Chassis Tightening Torques - Yamaha XV1600A1999 Service Manual

CHASSIS TIGHTENING TORQUES

Item Item
Upper bracket and inner tube
Upper bracket and steering shaft
Handlebar holder (lower) and handlebar
holder (upper)
Ring nut (steering shaft)
Brake hose joint and lower bracket
Front brake master cylinder cap
Handlebar holder (lower)
Front brake master cylinder
Union bolt (brake hose)
Engine mounting:
Mounting bolt
(cylinder head and engine stay)
Mounting bolt
(crankcase and engine stay)
Mounting bolt (crankcase and frame)
Engine stay and frame
Transfer gear case stay and frame
Muffler stay and frame
Muffler stay and muffler
Ignition coil
Swingarm pivot shaft
Relay arm and swingarm
Relay arm and connecting rod
Relay arm and rear shock absorber
Relay shock absorber, connecting rod
and frame
Drive belt case (upper) and swingarm
Drive belt case (lower) and swingarm
Mud guard and swingarm
Fuel petcock and fuel tank
Fuel sender and fuel tank
Fuel tank (rear) and frame
Meter cover and fuel tank
Side cover and frame
Starter relay and battery positive lead
Starter relay and starter motor lead
Rear fender side mold and rear fender
stay
Sidestand bolt and nut
Footrest bracket and frame
Rear footrest and frame
TIGHTENING TORQUES
Tightening torque
Thread size Thread size
Nm
M6 10
M22 130
M8 23
M25 3
M6 7
M4 2
M12 40
M6 10
M10 30
M10 48
M12 88
M12 88
M10 88
M8 48
M8 30
M10 26
M6 30
M18 7
M12 125
M12 59
M10 59
M12 40
59
M6 10
M6 7
M6 7
M6 7
M6 7
M6 7
M6 7
M6 7
M6 7
M6 7
M8 30
M10 48
M10 48
M8 23
2-21
SPEC
Remarks Remarks
mSkg
1.0
13.0
2.3
0.3 See NOTE.
0.7
0.2
4.0
1.0
3.0
4.8
8.8
8.8
8.8
4.8
3.0
2.6
3.0
0.7
12.5
5.9
5.9
4.0
5.9
1.0
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
3.0
4.8
4.8
2.3