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Yamaha Wild Star XV1600A Owner's Manual

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  • Page 1 XV1600A OWNER’S MANUAL...
  • Page 3 EAU03338 Welcome to the Yamaha world of motorcycling! As the owner of a Yamaha Wild Star™, you are benefiting from Yamaha’s vast expe- rience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 6 IMPORTANT MANUAL INFORMATION EAU03337 XV1600A OWNER’S MANUAL © 2000 by Yamaha Motor Co., Ltd. 1st Edition, July 2000 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
  • Page 7: Table Of Contents

  • Page 9: Give Safety The Right Of Way

  • Page 10 G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving value and operating condition of your motorcycle.
  • Page 11: Description

    DESCRIPTION Left view ..................... 2-1 Right view................... 2-2 Controls and instruments ..............2-3...
  • Page 12 D ESCRIPTION EAU00026 Left view 1. Shift pedal (page 3-7) 6. Helmet holder (page 3-13) 2. Starter (choke) knob (page 3-12) 7. Rear turn signal lights (page 6-37) 3. Fuel cock (page 3-11) 8. Tail/brake light (page 6-37) 4. Rider seat (page 3-12) 9.
  • Page 13 DESCRIPTION Right view 10. Passenger footrest 16. Throttle stop screw (page 6-16) 11. Passenger seat 17. Brake pedal (page 3-8) 12. Fuel tank (page 3-9) 18. Rider footrest 13. Fuel tank cap (page 3-9) 19. Rear shock absorber spring preload 14.
  • Page 14 DESCRIPTION Controls and instruments 1. Clutch lever (page 3-7) 5. Right handlebar switches (page 3-6) 2. Left handlebar switches (page 3-6) 6. Throttle grip (page 6-17) 3. Speedometer unit (page 3-3) 7. Brake lever (page 3-8) 4. Main switch/steering lock (page 3-1)
  • Page 15: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ........3-1 Fuel tank cap ............3-9 Indicator and warning lights ........3-2 Fuel ..............3-9 Speedometer unit ..........3-3 Fuel tank breather hose ........3-10 Fuel gauge ............3-4 Fuel cock ............3-11 Self-diagnosis device ...........3-4 Starter (choke) knob .........
  • Page 16: Main Switch/Steering Lock

    I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push. 2. Turn. EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be re- the ignition and lighting systems, and is Never turn the key to “OFF”...
  • Page 17: Indicator And Warning Lights

    3.5 L. When this occurs, turn the fuel the engine is defective. When this oc- cock lever to the “RES” position and re- curs, have the Yamaha dealer check fuel as soon as possible. the self-diagnosis system.
  • Page 18: Speedometer Unit

    INSTRUMENT AND CONTROL FUNCTIONS Pushing the mode button (left) switch- es the display between the odometer mode “ODO” and the tripmeter modes “TRIP A” and “TRIP B” in the following order: CB-27E TRIP A TRIP B 1. Odometer/tripmeter/clock 2. Speedometer To reset a tripmeter, select it by push- 3.
  • Page 19: Fuel Gauge

    “E”, refuel as soon as possible. the engine trouble warning light will come on or the fuel level warning light NOTE: will flash. If this occurs, have a Yamaha Do not allow the fuel tank to empty it- dealer check the motorcycle. self completely.
  • Page 20: Clock

    INSTRUMENT AND CONTROL FUNCTIONS 4. Push the right button to change the hours. 5. Push the left button and only the minute display will flash. 1. Clock 2. Set button To set the clock: 3. Mode button 1. Turn the key to “ON”. 6.
  • Page 21: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS EAU00127 Turn signal switch To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the cen- ter position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position.
  • Page 22: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Engine stop switch 1. Clutch lever 1. Shift pedal 2. Light switch EAU00152 EAU01215 3. Start switch “ ” Clutch lever Shift pedal EAU00143 The clutch lever is located at the left The shift pedal is located on the left Start switch “...
  • Page 23: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS 1. Brake lever 1. Brake pedal EAU00158 EAU00162 Brake lever Brake pedal The brake lever is located at the right The brake pedal is on the right side of handlebar grip. To apply the front the motorcycle. To apply the rear brake, pull the lever toward the handle- brake, press down on the brake pedal.
  • Page 24: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS To install the fuel tank cap 1. Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the “ ” mark facing forward. 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover.
  • Page 25: Fuel Tank Breather Hose

    INSTRUMENT AND CONTROL FUNCTIONS EAU00185 CAUTION: Immediately wipe off spilled fuel with a clean, dry, soft cloth, since fuel may deteriorate painted surfac- es or plastic parts. EAU00191 Recommended fuel: Regular unleaded gasoline with a EAU02955 research octane number of 91 or Fuel tank breather hose higher Before operating the motorcycle:...
  • Page 26: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS OFF: closed position ON: normal position RES: reserve position 1. Pointed end positioned over “OFF” 1. Pointed end positioned over “ON” 1. Pointed end positioned over “RES” EAU03050 Fuel cock With the lever in this position, fuel flows This indicates reserve.
  • Page 27: Starter (Choke) Knob

    INSTRUMENT AND CONTROL FUNCTIONS EAU03032 EAU03372 EAU01737* Starter (choke) knob Locking the steering with a Rider seat Starting a cold engine requires a richer padlock air-fuel mixture, which is supplied by To remove the rider seat In addition to the main switch/steering the starter (choke).
  • Page 28: Helmet Holder

    INSTRUMENT AND CONTROL FUNCTIONS EW000030 WARNING Never ride with a helmet attached to the helmet holder, since the helmet may hit objects, causing loss of control and possibly an accident. To release the helmet from the hel- met holder 1. Projection 1.
  • Page 29: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS 1. Locknut 1. Special wrench A. Distance A 2. Spring preload adjusting nut 2. To increase the spring preload NOTE: EAU01694* and thereby harden the suspen- The spring preload setting is de- Adjusting the shock absorber sion, turn the adjusting nut in di- termined by measuring distance assembly...
  • Page 30: Sidestand

    Do not deform or damage the gas cylinder in any way, as this will result in poor damping per- formance. Always have a Yamaha dealer service the shock absorber. 3-15...
  • Page 31: Ignition Circuit Cut-Off System

    It cuts the running engine when check this system regularly as de- the sidestand is moved down. scribed below and have a Yamaha Periodically check the operation of the dealer repair it if it does not function ignition circuit cut-off system according properly.
  • Page 32 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
  • Page 33: Pre-Operation Checks

    PRE-OPERATION CHECKS Pre-operation check list ..............4-1...
  • Page 34: Pre-Operation Check List

    • If necessary, add recommended oil to specified level. 6-8–6-11 • Check vehicle for oil leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. Front brake • Adjust if necessary.
  • Page 35 PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that operation is smooth. Control cables — • Lubricate if necessary. • Check for damage. • Check tire condition and tread depth. Wheels and tires 6-17–6-20, 6-31 • Check air pressure. • Correct if necessary. •...
  • Page 37: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS Starting the engine ................5-1 Starting a warm engine ..............5-3 Shifting ....................5-3 Recommended shift points (for Switzerland only) ......5-4 Tips for reducing fuel consumption ........... 5-4 Engine break-in ................. 5-5 Parking ....................5-6...
  • Page 38: Starting The Engine

    Consult a Yamaha dealer re- of control. described on page 3-16. garding any control or function Never ride with the sidestand that you do not thoroughly un- down.
  • Page 39: Operation And Important Riding Points

    Each starting attempt Yamaha dealer check the electrical should be as short as possible to pre- circuit. serve the battery. Do not crank the en- gine more than 10 seconds on any one attempt.
  • Page 40: Starting A Warm Engine

    OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
  • Page 41: Recommended Shift Points (For Switzerland Only)

    OPERATION AND IMPORTANT RIDING POINTS EAU02941 EAU00424 Recommended shift points Tips for reducing fuel (for Switzerland only) consumption The recommended shift points during Fuel consumption depends largely on acceleration are shown in the table be- your riding style. Consider the following low.
  • Page 42: Engine Break-In

    Since the engine is brand new, do not immediately have a Yamaha dealer put an excessive load on it for the first check the vehicle. 1,600 km. The various parts in the en-...
  • Page 43: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU00457 Parking When parking, stop the engine, re- move the key from the main switch, and then turn the fuel cock lever to “OFF”. EW000058 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
  • Page 45: Periodic Maintenance And Minor Repair

    PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit ............6-1 Checking the brake fluid level ......6-25 Periodic maintenance and lubrication chart ..6-3 Changing the brake fluid ........6-26 Removing and installing the panel .......6-6 Drive belt slack ..........6-26 Checking the spark plugs ........6-7 Checking and lubricating the brake and shift pedals ............
  • Page 46: Owner's Tool Kit

    VALS MAY NEED TO BE SHORT- ENED. EW000060 WARNING If you are not familiar with motor- cycle maintenance work, have a Yamaha dealer do it for you. 1. Owner’s tool kit EAU00464 EAU03394 Safety is an obligation of the owner. Owner’s tool kit Periodic inspection, adjustment and lu- The owner’s tool kit is located under...
  • Page 47 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EW000063 WARNING Modifications approved Yamaha may cause loss of perfor- mance and render the vehicle un- safe for use.
  • Page 48: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills.
  • Page 49 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ( 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check for cracks or damage. Brake hoses • Replace. (See NOTE on page 6-5.) Every 4 years • Check runout, spoke tightness and for damage. Wheels •...
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING ( 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Engine oil • Change. Engine oil filter cartridge • Replace. • Check oil level. Transfer case oil • Change. Front and rear brake •...
  • Page 51: Removing And Installing The Panel

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel A 1. Bolt To install the panel EAU01777 EAU00491 Removing and installing the Panel A Place the panel in the original position, To remove the panel panel and then install the bolt. Remove the bolt, and then pull the pan- The panel shown above needs to be el off as shown.
  • Page 52: Checking The Spark Plugs

    Do not attempt to diagnose such threads. problems yourself. Instead, have a Yamaha dealer check the motorcycle. Tightening torque: If a spark plug shows signs of electrode Spark plug: erosion and excessive carbon or other 17.5 Nm (1.75 m·kg)
  • Page 53: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR ECA00021 EAU03679 3. Start the engine, warm it up until Engine oil and oil filter CAUTION: the engine oil has reached a nor- cartridge Do not use any tools to remove or mal temperature of 60 °C, let it The engine oil level should be checked install the spark plug cap, otherwise continue to idle for ten seconds,...
  • Page 54 PERIODIC MAINTENANCE AND MINOR REPAIR ECA00027 CAUTION: Make sure that the oil filler cap is se- curely tightened, otherwise oil may seep out when the engine is running. 1. Engine oil filler cap 1. Maximum level 2. Minimum level 5. If the engine oil is below the mini- 3.
  • Page 55 NOTE: Tightening torque: An oil filter wrench is available at a Oil filter cartridge: Yamaha dealer. 17 Nm (1.7 m·kg) 6-10...
  • Page 56 PERIODIC MAINTENANCE AND MINOR REPAIR 9. Install the engine oil drain bolts, 13. Install the engine oil filler cap. Recommended engine oil: and then tighten them to the spec- 14. Start the engine, and then let it idle See page 8-1. ified torque.
  • Page 57: Transfer Case Oil

    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that the motorcycle is posi- tioned straight up when checking the oil level. A slight tilt to the side can result in a false reading. 2. Remove the oil check bolt, and then check the oil level in the transfer case.
  • Page 58: Cleaning The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR 5. Start the engine and let it idle for several minutes while checking the transfer case for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 1. Transfer case oil check hole 1.
  • Page 59 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air filter joint clamp screw 1. Screw ( 2) 1. Screw ( 2) 2. Hose ( 2) 2. Hose 2. Loosen the air filter joint clamp 3. Air filter case cover 5. Remove the air filter element by screw, and then slightly pull the air 3.
  • Page 60 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw ( 2) 1. Hose ( 2) 2. Hose 6. Lightly tap the air filter element to 9. Connect the hoses shown. 7. Install the air filter element by in- remove most of the dust and dirt, 10.
  • Page 61: Adjusting The Carburetor

    Therefore, most car- checked and, if necessary, adjusted as buretor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart.
  • Page 62: Adjusting The Throttle Cable Free Play

    The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. a. Throttle cable free play...
  • Page 63 PERIODIC MAINTENANCE AND MINOR REPAIR EW000082 EWA00012 Do not carry along loosely WARNING WARNING packed items, which can shift The tire air pressure must be Because loading has an enormous during a ride. checked and adjusted on cold impact on the handling, braking, Securely pack the heaviest tires (i.e., when the temperature performance and safety characteris-...
  • Page 64 Yamaha Motor Co., Ltd. the specified limit, if the tire has a nail edge and experience. CE-10E or glass fragments in it, or if the side- FRONT wall is cracked, have a Yamaha dealer Manufacturer Size Model replace the tire immediately. Dunlop...
  • Page 65: Spoke Wheels

    If any dam- The replacement of all wheel- age is found, have a Yamaha and brake-related parts, includ- dealer replace the wheel. Do not ing the tires, should be left to a...
  • Page 66: Adjusting The Clutch Lever Free Play

    PERIODIC MAINTENANCE AND MINOR REPAIR 7. Tighten the locknut at the clutch lever and the crankcase. 1. Locknut 1. Clutch lever free play adjusting nut 2. Clutch lever free play adjusting bolt 2. Locknut c. Clutch lever free play 3. If the specified clutch lever free EAU00694 play could be obtained as de- Adjusting the clutch lever free...
  • Page 67: Adjusting The Brake Lever Free Play

    Distance between brake pedal and footrest system. If there is air in the hy- 2. Brake lever free play adjusting bolt EAU01746 draulic system, have a Yamaha c. Brake lever free play Adjusting the brake pedal dealer bleed the system before...
  • Page 68: Adjusting The Rear Brake Light Switch

    If there ified in the periodic maintenance and is air in the hydraulic system, have a lubrication chart. Yamaha dealer bleed the system be- fore operating the motorcycle. Air in the hydraulic system will diminish 1. Brake light switch the braking performance, which 2.
  • Page 69 Yamaha dealer replace the appeared, have a Yamaha dealer re- brake pads as a set. place the brake pads as a set.
  • Page 70: Checking The Brake Fluid Level

    As the brake pads wear, it is nor- mal for the brake fluid level to gradually go down. However, if the brake fluid level goes down sud- denly, have a Yamaha dealer 1. Minimum level mark 1. Minimum level mark check the cause.
  • Page 71: Changing The Brake Fluid

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03238 Changing the brake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the periodic maintenance and lubrica- tion chart. In addition, have the oil seals of the brake master cylinder and caliper...
  • Page 72 PERIODIC MAINTENANCE AND MINOR REPAIR Drive belt slack: 7.5–13 mm 5. If the drive belt slack is incorrect, adjust it as follows. 1. Wheel axle nut 1. Brake caliper bracket bolt 2. Loosen the drive belt puller lock- EAU01748 To adjust the drive belt slack nut on each side of the swingarm.
  • Page 73: Checking And Lubricating The Brake And Shift Pedals

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. To tighten the drive belt, turn the adjusting bolt on each side of the swingarm in direction a. To loos- en the drive belt, turn the adjusting bolt on each side of the swingarm in direction b, and then push the rear wheel forward.
  • Page 74: Checking And Lubricating The Brake And Clutch Levers

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03164 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be lu- bricated if necessary. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) 6-29...
  • Page 75: Checking And Lubricating The Sidestand

    CAUTION: and down smoothly, have a Yamaha If any damage is found or the front dealer check or repair it. fork does not operate smoothly, have a Yamaha dealer check or re- Recommended lubricant: pair it. Lithium-soap-based grease (all-purpose grease)
  • Page 76: Checking The Steering

    The front and rear wheel bearings must ward and backward. If any free be checked at the intervals specified in play can be felt, have a Yamaha the periodic maintenance and lubrica- dealer check repair tion chart.
  • Page 77: Battery

    • EXTERNAL: Flush with plenty To charge the battery This motorcycle is equipped with a of water. Have a Yamaha dealer charge the bat- sealed-type (MF) battery, which does • INTERNAL: Drink large quan- tery as soon as possible if it seems to not require any maintenance.
  • Page 78: Replacing The Fuses

    The fuse boxes are located behind cess to a sealed-type (MF) bat- the battery leads are properly con- panel A. (See page 6-6 for panel re- tery charger, have a Yamaha nected to the battery terminals. moval and installation procedures.) dealer charge your battery.
  • Page 79 3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system. 1. Signaling system fuse 1. Main fuse 2.
  • Page 80: Replacing The Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw ( 2) 1. Headlight coupler 1. Headlight bulb holder 2. Headlight bulb cover 3. Unhook the headlight bulb holder, EAU03188 Replacing the headlight bulb 2. Disconnect the headlight coupler, and then remove the defective This motorcycle is equipped with a and then remove the headlight unit bulb.
  • Page 81 6. Install the headlight unit by install- from a lit headlight bulb, and do not ing the screws. touch the bulb until it has cooled 7. Have a Yamaha dealer adjust the down. headlight beam if necessary. 4. Place a new bulb into position, and then secure it with the bulb holder.
  • Page 82: Replacing A Turn Signal Light Bulb Or The Tail/Brake Light Bulb

    However, should your motorcycle wise until it stops. bulb require any repair, take it to a Yamaha 4. Install the lens by installing the dealer, whose skilled technicians have 1. Remove the lens by removing the screws.
  • Page 83: Troubleshooting Chart

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 85: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE Care ....................7-1 Storage ....................7-4...
  • Page 86 M OTORCYCLE CARE AND STORAGE EAU03398 Before cleaning Cleaning 1. Cover the muffler outlets with plas- ECA00010 CAUTION: tic bags after the engine has Avoid using strong acidic wheel cooled down. cleaners, especially on spoked 2. Make sure that all caps and covers wheels.
  • Page 87 MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After normal use products on plastic parts. Be a windshield: Do not use strong Remove dirt with warm water, a mild sure to avoid using cloths or cleaners or hard sponges as detergent, and a soft, clean sponge, sponges which have been in...
  • Page 88 MOTORCYCLE CARE AND STORAGE After riding in the rain, near the sea or After cleaning EWA00001 WARNING on salt-sprayed roads 1. Dry the motorcycle with a chamois Make sure that there is no oil or Since sea salt or salt sprayed on roads or an absorbing cloth.
  • Page 89 “OFF”. NOTE: against dust with a porous cover. 3. Drain the carburetor float cham- Consult a Yamaha dealer for advice on ECA00014 bers by loosening the drain bolts; what products to use. CAUTION:...
  • Page 90 MOTORCYCLE CARE AND STORAGE 5. Perform the following steps to pro- 6. Lubricate all control cables and 9. Remove the battery and fully tect the cylinders, piston rings, etc. the pivoting points of all levers and charge it. Store it in a cool, dry from corrosion.
  • Page 91: Specifications

    SPECIFICATIONS Specifications ..................8-1 Conversion table ................8-5...
  • Page 92: Specifications

    S PECIFICATIONS EAU01038 Specifications CS-01E Model XV1600A Engine oil Dimensions Type -20 -10 10 20 30 40 50 ˚C Overall length 2,500 mm SAE 10W-30 Overall width 980 mm SAE 10W-40 Overall height 1,140 mm Seat height 710 mm SAE 15W-40...
  • Page 93 SPECIFICATIONS Transfer case oil Gear ratio Type SAE80API “GL-4” Hypoid Gear 2.438 1.579 Quantity 0.4 L 1.160 Air filter Dry type element 0.906 Fuel 0.750 Type Regular unleaded gasoline Chassis Fuel tank capacity 20 L Frame type Double cradle Reserve amount 3.5 L Caster angle 32°...
  • Page 94 SPECIFICATIONS Maximum load* 196 kg Rear Tire air pressure (measured on Type Single disc brake cold tires) Operation Right foot Up to 90 kg* Fluid DOT 4 Front 250 kPa (2.50 kg/cm , 2.50 bar) Suspension Rear 250 kPa (2.50 kg/cm , 2.50 bar) Front Telescopic fork...
  • Page 95 SPECIFICATIONS Headlight type Quartz bulb (halogen) Bulb voltage, wattage quantity Headlight 12 V, 60/55 W Tail/brake light 12 V, 5/21 W Turn signal lights 12 V, 21 W Auxiliary light 12 V, 4 W Meter lighting 14 V, 0.6 W Neutral indicator light 12 V, 1 W High beam indicator light...
  • Page 96: Conversion Table

    SPECIFICATIONS EAU01064 Conversion table CS-02E Conversion table All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL m·kg 7.233 ft·lb m·kg 86.794...
  • Page 97: Consumer Information

    CONSUMER INFORMATION Identification numbers ............... 9-1 Key identification number ..............9-1 Vehicle identification number ............. 9-1 Model label ..................9-2...
  • Page 98: Identification Numbers

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.
  • Page 99: Model Label

    The model label is affixed to the frame under the rider seat. (See page 3-12 for rider seat removal and installation pro- cedures.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer.
  • Page 100 I NDEX 1 0 - Air filter element, cleaning ......6-13 Engine break-in ........5-5 Light switch ..........3-6 Anti-theft alarm ........3-4 Engine oil and oil filter cartridge ....6-8 Engine stop switch........3-6 Main switch/steering lock ......3-1 Engine trouble warning light ....3-2 Battery ...........6-32 Model label ..........9-2 Brake and clutch levers, checking and...
  • Page 101 INDEX Starter (choke) knob ......3-12 Starting a warm engine......5-3 Starting the engine ........5-1 Start switch..........3-7 Steering, checking ......... 6-31 Steering, locking with a padlock..... 3-12 Storage............ 7-4 Throttle cable free play, adjusting ..6-17 Tires ............6-17 Tool kit.............