Disassembling The Front Constant Velocity Shaft Assemblies; Checking The Front Constant Velocity Shaft Assemblies - Yamaha 2016 Grizzly yfm700gplg Service Manual

FRONT CONSTANT VELOCITY SHAFT ASSEMBLIES, DIFFEREN-
EBS30240
DISASSEMBLING THE FRONT CONSTANT
VELOCITY SHAFT ASSEMBLIES
The following procedure applies to both of the
front constant velocity shaft assemblies.
1. Remove:
• Boot bands
• Clip "1"
• Double offset joint "2"
• Circlip "3"
• Ball bearing "4"
• Dust boot "5"
TIP
Before removing the clip, slide the dust boot
away from the double offset joint.
A
5
A
A. Differential side
2. Remove:
• Boot band "1"
Use the boot band installation tool "2".
Boots band installation tool
90890-01526
Boots band installation tool
YM-01526
TIAL ASSEMBLY AND FRONT DRIVE SHAFT
2
1
4
3
8-9
B
2
B. Wheel side
3. Remove:
• Dust boot
• Constant velocity joint
• Clip
TIP
Secure the constant velocity shaft in a vise, and
then remove the constant velocity joint using
hammers.
B
B. Wheel side
EBS30241
CHECKING THE FRONT CONSTANT
VELOCITY SHAFT ASSEMBLIES
The following procedure applies to both of the
front constant velocity shaft assemblies.
1. Check:
• Double offset joint splines
• Constant velocity joint splines
• Constant velocity shaft splines
Wear/damage → Replace.
2. Check:
• Dust boots
Cracks/damage → Replace.
ECB01590
NOTICE
Always use a new boot band.
3. Check:
• Balls and ball races
• Inner surface of double offset joint
Pitting/wear/damage → Replace.
1