Volkswagen Touareg 2003 Workshop Repair Manual page 17

– Reposition subframe with engine carrier onto prepared as‐
sembly platform.
– Set engine on subframe.
If gearbox is not yet bolted on:
– Support engine from below using support -VAS 6131/8- .
– Before installing assembly, install exhaust manifold with cat‐
alytic converters to engine.
Caution
When doing any repair work, especially in the engine compart‐
ment, pay attention to the following due to the cramped condi‐
tions:
♦ Route all the various lines (e.g. for fuel, hydraulics, acti‐
vated charcoal filter system, coolant, refrigerant, brake
fluid and vacuum) and electrical wiring in their original po‐
sitions.
♦ To avoid damage to lines, ensure sufficient clearance to
all moving or hot components.
Vehicles with automatic gearbox
– When installing engine, first raise scissor-type assembly plat‐
form only sufficiently to clip selector lever cable in position.
– Reconnect all electrical connections, lines, hoses and con‐
nectors which were separated during removal.
– Top up ATF level ⇒ 5-speed automatic gearbox 09D, four-
wheel drive; Rep. gr. 37 ; Checking ATF level and topping-
up .
– Reconnect air conditioning lines: ⇒ Heating, air conditioning
system; Rep. gr. 87 ; Repairing components of refrigerant cir‐
cuit .
– Recharge air conditioning system with refrigerant: ⇒ Heating,
air conditioning system; Rep. gr. 87 ; Repairing components
of refrigerant circuit .
– Replenish oil in power-assisted steering: ⇒ Running gear,
axles, steering, front and four-wheel drive; Rep. gr. 48 ;
Checking power-assisted steering system oil level .
– Replenish coolant ⇒ page 86
– Replenish engine oil if necessary.
– Connect battery.
Note
Perform wheel alignment after the installation of subframe ⇒
Running gear, axles, steering, front and four-wheel drive; Rep.
gr. 44 ; Wheel alignment .
– Connect Vehicle diagnosis, testing and information system -
VAS 5052- .
– Carry out vehicle system test ⇒ Vehicle diagnostic tester „Gui‐
ded fault finding".
– Finish the vehicle system test so that any fault entries stored
during assembly can be deleted automatically.
.
8-cylinder injection engine - Edition 11.2011
1. Removing and installing engine
Touareg 2003 ➤
11