Removing The Shift Actuator; Checking The Shift Rod; Installing The Foot Shift Switch - Yamaha FJR13AEV(C) Service Manual

SHIFT ACTUATOR AND SHIFT ROD (FJR13AE only)
ET3P66038

REMOVING THE SHIFT ACTUATOR

1. Remove:
• Shift actuator
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a. Pass a suitable 5 mm diameter rod "1"
through the holes in the rear shift arm and
shift actuator to secure the shift rod.
b. Remove the shift rod "2".
EC2D21001
CAUTION:
Do not loosen the rear shift arm bolt "3"
when removing the shift rod, otherwise the
rear shift arm and shift actuator could be-
come misaligned, preventing the shift rod
from being installed correctly during assem-
bly.
c. Pull out the rod from the holes.
1
d. Disconnect the shift actuator sensor coupler
and shift actuator motor coupler.
e. Remove the shift actuator front bolt "4", and
then remove the rear bolt "5".
4
f. Remove the shift actuator.
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ET2D21008

CHECKING THE SHIFT ROD

1. Check:
• Shift rod operation
Rough movement → Replace.
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2
3
5
L LLL L L LLL L LLL
5-69
2. Check:
• Shift rod groove
Groove and end of rod cover are not aligned
→ Replace.
2
1
2
1. Shift rod groove
2. End of shift rod cover
3. Check:
• Shift rod
Bends → Replace.
ET3P66039

INSTALLING THE FOOT SHIFT SWITCH

1. Lubricate:
• Washers
• Shift pedal pivot
• Spring
• Ball
• Wave washer
• Shift pedal spring
• Shift pedal projection
Recommended lubricant
Lithium-soap-based grease
2. Install:
• Washer "1"
• Spring "2"
• Ball "3"
• Shift pedal "4"
(to the left footrest assembly)
• Washer "5"
• Wave washer "6"
• Shift pedal pivot "7"
• Shift pedal pivot bolt