Yamaha YFM4FAR Manuals

Manuals and User Guides for Yamaha YFM4FAR. We have 2 Yamaha YFM4FAR manuals available for free PDF download: Service Manual, Assembly Manual

Yamaha YFM4FAR Service Manual

Yamaha YFM4FAR Service Manual (397 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 19.34 MB

Table of Contents

Table of Contents

7
- Important Information
  4
- How to Use this Manual
  5
- Carburetion
  6
- Chassis
  6
- Cooling System
  6
- Drive Train
  6
- Electrical
  6
- Engine
  6
- Periodic Checks and Adjustments
  6
- Troubleshooting
  6
  - Table of Contents
    7
- Chapter 1
  12
- General Information
  12
- Machine Identification
  12
  - Vehicle Identification Number
    12
  - Model Label
    12
- Important Information
  13
  - Preparation for Removal Procedures
    13
  - Replacement Parts
    13
  - Gaskets, Oil Seals and O-Rings
    13
  - Lock Washers/Plates and Cotter Pins
    14
  - Bearings and Oil Seals
    14
  - Circlips
    14
- Checking of Connections
  15
- Special Tools
  16
- Spec
  22
2 Spec

23
- Chapter 2. Specifications
  25
- General Specifications
  25
- Maintenance Specifications
  28
  - Engine
    28
  - Chassis
    38
  - Electrical
    42
- General Torque Specifications
  44
- How to Use the Conversion Table
  44
- Lubrication Points and Lubricant Types
  45
  - Engine
    45
- Coolant Flow Diagrams
  46
- Oil Flow Diagrams
  48
- Cable Routing
  51
- Chk Adj
  61
Chapter 3. Periodic Checks and Adjustments

62
- Introduction
  64
- Periodic Checks and Adjustments
  64
- Periodic Maintenance/Lubrication
  64
- Seat, Carriers, Fenders and Fuel Tank
  66
  - Seat and Side Panels
    66
  - Front Carrier, Front Bumper and Front Fender
    67
  - Rear Carrier and Rear Fender
    69
  - Fuel Tank
    71
- Footrest Boards
  72
- Engine
  73
- Chassis
  99
  - Adjusting the Rear Brake
    99
  - Checking the Front Brake Fluid Level
    101
  - Checking the Front Brake Pads
    102
  - Checking the Rear Brake Shoes
    102
  - Checking the Brake Hoses
    103
  - Bleeding the Hydraulic Brake System
    104
  - Adjusting the Select Lever Control Cable and Shift Rod
    105
  - Adjusting the Rear Brake Light Switch
    107
  - Checking the Final Gear Oil Level
    107
  - Changing the Final Gear Oil
    108
  - Changing the Differential Gear Oil
    109
  - Checking the Constant Velocity Joint Dust Boots
    109
  - Checking the Steering System
    110
  - Adjusting the Toe-In
    110
  - Adjusting the Front Shock Absorbers
    112
  - Adjusting the Rear Shock Absorber
    112
  - Checking the Tires
    113
  - Checking the Wheels
    115
  - Checking and Lubricating the Cables
    116
  - Lubricating the Levers, Pedal, Etc
    116
- Electrical
  117
  - Checking the Battery
    117
  - Checking the Fuses
    122
  - Adjusting the Headlight Beams
    124
  - Changing the Headlight Bulb
    125
- Eng
  126
Chapter 4. Engine

127
- Engine Removal
  131
  - Air Ducts, Muffler and Exhaust Pipe
    131
  - Select Lever Unit and Coolant Reservoir
    133
  - Hoses and Leads
    134
  - Engine Mounting Bolts
    135
  - Installing the Engine
    137
- Cylinder Head
  138
  - Removing the Cylinder Head
    140
  - Checking the Tappet Covers
    141
  - Checking the Timing Chain Tensioner
    141
  - Checking the Camshaft Sprocket
    141
  - Checking the Cylinder Head
    142
  - Installing the Cylinder Head
    143
- Camshaft, Rocker Arms and Valves
  146
- Cylinder and Piston
  157
  - Removing the Piston
    158
  - Checking the Timing Chain Guide
    158
  - Checking the Cylinder and Piston
    158
  - Checking the Piston Rings
    160
  - Checking the Piston Pin
    161
  - Installing the Piston
    162
  - Installing the Cylinder
    163
- Recoil Starter and A.C. Magneto
  164
  - Removing the A.C. Magneto
    167
  - Disassembling the Recoil Starter
    167
  - Checking the A.C. Magneto
    167
  - Checking the Starter Clutch
    168
  - Checking the Starter Pulley
    169
  - Checking the Recoil Starter
    169
  - Assembling the Recoil Starter
    169
  - Installing the A.C. Magneto
    170
- Primary and Secondary Sheaves
  172
  - Primary Sliding Sheave
    174
  - Secondary Sheave
    175
  - Removing the Primary and Secondary Sheaves
    176
  - Disassembling the Secondary Sheave
    176
  - Checking the Primary Sheave
    177
  - Checking the Secondary Sheave
    177
  - Assembling the Primary Sheave
    178
  - Assembling the Secondary Sheave
    178
  - Installing the Primary and Secondary Sheaves
    180
- Clutch
  181
  - Removing the Clutch
    183
  - Checking the Clutch
    183
  - Installing the Clutch
    184
- Crankcase
  186
  - Starter Motor, Timing Chain and Oil Filter
    186
  - Crankcase
    187
  - Crankcase Bearings
    189
  - Removing the Oil Pump Drive Gear
    190
  - Separating the Crankcase
    190
  - Checking the Timing Chain and Guide
    191
  - Checking the Oil Strainer and Oil Delivery Pipe
    191
  - Checking the Crankcase
    192
  - Checking the Bearings
    192
  - Assembling the Crankcase
    192
  - Installing the Shift Lever
    193
  - Installing the Oil Pump Drive Gear
    194
- Crankshaft and Oil Pump
  195
  - Oil Pump
    196
  - Removing the Crankshaft
    197
  - Checking the Oil Pump
    197
  - Checking the Crankshaft
    198
  - Installing the Crankshaft and Balancer
    199
- Transmission
  200
  - Checking the Shift Forks
    202
  - Checking the Shift Cam
    202
  - Checking the Transmission
    202
  - Checking the Secondary Shaft and Driven Sprocket
    203
  - Checking the Chain
    203
  - Installing the Transmission
    204
- Middle Gear
  205
  - Middle Drive Shaft
    205
  - Middle Driven Shaft
    206
  - Removing the Middle Drive Shaft
    208
  - Removing the Middle Driven Shaft
    208
  - Checking the Pinion Gears
    210
  - Selecting the Middle Drive and Driven Gear Shims
    211
  - Installing the Middle Driven Shaft
    214
  - Installing the Middle Drive Shaft
    216
  - Measuring the Middle Gear Backlash
    216
- Cool
  219
5 Cool

220
- Chapter 5. Cooling System
  222
- Radiator
  222
  - Checking the Radiator
    224
  - Installing the Radiator
    225
- Thermostat
  226
  - Checking the Thermostat
    227
  - Installing the Thermostat
    227
- Water Pump
  228
  - Disassembling the Water Pump
    229
  - Checking the Water Pump
    230
  - Assembling the Water Pump
    231
- Carb
  234
6 Carb

235
- Carburetor
  237
  - Checking the Carburetor
    240
  - Assembling the Carburetor
    242
  - Adjusting the Fuel Level
    243
- Chapter 6. Carburetion
  237
- Driv
  245
7 Driv

246
Chapter 8. Chassis

279
- Front and Rear Wheels
  281
  - Front Wheels
    281
  - Rear Wheels
    282
  - Checking the Wheels
    283
  - Checking the Wheel Hubs
    283
  - Checking the Brake Discs
    284
  - Installing the Wheel Hubs
    284
  - Installing the Wheels
    284
- Front Brake
  286
  - Front Brake Pads
    286
  - Replacing the Front Brake Pads
    287
  - Front Brake Master Cylinder
    289
  - Checking the Master Cylinder
    291
  - Assembling the Front Brake Master Cylinder
    291
  - Installing the Front Brake Master Cylinder
    292
  - Front Brake Caliper
    294
  - Disassembling the Front Brake Calipers
    296
  - Checking the Front Brake Calipers
    296
  - Assembling the Front Brake Calipers
    297
  - Installing the Front Brake Calipers
    297
- Rear Brake
  299
  - Removing the Rear Brake
    303
  - Checking the Rear Brake
    304
  - Installing the Rear Brake
    305
- Steering System
  308
  - Handlebar
    308
  - Removing the Rear Brake Switch
    309
  - Checking the Handlebar
    309
  - Installing the Handlebar
    309
  - Installing the Rear Brake Lever
    309
  - Installing the Master Cylinder Assembly
    310
  - Steering Stem
    311
  - Removing the Bearing Retainer
    313
  - Checking the Steering Stem
    313
  - Installing the Bearing Retainer
    313
  - Installing the Cable Guide
    313
  - Tie Rods and Steering Knuckles
    314
  - Removing the Steering Knuckles
    316
  - Checking the Tie Rods
    316
  - Checking the Steering Knuckles
    316
  - Installing the Tie Rods
    319
- Front Arms and Front Shock Absorbers
  320
- Rear Shock Absorber and Swingarm
  326
  - Removing the Swingarm
    328
  - Checking the Rear Shock Absorber
    328
  - Checking the Swingarm
    329
  - Checking the Rubber Boot
    329
  - Installing the Rubber Boot
    329
  - Installing the Rear Axle Housing
    330
- Elec
  331
Chapter 9. Electrical

332
- Electrical Components
  334
- Checking the Switches
  335
  - Checking a Switch
    335
  - Checking a Switch Shown in the Manual
    335
  - Checking the Switches Continuity
    336
- Checking the Bulbs and Bulb Sockets
  338
- Ignition System
  341
  - Circuit Diagram
    341
  - Troubleshooting
    342
- Electric Starting System
  347
  - Circuit Diagram
    347
  - Troubleshooting
    348
  - Starter Motor
    351
  - Checking the Starter Motor
    352
  - Assembling the Starter Motor
    353
- Charging System
  354
  - Circuit Diagram
    354
  - Troubleshooting
    355
- Lighting System
  357
  - Circuit Diagram
    357
  - Troubleshooting
    358
  - Checking the Lighting System
    360
- Signal System
  364
  - Circuit Diagram
    364
  - Troubleshooting
    366
  - Checking the Signal System
    368
- Cooling System
  376
  - Circuit Diagram
    376
  - Troubleshooting
    377
- 2Wd/4Wd Selecting System
  381
  - Circuit Diagram
    381
  - Troubleshooting
    382
- Trbl Shtg
  386
Trbl Shtg

387
- Chapter 10. Troubleshooting
  389
- Starting Failure/Hard Starting
  389
  - Fuel System
    389
  - Electrical System
    389
  - Compression System
    390
- Poor Idle Speed Performance
  390
- Poor Medium and High-Speed Performance
  390
- Faulty Drive Train
  391
- Faulty Clutch Performance
  392
  - Engine Operates but Machine will Not Move
    392
  - Clutch Slipping
    392
  - Poor Starting Performance
    392
  - Poor Speed Performance
    393
- Faulty Gear Shifting
  392
  - Hard Shifting
    392
  - Shift Lever Does Not Move
    392
  - Jumps out of Gear
    392
- Faulty Brake
  393
  - Poor Braking Effect
    393
- Overheating
  393
- Lighting System
  394
  - Headlight Dark
    394
  - Bulb Burnt out
    394
- Shock Absorber Malfunction
  394
  - Malfunction
    394
- Unstable Handling
  394

Advertisement

Yamaha YFM4FAR Assembly Manual

Yamaha YFM4FAR Assembly Manual (32 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 1.42 MB

Table of Contents

Advertisement

Related Products

Yamaha Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More Yamaha Manuals