EBS30194
REMOVING THE TRANSMISSION
1. Remove:
• Shift drum "1"
• Shift fork assembly "2"
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a. Pull out the guide bar from the left crankcase,
and then remove the shift fork cam followers.
b. Remove the shift drum.
c. Remove the shift fork assembly.
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EBS30195
DISASSEMBLING THE DRIVE AXLE
1. Remove:
• Stopper wheel "1"
• Drive axle "2"
TIP
Press the drive axle end and remove the stopper
wheel.
EBS30196
CHECKING THE SHIFT FORKS
The following procedure applies to both of the
shift forks.
1. Check:
• Shift fork cam follower "1"
• Shift fork pawl "2"
Bends/damage/scoring/wear → Replace the
shift fork.
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2. Check:
• Shift fork guide bar
Roll the shift fork guide bar on a flat surface.
Bends → Replace.
EWB02750
WARNING
Do not attempt to straighten a bent shift fork
guide bar.
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3. Check:
• Shift fork movement
(along the shift fork guide bar)
Rough movement → Replace the shift forks
and shift fork guide bar as a set.
4. Check:
• Spring
Cracks/damage → Replace.
EBS30197
CHECKING THE SHIFT DRUM
1. Check:
• Shift drum grooves
Damage/scratches/wear → Replace the shift
drum.
5-78
TRANSMISSION
2