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INTRODUCTION EAU00000 Congratulations on your purchase of the Yamaha Road Star™. This model is the result of Yamaha’s vast experience in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.
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This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
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IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
TABLE OF CONTENTS 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX...
SAFETY INFORMATION Safe riding ..................1-1 Protective apparel ................1-3 Modifications ..................1-3 Loading and accessories ..............1-3 Gasoline and exhaust gas..............1-5 Location of important labels .............. 1-7...
S AFETY INFORMATION EAU01771 MOTORCYCLES ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERATOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTORCYCLE. HE OR SHE SHOULD: 1.
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SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified opera- tors.
6. Passengers should also observe the precautions mentioned above. Modifications Modifications made to this motorcycle not approved by Yamaha, or the removal of original equipment, may render the motorcycle unsafe for use and may cause severe personal injury. Modifications may also make your motorcycle illegal to use.
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Genuine Yamaha accessories have been specifically designed for use on this motorcycle. Since Yamaha cannot test all other accessories that may be available, you must personally be responsible for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories.
SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum. b.
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SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pe- destrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c.
SAFETY INFORMATION EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle. WARNING Before you operate this vehicle, read the owner’s manual. English 3HP-21568-00 4AA-22259-40...
I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push. 2. Turn. EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be re- the ignition and lighting systems, and is Never turn the key to “OFF”...
Fuel level warning light “ ” the engine is defective. When this oc- This warning light comes on when the curs, have the Yamaha dealer check fuel level drops below approximately the self-diagnosis system. 3.5 L. When this occurs, turn the fuel cock lever to the “RES”...
INSTRUMENT AND CONTROL FUNCTIONS Pushing the mode button (left) switch- es the display between the odometer mode “ODO” and the tripmeter modes “TRIP A” and “TRIP B” in the following order: CB-27E TRIP A TRIP B 1. Odometer/tripmeter/clock 2. Speedometer To reset a tripmeter, select it by push- 3.
If this occurs, refuel as come on or the fuel level warning light soon as possible. will flash. If this occurs, have a Yamaha 1. Clock dealer check the motorcycle. NOTE: 2.
INSTRUMENT AND CONTROL FUNCTIONS 4. Push the right button to change the hours. 5. Push the left button and only the minute display will flash. To set the clock: EAU00118 Handlebar switches 6. Push the right button to change 1. Turn the key to “ON”. the minutes.
INSTRUMENT AND CONTROL FUNCTIONS EAU00127 3. Turn signal switch To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the cen- ter position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position.
INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1. Brake lever 1. Brake pedal EAU01215 EAU00158 EAU00162 Shift pedal Brake lever Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the engine and is used in com- handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EW000024 WARNING Make sure that the fuel tank cap is properly installed before riding.
INSTRUMENT AND CONTROL FUNCTIONS EAU00185 OFF: closed position CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- es or plastic parts. EAU00192 Recommended fuel: 1. Filler tube Regular gasoline 2. Fuel level EAU03050 For Australia: Fuel cock...
INSTRUMENT AND CONTROL FUNCTIONS ON: normal position RES: reserve position EAU03032 Starter (choke) knob With the lever in this position, fuel flows This indicates reserve. If you run out of Starting a cold engine requires a richer to the carburetor. Normal riding is done fuel while riding, move the lever to this air-fuel mixture, which is supplied by with the lever in this position.
INSTRUMENT AND CONTROL FUNCTIONS 1. Projection 2. Seat holder EAU03372 EAU01737 Locking the steering with a Rider seat To install the rider seat padlock 1. Insert the projection on the rear of To remove the rider seat the rider seat into the seat holder In addition to the main switch/steering 1.
INSTRUMENT AND CONTROL FUNCTIONS EW000030 WARNING Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. To release the helmet from the hel- met holder 1. Helmet holder Remove the rider seat, remove the hel- EAU01819 met from the helmet holder, and then...
INSTRUMENT AND CONTROL FUNCTIONS 1. Locknut 1. Special wrench A. Distance A 2. Adjusting nut 2. To increase the spring preload Spring preload: EAU00293 and thereby harden the suspen- Adjusting the shock absorber Minimum (soft): sion, turn the adjusting nut in di- assembly Distance A = 42.5 mm rection a.
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Do not deform or damage the gas cylinder in any way, as this will result in poor damping per- formance. Always have a Yamaha dealer service the shock absorber. 3-14...
It cuts the running engine when check this system regularly as de- the sidestand is moved down. scribed below and have a Yamaha Periodically check the operation of the dealer repair it if it does not function ignition circuit cut-off system according properly.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS Pre-operation check list ..............4-1...
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P RE-OPERATION CHECKS EAU01114 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
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PRE-OPERATION CHECKS ITEM CHECKS PAGE • Check fuel level. Fuel • Add fuel if necessary. Lights, signals and • Check operation. — switches NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time;...
OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine ..........5-1 Starting a warm engine ..............5-3 Shifting ....................5-3 Tips for reducing fuel consumption ........... 5-4 Engine break-in ................. 5-4 Parking ....................5-5...
Before starting engine, their functions before riding. check the function of the igni- Consult a Yamaha dealer re- tion circuit cut-off system ac- garding any control or function cording procedure that you do not thoroughly un- described on page 3-15.
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When the transmission is in the neutral position, the neutral indicator light NOTE: The engine is warm when it responds should be on, otherwise have a normally to the throttle with the starter Yamaha dealer check the electrical cir- (choke) turned off. cuit.
OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
If any engine trouble should occur correct operating clearances. During during the engine break-in period, this period, prolonged full-throttle oper- immediately have a Yamaha dealer ation or any condition that might result check the vehicle. in engine overheating must be avoided.
OPERATION AND IMPORTANT RIDING POINTS EAU00457 Parking When parking, stop the engine, re- move the key from the main switch, and then turn the fuel cock lever to “OFF”. EW000058 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit ............6-1 Checking the brake fluid level ......6-23 Periodic maintenance and lubrication chart ..6-3 Changing the brake fluid ........6-24 Removing and installing the panel .......6-6 Drive belt slack ..........6-24 Checking the spark plugs ........6-7 Checking and lubricating the brake and shift pedals ............
VALS MAY NEED TO BE SHORT- ENED. EW000060 WARNING If you are not familiar with motor- cycle maintenance work, have a Yamaha dealer do it for you. 1. Owner’s tool kit EAU00464 EAU03394 Safety is an obligation of the owner. Owner’s tool kit Periodic inspection, adjustment and lu- The owner’s tool kit is located under...
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PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EW000063 WARNING Modifications approved Yamaha may cause loss of perfor- mance and render the vehicle un- safe for use.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00473 Periodic maintenance and lubrication chart CP-01E Every Every Initial Annual ITEM CHECKS AND MAINTENANCE JOBS 1,000 km check 6,000 km 12,000 km • Check fuel hoses for cracks or damage. √ √ Fuel line •...
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PERIODIC MAINTENANCE AND MINOR REPAIR Every Every Initial Annual ITEM CHECKS AND MAINTENANCE JOBS 1,000 km check 6,000 km 12,000 km • Check bearings for looseness or damage. √ Wheel bearings • Replace if necessary. • Check operation and for excessive play. •...
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• Correct if necessary. switches • Adjust headlight beam if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU03206 NOTE: The annual checks must be performed every year except if a 6,000 km or 12,000 km maintenance is performed instead.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel A 1. Bolt EAU01777 EAU00491 Removing and installing the Panel A To remove the panel panel Remove the bolt, and then pull the pan- The panel shown above needs to be el off as shown. removed to perform some of the main- tenance jobs described in this chapter.
Do not attempt to diagnose such threads. problems yourself. Instead, have a Yamaha dealer check the motorcycle. Tightening torque: If a spark plug shows signs of electrode Spark plug: erosion and excessive carbon or other 18 Nm (1.8 m·kg)
PERIODIC MAINTENANCE AND MINOR REPAIR ECA00021 EAU03399* 2. Remove the rider seat. (See page Engine oil and oil filter CAUTION: 3-11 for rider seat removal and in- cartridge Do not use any tools to remove or stallation procedures.) The engine oil level should be checked install the spark plug cap, otherwise 3.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oil filler cap 1. Dipstick 1. Engine oil drain bolt (crankcase) 2. Maximum level 4. Wait a few minutes until the oil set- To change the engine oil (with or 3. Minimum level tles, remove the oil filler cap, wipe without oil filter cartridge replace- NOTE:...
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20 Nm (2.0 m·kg) NOTE: An oil filter wrench is available at a 8. Pour only 2.5 L of the specified Yamaha dealer. amount of recommended engine 5. Apply a thin coat of engine oil to oil through the filler hole, insert the...
PERIODIC MAINTENANCE AND MINOR REPAIR 10. Remove the engine oil filler cap, EC000072 EAU03395 Transfer case oil CAUTION: and then gradually fill the oil tank The transfer case oil level should be In order to prevent clutch slip- with the remaining oil quantity checked before each ride.
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PERIODIC MAINTENANCE AND MINOR REPAIR 5. Remove the oil filler cap, add the specified amount of the recom- mended transfer case oil, and then install and tighten the oil filler cap. Recommended transfer case oil: See page 8-2. Oil quantity: 0.4 L 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt (× 4) 1. Air filter joint clamp screw 1. Screw (× 2) 2. Air filter case cover 2. Hose (× 2) 2. Loosen the air filter joint clamp 3. Remove the air filter case cover by EAU03396 screw, and then slightly pull the air Cleaning the air filter element...
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) 1. Hose (× 2) 2. Hose 6. Lightly tap the air filter element to 8. Install the air filter case cover by 5. Remove the air filter element by remove most of the dust and dirt, installing the screws.
Therefore, most car- checked and, if necessary, adjusted as buretor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart.
If the specified idling speed cannot be from occurring, the valve clearance obtained as described above, have a must be adjusted by a Yamaha dealer Yamaha dealer make the adjustment. at the intervals specified in the periodic maintenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR EWA00011 EWA00012 WARNING WARNING Tire inflation pressure should be Because loading has an enormous impact on the handling, braking, per- checked and adjusted when the formance and safety characteristics temperature of the tire equals the of your motorcycle, you should keep ambient air temperature.
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Yamaha dealer immediately and quality product. have the tire replaced. 6-18...
1. Adjusting nut age before each ride. If any dam- 2. Adjusting nut 2. Locknut age is found, have a Yamaha c. Clutch lever free play 3. If the specified clutch lever free dealer replace the wheel. Do not EAU00694...
1. Locknut system. If there is air in the hy- 2. Adjusting bolt draulic system, have a Yamaha c. Brake lever free play dealer bleed the system before EAU00696 Adjusting the brake lever free operating the motorcycle.
If there is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish a. Distance between brake pedal and footrest 1.
As the brake pads wear, it is nor- mal for the brake fluid level to gradually go down. However, if the brake fluid level goes down sud- denly, have a Yamaha dealer 1. Minimum level mark 1. Minimum level mark check the cause.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU03238 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrica- tion chart. In addition, have the oil seals of the brake master cylinder and caliper...
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Wheel axle nut 1. Caliper bracket bolt 1. Adjusting bolt (× 2) 2. Locknut (× 2) EAU01748 To adjust the drive belt slack 2. Loosen the drive belt puller lock- 1. Loosen the rear wheel axle nut nut on each side of the swingarm.
PERIODIC MAINTENANCE AND MINOR REPAIR ECA00025 CAUTION: Improper drive belt slack will over- load the engine. Keep the drive belt slack within the specified range. 5. Tighten the axle nut and the brake caliper bracket bolt to the specified torques. Tightening torques: EAU03199 Axle nut:...
Recommended lubricant: EW000113 WARNING Lithium-soap-based grease If the sidestand does not move up (all-purpose grease) and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6-27...
This motorcycle is equipped with a ward and backward. If any free sealed-type (MF) battery, which does play can be felt, have a Yamaha not require any maintenance. There is dealer check or repair the steer- no need to check the electrolyte or to ing.
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Batteries produce explosive hy- To charge the battery WARNING drogen gas. Therefore, keep Have a Yamaha dealer charge the bat- Electrolyte is poisonous and sparks, flames, cigarettes, etc., tery as soon as possible if it seems to dangerous since it contains sul- away from the battery and pro- have discharged.
Specified fuses: 5. Odometer fuse cess to a sealed-type (MF) bat- Main fuse: 30 A 6. Spare fuse (× 3) tery charger, have a Yamaha Ignition fuse: 15 A EAU01749 dealer charge your battery. Replacing the fuses Signaling system fuse:...
EAU03188 4. If the fuse immediately blows Replacing the headlight bulb 2. Disconnect the headlight coupler, again, have a Yamaha dealer This motorcycle is equipped with a and then remove the headlight unit check the electrical system. quartz bulb headlight. If the headlight and bulb cover.
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5. Install the bulb cover, and then connect the coupler. 6. Install the headlight unit by install- ing the screws. 7. Have a Yamaha dealer adjust the headlight beam if necessary. 1. Headlight bulb holder 1. Do not touch this area.
However, should your motorcycle 1. Remove the lens by removing the require any repair, take it to a Yamaha screws. dealer, whose skilled technicians have 2. Remove the defective bulb by...
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
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M OTORCYCLE CARE AND STORAGE EAU03398 Before cleaning Cleaning 1. Cover the muffler outlets with plas- ECA00010 CAUTION: tic bags after the engine has Avoid using strong acidic wheel cooled down. cleaners, especially on spoked 2. Make sure that all caps and covers wheels.
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MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After riding in the rain, near the sea or products on plastic parts. Be a windshield: Do not use strong on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on roads sponges which have been in...
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MOTORCYCLE CARE AND STORAGE After cleaning EWA00001 NOTE: WARNING Salt sprayed on roads in the winter may 1. Dry the motorcycle with a chamois remain well into spring. Make sure that there is no oil or or an absorbing cloth. wax on the brakes or tires.
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4. Fill up the fuel tank and add fuel against dust with a porous cover. NOTE: stabilizer (if available) to prevent ECA00014 Consult a Yamaha dealer for advice on the fuel tank from rusting and the CAUTION: what products to use. fuel from deteriorating.
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MOTORCYCLE CARE AND STORAGE a. Remove the spark plug caps and 6. Lubricate all control cables and 9. Remove the battery and fully spark plugs. the pivoting points of all levers and charge it. Store it in a cool, dry b.
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S PECIFICATIONS EAU01038 Specifications CS-01E Model XV1600A Engine oil Dimensions Type -20 -10 10 20 30 40 50 ˚C Overall length 2,500 mm SAE 10W-30 Overall width 980 mm Overall height 1,140 mm SAE 10W-40 Seat height 710 mm SAE 15W-40 Wheelbase 1,685 mm SAE 20W-40...
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SPECIFICATIONS Transfer case oil Secondary reduction ratio 2.320 Type SAE80API “GL-4” Hypoid Gear Transmission type Constant-mesh, 5-speed Operation Left foot Quantity 0.4 L Gear ratio Air filter Dry type element 2.438 Fuel 1.579 Type Regular gasoline 1.160 Unleaded fuel only 0.906 (for Australia) 0.750...
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SPECIFICATIONS Maximum load* 196 kg Rear Tire air pressure Type Single disc brake (measured on cold tires) Operation Right foot Up to 90 kg* Fluid DOT 4 Front 250 kPa (2.50 kgf/cm , 2.50 bar) Suspension Rear 250 kPa (2.50 kgf/cm , 2.50 bar) Front 90 kg–maximum*...
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SPECIFICATIONS Headlight type Quartz bulb (halogen) Bulb voltage, wattage × quantity 12 V, 60/55 W × 1 Headlight 12 V, 5/21 W × 1 Tail/brake light 12 V, 21 W × 2 Front turn signal light 12 V, 21 W × 2 Rear turn signal light 14 V, 0.6 W ×...
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SPECIFICATIONS EAU01064 Conversion table CS-02E Conversion table All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL m·kg 7.233 ft·lb m·kg 86.794...
CONSUMER INFORMATION Identification numbers ............... 9-1 Key identification number ..............9-1 Vehicle identification number ............. 9-1 Model label ..................9-2 Motorcycle noise regulation (for Australia) ........9-2...
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Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.
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This in- (b) The use of the vehicle after such formation will be needed when ordering device or element of design has spare parts from a Yamaha dealer. been removed or rendered inoper- ative by any person.
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I NDEX 1 0 - High beam indicator light ....3-2 Neutral indicator light ......3-2 Air filter element, cleaning ......6-13 Engine break-in ........5-4 Turn signal indicator light ....3-2 Engine idling speed ....... 6-15 Instrument and control functions ....3-1 Engine oil and oil filter cartridge ....6-8 Battery ...........6-29 Brake and clutch levers, checking and Key identification number ......9-1...
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