Periodic Checks And Adjustments; Introduction; Periodic Maintenance/Lubrication Intervals - Yamaha XV1600A1999 Service Manual

INTRODUCTION/PERIODIC MAINTENANCE/
EAS00036

PERIODIC CHECKS AND ADJUSTMENTS

INTRODUCTION

This chapter includes all information necessary to perform recommended checks and adjustments. If
followed, these preventive maintenance procedures will ensure more reliable vehicle operation, a
longer service life and reduce the need for costly overhaul work. This information applies to vehicles
already in service as well as to new vehicles that are being prepared for sale. All service technicians
should be familiar with this entire chapter.
EAS00037

PERIODIC MAINTENANCE/LUBRICATION INTERVALS

NO. ITEM
1 * Fuel line
2 * Fuel filter
3 Spark plugs
4 * Valves
5 Air filter
6 Clutch
7 * Front brake
8 * Rear brake
9 * Wheels
10 * Tires
11 * Wheel bearings
12 * Swingarm
13 Dirve belt
14 * Steering bearings
15 * Chassis fasteners
16 * Sidestand
LUBRICATION INTERVALS
CHECKS AND MAINTENANCE JOBS
S Check fuel hoses for cracks or damage.
S Replace if necessary.
S Check condition.
S Replace if necessary.
S Check condition.
S Clean, regap or replace if necessary.
S Check valve clearance.
S Adjust if necessary.
S Clean or replace if necessary.
S Check operation.
S Adjust or replace cable.
S Check operation, fluid level and vehicle for fluid leakage.
S Correct accordingly.
S Replace brake pads if necessary.
S Check operation, fluid level and vehicle for fluid leakage.
S Correct accordingly.
S Replace brake pads if necessary.
S Check balance, runout, spoke tightness and for damage.
S Tighten spokes and rebalance or replace if necessary.
S Check tread depth and for damage.
S Replace if necessary.
S Check air pressure.
S Correct if necessary.
S Check bearing for looseness or damage.
S Replace if necessary.
S Check swingarm pivoting point for play.
S Correct if necessary.
S Lubricate with molybdenum disulfide grease every
24,000 km or 24 months (whichever comes first).
S Check belt tension.
S Adjust if necessary. Make sure that the rear wheel is
properly aligned.
S Check bearing play and steering for roughness.
S Correct accordingly.
S Lubricate with lithium soap base grease every
24,000 km or 24 months (whichever comes first).
S Make sure that all nuts, bolts and screws are properly
tightened.
S Tighten if necessary.
S Check operation.
S Lubricate and repair if necessary.
INITIAL
(1,000 km)
3-1
CHK
ADJ
EVERY
6,000 km 12,000 km
or or
6 months 12 months
(whichever (whichever
comes first) comes first)
Every 24,000 km or 24 months
(whichever comes first)
Every
4,000 km