Checking The Transmission; Installing The Transmission, Shift Drum Assembly And Shift Forks - Yamaha XV1600A1999 Service Manual

TRANSMISSION
EAS00425

CHECKING THE TRANSMISSION

1. Measure:
S main axle runout
(with a centering device and dial gauge 1 )
Out of specification ! Replace the main
axle.
Maximum main axle runout
0.08 mm
2. Measure:
S drive axle runout
(with a centering device and dial gauge 1 )
Out of specification ! Replace the drive
axle.
Maximum drive axle runout
0.08 mm
3. Check:
S transmission gears
Blue discoloration/pitting/wear !
Replace the defective gear(-s).
S transmission gear dogs
Cracks/damage/rounded edges !
Replace the defective gear(-s).
4. Check:
S transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect ! Reassemble the transmission
axle assemblies.
5. Check:
S transmission gear movement
Rough movement ! Replace the defective
part(-s).
6. Check:
S circlips
Bends/damage/looseness ! Replace.
INSTALLING THE TRANSMISSION, SHIFT
DRUM ASSEMBLY AND SHIFT FORKS
1. Install:
S main axle assembly 1
S drive axle assembly 2
S O-ring
S spacer
5-126
E
ENG