Assembly Overview - Cover Part - Volkswagen Phaeton 2003 Workshop Manual

– Now remove securing bolts -1- and -2- on intake manifold.
– Pull vacuum hose off intake manifold change-over vacuum
actuator.
– Pull vacuum canister out of mounting on intake manifold.
– Unbolt coolant pipe on front of cylinder head.
– Remove intake manifold and place it on a suitable surface so
that the vacuum unit will not be damaged.
Note
Seal intake ports in intake manifold and in cylinder head with a
clean cloth.
– Unbolt retainer on front of cylinder head cover for wiring to
knock sender and oil level/temperature sender.
– Remove cylinder head cover.
Installing
Installation is carried out in the reverse order. When installing,
note the following:
Note
Bolt intake manifold first to cylinder head. Then tighten the two
♦
bolts for the heat shield and the bolts for the intake manifold
support.
Ensure that fuel hose connections are tight.
♦
Specified torques
Threaded connection
Cylinder head cover to cylinder head
Intake manifold to cylinder head
Intake manifold to support
Heat shield to exhaust manifold
Dip stick guide tube to intake manifold
1.7

Assembly overview - cover part

Installing cover seals ⇒ page 73
Preparing cylinder head gasket for assembly of cover
⇒ page 73
Specified torque
10 Nm
13 Nm
20 Nm
23 Nm
5 Nm
.
6-cylinder injection engine - Edition 02.2014
Phaeton 2003 ➤
71
1. Cylinder head