Volkswagen Touareg 2010 Maintenance Manual
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Volkswagen Touareg 2010 Maintenance Manual

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Service
Maintenance
Touareg 2010 ➤
Touareg 2015 ➤
Edition 02.2019
Service Department. Technical Information

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Summary of Contents for Volkswagen Touareg 2010

  • Page 1 Service Maintenance Touareg 2010 ➤ Touareg 2015 ➤ Edition 02.2019 Service Department. Technical Information...
  • Page 2 In addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course, be observed. All rights reserved. No reproduction without prior agreement from publisher. Copyright © 2019 Volkswagen AG, Wolfsburg D3E8029B383...

  • Page 3: Table Of Contents

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Contents Engine list ............. .
  • Page 4 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.32 Engine oil: capacities and specifications ........

  • Page 5: Engine List

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Engine list (VIGG001256; Edition 02.2019) This chapter provides information on the following subjects: ♦ Petrol engines ⇒ page 1 ♦ Diesel engines ⇒ page 2 Note To ease the search for an engine, the engine codes are listed in alphabetical order.
  • Page 6 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 1) Under exceptional circumstances super unleaded, at least 95 RON, but with reduced output. Diesel engines Engines ⇒ Diesel engine Diesel engine Diesel engine Displacement Engine code CASA CASD CATA No.
  • Page 7 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Engines ⇒ Diesel engine Diesel engine Diesel engine Diesel engine Dis‐ place‐ ment Engine code CRCA CRCD CVVA CVWA No. of cylinders/ valves per cylinder Power kW at rpm 180/4000 to 4400...

  • Page 8: Service Work

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Service work Information reference flexible or fixed service ⇒ page 4 Service tables ⇒ page 6 Information about flexible or fixed serv‐ Service identification ⇒ page 4 Flexible service ⇒...
  • Page 9 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Therefore the service intervals are flexible. 2.1.3 Fixed service For vehicles with a fixed service, fixed services are calculated. This means that the mileage or time values are already set by Volkswagen.

  • Page 10: Service Tables

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Introduction of extended servicing intervals (ESI) Ask your importer if the extended service interval (ESI) is availa‐ ble for your country. Flexible service interval display (only vehicles with a flexible serv‐...
  • Page 11 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Scope of work – Vehicle interior: check for cleanliness. – Protective seat covers and protective carpet film: remove. – All equipment which has been packed inside vehicle (if part of original equipment): install.
  • Page 12 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Inspec‐ Exten‐ Scope of work change tion service scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion) Vehicle interior – Interior lights: check function of headliner, luggage compartment and glove compartment lights.
  • Page 13 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Inspec‐ Exten‐ Scope of work change tion service scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion) – Convertible top: clean and lubricate locking element.
  • Page 14 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Inspec‐ Exten‐ Scope of work change tion service scope of inspec‐ tion (applies only in addition to regu‐ lar in‐ spec‐ tion) – Engine and components in engine compartment: inspect for leaks and damage (from above).
  • Page 15 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 2.2.3 Service intervals to model year ►2013 Caution Applies only to diesel engines • In some countries, diesel has a higher sulphur content. • The high sulphur content leads to excessive wear of cyl‐...
  • Page 16 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 TOUAREG 7P 2013 Service intervals From - to PR No. Service events: Indicated on Intervals service interval display (includes oil change) 2013 Oil change service (fixed): every 5,000 km or 1 year...
  • Page 17 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Scope of work Climate and traffic condi‐ For operation with fuels that are »NOT« compliant with tions usual for passenger standards EN 228 ⇒ page 26 or EN 590 vehicles operated on fuels ⇒...
  • Page 18 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 2.2.6 Dust and pollen filter Scope of work Climate and traffic conditions usual Countries with high levels of dust for passenger vehicles ⇒ page 28 Dust and pollen filter (cabin filter): Every 30,000 km Max.
  • Page 19 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 2.2.9 Toothed belt Scope of work Climate and traffic conditions usual Countries with high levels of dust for passenger vehicles ⇒ page 28 Toothed belt and camshaft drive Every 120,000 km Every 120,000 km tensioning roller: renew.
  • Page 20 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Whichever occurs first. 2.2.13 Brake fluid Scope of work Climate and traffic conditions usual Only for markets outside Europe for passenger vehicles and with fixed oil change intervals Brake and clutch system: chang‐...
  • Page 21 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Whichever occurs first. Oil change service has been omitted in the Indian market. The interval service is carried out as a substitute. Changing the engine oil is an integral part of the interval service.
  • Page 22 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Petrol engines, applies up to ►2013 Interval Description of work Oil change service (fixed) Once after 5,000 km → Mainte‐ ♦ (QG0/QG2/QG3) nance tables (appears on service interval display)
  • Page 23 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Diesel engines, applies up to ►2013 Interval Description of work – Air filter element: renew and clean housing. every 30,000 km ⇒ page 70 or 2 years – Diesel fuel filter: renewing Every 30,000 km ⇒...

  • Page 24: General Information

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 General information ♦ Raising vehicle with lifting platform or trolley jack ⇒ page 20 ♦ Sticker ⇒ page 21 ♦ Entries in service schedule ⇒ page 22 ♦ Connecting vehicle diagnostic tester ⇒...

  • Page 25: Stickers

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 3.1.2 Lifting points for lifting platform or trolley jack: Front lifting point – Position support plate at reinforcement -arrow- of floor pan. WARNING Under NO circumstances must vehicle be raised on vertical stiffener of side member.

  • Page 26: Connecting Vehicle Diagnostic Tester

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Service sticker valid for vehicles to model year ►2013 – Service sticker “Your next service”: Enter a cross in position for next oil change service or inspection service or legal check such as legislative inspection or gas system check (next serv‐...

  • Page 27: Vehicle Identification Number

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Note Ensure that the selected vehicle diagnostic tester is used only with the respective diagnostic cable. WARNING ♦ During a road test, you must always secure testing and measuring equipment on the back seat.

  • Page 28: Vehicle Data Sticker

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Vehicle data sticker 3.5.1 “Vehicle data sticker”: attaching to serv‐ ice schedule or owner’s manual – Apply the lower of the two vehicle data stickers -arrow- in the service schedule or the owner's manual.

  • Page 29: Country Overview For Diesel Not Compliant With En 590

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Equatorial Guinea Mauritius Ethiopia Morocco Bahrain Madagascar Brunei Mali Benin Mozambique Burkina Faso Malawi Botswana Mauritania Burundi Nigeria China Niger Dubai Oman Democratic Republic of the Congo Puerto Rico...

  • Page 30: Country Overview For Petrol Not Compliant With En 228

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Armenia Haiti Mexico South Sudan Azerbaijan Honduras Moldova Surinam Ethiopia India Mongolia Swaziland Bahamas Indonesia Mozambique Syria Bahrain Iraq Myanmar Tajikistan Bangladesh Iran Namibia Tanzania Belize Jamaica Nepal Thailand...

  • Page 31: Engine Code And Engine Number

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Equatorial Guinea Haiti Nepal (Indian subconti‐ Togo nent) Armenia Honduras New Caledonia Trinidad and Tobago Azerbaijan India Nicaragua Chad Ethiopia Indonesia Dutch Overseas Territo‐ Tunisia ries Bahamas Iraq Niger...

  • Page 32: Countries With High Levels Of Dust

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 • Vehicle is often driven at full throttle with high payload or whilst towing a trailer • Using diesel with elevated sulphur content • Regular operation in areas with high levels of dust •...

  • Page 33: Identification Plate

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Dubai Lesotho Russian Federation Ecuador Lebanon Zambia El Salvador Liberia Saudi Arabia Ivory Coast Libya Senegal Eritrea Philippines Sierra Leone French Guyana Burundi Zimbabwe Fiji South Africa 3.12 Identification plate Note Vehicles for certain export countries have no type plate.
  • Page 34 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Country 30,000 km / 2 years 20,000 km / 2 years 15,000 km /1 year 10,000 km /1 year Bahamas Bahrain Bangladesh Belize Benin (Dahomey) Bermudas Bhutan Bolivia Brunei...
  • Page 35 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Country 30,000 km / 2 years 20,000 km / 2 years 15,000 km /1 year 10,000 km /1 year Qatar Kenya Kyrgyz Republic Columbia Cuba Kuwait Laos Lebanon Liberia...

  • Page 36: Jacking Up Mode: Switching Self-Levelling Suspension Off And On

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Country 30,000 km / 2 years 20,000 km / 2 years 15,000 km /1 year 10,000 km /1 year Singapore Somalia Sri Lanka South Sudan Sudan Suriname Syria Tajikistan...
  • Page 37 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Press button in centre console for 5 seconds. LOCK Jacking up mode is displayed in dash panel insert and LOCK warning lamp flashes. Deactivating vehicle jack mode – Press...

  • Page 38: Descriptions Of Work

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Descriptions of work: This chapter provides information on the following subjects: ♦ Swivel joints, axle mountings, coupling rod bearings and anti- roll bar rubber mounting: inspect for damage ⇒ page 36 ♦...
  • Page 39 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ♦ Multi-purpose additive for diesel fuel: adding ⇒ page 82 ♦ Multi-purpose additive for petrol fuels: adding ⇒ page 84 ♦ Oil level: checking ⇒ page 85 ♦ Engine oil: draining or extracting; renewing oil filter and re‐...

  • Page 40: Swivel Joints, Axle Mountings, Coupling Rod Bearings And Anti-Roll Bar Rubber Mounting

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Swivel joints, axle mountings, coupling rod bearings and anti-roll bar rubber mounting: inspecting for damage – Check boots of upper ball joints -1- and upper transverse links -2- for leaks and damage.

  • Page 41: Automatic Headlight Control And Static Cornering Light: Checking Function

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Check anti-roll bar bearing -arrow- for damage. Automatic headlight control and static cornering light: checking function 4.2.1 Static cornering light (cornering light): checking function – Switch on ignition and dipped beam or driving light assist.

  • Page 42: Battery Beneath Driver Seat: Inspecting And Checking With Battery Tester With Printer Vas 6161

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ODIS Service – Select “Control unit self-diagnosis”. – Select “Measured values”. – Select “Battery status for display”. If value is ≤80 (corresponds to 80 % charge state) or if voltage display is ≤12.5 (corresponds to no-load voltage of 12.5 V), fully...

  • Page 43: Status Of Battery: Reading, Sending Diagnosis Protocol Online

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Continuation for all vehicles: – Fold up carpet, open catches of battery housing -arrows- and remove cover. – Check battery. »Electrical system, General information« ⇒ Electrical system, General information; Rep. gr. 27 ; Checking battery »Checking battery«...
  • Page 44 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ♦ Tyre inflator - VAS 5216- 4.7.1 Tyres: checking condition WARNING If damage is determined, always check to see if a new tyre should be fitted. Tests at delivery inspection –...
  • Page 45 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.7.3 Tread depth: checking (including spare wheel) – Check tyre tread depth. Minimum tread depth: 1.6 mm Note This figure may vary according to legislation in individual coun‐ ♦...
  • Page 46 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 M+S tyres Note Important information on recommended winter tyres can be ♦ found in: ⇒ Wheel and tyre guide - Standard; Rep. gr. 44 ; Recom‐ ♦ mended winter tyres (Running gear → Wheel and tyre guide - Standard →...
  • Page 47 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Valid for all authorised wheel/tyre combinations. ⇒ Wheels and Tyres Guide - Standard; Rep. gr. 44 Spare wheel Part number - 7P6 010 744 P- Touareg Half payload Full payload...
  • Page 48 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Part number - 7P6 010 754 K- Touareg Half payload Full payload kPa/bar kPa/bar Tyre size Front Rear Front Rear 235/65 R17 108V 230/2.3 250/2.5 250/2.5 300/3.0 255/60 R17 106V...
  • Page 49 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Part number - 7P6 010 744 T- Touareg Half payload Full payload kPa/bar kPa/bar Tyre size Front Rear Front Rear 265/50 R19 110W 275/45 R20 110W 275/40 R21 107W 350/3.5...
  • Page 50 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Part number - 7P6 010 807 R- Touareg Part number - 7P6 010 000- Half payload Full payload kPa/bar/psi kPa/bar/psi Tyre size Front Rear Front Rear 210/2.1/30 210/2.1/30 250/2.5/36 300/3.0/51...
  • Page 51 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Part number - 7P6 010 785 P- Touareg Part number - 7P6 010 785 Q- kPa/psi kPa/psi Tyre size Front Rear 275/45 R20 XL 230/33 260/38 350/51 195/75-18 Spare wheel...
  • Page 52 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Part number - 7P6 010 844 N- Touareg kPa/psi kPa/psi Tyre size Front Rear 350/51 195/75-18 Spare wheel Part number - 7P6 010 759 Q- Touareg Part number - 7P6 010 759 R-...

  • Page 53: Front Passenger Front Airbag: Checking Key Switch And "On/Off Function

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Part number - 7P6 010 000 E- Touareg kPa/psi kPa/psi Tyre size Front Rear 275/40 R21 XL 230/33 290/42 350/51 195/75-18 Spare wheel Front passenger front airbag: checking key switch and “ON/OFF function”...

  • Page 54: Changing Brake Fluid

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ♦ Presence of caps on guide bushes – Ensure that brake hoses are not twisted. – Additionally ensure that brake hoses do not touch any vehicle components when steering is at full lock.
  • Page 55 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ♦ Brake filling and bleeding equipment - VAS 5234- ♦ Brake filling and bleeding equipment - VAS 6860- ♦ Brake bleeding wrench - VAS 5519- ♦ Brake bleeding tool - VAS 6564- ♦...
  • Page 56 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Pull plenum chamber cover under seal until cuts can be carried out at marked points -arrow- without damaging seal. – Cut cover at marked points -arrow-. – Fold cover up.
  • Page 57 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Using the suction hose from brake filling and bleeding unit , extract as much brake fluid -2- from the brake fluid reservoir as possible through the strainer -1-.

  • Page 58: Brake Fluid Level (Dependent Upon Brake Pad/Lining Wear): Checking

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Sequence: Disengagement clutch, wheel brake Quantity of brake fluid which must flow out: cylinder, brake calipers Front right 0.25 litre Rear right 0.25 litre Rear left 0.25 litre Total quantity: approx. 1.0 litres including the amount extracted from the brake fluid reservoir;...
  • Page 59 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.11.1 Procedure, brake fluid level (dependent upon lining/pad wear): checking Perform the following work: – Pull plenum chamber cover under seal until cuts can be carried out at marked points -arrow- without damaging seal.

  • Page 60: Brakes, Front And Rear: Checking Thickness Of Brake Pads And Condition Of Brake Discs

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.12 Brakes, front and rear: checking thick‐ ness of brake pads and condition of brake discs Front disc brake pads: checking thickness ⇒ page 56 Rear disc brake pads: checking thickness ⇒...
  • Page 61 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Mark position of wheel relative to brake disc. – Unbolt wheel bolts and remove wheel. – Measure thickness of inner and outer pads. a - Brake pad thickness without backplate...

  • Page 62: Diesel Particulate Filter: Check

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ♦ Cracks ♦ Scoring ♦ Rust (no surface rust) ♦ Burrs on circumference of brake disc Note Inform customer if brake disc damage is similar to these damage patterns. Renewing the brake discs is a repair measure.

  • Page 63: Fault Memory Of All Systems: Reading With Vehicle Diagnostic Tester , Correcting Possible Faults

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Carry out the following procedure to reactivate the automatic functions of the window regulators: – Close all doors and windows completely. – Switch on ignition. – Pull up button for relevant window and hold in this position for at least one second.

  • Page 64: Gearbox, Final Drive And Drive Shaft Boots: Inspect For Leaks And Damage

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.17 Gearbox, final drive and drive shaft boots: inspect for leaks and damage. – Check outer and inner CV joint boots on front axle and rear axle -arrows- for leaks and damage.

  • Page 65: Interior And Exterior Body: Inspecting For Corrosion With Doors And Flaps Open

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Note Defects which are found must be immediately reported to the re‐ sponsible high-voltage technician. 4.19 Interior and exterior body: inspecting for corrosion with doors and flaps open Test locations ♦...

  • Page 66: Poly V-Belt For Compressor: Renew

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Check poly V-belt/s -1- for: ♦ Sub-surface cracks (cracks, core ruptures, cross sectional breaks) ♦ Layer separation (top layer, cord strands) ♦ Base break-up ♦ Frayed cord strands ♦...
  • Page 67 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Note After draining the water, the fuel system must be bled. Removing: Carry out following procedure: Remove engine cover panel. ⇒ page 96 Note Ensure that no diesel fuel contacts coolant hoses.
  • Page 68 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Installing: Caution The seals -2- and -3- must be renewed. – Insert new diesel fuel filter element in diesel fuel filter lower part and turn slightly as far as it will go.

  • Page 69: Diesel Fuel Filter: Renewing (Diesel Engine)

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – After the fuel system has been bled, start engine. – Allow engine to run for several minutes at mid revs, then switch engine off again. – Read event memory and erase if necessary.
  • Page 70 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Lift off diesel fuel filter upper part -1- with fuel lines connected. – Pull out diesel fuel filter element -4- from diesel fuel filter lower part. Note Please observe disposal instructions!
  • Page 71 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Tighten bolts -arrows- alternately and diagonally. – Tighten bolts to 5 Nm torque. Bleeding fuel system • There must be sufficient fuel in the tank. – Activate fuel pump ⇒ Vehicle diagnostic tester.

  • Page 72: Cooling System: Checking Frost Protection And Coolant Level

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.25 Cooling system: checking frost protec‐ tion and coolant level Note The water used for mixing has a major influence on the effec‐ ♦ tiveness of the coolant. As the water quality differs from coun‐...
  • Page 73 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ♦ Refractometer - T10007 A- Note Read precise value for the following tests at light/dark boundary. Using a pipette, place a drop of water on the glass to improve the readability of the light/dark boundary.

  • Page 74: Air Suspension: Checking For Leaks And Damage

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – In hybrid vehicles, check additional coolant reservoir. – If coolant is too low, add required amount according to mixture ratio. Note If fluid loss is greater than can be expected through normal use, determine source and rectify (repair measure).
  • Page 75 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Air filter element, 3.0 l V6 TDI engine: removing and installing ⇒ page 73 Air filter element, 3.6 l V6 FSI engine: removing and installing ⇒ page 75 Air filter element, 4.2 l V8 TDI: removing and installing ⇒...
  • Page 76 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Open clamps -arrows-. – Press air filter upper part -1- off lower part -2- and pull upwards out of openings for retaining lugs -arrows-. Note Observe installation position of air filter element! –...
  • Page 77 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Insert air filter upper part into openings for retaining lugs and secure again with spring retainers -arrows-. Note Ensure that sealing surfaces of air filter housing are seated ♦...
  • Page 78 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Pull off connector -1- of air mass meter. – Unscrew bolts of air mass meter -2-. – Open clamps -3-. – Press air filter upper part -1- off lower part -2- and pull upwards out of openings for retaining lugs -arrows-.
  • Page 79 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Insert air filter upper part into openings for retaining lugs and secure again with spring retainers -3-. Note Ensure that sealing surfaces of air filter housing are seated ♦...
  • Page 80 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Press air filter upper part -1- off lower part -2- and pull upwards out of openings for retaining lugs -arrows-. Note Observe installation position of air filter element from air filter! –...
  • Page 81 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.27.4 Air filter element, 4.2 l V8 TDI: removing and installing Remove engine cover panel. ⇒ page 96 Removing Note Removing and installing the right air filter element is described below.
  • Page 82 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Remove air filter element -arrow-. – If necessary, blow out air filter housing with compressed air and install new air filter element. Installing Carry out the following procedure: –...
  • Page 83 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Connect electrical connector to air mass meter -arrow-. Note Ensure that connector is firmly seated. – Carry out these steps for left-hand air filter. – Install engine cover panel.
  • Page 84 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Compress circlip -1- to loosen secondary air line suction pipe and pull off line -2-. – Open clamps -arrows-. – Press air filter upper part -1- off lower part -2- and pull upwards out of openings for retaining lugs -arrows-.
  • Page 85 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Insert air filter element -arrow-. – Insert air filter upper part into openings for retaining lugs and secure again with spring retainers -arrows-. Note Ensure that sealing surfaces of air filter housing are seated ♦...

  • Page 86: Multi-Purpose Additive For Diesel Fuel: Adding

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.28 Multi-purpose additive for diesel fuel: adding 4.28.1 Specification for using multi-purpose ad‐ ditive for diesel fuel Note In the three markets mentioned below there is a particularly ♦...
  • Page 87 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Country Benin Nigeria Bhutan Pakistan Brazil Panama Brunei Paraguay Burkina Faso Saudi Arabia Cayman Islands Senegal Democratic Republic of the Congo Sierra Leone Dominican Republic Zimbabwe El Salvador Sri Lanka and the Maldives...

  • Page 88: Multi-Purpose Additive For Petrol Fuel: Adding

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.29 Multi-purpose additive for petrol fuel: adding 4.29.1 Specification for using multi-purpose ad‐ ditive for petrol fuel Note In the three markets mentioned below there is a particularly ♦...

  • Page 89: Engine Oil Level: Checking

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Country Indonesia Peru Iraq Philippines Iran Saudi Arabia Japan Senegal Yemen Singapore Jordan Surinam Cambodia Syria Qatar Chad Columbia Uzbekistan Kuwait United Arab Emirates Lebanon Vietnam Malaysia 4.30 Engine oil level: checking...

  • Page 90: Engine Oil: Draining Or Extracting, Renewing Oil Filter And Replenishing Engine Oil

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Press function button. Service A - Do not top up oil B - Oil can be topped up (approx. 0.5 litre) C - Oil must be topped up (approx. 1.0 litre)
  • Page 91 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Extract engine oil using used oil collection and extraction unit - VAS 6622A- . – Remove oil drain plug. – Clean M24 oil drain plug and fit new seal. The M14 oil drain plug with integrated seal must always be renewed.
  • Page 92 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ♦ Funnel, flexible - VAS 6675- ♦ Used oil collection and extraction unit - VAS 6622- Note To prevent excess contamination of the vehicle from the engine oil, observe the following instructions.
  • Page 93 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Use flexible funnel - VAS 6675- to drain engine oil. – Place funnel on subframe and assembly carrier. – Remove oil drain plug. – Clean M24 oil drain plug and fit new seal. The M14 oil drain plug with integrated seal must always be renewed.
  • Page 94 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Removing Note Please observe disposal instructions! ♦ Oil new O-rings before installing. ♦ – Cover area around oil filter sealing cap e.g. with oil spill cloth . – Release sealing cap using a 32 mm socket.
  • Page 95 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Release sealing cap using a 32 mm socket. – Remove sealing cap together with oil filter element. – Separate oil filter element -3- from sealing cap -1-. Caution The seals -2- and -4- and oil filter element -3- must be renewed.
  • Page 96 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Remove oil drain plug -1- of threaded cover and drain oil. – Once oil has drained out, screw in drain plug again and tighten to 10 Nm. – Loosen threaded cover -2- on hexagon using AF 36 tool insert -1- or around perimeter and remove.
  • Page 97 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Release sealing cap using a 32 mm socket. – Remove sealing cap together with oil filter element. – Separate oil filter element -3- from sealing cap -1-. Caution The seals -2- and -4- and oil filter element -3- must be renewed.

  • Page 98: Engine Oil: Capacities And Specifications

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Release sealing cap -arrow- using a 32 mm socket. – Remove sealing cap together with oil filter element. – Separate oil filter element -3- from sealing cap -1-.
  • Page 99 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Touareg 7P Petrol engines Oil quantity with filter VW engine oil standards Engine code Capacity / output With flexible service With fixed service CJTA 3.0 l / 213 kW...

  • Page 100: Engine Cover Panel And Design Cover - Top: Removing And Installing

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.33 Engine cover panel and design cover - top: removing and installing Engine cover panel, 3.0 l V6 TSI / TSI hybrid: removing and in‐ stalling ⇒ page 96 Engine cover panel, 3.0 l V6 TDI: removing and installing...
  • Page 101 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 1 - Centre designer cover 2 - Left designer cover 3 - Right designer cover 4 - Motor cover – When installing, make sure that rubber buffers are correctly -at top in illustration- inserted into mountings.
  • Page 102 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.33.2 Engine cover panel, 3.0 l V6 TDI: re‐ moving and installing Removing: Removing: – First pull engine cover panel off at front with both hands (in direction of travel) -arrows-, then lift at rear with both hands (in plenum chamber bulkhead area).
  • Page 103 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.33.4 Engine cover panel, 4.2 l V8 TDI: re‐ moving and installing Removing – First pull engine cover panel off at front with both hands (in direction of travel) -arrows-, then lift at rear with both hands (in plenum chamber bulkhead area).

  • Page 104: Engine Cover - Bottom (Noise Insulation): Removing And Installing

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.34 Engine cover - bottom (noise insulation): removing and installing Procedure The procedure of removing the engine cover panel -bottom- (noise insulation) can be found in Workshop Manual under: »General body repairs, exterior«...

  • Page 105: Panorama Sliding Roof With Rear Panorama Roof

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.36 Panorama sliding roof with rear panora‐ ma roof Note Only special lubricant may be used from the following vehicle ♦ identification number. WVGZZZ7PZGD022811 (7P1) ♦ The lubricating paste used until now and the new special lu‐...
  • Page 106 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Remove residual grease and dirt from guide rails using iso‐ propanol and a lint-free cloth. – Lubricate inside and outside of whole guide rail -arrows-. – Repeat the process on the other side of the vehicle.

  • Page 107: Road Test: Performing (Driving Behaviour, Noises, Air Conditioner Etc.)

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Remove dirt deposits using wet and dry vacuum cleaner , for example. Note To remove insects and particles from the net and wind deflec‐ ♦ tor frame, use a sponge and a soapy solution.

  • Page 108: Wheel Securing Bolts: Tightening To Specified Torque

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Noise/vibration: wheel bearing, exhaust system – Engine: hot starting behaviour 4.38 Wheel securing bolts: tightening to specified torque ♦ Pulling off wheel hub trim: ⇒ page 104 ♦ Pulling off wheel trim ⇒...
  • Page 109 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 The puller hook to remove the cover caps is located with the ve‐ hicle tool kit. – Place the puller hook through opening in cover cap. – Pull off cap using the puller hook.
  • Page 110 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ♦ Torque wrench - V.A.G 1332- – Slide adapter -2- into anti-theft wheel bolt -1- onto stop. – Slide the wheel bolt wrench onto adapter -2- onto stop. Tightening wheel bolts –...

  • Page 111: Reducing Agent (Adblue®/Def): Replenishing

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Install wheel trim by inserting trim evenly into steel wheel. Ensure that valve -B- seats in cut-out -A- of wheel trim. Note Place adapter and puller hooks properly in vehicle tool kit after completing work.
  • Page 112 ♦ The reducing agent (AdBlue ® /DEF) is contained in a separate tank in the vehicle. It is NOT therefore mixed with diesel fuel. ♦ A refill container approved by Volkswagen must be used for ® replenishing the reducing agent (AdBlue /DEF).
  • Page 113 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ♦ From a remaining distance of 2400 km, a gong sounds and “Top up AdBlue (DEF)!” is displayed“ Remaining distance 2400 km”. ♦ From a remaining distance of 1000 km, a warning buzzer sounds and “Top up AdBlue (DEF)!”...
  • Page 114 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Caution ® Never allow reducing agent (AdBlue /DEF) to come into con‐ tact with trim or body parts. ® If this happens, wash off the reducing agent (AdBlue /DEF) with clear water and wipe area with a lint-free cotton cloth.
  • Page 115 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Remove tank filler neck sealing plug -1-. 4.39.5 Reducing agent tank: filling Procedure Note Refer to the ⇒ Operating manual for the filling device for AdBl‐ ♦ ue - VAS 6960- .

  • Page 116: Reducing Agent (Adblue®/Def): Changing

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Carefully insert sealing plug -1-. – Install spare wheel -2- (if available), tightening wing nut -3- hand-tight. – Insert foam part (if fitted) beneath floor covering. – Fold floor covering -1- down and pull forwards.

  • Page 117: Headlight Adjustment: Checking Halogen Headlights

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 This example shows that the expiry date 05/2003 has been ex‐ ceeded, then the bottle has to be renewed. – Check the expiry date. – Renew tyre sealant if the expiry date has been reached.
  • Page 118 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 • Inclination must be set. • Refer to the ⇒ operating instructions for headlight adjustment units . 4.42.2 Headlight adjustment (ECE): adjusting Special tools and workshop equipment required ♦ Headlight adjustment unit - VAS 5046 A- ♦...
  • Page 119 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ♦ Headlight adjustment unit - VAS 621 001- Note The VOL/VOR marking is visible on the outside the headlight. ♦ The lateral adjustment mechanism is sealed on SAE-compli‐ ♦...
  • Page 120 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 VOR: Visual Optical Aim Right -2- – Check whether the right horizontal light-dark border touches the separating line -2- in the test area of the headlight adjust‐ ment unit.

  • Page 121: Headlight Adjustment: Checking Gas Discharge Headlights Without Dla

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Lateral and height adjustment for left headlight: Lateral adjustment Height adjustment Note In some markets, the adjustment bolt for lateral adjustment is -1- encapsulated. Lateral adjustment is not permissible here.
  • Page 122 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 • Vehicle and headlight adjuster must be on a level surface. • Vehicle and headlight adjustment unit must be aligned. • Inclination must be set. • Event memory must be cleared.
  • Page 123 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – With the dipped beam switched on, the lowest part of the hor‐ izontal light-dark border must touch the dividing line -1- of the test area – The breaking point -2- between the horizontal part of the light- dark border on the left and the slope on the right should be on the vertical line passing through the centre mark.
  • Page 124 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Inclination setting for SAE-compliant VOR gas discharge head‐ lights, LED headlights and DLA headlights Fill level of Inclination fuel gauge 0 to 1/2 0.0 % 1/2 to 1 0.0 % VOR: Visual Optical Aim Right -2- –...
  • Page 125 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Overview of gas discharge headlights without “Dynamic Light As‐ sist” dynamic main beam regulation: Front left turn signal bulb - M5- or front right turn signal bulb - M7-...
  • Page 126 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Adjust adjustment screws using a hexagon key. Lateral adjustment Height adjustment – Turn vertical adjustment screw -2- until correct setting is at‐ tained. Note In some markets, the adjustment bolt for lateral adjustment is ♦...
  • Page 127 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.43.5 Gas discharge headlights without “Dy‐ namic Light Assist” dynamic main beam regulation: adjusting, version 2 (7P6) Overview of gas discharge headlights without “Dynamic Light As‐ sist” dynamic main beam regulation:...

  • Page 128: Headlight Adjustment: Checking Gas Discharge Headlights With Dla, Adjusting If Necessary

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Adjust adjustment screws using a hexagon key. Height adjustment Lateral adjustment – Turn vertical adjustment screw -1- until correct setting is at‐ tained. Note In some markets, the adjustment bolt for lateral adjustment is ♦...
  • Page 129 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 • Reflectors and lights OK • The initialisation of the headlight range control must have been completed. • The vehicle must be rolled forward and backward several me‐ tres or front and rear springs must be bounced fully several times so that springs settle.
  • Page 130 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Test pattern with dynamic main beam Note For dynamic main beam test pattern, headlights need to be ♦ reset to basic settings using vehicle diagnostic tester . The basic settings can only be reset using vehicle diagnostic ♦...
  • Page 131 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ♦ Headlight adjustment unit - VAS 5046 A- ♦ Headlight adjustment unit - VAS 5047 A- ♦ Headlight adjustment unit - VAS 621 001- ♦ Vehicle diagnostic tester Note The VOL/VOR marking is visible on the outside the headlight.
  • Page 132 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Whether the horizontal light-dark border touches the separat‐ ing line -1- in the test area when the main beam is on. – Whether the breaking point -2- between horizontal part of the light-dark border on the right and the rising part on the left lies on the vertical line of the central point -3-.
  • Page 133 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Test pattern with dynamic main beam Note For dynamic main beam test pattern, headlights need to be ♦ reset to basic settings using vehicle diagnostic tester . The basic settings can only be reset using vehicle diagnostic ♦...
  • Page 134 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.44.4 Gas discharge headlights with “Dynamic Light Assist” dynamic main beam regu‐ lation: adjusting, version 1 (7P5) Identification: ♦ Square cut-out in lower area of headlight lens -arrow A-.
  • Page 135 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Adjust adjustment screws using a hexagon key. Lateral adjustment Height adjustment – Turn height adjustment screw -2- until setting is correct. Note In some markets, the adjustment bolt for lateral adjustment is ♦...
  • Page 136 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Overview of gas discharge headlights and “Dynamic Light Assist” dynamic main beam regulation Front left turn signal bulb - M5- or front right turn signal bulb - M7- Left gas discharge bulb - L13- or right gas discharge bulb -...

  • Page 137: Headlight Adjustment: Checking Fog Lights

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Adjust adjustment screws using a hexagon key. Height adjustment Lateral adjustment – Turn height adjustment screw -1- until setting is correct. Note In some markets, the adjustment bolt for lateral adjustment is ♦...
  • Page 138 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Adjusting fog lights and other additional lights, version 2 (7P6) ⇒ page 135 4.45.1 Test and adjustment conditions • Tyre pressure OK • Lenses must not be damaged or dirty.
  • Page 139 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Adjusting fog lights, only vehicles with no automatic distance con‐ trol (ACC) – Turn height adjustment screw until correct setting is attained, using Allen key -arrow-. There is no provision for lateral adjustment.

  • Page 140: Sliding Sunroof Drains At Front: Check For Blockage, Clean If Necessary

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.46 Sliding sunroof drains at front: check for blockage, clean if necessary Open sliding sunroof completely. – Check water drain at front -arrows- for contamination, and clean if necessary.
  • Page 141 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Note In countries and regions where no frost occurs due to the local climatic conditions, the anti-freeze protection does not need to be checked. Read precise value for the following tests at light/dark boundary.
  • Page 142 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Note Genuine washer fluid ⇒ ETKA prevents the spray jets, washer ♦ fluid reservoirs and connecting hoses from freezing. In vehicles with fan jets, the reservoir must be filled with Gen‐...
  • Page 143 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Note If the spray field is uneven due to soiling in the spray jet, re‐ ♦ move spray jet ⇒ Electrical system ⇒ Rep. gr. 92 ⇒ Removing and installing spray jets for windscreen wash/wipe system , and flush it with water opposite to direction of spray.

  • Page 144: Wiper Blade Protection: Removing

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 The headlights are washed if the windscreen wiper lever is held in “wipe position” for at least 1.5 seconds. The washer fluid jet must hit the headlight lens centrally.
  • Page 145 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Version 2: wiper blade with slide-on protective strip ♦ Identification, blade protector -arrow- is slid on wiper blade Wiper blade protection, version 2: removing ⇒ page 142 Version 3: transport wiper blade ♦...
  • Page 146 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Pull protective strip off wiper blade from bottom to top, as shown in illustration. – Carefully place wiper arm back onto windscreen. – Switch ignition on and briefly operate the wiper lever to move the wipers back to park position.

  • Page 147: Service Interval Display: Resetting

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Depending on type, turn wiper blade with lip upwards and pull it off. Or detach the wiper blade at the hinged point -3- by pressing the locking element -1- in the holder -2- and pulling out the wiper blade.

  • Page 148: Power Assisted Steering: Checking Fluid Level

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ODIS Service – Select “Change flexible/fixed intervals”. – Carry out adaptation according to the information of “Guided functions”. Changing values for maximum distance to be driven (km) until next oil change service (fixed) during delivery inspection ODIS Service –...

  • Page 149: Track Rod Ends: Checking Clearance, Firm Seating And Boots

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Check fluid level: The fluid level must be in area of MIN. mark‐ ing (up to 2 mm above or below marking). Note If fluid level is above specified range, fluid must be extracted.

  • Page 150: Dust And Pollen Filter: Cleaning Housing And Renewing Filter Element

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Check attachment. – Check that boots -arrow- are not damaged and are seated correctly. 4.53 Dust and pollen filter: cleaning housing and renewing filter element Procedure – ⇒ Heating, air conditioning; Rep. gr. 87 ; Front heater and air conditioning unit;...
  • Page 151 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 When performing maintenance work, ensure that warning stick‐ ers are not soiled or damaged and are present on all high-voltage components. Note Only warning stickers that are attached in visible areas are ♦...

  • Page 152: Water Drain Valves At Rear: Check For Blockage, Clean If Necessary

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Perform visual check. – Check high-voltage sticker -arrow- to make sure it is in good condition. 4.57 Water drain valves at rear: check for blockage, clean if necessary –...
  • Page 153 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ♦ Torque wrench - V.A.G 1331/- ♦ Assembly tool - T10118- for 6-cylinder FSI engine ♦ Puller - T10095 A- for 6-cylinder FSI engine ♦ Puller - T40039- for 6-cylinder TSI and 8-cylinder petrol engine...
  • Page 154 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 4.58.1 Spark plugs, 3.0 l V6 TSI hybrid engine: renewing WARNING High voltage in hybrid vehicle's high voltage system. Risk of electric shock! Before commencing any work, inspect high voltage components in working area.
  • Page 155 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Press connector locks -arrows- in succession and pull connectors -1- off ignition coils with output stages. Note Before pulling off connectors, note positions of ignition coils with output stages relative to connectors and mark if necessary.
  • Page 156 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-. – Screw in new spark plugs using spark plug socket and exten‐...
  • Page 157 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Screw in bolts -arrows- and tighten to 5 Nm. – Reattach any lines that were removed. – Install connecting pipe from air filter. ⇒ page 71 – On completion of repair work on high-voltage components, visually inspect working area.
  • Page 158 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Pull out ignition coils with output stages in direction of arrow using puller - T40039- . Note To pull off ignition coils with output stages, position puller - ♦...
  • Page 159 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Push on connectors -1- again so that they engage. – Screw in bolts -arrows- and tighten to 5 Nm. – Reattach any lines that were removed. – Install connecting pipe of air filter.
  • Page 160 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Position assembly tool - T10118- on connector locking element -arrow- and carefully pull upwards until locking element releases. – Pull off connectors for ignition coils with output stages up‐...
  • Page 161 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Removing: – Remove air pipe -A- with air filter upper part by opening hose clamp -1- and releasing retaining clips -2-. – Pull off bung from pipe. – Unscrew bolts -1- and -2-.
  • Page 162 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 – Apply a thin bead of silicone paste on the circumference of the sealing hose of the ignition coil with output stage -arrow-. – Screw in new spark plugs using spark plug socket and exten‐...

  • Page 163: Exhaust Emissions Test

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Exhaust emissions test Exhaust emissions test for petrol engines ⇒ page 159 Exhaust emissions test for diesel engines ⇒ page 161 Note Please observe the country specific legal regulations.
  • Page 164 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 The following vehicle data can be found in the vehicle registration certificate part 1: ♦ Registration number: “e.g. WOB-HH 1234” ♦ Emission key number “Field 14.1 (code for field 14)”...

  • Page 165: Exhaust Emissions Test For Diesel Engines

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Inspection – Inspect all exhaust emissions relevant components. – Check if exhaust system is fitted and complete and check for leaks and damage. Procedure – Follow instructions from exhaust gas testing station .
  • Page 166 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ♦ Type and version “Field D2 (type only)”, “Field 2.2 (code for field D.2)” ♦ Nominal speed “field P4” Specified data input for EET There are different ways to enter the specified data: ♦...
  • Page 167 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Number of throttle bursts for conditioning Engine oil temperature (min. value) Select engine oil temperature measurement procedure Idling speed Governed speed Nominal speed (registration certification part 1, vehicle document)

  • Page 168: Glossary

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Glossary Term Explanation Anti-locking brake system. The ABS is a regulating system in the brake system, that prevents locking when braking. This helps to maintain directional stability and steerability.
  • Page 169 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Term Explanation LongLife service The LongLife service enables extremely long inspection or oil change intervals, depend‐ ing on individual driving style and conditions under which the vehicle is used. For the LongLife service a special engine oil is required.
  • Page 170 Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 Term Explanation Society of Automotive Engineers. Association which creates proposals/guidelines for im‐ plementing legal requirements (e.g. standards). With the SCR process (selective catalytic reduction) the noxious nitrogen oxides emis‐...

  • Page 171: Change History

    Touareg 2010 ➤ , Touareg 2015 ➤ Maintenance - Edition 02.2019 ---Change history--- Date Chapter Scope of modification 01/02/2 Service tables ⇒ page 6 Chapter updated. Exhaust emissions test for diesel engines Chapter updated. ⇒ page 161 Poly V-belt: checking condition ⇒...

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