Assembling The Differential Gear - Yamaha YFM45FAR Service Manual

FRONT CONSTANT VELOCITY JOINTS AND
DIFFERENTIAL GEAR
3.Check:
Free play (thrust movement)
G
Excessive play → Replace the joint
assembly.

ASSEMBLING THE DIFFERENTIAL GEAR

1.Measure:
Gear lash
G
Refer to "MEASURING AND ADJUSTING
THE DIFFERENTIAL GEAR LASH".
2.Install:
Gear motor
G
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Installation steps:
G Slide the shift fork sliding gear 1, which is
installed to the differential gear, to the left to
put it into the 2WD mode.
G
Connect two C size batteries to the gear
motor terminal 2 to operate the pinion gear
3, and operate it until the paint mark 4 on
the gear is aligned with the paint mark 5 on
the gear motor case.
CAUTION:
Do not use a 12 V battery to operate the
pinion gear.
G
Insert 8 mm bolts 6 into the gear motor 7
and use them as a guide to set the motor on
the differential gear assembly 8 so that the
shift fork sliding gear 9 does not move.
CAUTION:
If the position of the shift fork sliding gear
is moved, the position of the differential
gear and the indicator light display may
differ, and the 2WD or differential lock
mode may not be activated.
G
Remove the 8 mm bolts, and then install the
motor with the gear motor bolts.
Bolts (gear motor)
13 Nm (1.3 m • kg, 9.4 ft • lb)
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7 - 12
DRIV