Volkswagen Touareg 2003 Workshop Repair Manual page 49

– Remove bolts securing coolant pipe -arrow-.
– Disconnect connectors from knock sensors.
– Pull connectors off all injectors.
– Disconnect connector -1-.
– Disconnect hose -2-.
– Remove bolts -8-.
– Disconnect connector -9-.
– Remove coolant pipe.
– Remove intake manifold
– Remove cylinder head cover
– Loosen cylinder head bolts in the sequence given starting at
the outside and working inwards and then remove completely.
– Carefully remove cylinder head.
– Place clean cloths in cylinders so that no dirt or emery cloth
particles can get in between cylinder wall and piston.
– Also prevent dirt and emery cloth particles from getting into
coolant.
– Now carefully clean sealing surfaces of cylinder head and cyl‐
inder block. When doing this, ensure that surfaces are not
scored or scratched (if abrasive paper is used, grade must not
be less than 100).
1.5.2 Installing
– Carefully remove metal particles, emery residue and cloths.
Note
Do not remove new cylinder head gasket from its packing until
♦
immediately before installing.
Handle new gasket with extreme care. Damage will cause
♦
leakage.
– Fit new cylinder head gasket. Inscription (Part No.) must be
readable.
⇒ page 132 .
⇒ page 32 .
8-cylinder injection engine - Edition 11.2011
Touareg 2003 ➤
43
1. Cylinder head