displayed when a service call 1 Service condition occurs.) 2 Facsimile Input the fax number of the CE. 3 Supply These SP codes allow you to enter the telephone numbers to be displayed for the supply and operation support centers in the User Tools mode.
  • Page 614 8. Appendix: SP Mode Tables 1: Disable. Item for initial setting shown. 7 SSL Disable Uses or does not use the RCG certification by SSL when calling the RCG. [0 to 1 / 0 / 1 /step] 0: Uses the RCG certification 1: Does no use the RCG certification 8 RCG Connect Timeout Specifies the connect timeout interval when calling the RCG.
  • Page 615 System Service Mode This SP displays and selects the Embedded RC Gate connection method. [0 or 1 / 0 / 1 /step 0: Internet connection 1: Dial-up connection Cert. Expire Timing (DFU) Proximity of the expiration of the certification. 62 Use Proxy This SP setting determines if the proxy server is used when the machine communicates with the service center.
  • Page 616 8. Appendix: SP Mode Tables The certification used by Embedded RC Gate is set correctly. The certification request (setAuthKey) for update has been received from the GW URL and certification is presently being updated. The certification update is completed and the GW URL is being notified of the successful update.
  • Page 617 System Service Mode An SSL error notification has been issued. Issued after the certification has expired. Notification of shift from a common authentication to an individual certification. Notification of a common certification without ID2. Notification that no certification was issued. Notification that GW URL does not exist.
  • Page 618 8. Appendix: SP Mode Tables Displays ID2 for the @Remote certification. Spaces are displayed as underscores (_). Asteriskes (*) indicate that no @Remote certification exists. "000000___________" indicates "Common certification". CERT: Subject Displays the common name of the @Remote certification subject. CN = the following 17 bytes.
  • Page 619 System Service Mode • If the execution of SP5816-151 has succeeded and embedded RCG-M has connected to the external line, this SP display is completely blank. • If embedded RCG-M has connected to an internal line, then the number of the •...
  • Page 620 8. Appendix: SP Mode Tables The actual amount of time is this setting + 2 sec. For example, if you set "2", the line will remain open for 4 sec. Access Point This is the telephone number of the dial-up access point for embedded RCG-M. If no setting is done for this SP code, then a preset value (determined by the country selected) is used.
  • Page 621 System Service Mode [0 or 1/ 0 / - ] 0: Disable. Setting the fax unit off-hook does not interrupt a fax transaction in progress. If the off-hook button is pushed during a embedded RCG-M transmission, the button must be pushed again to set the fax unit on-hook after the embedded RCG-M transmission has completed.
  • Page 622 8. Appendix: SP Mode Tables Proxy error (proxy enabled) Proxy error (proxy disabled) Proxy error (Illegal user name or password) Communication error Certification update error Other error Inquiry executing Confirm Place Displays the result of the notification sent to the device from the GW URL in answer to the inquiry request.
  • Page 623 System Service Mode Cause Code Meaning -11001 Chat parameter error Illegal Modem Parameter -11002 Chat execution error -11003 Unexpected error Inquiry, registration attempted without -12002 acquiring device status. Attempted registration without execution of an -12003 inquiry and no previous registration. Attempted setting with illegal entries for -12004 certification and ID2.
  • Page 624 8. Appendix: SP Mode Tables -2397 Incorrect ID2 format -2398 Incorrect request number format Inst Clear Releases the machine from its embedded RCG setup. CommLog Print Prints the communication log. 5821 Remote Service Address Japan Only 1 CSS PI Device Code Sets the PI device code.
  • Page 625 System Service Mode ECP (Centro) Disables and enables the ECP feature (1284 Mode) for data transfer. 0: Disabled 1: Enabled Job Spool Setting Switches job spooling spooling on and off. 0: No spooling 1: Spooling enabled Job Spool Clear: Start Time This SP determines whether the job interrupted at power off is resumed at the next power on.
  • Page 626 8. Appendix: SP Mode Tables This is the IPv6 local address referenced on the Ethernet or wireless LAN (802.11) in the format: "Link-Local address" + "Prefix Length" 145 Active IPv6 Link Local Address The IPv6 address consists of a total 128 bits configured in 8 blocks of 16 bits each.
  • Page 627 Consumable Supplier bit2-15: Reserved (all) Web shopping link visible Displays or does not display the link to Net RICOH on the top page and link page of the web system. [0 to 1 / 1 / 1] 0: Not display, 1:Display...
  • Page 628 8. Appendix: SP Mode Tables This SP confirms or changes the URL1 name on the link page of the web system. The maximum characters for the URL name are 31 characters. Web URL This SP confirms or changes the link to URL1 on the link page of the web system. The maximum characters for the URL are 127 characters.
  • Page 629 System Service Mode 9 HDD Formatting (Data for Design) 10 HDD Formatting Log 11 HDD Formatting (Ridoc I/F) 5836 Capture Capture Function (0:Off 1:On) With this function disabled, the settings related to the capture feature cannot be initialized, displayed, or selected. 0: Disable 1: Enable Panel Setting Determines whether each capture related setting can be selected or updated from the initial...
  • Page 630 8. Appendix: SP Mode Tables 91 Default for JPEG Sets the JPEG format default for documents sent to the document management server with the MLB, with JPEG selected as the format. Enabled only when optional File Format Converter (MLB: Media Link Board) is installed. [5 to 95/1] 92 High Quality for JPEG Sets the quality level of JPEG images for high quality sent to the Document Server with the...
  • Page 631 System Service Mode 5840 IEEE 802.11b Channel MAX Sets the maximum range of the bandwidth for the wireless LAN. This bandwidth setting varies for different countries. NA/CHN: [1 to 11/1] EU: [1 to 13/1] Channel MIN Sets the minimum range of the bandwidth for operation of the wireless LAN. This bandwidth setting varies for different countries.
  • Page 632 Address book related Bit SW 0011 1111 Machine management related Output related (printing, delivery) Repository related 5844 Transfer Rate Sets the speed for USB data transmission. [Full Speed] [Auto Change] Vendor ID DFU Sets the vendor ID: Initial Setting: 0x05A Ricoh Company...
  • Page 633 System Service Mode [0x0000 to 0xFFFF/1] Product ID DFU Sets the product ID. [0x0000 to 0xFFFF/1] Device Release No. DFU Sets the device release number of the BCD (binary coded decimal) display. [0000 to 9999/1] Enter as a decimal number. NCS converts the number to hexadecimal number recognized as the BCD.
  • Page 634 8. Appendix: SP Mode Tables 3: SG2 Provided 4: SG2 Package Delivery Svr. Capability Changes the functions that the registered I/O device can do. [0 to 255/1] Bit7 = 1 Comment information exits Bit6 = 1 Direct specification of mail address possible Bit5 = 1 Mail RX confirmation setting possible Bit4 = 1 Address book automatic update function exists Bit3 = 1 Fax RX delivery function exists...
  • Page 635 System Service Mode 0: Disable, 1: Enable Enables or disables the prevention function for the continuous data sending error. 5846 UCS Setting Machine ID (Delivery Server) Displays the unique device ID in use by the delivery server directory. The value is only displayed and cannot be changed.
  • Page 636 8. Appendix: SP Mode Tables Delivery Server Maximum Entries Lets you set the maximum number of account entries and information about the users of the delivery server controlled by UCS. [20000 to 50000/1] LDAP Search Timeout Sets the length of the time-out for the search of the LDAP server. [1 to 255/1] Addr Book Migration (USB ->...
  • Page 637 System Service Mode 4. The address book and its initial data are created on the HDD automatically. However, at this point the address book can be accessed by only the system administrator or key operator. 5. Enter the SP mode and do SP5846 041. After this SP executes successfully, any user can access the address book.
  • Page 638 8. Appendix: SP Mode Tables Note: After you do this SP, go out of the SP mode, turn the power off. Do not remove the SD card until the Power LED stops flashing. Search Option This SP uses bit switches to set up the fuzzy search options for the UCS local address book. Meaning Checks both upper/lower case characters Japan Only...
  • Page 639 System Service Mode • This SP is enabled only after the system administrator has set up a group password policy to control access to the address book. Complexity Option 3 Use this SP to set the conditions for password entry to access the local address book. Specifically, this SP limits the password entry to numbers and defines the length of the password.
  • Page 640 8. Appendix: SP Mode Tables "NetFile” refers to jobs to be printed from the document server with a PC and the DeskTopBinder software. 2 Rate for Copy B&W Text 3 Rate for Copy B&W Other [0 to 6/1] 5 Rate for Printer B&W Network Quality Default for JPEG Sets the default value for the quality of JPEG images sent as NetFile pages.
  • Page 641 System Service Mode 214 Setting: Secondary Srv 215 Setting: Start Time 216 Setting: Interval Time 217 Setting: Timing 5849 Installation Date Displays or prints the installation date of the machine. Display The "Counter Clear Day” has been changed to "Installation Date” or "Inst. Date”. Switch to Print Determines whether the installation date is printed on the printout for the total counter.
  • Page 642 8. Appendix: SP Mode Tables 0: Not allowed 1: Allowed 5857 Save Debug Log On/Off (1:ON 0:OFF) Switches on the debug log feature. The debug log cannot be captured until this feature is switched on. 0: OFF 1: ON Target (2: HDD 3: SD Card) Selects the destination where the debugging information generated by the event selected by SP5858 will be stored if an error is generated 2: HDD 3: SD Card...
  • Page 643 System Service Mode Erases all debug logs on the SD Card. If the card contains only debugging files generated by an event specified by SP5858, the files are erased when SP5857 010 or 011 is executed. To enable this SP, the machine must be cycled off and on. Free Space on SD Card Displays the amount of space available on the SD card.
  • Page 644 8. Appendix: SP Mode Tables Stores jam errors. 0: OFF 1: ON Debug Log Save Function These SPs allow you to set up to 10 keys for log files for functions that use common memory on the controller board. 5859 [-9999999 to 9999999/1] 001 to 010 Key 1 to 10...
  • Page 645 System Service Mode 1: Internet Draft standard 2: RFC standard 5866 E-Mail Report Enables or disables the email alert function. 1 Report Validity [0 or 1 / 0 / – ] 0: Enabled, 1: Disabled Adds or does not add the date field to the header of the alert mail. 5 Add Date Field [0 or 1 / 0 / –...
  • Page 646 8. Appendix: SP Mode Tables 1: The machine does not reboot when an SC error occurs. 2 Reboot Type [0 to 1 / 0 / 1] 0: Manual reboot, 1: Automatic reboot Option Setup Data Overwrite Security (DOS) Setup 5878 This SP enables the DOS function after it has been installed.
  • Page 647 System Service Mode Selects the brand name and the production name for Windows Plug & Play. This information is stored in the NVRAM. If the NVRAM is defective, these names should be registered again. After selecting, press the "Original Type” key and "#” key at the same time. When the setting is completed, the beeper sounds five times.

  • Page 648: Sp6000 Peripherals

    8. Appendix: SP Mode Tables [0 or 1 / 0 / 1/step] 0: Disable, 1: Enable 5990 SP Print Mode (SMC Print) In the SP mode, press Copy Window to move to the copy screen, select the paper size, then press Start. Select A4/LT (Sideways) or larger to ensure that all the information prints. Press SP Window to return to the SP mode, select the desired print, and press Execute.
  • Page 649 System Service Mode 1 Fan Folder 1 Input Status Not used Not used Original width sensor 36 in. Not used Entrance sensor 0: No paper, 1: Paper present Not used Exit JG sensor 0: No paper, 1: Paper present Not used 2 Fan Folder 2 Input Status...
  • Page 650 8. Appendix: SP Mode Tables Fold plate HP sensor (F) 0: Off, 1: On Fold plate HP sensor (R) 0: Off, 1: On Fold plate down sensor (F) 0: Off, 1: On Fold plate down sensor (R) 0: Off, 1: On 4 Fan Folder 4 Input Status...
  • Page 651 System Service Mode Not used Not used Not used Cross folder entrance sensor 0: No paper, 1: Paper present Cross folder (U) sensor 0: No paper, 1: Paper present Cross folder (L) sensor 0: No paper, 1: Paper present Cross fold plate HP sensor (U) 0: Off, 1: On Cross fold plate HP sensor (L) 0: Off, 1: On...
  • Page 652 8. Appendix: SP Mode Tables Lower limit sensor 0: Off, 1: On Door Switch 0: Off, 1: On 9 Punch: Horiz (Japan Only) Input Status Not used Not used Not used Not used Not used Not used Punch HP sensor 0: Off, 1: On Punch hopper full sensor 0: Off, 1: On...
  • Page 653 System Service Mode N6 door switch 0: Close, 1: Open N7 door switch 0: Close, 1: Open Bypass front cover 0: Close, 1: Open Bypass rear cover 0: Close, 1: Open N6 guide switch (U) 0: Close, 1: Open N6 guide switch (L) 0: Close, 1: Open 12 Door 2: Fan Folder Input...
  • Page 654 8. Appendix: SP Mode Tables 14 Door 2: Cross Folder Input Status Not used Not used Not used Transport JG door microswitch (F) 0: Close, 1: Open Cross horizontal microswitch 1 0: Close, 1: Open Cross horizontal microswitch 2 0: Close, 1: Open Inverter door microswitch 0: Close, 1: Open Inverter door microswitch...
  • Page 655 System Service Mode 11 Front Fold Plate: Fan Folder 12 Rear Fold Plate: Fan Folder 13 Fold Motor: Fwd: Fan Folder 14 Fold Motor: Rev: Fan Folder 15 Corner Fold Guide SOL: Fan Folder (Japan Only) 16 Front Fold Plate Motor: Fwd: Fan Folder 17 Front Fold Plate Motor: Rev: Fan Folder 18 Rear Fold Plate Motor: Fwd: Fan Folder 19 Rear Fold Plate Motor: Rev: Fan Folder...
  • Page 656 8. Appendix: SP Mode Tables 45 Fold Motor: Rev: Cross Folder 46 Upper Fold Plate Motor: Fwd: Cross Folder 47 Upper Fold Plate Motor: Rev: Cross Folder 49 Lower Fold Plate Motor: Fwd: Cross Folder 50 Lower Fold Plate Motor: Rev: Cross Folder 51 Fold Plate Motor Position HP Sensor: Cross Folder 52 Inverter Motor: Fwd: Cross Folder 53 Inverter Motor: Rev: Cross Folder...
  • Page 657 System Service Mode 083 Stamp Trans Motor: HP Sensor : Cross Folder 084 Stamp Press Motor: Fwd : Cross Folder 085 Stamp Press Motor: Rev : Cross Folder 086 Stamp Press Motor: HP Sensor : Cross Folder 6961 Trans. Motor Adj.: Fan Folder: Number of Folder Motor Rotations This SP adjusts the speed of the transport motor.
  • Page 658 8. Appendix: SP Mode Tables The SP sets the default speed of the fan fold roller motor when the man machine is turned on. [80 to 160/80/1 mm/s] 21 Skew at Folder Entrance This SP can be adjusted to correct the reading of the paper length. The input from SP6962-1 (paper length) and SP6962-22 (paper offset) are used together.
  • Page 659 System Service Mode 51 Fan Folder Entrance Loop Timing This SP adjusts the timing of the entrance clutch to increase amount of registration to correct skew which can occur with paper of short length. [-5 to +20/0/0.1 mm] This SP is enabled for the following paper. (1) Standard Sizes •...
  • Page 660 8. Appendix: SP Mode Tables [-100 to 500/0/10 ms] Note: An adjustment in the "+" direction sets a longer time, and an adjustment in the "-" direction sets a shorter time. 12 Fold Plate Halt : Folding This SP adjusts the how long the fold plates pause on the down stroke at its lowest point near the fan fold rollers.
  • Page 661 System Service Mode This SP adjusts the length of time the paper feeds before the fan fold plate starts to ascend when corner folding and fan folding have been selected for the job. [-100 too +500/0/10 mm] Note: • This SP applies only if corner folding has also been selected for the job. •...
  • Page 662 8. Appendix: SP Mode Tables [0 to 350/0/1 mm] Note: An adjustment in the "+" direction lengthens the distance, and an adjustment in the "-" shortens the distance. 6964 Length Adjustment: Fan Folder These SP codes adjust the length of the folds. The summary below describes important terms used in these SP descriptions.
  • Page 663 System Service Mode As shown in Stack [A] above, the top flap is slightly shorter than the other folds below which are of uniform size. If this is not desirable, the folding job can be set to calculate how much paper is needed for the last fold to ensure that the top flap is the same length as the other folds below, with folded surfaces of shorter length hidden in the stack.
  • Page 664 8. Appendix: SP Mode Tables This SP determines the start of the first valley fold. To do this, it changes the timing of the fan fold sensor (R) that affects how far the paper feeds past this sensor after the first peak fold. This adjustment determines the length of a flap, starting at the leading edge, that is wider than the succeeding folds.
  • Page 665 System Service Mode [-20 to +20/-1.5/01. mm] Note: Adjustment in the "-" or "+" direction decreases or increases the length of the 3rd section. 14 Margin Fold Length: 3rd Fold: A2 SEF This SP adjusts the length of the 3rd section when folding A2 SEF paper. [-20 to +20/-6/01.
  • Page 666 8. Appendix: SP Mode Tables This SP adjusts the length of the last section (from last fold to the trailing edge) during long fan folding. [-20 to +20/0/0.1 mm] Note: Adjustment in the "-" or "+" direction decreases or increases the length. 41 Long Print: 1st Fold Peak: After 2nd Fold This SP modifies the operation of the fan fold sensor (F) to determine the lengths of the odd and even sections for long fan folding only.
  • Page 667 System Service Mode 45 Fold Length: 1st Fold Peak: A3 SEF This SP fine adjusts the length of the sections between folds for copies printed on A3 SEF paper. [-20 to +20/0/0.1] Note: Adjustment in the "-" or "+" direction decreases or increases the length. 48 Margin Fold Length: Odd (19-30) Section Fold This SP adjusts the length of odd sections so they come out the same width in order to avoid "W"...
  • Page 668 8. Appendix: SP Mode Tables [0 to 1/0/1] 0: Adjustment allowed 1: Adjustment not allowed 6965 Pre-Fold Adjustment (Corner Folder) Not Used 6966 Fan Fold Selection: Fan Folder Standard Fold Switching This SP determines whether fixed pattern printing only is enabled when the Folder unit is online. [0 to 1/0/1] 0: Disable 1: Enable fixed pattern only...
  • Page 669 System Service Mode • Millimeters. No adjustment for sizes up to 1189 mm (A0), adjustment done for sizes longer than 1189 mm (A0). • Inches: No adjustment up to Engineering sizes, adjustment done for paper longer than Engineering sizes. 2: Disabled (no fold adjustments) 6969 Bypass Feed Setting DFU This sets the how the bypass feed sensors read paper sizes.
  • Page 670 8. Appendix: SP Mode Tables The width of the folded paper output from the fan folder unit determines the stop position of the jogger fence for each job, but this distance can be adjusted within ± 5 mm. Raising or lowering the setting increases or decreases the distance away from the normal stop position.
  • Page 671 System Service Mode 82.161 662.1178 70 (71.153) 573.4108 58.1 468.188 6972 Cross Fold Adjustment (Cross Folder) Fold Plate HP The cross fold motor stops 169 steps after the fold plate HP sensor goes on and stops the plate. The 169 steps can be adjusted in the range 0 to 100. Raising the value increases the number of steps before the fold plate stops.
  • Page 672 8. Appendix: SP Mode Tables The "S1 Direction" in the two SP codes below refers to the Fold length Sensor (L) (S1) shown in the illustration above. Reverse Timing: Last Fold: S1 Direction When the last fold is opposite the direction of output, after the trailing edge of the paper passes the cross folder entrance sensor and feeds 94.6 mm toward Fold Length Sensor (S1), the cross fold motor and transport motor go off.
  • Page 673 System Service Mode Setting Power Low power (2.02V) Medium low power (2.20V) Medium high power (2.50V) High power (2.77V) Fold Motor Power: Paper Folding This SP sets the amount of voltage fed to the cross fold motor until the 2nd fold is done in the cross folder unit.
  • Page 674 8. Appendix: SP Mode Tables The width of the 2nd folded surface can be adjusted in the range ±10 mm. Raising the setting increases the width of the fold. [-10 to +10/0/0.5 mm] 3rd Fold The width of the 3rd folded surface can be adjusted in the range ±10 mm. Raising the setting increases the width of the fold.
  • Page 675 System Service Mode 6973 Invert/Rotate Adj: Cross Rotation Time This SP adjusts the rotation time. Raising the setting increases the rotation time. The table below shows the time adjustments for both 90 and 180 rotation. [-15 to +15/0/0.7 degrees] Rotation Time : Large Size A0 SEF: Standard, Narrow Std.: Eng.

  • Page 676: Sp7000 Data Log

    8. Appendix: SP Mode Tables This SP adjusts the standby position where the tray receives output after the tray upper limit sensor goes OFF. Raising this setting lowers the tray standby position, lowering the setting raises the position. [0 to 50/25/5] 6975 Punch Position Adjustment (Japan Only) 6976...
  • Page 677 System Service Mode Displays the total number of SCs logged. SC History Displays the latest 10 SC codes. 1 Latest 2 Latest 1 3 Latest 2 4 Latest 3 7403 5 Latest 4 6 Latest 5 7 Latest 6 8 Latest 7 9 Latest 8 10 Latest 9 7502...
  • Page 678 8. Appendix: SP Mode Tables 3: Tray 1: No Feed: A2 4: Tray 2: No Feed: A2 5: Tray 3: No Feed: A1 6: Tray 4: No Feed: A1 8: Tray 3/4: No Feed: A1 (Upper) 9: Tray 4: No Feed: A1 (Upper) 13: Registration Sensor: Not On: B 16: Exit Sn: Not On: C 34: Bypass: No Feed: B...
  • Page 679 System Service Mode 137: Corner Folder Exit Sn: Not On: N5 (J05) Japan Only 138: Fan Folder Ent Sn: Not Off: N7 (J07) 139: Fan Folder Ent Sn: Not On: N7 (J07) 140: Front Fold Width Sn: Not On: N7 (J07) 141: Rear Fold Width Sn: Not On: N7 (J07) 142: Rear Fold Width Sn: Not Off: N7 (J07) 143: Fan Folder Exit Sn: Not On: N7 (J07)
  • Page 680 8. Appendix: SP Mode Tables 184: Inverter Ent Sn: Not Off: N12 (J12) 185: Inverter Exit Sn: Not On: N14 (J14) 186: Inverter Exit Sn: Not On: N14 (J14) 187: Inverter Output Sn: Not Off: N14 (J14) 188: Rotation Ent Sn: Not On: N15 (J15) 189: Rotation Ent Sn: Not Off: N15 (J15) 190: No Rotation Sn: N15 (J15) Not used*...
  • Page 681 System Service Mode 7506 Jam Counter by Copy Size Displays the jam count for each paper width. Note: In the table below, T=SEF (Short Edge Feed) 97 A0T/A1 98 A1T/A2 99 A2T/A3 100 A3T/A4 101 A4T 106 B1T/B2 107 B2T/B3 108 B3T/B4 109 B4T 225 36x48T/24x36...
  • Page 682 8. Appendix: SP Mode Tables The "jam codes” are listed in the SMC report under SP7504. 1 Latest 2 Latest 1 3 Latest 2 4 Latest 3 5 Latest 4 6 Latest 5 7 Latest 6 8 Latest 7 9 Latest 8 10 Latest 9 7508 Original Jam History...
  • Page 683 System Service Mode 7801 ROM No./Firmware Version Displays the ROM version numbers of the main machine and connected peripheral devices. 7803 PM Counter Display Displays the PM counter. 7804 PM Counter Reset To clear the PM counter, press Start (SP7803). 7807 SC/Jam Counter Reset Push [Start] to reset the SC and jam counters.
  • Page 684 8. Appendix: SP Mode Tables Dot Coverage: Last Page Note: See SP8851 to SP8881. Dot Coverage: Accumulated Average Note: See SP8921. Total Toner Cartridges Used Note: See SP8781. Number of Total Cartridges Used Note: See SP8911. Page/Toner Cartridge: Before Previous Note: See SP8911.

  • Page 685: Sp8000: Data Log2

    System Service Mode 1 1st Cutter [0 to 9 9999 9999/1/1 cut] Target service life: 120,000 cuts 2 2nd Cutter SP8000: Data Log2 Many of these counters are provided for features that are currently not available, such as sending color faxes, and so on.
  • Page 686 8. Appendix: SP Mode Tables File button in the Copy mode window. Sometimes, they include occasions when the user uses a file that is already on the document server. Each counter will be discussed case by case. Refers to network applications such as Web Image Other applications (external network Monitor.
  • Page 687 System Service Mode Abbreviation What It Means Emul Emulation Full Color Post-print processing, i.e. finishing (punching, stapling, etc.) Full Bleed No Margins GenCopy Generation Copy Mode Get Print Counter. For jobs 10 pages or less, this counter does not count up. For jobs larger than 10 pages, this counter counts up by the number that is in excess of 10 (e.g., for an 11-page job, the counter counts up 11-10 =1) IFax...
  • Page 688 8. Appendix: SP Mode Tables Abbreviation What It Means Paper PrtJam Printer (plotter) Jam PrtPGS Print Pages Red (Toner Remaining). Applies to the wide format model A2 only. This machine is under development and currently not available. Resolution Service Code (Error SC code displayed) Scan Sim, Simplex Simplex, printing on 1 side.
  • Page 689 System Service Mode These SPs count the number of times each application is used to do a job. [0 to 9999999/1] Note: The L: counter is the total number of times the other applications are used to send a job to the document server, plus the number of times a file already on the document server is used.
  • Page 690 8. Appendix: SP Mode Tables The L: counter counts the number of jobs stored from within the document server mode screen at the operation panel. • When a scan job is sent to the document server, the S: counter increments. When you enter document server mode and then scan an original, the L: counter increments.
  • Page 691 System Service Mode 8031 T:Pjob/DesApl 8032 C:Pjob/DesApl 8034 P:Pjob/DesApl 8035 S:Pjob/DesApl 8036 L:Pjob/DesApl 8037 O:Pjob/DesApl These SPs reveal what applications were used to output documents from the document server. [0 to 9999999/1] The L: counter counts the number of jobs printed from within the document server mode screen at the operation panel.
  • Page 692 8. Appendix: SP Mode Tables • When images stored on the document server by a network application or Palm2 are sent as an e- mail, the O: counter increments. 8051 T:TX Jobs/DesApl 8052 C:TX Jobs/DesApl 8054 P:TX Jobs/DesApl 8055 S:TX Jobs/DesApl 8056 L:TX Jobs/DesApl 8057...
  • Page 693 System Service Mode These SPs total finishing methods for jobs output from within the document server mode screen at the operation panel. The finishing method is specified from the print window within document server mode. O:FIN Jobs [0 to 9999999/1] These SPs total finishing methods for jobs executed by an external application, over the network.
  • Page 694 8. Appendix: SP Mode Tables L:Jobs/PGS [0 to 9999999/1] 8076 These SPs count and calculate the number of jobs printed from within the document server mode window at the operation panel, by the number of pages in the job. O:Jobs/PGS [0 to 9999999/1] These SPs count and calculate the number of "Other”...
  • Page 695 System Service Mode • The first test print and subsequent test prints to adjust settings are added to the number of pages of the copy job (SP8072). • When printing the first page of a job from within the document server screen, the page is counted. T:S-to-Email Jobs [0 to 9999999/1] 8131...
  • Page 696 8. Appendix: SP Mode Tables • If the job is cancelled during scanning, or if the job is cancelled while the document is waiting to be delivered, the job is not counted. • If the job is cancelled during sending, it may or may not be counted, depending on what stage of the process had been reached when the job was cancelled.
  • Page 697 System Service Mode • If 3 B5 pages and 1 A3 page are scanned with the scanner application but not stored, the S: count is 4. • If both sides of 3 A4 sheets are copied and stored to the document server using the Store File button in the Copy mode window, the C: count is 6 and the L: count is 6.
  • Page 698 8. Appendix: SP Mode Tables Back Number of rear sides fed for scanning: With an ADF that can scan both sides simultaneously, the Back count is the same as the number of pages fed for duplex scanning. With an ADF that cannot scan both sides simultaneously, the Back count is the same as the number of pages fed for duplex rear-side scanning.
  • Page 699 System Service Mode These SPs count the number of pages scanned by original type for Copy jobs. S:Scan PGS/Org [0 to 9999999/1] 8245 These SPs count the number of pages scanned by original type for Scan jobs. L:Scan PGS/Org [0 to 9999999/1] These SPs count the number of pages scanned and stored from within the document server 8246 mode screen at the operation panel, and with the Store File button from within the Copy...
  • Page 700 8. Appendix: SP Mode Tables Note: The count totals the number of times the edit features have been used. A detailed breakdown of exactly which features have been used is not given. The L: counter counts the number of pages stored from within the document server mode screen at the operation panel, and with the Store File button from within the Copy mode screen.
  • Page 701 System Service Mode These SP's count by size the total number of pages scanned and stored from within the document server mode screen at the operation panel, and with the Store File but to n from within the Copy mode screen. Use these totals to compare original page size (scanning) and output page size [SP 8-446].
  • Page 702 8. Appendix: SP Mode Tables 8382 C:Total PrtPGS 8384 P:Total PrtPGS 8385 S:Total PrtPGS 8386 L:Total PrtPGS 8387 O:Total PrtPGS These SPs count the number of pages printed by the customer. The counter for the application used for storing the pages increments. [0 to 9999999/1] The L: counter counts the number of pages stored from within the document server mode screen at the operation panel.
  • Page 703 System Service Mode • When several documents are merged for a print job, the number of pages s to red are counted for the application that stored them. • These counters are used primarily to calculate charges on use of the machine, so the following pages are not counted as printed pages: •...
  • Page 704 8. Appendix: SP Mode Tables These SP's count by binding and combine, and n-Up settings the number of pages processed for printing by the application. P:PrtPGS/Dup Comb [0 to 9999999/ 0 / 1] 8424 These SP's count by binding and combine, and n-Up settings the number of pages processed for printing by the printer application.
  • Page 705 System Service Mode • These counts (SP8421 to SP8427) are especially useful for customers who need to improve their compliance with ISO standards for the reduction of paper consumption. • Pages that are only partially printed with the n-Up functions are counted as 1 page. •...
  • Page 706 8. Appendix: SP Mode Tables These SPs count the total number of pages output with the three features below with Other applications. Total number of covers or slip sheets inserted. The count for Cover/Slip Sheet a cover printed on both sides counts 2. The number of pages printed in series (one side) or printed Series/Book as a book with booklet right/left pagination.
  • Page 707 System Service Mode 844x 8 844x 244 210 mm Custom 844x 100 844x 245 728 mm Custom 844x 101 844x 246 515 mm Custom 844x 102 844x 247 364 mm Custom 844x 103 844x 248 257 mm Custom 844x 104 844x 249 30/34/36 inch Custom 844x 105...
  • Page 708 8. Appendix: SP Mode Tables Tray 10 Tray 11 T:PrtPGS/Ppr Type [0 to 9999999/1] These SPs count by paper type the number pages printed by all applications. These counters are not the same as the PM counter. The PM counter is based on feed timing to accurately measure the service life of the feed rollers.
  • Page 709 System Service Mode to 49% 50% to 99% 100% 101% to 200% 201% to • Counts are done for magnification adjusted for pages, not only on the operation panel but performed remotely with an external network application capable of performing magnification adjustment as well.
  • Page 710 8. Appendix: SP Mode Tables GL/GL2 RTIFF PCL5e/5c PCL XL IPDL-C BM-Links Japan Only Other • SP8511 and SP8514 return the same results as they are both limited to the Print application. • Print jobs output to the document server are not counted. T:PrtPGS/FIN [0 to 9999999/1] 8521...
  • Page 711 System Service Mode Stack Staple Booklet Z-Fold Punch Other • If stapling is selected for finishing and the stack is too large for stapling, the unstapled pages are still counted. • The counts for staple finishing are based on output to the staple tray, so jam recoveries are counted. 8531 Staples This SP counts the amount of staples used by the machine.
  • Page 712 8. Appendix: SP Mode Tables Note: This SP is expanded for color MFP and color LP machines. For this machine, the count is done for black only. S:S-to-Email PGS [0 to 9999999/1] These SPs count by color mode the total number of pages attached to an e-mail for the Scan 8655 application only.
  • Page 713 System Service Mode • The B/W and Color counts are done after the document is stored on the HDD of the Scan Router server. • If the job is canceled before storage on the Scan Router server finishes, the counts are not done. •...
  • Page 714 8. Appendix: SP Mode Tables TX PGS/Port These SPs count the number of pages sent by the physical port used to send them. For example, if a 3-page original is sent to 4 destinations via ISDN G4, the count for ISDN (G3, G4) is 12.
  • Page 715 System Service Mode 5 Network Dev Counter [0 to 9999999/1] These SPs count the frequency of use (number of rotations of the development rollers) for 8771 black and other color toners. Note: For machines that do not support color, the Black toner count is the same as the Total count.
  • Page 716 8. Appendix: SP Mode Tables Cvr Cnt: 11-20% 8861 This SP counts the number of copies in the toner dot coverage range 11-20% [0 to 9999999] Cvr Cnt: 21-30% 8871 This SP counts the number of copies in the toner dot coverage range 21-30% [0 to 9999999] Cvr Cnt: 31%~ 8881...
  • Page 717 System Service Mode Engine not operating. Includes time while controller saves data to HDD. Does not include time spent in Energy Save, Low Power, or Off modes. 3 Energy Save Time Includes time while the machine is performing background printing. 4 Low Power Time Includes time in Energy Save mode with Engine on.
  • Page 718 8. Appendix: SP Mode Tables Copy application registrations with 7 Copy Program the Program (job settings) feature. Fax application registrations with 8 Fax Program the Program (job settings) feature. Printer application registrations [0 to 255 / 0 / 255] 9 Printer Program with the Program (job settings) feature.

  • Page 719: Printer Sp Tables

    Printer SP Tables Printer SP Tables 1001 Bit SW DFU Adjusts the bit switch settings. Note: Do not change these settings. 1 Bit Switch 1 Default: 00H 2 Bit Switch 2 3 Bit Switch 3 4 Bit Switch 4 5 Bit Switch 5 6 Bit Switch 6 7 Bit Switch 7 8 Bit Switch 8...
  • Page 720 8. Appendix: SP Mode Tables • Printer Log • Bit Switches • GPS Internal Log 1005 Display Version Displays the number of the printer application that is currently installed.

  • Page 721: Scanner Sp Tables

    Scanner SP Tables Scanner SP Tables 1001 Scan NV Version This SP displays the current version of the scanner firmware in NVRAM. It is a 9-digit display, for example: S_BLG1_03 where: • S: Function name: "Scanner" • BLG1: Machine name: Beluga-C1 •...
  • Page 722 8. Appendix: SP Mode Tables This SP determines whether the total for the number of scanned originals is displayed on the operation panel. [0 to 1/0/1] 0: OFF. Total not displayed 1: ON. Total displayed. 1012 User Info Release This SP determines whether user information is released at the end of every job. [0 to 1/1/1] 0: OFF.
  • Page 723 Scanner SP Tables 1 Comp 1: 5-95 Notch 1: [5 to 95/20/1] 2 Comp 2: 5 Notch 2: [5 to 95/40/1] 3 Comp 3: 5 Notch 3: [5 to 95/65/1] 4 Comp 4: 5 Notch 4: [5 to 95/80/1] 5 Comp 5: 5 Notch 5: [5 to 95/95/1]...

  • Page 724: Input Check

    8. Appendix: SP Mode Tables Input Check Input Check You can check the sensors and switches with SP5803. Each mode displays an 8-digit number, numbered 7 to 0 reading from left to right. Display A "0" (OFF) or "1" (ON) bit indicates the current status of the corresponding sensor or switch. For most components in the list below only the first bit on the right (the "0"...
  • Page 725 Input Check No. Component 14 Roll 2 Pre-Feed Switch 15 Roll 2 Width Sensor Not Used 20 Lower Roll Tray Safety Switch Bit7 to 1 Not Used 21 Lower Roll Tray Open Bit0 22 Lower Cutter Cover Open 23 Lower Cutter Switch: Right 24 Lower Cutter Switch: Left 25 Lower Roll Tray Exit Sensor 26 Roll 3 Leading Edge Sensor...
  • Page 726 8. Appendix: SP Mode Tables No. Component Bit2 Cass. 1 Sn 3 ON Bit1 Cass. 1 Sn 2 ON Bit0 Cass. 1 Sn 1 ON 61 Cassette Open Sensor 2 Bit7 to 1 Not Used 62 Paper Feed Sensor 2 Bit0 63 Paper End sensor 2 64 Paper Near End Sensor 2...
  • Page 727 Input Check No. Component 90 Main Motor 91 Development Motor 92 Registration Motor 93 Fusing Motor 94 LPH Cooling Fan Motor: Left 95 LPH Cooling Fan Motor: Right 96 Not Used 97 Not Used 100 Fusing High Temperature Latch 101 Zero Cross 102 Left Fusing Motor HP Sensor 103 Right Fusing Motor HP Sensor 110 Model Check...
  • Page 728 8. Appendix: SP Mode Tables No. Component 116 Color Counter: KEY_IN 117 Color Counter: START 118 Color Counter: SET Bit7 to 6 Not Used Bit5 A3/36" Sensor ON Bit4 A2/30" Sensor ON 150 Original Size Sensor: A Bit3 A1/24" Sensor ON Bit2 660/18"...

  • Page 729: Output Check

    Output Check Output Check Output Check You can check the listed parts with SP5804. Item Parts 1 Original Feed Motor 2 Original Feed Clutch 3 Original Junction Gate Solenoid 4 Scanner Lamp 1 5 Scanner Lamp 2 6 Scanner Lamp 3 7 Scanner Lamp 4 8 Scanner Cooling Fan Motor 11 Roll Feed Motor 1: Forward...
  • Page 730 8. Appendix: SP Mode Tables Item Parts 23 1st Cassette Pickup Solenoid 24 2nd Cassette Pickup Solenoid 25 1st Cassette Feed Clutch 26 2nd Cassette Feed Clutch 27-30 --- Not Used --- 31 Registration Motor 32 Main Motor (Drum Drive) 33 Fusing/Exit Motor 34 Registration Clutch 35 Junction Gate Solenoid (Original)
  • Page 731 Output Check Item Parts 57 Pre-Transfer Lamp 58 LPH ON 60 LPH Cooling Fan Motor 61 Right Fusing Pressure Motor: Home 62 Right Fusing Pressure Motor: Release 63 Left Fusing Pressure Motor: Home 64 Left Fusing Pressure Motor: Release 65 Transport Fan Motor 66 Charge Corona Wire Cleaner Motor 67 Recycle Counter (Mechanical Counter) 68 Dehumidfiers (Tray Heaters)

  • Page 732: Test Patterns

    8. Appendix: SP Mode Tables Test Patterns Test Patterns Test Pattern 2902 Select the test pattern number, touch [Copy Screen], then push [Start]. Operates the test pattern printing. Enter the number for the desired test pattern, switch the display to the "Copy Window" then press the [Start] button. Once you leave the SP mode, the pattern selection is disabled and the test pattern cannot be printed.
  • Page 733 Test Patterns 17 Checkered Flag 18 Alternating Dot Pattern (1-dot) 19 Alternating Dot Pattern (2-dot) 20 Alternating Dot Pattern (4-dot) 21 Trimming Area 22 Full Dot Pattern 23 Black Band (Vertical) 24 Black Band (Horizontal) 25 Blank Image Do SP4417 to print an IPU Test Pattern if you experience problems with image processing (poor halftones, line widths, etc.) IPU Test Pattern: Test Pattern Selection Operates the test pattern printing.
  • Page 734 8. Appendix: SP Mode Tables 10 Density Patch: 16-level: SCN 11 Plus Sign: SCN 12 Argyle Pattern: SCN 13 Density Patch: 256-level: SCN 14 Density Patch: 64-level: SCN 15 Trimming Area: SCN 16 Bandwidth Vertical: SCN 17 Bandwidth Horizontal: SCN Print Test Patterns 18 Independent Dot: 1-4 dot: PRN 19 Grayscale Horizontal: 16-level: PRN...

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