Assembling The Differential Assembly - Yamaha 2016 Grizzly yfm700gplg Service Manual

FRONT CONSTANT VELOCITY SHAFT ASSEMBLIES, DIFFEREN-
ECB01930
NOTICE
Do not disassemble the differential motor or
remove the differential motor pinion gear.
▼ ▼▼▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼
a. Connect two C-size batteries to the differen-
tial motor terminals "1" (as shown in the illus-
trations).
ECB01940
NOTICE
• Do not use a 12 V battery to operate the dif-
ferential motor pinion gear.
• Do not connect the batteries to the differen-
tial motor when it is installed in the differen-
tial case. The differential motor should be
checked when it is removed from the differ-
ential case.
A
2
B
2
A. Check that the differential motor pinion gear
"2" turns counterclockwise.
B. Check that the differential motor pinion gear
"2" turns clockwise.
▲ ▲▲▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲
EBS30249
ASSEMBLING THE DIFFERENTIAL
ASSEMBLY
1. Measure:
• Gear backlash
Refer to "MEASURING THE DIFFERENTIAL
GEAR BACKLASH" on page 8-13.
2. Install:
• Differential motor
TIAL ASSEMBLY AND FRONT DRIVE SHAFT
▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼
3V
1
3V
1
▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲ ▲ ▲▲▲ ▲
▼ ▼▼▼ ▼ ▼▼▼ ▼
a. Slide the shift fork sliding gear "1", which is in-
stalled to the differential case cover, to the left
as shown in the illustration to put it into the
2WD mode.
▼▼▼
b. Connect two C-size batteries to the differen-
tial motor terminal "2" to operate the differen-
tial motor pinion gear "3". Operate the
differential motor pinion gear until the mark
"4" on the differential motor pinion gear is
aligned with the mark "5" on the differential
motor case.
ECB01650
NOTICE
Do not use a 12 V battery to operate the dif-
ferential motor pinion gear.
3
4
c. Insert 6 mm bolts "6" into the differential mo-
tor "7" and use them as a guide to set the mo-
tor on the differential case cover "8" so that
the shift fork sliding gear "9" does not move.
ECB01950
NOTICE
If the position of the shift fork sliding gear is
▲▲▲
moved, the position of the differential gear
assembly and the indicator light display may
differ, and the 2WD or differential lock mode
may not be activated.
8-12
▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼ ▼ ▼▼▼ ▼
1
5
▼ ▼▼▼ ▼ ▼▼▼
3V
2